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1 助力核电建设的履带起重机 Crawler Cranes in Nuclear Power Construction 三一重工浙江三一装备有限公司 Sany Heavy Industry Zhejiang Sany Equipment Co., Ltd 年 9 月 30 日 September 30, 2014

2 目录 Contents 助力核电建设的履带起重机 Crawler Crane in Nuclear Power Construction 一中国核电建设的发展 Ⅰ. Development of China s Nuclear Power Construction 二核电吊装施工的新挑战 Ⅱ. New Challenges for Lifting in Nuclear Power Construction 三核电吊装用起重机对比 Ⅲ. Comparison of Cranes for Lifting in Nuclear Power Construction 四三一履带起重机系列解决方案 Ⅳ. Sany Crawler Crane Series Solutions

3 目录 Contents 助力核电建设的履带起重机 Crawler Crane in the Nuclear Power Construction 一中国核电建设的发展 Ⅰ. Development of China s Nuclear Power Construction 二核电吊装施工的新挑战 Ⅱ. New Challenges for Lifting in Nuclear Power Construction 三核电吊装用起重机对比 Ⅲ. Comparison of Cranes for Lifting in Nuclear Power Construction 四三一履带起重机系列解决方案 Ⅳ. Sany Crawler Crane Series Solutions

4 世界核电发展历程 Development History of Global Nuclear Power 第一代 Generation I 早期实验型电站 Early experimental power stations 第二代 Generation II 标准化系列化规模化工业化应用 Standardized, serialized and industrialized application 中国核电建设的发展 Development of China s Nuclear Power Construction 第三代 Generation III 先进核电站 ( 符合美国 URD 或欧洲 EUR 文件要求 ) Advanced nuclear power stations (meet the requirements of American URD or European EUR documents) 第四代 Generation IV 更高安全可靠性 Higher safety and reliability 更强经济竞争性 Stronger economic competitiveness 燃料循环可持续性 Sustainability of fuel cycle 反恐和防核扩散 Anti-terrorists and anti-nuclear dispersal 苏联奥布涅斯克和电站 (1954 年 ) Soviet Aobunieske Nuclear Power Station (1954) 英国卡德豪尔石墨气冷堆电站 (1956 年 ) Card Haul Graphite Gas Cooled Reactor Power Station in Britain (1956) 美国希平港压水堆电站 (1957 年 ) Heping Port PWR Power Station in America (1957) 美国德累斯顿沸水堆电站 (1960 年 ) Dresden Boiling-water Reactor Power Station In America (1960) 加拿大重水堆电站 (1962 年 ) Heavy Water Reactor of Canada (1962) 美国西屋 M 系列压水堆电站 Westinghouse M Series PWR Power Station 美国通用电气系列沸水堆电站 GE Series Boiling-water Reactor Power Station In America 法国法马通 CP 系列压水堆电站 Framatome CP Series PWR Power Station in France 英国系列气冷堆电站 Britain Series Gas Cooled Reactor Power Station 加拿大的系列坎杜堆电站 Canada Series Candu Reactor Power Station 前苏联 VVER/EMBK 系列电站 VVER/EMBK Series Power Station in Former Soviet 美国西屋 AP1000 Westinghouse AP1000 欧洲 EPR European EPR 日本 ABWR Japan ABWR 俄罗斯先进 VVER Russian advanced WER 中国 ACPR1000/ACP1000 China ACPR1000/ACP1000 钠冷快堆 (SFR) Sodium cooled fast reactor (SFR) 铅冷快堆 (LFR) Lead cooled fast reactor (LFR) 气冷快堆 (GFR) Gas cooled fast reactor (GFR) 超高温气冷堆 (VHTR) Very high-temperature gas cooler reactor (VHTR) 超临界水冷快堆 (SCWR) Super-critical water cooled reactor (SCWR) 熔盐堆 (MSR) Molten salt reactor (MSR)

