Microsoft PowerPoint - D1P3_IECEx_CN_Conference_Ex Infrastructure in China [Compatibility Mode]

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1 INTERNATIONAL ELECTROTECHNICAL COMMISSION SYSTEM FOR CERTIFICATION TO STANDARDS RELATING TO EQUIPMENT FOR USE IN EXPLOSIVE ATMOSPHERES (IECEx SYSTEM) 2017 IECEx International Conference Shanghai, China April IECEx 国际研讨会 中国防爆安全技术与管理体系 The Explosion Protection Infrastructure in China 徐建平教授级高工,ExTAG 主席 Prof. Jianping Xu, ExTAG Chairman 上海仪器仪表自控系统检验测试所 (SITIIAS) 国家级仪器仪表防爆安全监督检验站 (NEPSI) 中国上海漕宝路 103 号 103 Cao Bao Road, Shanghai , P.R. of China Tel: , Fax:

2 中国概况介绍 Brief introduction to the PR of China 中国是统一的多民族国家, 共 56 个民族, 13.6 亿人口, 国土面积约 960 万 平方公里 - a unified, multi-national country, with 56 ethnic groups, a population of million, land中国地处东亚 area mil.km2 Located in East Asia 天安门 The Tiananmen Square 长城 The Great Wall 故宫 The Forbidden City 首都 : 北京 ( 政治 经济 文化中心 ),2880 万人口中国在世界版图中的位置 - Where is the PR of China? Capital: Beijing with population of 28.8 million, China s political, economic & cultural Center

3 中国概况介绍 Brief introduction to the PR of China 上海位于长江入海口, 是中国经济, 金融, 商业中心,GDP 位居全国城市之首,2300 万人口 Shanghai, located in the Mouth of Chinese Yangtze River, with population of 23 million, China s economic, financial & business Center, city