5 中国核电建设的发展 Development of China s Nuclear Power Construction 中国核电技术发展路线图 Development Route of China s Nuclear Power Technology 中国核电发展历程 Development History of Nuclear Power in China 央广核 C G N P C CNNP technology 国核技中核 CNN P 原子能院 Institute for Atomic Energy M series 美国西屋 Westinghous e C Tsinghua University 俄罗斯 Russia 加拿大 Canada CPY series 法国法马通 France Framatome 西屋公司 Westingho use Generation II Generation II + Generati on III 秦山一期 StageⅠ of Qinshan 大亚湾岭澳一期 StageⅠof Daya bay Ling ao 秦山二期海南吕江 Stage Ⅱ Hainan Lvjiang 田湾 Tianwan 秦山三期 Stage Ⅲ of Qinshan 清华大学 Tsinghua University 原子能院 Institute for Atomic Energy 岭澳二 / 宁 / 红 / 阳 / 防 / 福 / 方 Ling Ao term Ⅱ/Ningde/Yangjiang/Fan gchegn Port/Fuqing/Fang 台山 Taishan 三门 Sanmen 海阳 Haiyang 福清 5 6 号机 Units No. 5 and 8 at Fuqing 石岛湾 Shidao Bay 阳江 5 6 号机 Units No. 5 and 8 at Yangjiang Ⅰ 石岛湾 Shidao Bay 防城港 3 4 号 No. 8 and 4 Fangchenggan g Generati on IV PWR 压水堆 PW R 重水堆 Heavy water reactor 高温气冷堆 Hightemperature gas cooled reactor 快堆 Fast reactor 中国在役机组以二代核电为主 ; In-service units in China are mainly Generation II nuclear power units. 在建机组二代半机型居多 ; Units under construction are mainly Generation 2.5 sets 年之后开工机型将以三代核电为主, 同时尝试四代核电 The models constructed after 2015 will be mainly Generation III nuclear power units with Generation IV units in trial.

6 中国能源结构 Energy Structure in China 水电 Hydro 20% 核电 Nuclear 1% 其他 Others 1% 火电 Thermal 78% 中国能源结构图 (2006 年 ) China s Energy Structure Chart (2006) 中国核电建设的发展 Development of China s Nuclear Power Construction 核电将成为未来中国能源的重要组成部分 : Nuclear power will become an important part of China s energy in future: 到 2020 年 : 核电运行装机 7500 万千瓦 (5%), 在建 3000 万千瓦 ; By 2020: The installed capacity for operation of nuclear power will be 75,000,000 kilowatt (5%), with 30,000,000 kilowatts currently under construction. 目前, 中国核电在建台数和总装机容量占世界在建的 40% 以上 ; Currently, the nuclear units under construction and overall installed capacity in China account for over 40% of the world total. 平均每年将新开工 6-8 台机组 On average, construction of 6-8 units begins each year. 核电 Nuclear 5% LNG 5% 水电 Hydropower 24% 新能源 New Energy 4% 火电 Thermal 62% 中国能源结构图 (2020 年, 规划 ) China s Energy Structure Chart (2020, planned)

7 中国主要核电机型介绍 Introduction to Major Nuclear Power Models in China 二代加核电 -CPR1000/CNP1000 Generation II+ nuclear power-cpr1000/cnp1000 压水堆机组 PWR unit 由中核中广核技术的基础上自主开发而来 Independently developed on the basis of CNNP and CGNPC technology 中国核电建设的发展 Development of China s Nuclear Power Construction 三代核电 -AP1000 Generation III nuclear power-ap1000 未来五年内新增机组主流机型 Mainstream models of nuclear power units to be added in the next five years 采用西屋非能动技术, 全球首批 4 台机组建设中 Using Westinghouse passive technology, the first four units in the world are under construction. 三代核电 -CAP1400/1700 Generation III-CAP1400/1700 引进西屋非能动理念, 由国家核电自主研发 Based on Westinghouse passive ideology, independently developed by CNNP 首台示范机组已经开工 The first model unit has been put into operation. 三代核电 -EPR1700 Generation III-EPR1700 采用法国阿海珐技术 Applied Areva technology 首批 2 台机组在广东建设 Two units in the first batch were constructed in Guangdong. 三代核电 - 华龙一号 (CAPR1000/ACP1000) Generation III-Hualong No.1 (CAPR1000/ACP1000) 在 CPR1000/CNP1000 上融合三代核电理念改进而来 Developed through integrating the concept of Generation III on the basis of CPR 1000/CNP1000) 目前处于设计阶段, 后期出口为主 It is Currently in design stage, and later will be mainly used for export.

8 中国采用各种核电技术比例 Proportion of Types of Nuclear Power Technology in China EPR 8% AP % 其他 17% CNP % CPR % 中国在建核电站各机型占比 Proportion of Nuclear Power Station Models Under Construction in China 待定 Undetermined 33% Others CNP1000 4% CPR % 中国核电建设的发展 Development of China s Nuclear Power Construction 三代核电将逐步取代二代半核电, 成为中国核电主流机型 : Generation III nuclear power will gradually replace Generation 2.5 nuclear power to become the mainstream model in China: 目前, 中国在建核电站中, 机型以二代半技术的 CNP1000( 中核集团 ) CPR1000( 中广核集团 ) 为主 ; Among the nuclear power stations under construction in China at present, the models are mainly CNP1000 (CNNC) and CPR1000 (CGNPG) with Generation 2.5 technology. 未来 10 年内计划建设的核电站中, 以 AP1000( 国核 & 西屋联队 ) 技术为代表的第三代核电技术将占据主流市场 In the following ten years, among nuclear power stations planned to be constructed, Generation III nuclear power technology represented by AP1000 (SNPTC & Westinghouse Union) will occupy the mainstream market. AP % 中国拟建核电站各机型占比 Proportion of Nuclear Power Station Models Planned for Construction in China

9 目录 Contents 助力核电建设的履带起重机 Crawler Crane in Nuclear Power Construction 一中国核电建设的发展 Ⅰ. Development of China s Nuclear Power Construction 二核电吊装施工的新挑战 Ⅱ. New Challenges for Lifting in Nuclear Power Construction 三核电吊装用起重机对比 Ⅲ. Comparison of Cranes for Lifting in Nuclear Power Construction 四三一履带起重机系列解决方案 Ⅳ. Sany Crawler Crane Series Solutions

核电吊装施工的新挑战 New Challenges for Lifting Construction of Nuclear Power 核电建造发展历史 History of Nuclear Power Construction and Development 塔式起重机 Tower Crane 1975 第一代 Generation I 1980 采用塔式起重机的开顶建造方法的提出 Used

10 核电吊装施工的新挑战 New Challenges for Lifting Construction of Nuclear Power 核电建造发展历史 History of Nuclear Power Construction and Development 塔式起重机 Tower Crane 1975 第一代 Generation I 1980 采用塔式起重机的开顶建造方法的提出 Used open-top construction suited for tower cranes 第二代 Generation II 大型履带式起重机 Large Crawler Crane 1985 采用履带式起重机模块放置的方法提出 Used modular construction suited for crawler cranes 第三代 Generation III 开顶建造方法的推广 & 并行建造方法的提出模块化建设 Popularization of open-top method & application of parallel building method Modular Construction 1990 第四代 Generation IV 先进建造技术 (RFID) Advanced building technology (RFID) 2010

11 核电吊装施工的新挑战 New Challenges for Lifting Construction of Nuclear Power 模块化预制整体吊装成为标准施工流程 Modularized Prefabrication and Integral Lifting have Become the Standard Construction Procedure AP1000-CA20 模块由 72 个工厂预制模块组成, 采用工厂预制预制模块拼装子模块子模块拼装整体吊装的方式安装就位 The AP1000-CA20 module is made up of 72 prefabricated modules, installed in place through prefabrication, assembling sub-module by prefabricated modules, and assembling sub-module and integral lift. 步骤 1 步骤 2 Step 1 Step 2 预制模块进场 Prefabricated modules delivered to the site 子模块翻身 Overturn of sub-module 步骤 3 步骤 4 步骤 5 Step 3 Step 4 Step 5 子模块拼装 Assembling of sub-module 模块整体运输 Transportation of all modules 整体吊装就位 Put in place through integral lifting

核电吊装施工变化趋势 Trends in Lifting in Nuclear Construction 90 80 70 60 50 40 80 60 60 50 50 30 最大作业半径 (m) 最大吊装高度 (m) (m) 最大吊装高度 (m) Maximum operating radius (m) Maximum lift height (m) 关键模块吊装高度与就位高度变化

12 核电吊装施工变化趋势 Trends in Lifting in Nuclear Construction 最大作业半径 (m) 最大吊装高度 (m) (m) 最大吊装高度 (m) Maximum operating radius (m) Maximum lift height (m) 关键模块吊装高度与就位高度变化 Change in Lift Height and Positioning Height for Critical Module 二代半 Generation 二代半 2.5 三代 EPR Generation III APR 三代 EPR 三代 AP Generation III AP 三代 AP 核电吊装施工的新挑战 New Challenges for Lifting Construction of Nuclear Power 核电模块吊装的要求越来越高 : The lifting requirements for nuclear power modules are increasing: 最大作业半径已达 80 米 ; The maximum operating radius has reached 80m 最大吊装高度达 85 米 ; The maximum lift height reaches 85m AP1000 最大单件吊装重量已经超过 1000 吨 The maximum lift weight for a single unit of AP1000 has exceeded 1,000 tons 这意味着履带起重机要有 : This means crawler cranes should have: 2000 吨级,60000 吨米以上的起重能力 ; A lift capacity of 2000-ton and above 60,000 tm; 最大臂架组合超过米 A maximum boom combination of over m 最重单件最重单件 (t) (t) The heaviest single unit (t) 最重模块重量变化 Change in Weight of the Heaviest Modules 二代半 Generation 二代半 2.5 三代 EPR Generation III 三代 EPR APR 三代 AP Generation IIIAP 三代 AP

13 现代核电吊装施工对起重机提出新要求 Modern Nuclear Power Lifting Construction Creates New Requirements for Cranes 极高的安全性与冗余度, 确保吊装作业万无一失 ; High safety and redundancy to guarantee no risk when lifting 起重能力大于 60000tm, 臂架组合长度大于米 ; Lifting capacity higher than 60,000tm, and boom combination length larger than m 核电站一般同时 2 台机组同时开工, 需要一台起重机同时满足 2 台机组的施工需要 ; Nuclear power stations usually have two units simultaneously operating. A crane is required to meet the construction demand of two units 需要超级起重机吊装的大型模块数量不多, 但单件重量大体积大 : Super cranes are required to lift just a few large modules, but only a single unit is heavy and big AP1000 单台大型模块数量仅有 20 件 ; AP1000 only has 20 single modules AP1000 大型模块一般净重 300 吨以上, 最大模块 CA20 净重 850t, 尺寸 21.3m(L)x13.4m(W)x21.3m(H) AP1000 large modules generally weigh over 300 tons, and the largest module, CA20, has a net weight of 850t, an is 21.3m(L)x13.4m(W)x21.3m(H) in size 适应核岛周围现场环境 : Suitable for the ambient environment of nuclear island site; 核电吊装施工的新挑战 New Challenges for Lifting Construction of Nuclear Power 核岛周围作业空间受限, 可用空间小, 多种设备交叉作业, 作业环境复杂 ; The operation space surrounding the nuclear island is restricted, with very little space and a complex operating environment requiring cross-operation by multiple pieces of equipment 满足核岛周边的地基要求 Meet the foundation requirements surrounding the nuclear island 低运行与维护使用成本 : Low cost for operation and maintenance 适合当地的运输法规要求 ; Meet local transportation regulations 快捷的现场拆装 ; Fast on-site assembly and disassembly 安全简单的操控系统 Safe and simple operation and control system

14 目录 Contents 助力核电建设的履带起重机 Crawler Crane in the Nuclear Power Construction 一中国核电建设的发展 Ⅰ. Development of China s Nuclear Power Construction 二核电吊装施工的新挑战 Ⅱ. New Challenges for Lifting in Nuclear Power Construction 三核电吊装用起重机对比 Ⅲ. Comparison of Cranes for Lifting in Nuclear Power Construction 四三一履带起重机系列解决方案 Ⅳ. Sany Crawler Crane Series Solutions

15 核电吊装用起重机对比 Comparison among Cranes for the Lifting of Nuclear Power 兰普森 LTL-2600B Lampson LTL-2600B 浙江三门核电 Sanmen Nuclear Power Plant 德马格 CC TWIN Demag CC TWIN 山东海阳核电 Haiyang Nuclear Power Plant 利勃海尔 LR13000 Liebherr LR13000

16 核电吊装用起重机对比 Comparison among Cranes for the Lifting of Nuclear Power Mammoet BIGGE 125D

17 核电吊装用起重机对比 Comparison among Cranes for the Lifting of Nuclear Power 环轨起重机 Circular Track Crane 优点 Advantages 较低的接地比压 Lower ground pressure 良好的可运输性 Good transportability 较低的成本 Lower cost 缺点 Disadvantages 不能接运载荷 Unable to take over and convey load 极为受限的现场移动性 Highly limited on-site mobility

18 目录 Contents 助力核电建设的履带起重机 Crawler Crane in the Nuclear Power Construction 一中国核电建设的发展 Ⅰ. Development of China s Nuclear Power Construction 二核电吊装施工的新挑战 Ⅱ. New Challenges for Lifting in Nuclear Power Construction 三核电吊装用起重机对比 Ⅲ. Comparison of Cranes for Lifting in Nuclear Power Construction 四三一履带起重机系列解决方案 Ⅳ. Sany Crawler Crane Series Solutions

19 三一履带起重机系列解决方案 Solution of Sany Crawler Crane Series 满足核电需求的三一履带起重机 Sany Crawler Cranes Meeting the Demands of Nuclear Power 核电堆型 Type of Nuclear Power Reactor 技术来源 Source of Technology 单机容量 / 万千瓦 Unit Capacity/Ten Thousand Kilowatt 技术类型 Technical Type 适用车型 Applicable Model CNP1000/ CPR1000 中国 China 100 二代半 Generation 2.5 SCC9000 SCC10000 EPR1700 法国 France 165 三代 Generation III SCC16000 AP1000 美国 America 125 三代 Generation III SCC36000A CAP1400/ CAP1700 中国 China 140 / 170 三代 Generation III SCC36000A 高温气冷堆 High temperature gas cooled reactor 中国 China 20 四代 Generation IV SCC36000A Notes: 吊装工况以带超起主臂工况为主, 部分设备吊装需用变幅副臂或固定副臂高温气冷堆为商业化示范样机 A super lifting main boom is mainly used in lifting operations. Lifting of some equipment requires fly jibs or fixed jibs. The high temperature gas cooled reactor is a commercial demonstration model.

20 三一核电起重设备系列特色 Features of Sany Lifting Equipment for Nuclear Power Projects 三一履带起重机系列解决方案 Solutions of Sany Crawler Crane Series 拥有多年核电领域专业经验, 已经作为 22 台核电机组的主力起重设备, 完成 19 台核岛穹顶的吊装工作 ; Years of experience in the nuclear power industry. Has completed the lifting of 19 sets of nuclear island domes and provided the main lifting equipment for 22 sets of nuclear power units. 极高的安全性与冗余设计, 满足核电吊装的苛刻要求, 通过国家核电合格供应商体系认证 ; High safety and redundancy design, meeting the rigorous requirements for lifting on nuclear power projects, having passed national certification as a qualified supplier for nuclear power 多个吨位产品满足不同核电机型的吊装需求, 最大起重能力可达 3600 吨, 最大起重量力矩 86000tm; Multiple-tonnage grade products meet the lifting requirements for different nuclear power models, with a maximum lifting capacity up to 3,600 tons and maximum lifting weight torque up to 86,000tm 适应核岛周围现场环境, 一台设备可同时满足 2 台机组同步建设需要 : Able to adapt to the environment around a nuclear island, a set of equipment can simultaneously meet the demands of constructing two units 主臂变幅副臂固定副臂等丰富的臂架组合 ; Various combinations of main boom, luffing jib and fixed jib 不超过 1MPa (3600t) 的接地比压 ; Ground pressure no more than 1 MPa (3,600t); 优化便捷的拆装系统 ; Optimal and easy assembly and disassembly system 强大的驱动系统和作为标配的超起小车 (3,600t); Strong drive system and super-lifting vehicle as standard configuration (3600t) 动力集成于标准集装箱之内 (1,600/3,600t), 全车仅有一人便可操作 Power is integrated into the standard container (1,600/3,600t), and one person can operate the whole crane 有广泛通用性起的重机 : Cranes with a wide range of applications 满足全球道路运输法规设计 ; Designs which meet global road transportation regulations 亦满足风电火电化工海洋工程等行业的吊装要求 Can meet the lifting requirements for projects involving wind power, thermal power, chemical engineering and marine engineering

21 SCC9000 最大起重量 :900 t Maximum lifting weight: 900t 最大起重力矩 :13500 tm Maximum lifting moment: 13,500t m 最长臂架组合 :96 m+96 m Longest boom combination: 96 m+96 m 2008 年 1 月推出 Launched in January 2008 完成宁德昌江阳江防城港等机组吊装任务 Completed work on units in Ningde, Changjiang, Yangjiang and Fangchenggang 满足 CNP1000/CPR1000 吊装要求 Meets CNP1000/CPR1000 lifting requirements 典型工况 :60m+54m Typical working conditions: 60m+54m 同样适合 1000MW 火电 6MW 以下风电吊装 Also suitable for lifting on 1,000MW thermal power projects and wind power projects under 6MW

22 SCC10000 最大起重量 :1000 t Maximum lifting weight: 1,000t 最大起重力矩 :14000 t m Maximum lifting moment: 14,000t m 最长臂架组合 :96 m+96 m Longest boom combination: 96 m+96 m 2008 年 9 月推出,SCC9000 升级产品, 核电适用工况起重能力提升约 6% Launched in September 2008, as the updated version of SCC9000. The lift capacity for the working conditions on nuclear power projects has been improved by about 6% 满足 CNP1000/CPR1000 吊装要求 Meets CNP1000/CPR1000 lifting requirement 典型工况 :60m+54m Typical working conditions: 60m+54m 已完成福清方家山等机组吊装任务 Completed work on units in Fuqing and Fangjiashan 同样适合 1000MW 火电 6MW 以下风电吊装 Also suitable for lifting on 1,000MW thermal power projects and wind power projects under 6MW

23 SCC16000 最大起重量 :1600 t Maximum lifting weight: 1,600t 最大起重力矩 :25000 t m Maximum lifting moment:25,000t m 最长臂架组合 :108 m+108 m Longest boom combination: 108 m+108 m 2010 年 9 月推出 Launched in September 2010 满足 EPR 机组吊装要求 Meets the lifting requirements for EPR set 典型工况 :66m+60m Typical working conditions: 66m+60m 已完成广东台山 2 台 EPR 机组吊装任务 Completed work on two EPR units in Taishan, Guangdong 同样适合 1300MW 火电 7MW 以下风电吊装 Also suitable for lifting on 1,300MW thermal power projects and wind power projects under 7MW

24 SCC36000A 最大起重量 :3600 t Maximum lifting weight: 3,600t 最大起重力矩 :86000 t m Maximum lifting moment:86,000t m 最长臂架组合 :120 m+120 m Longest boom combination: 120 m+120 m 2011 年 5 月推出 Launched in May 2011 满足 CAP1400 和高温气冷堆吊装要求 Meets CAP1400 and high temperature gas cooled reactor lifting requirements 典型工况 :72m/84m+42m Typical working conditions: 72m/84m+42m 服务于全球首台 ( 三代 )CAP1400 核电机组和 ( 四代 ) 高温气冷堆核电机组 Lifted the world s first (Generation III) CAP1400 nuclear power set and (Generation IV) high temperature gas cooled reactor 同样适用 2000 吨以上石化和海工模块吊装 Also suitable for lifting petrifaction and maritime modules above 2,000 tons

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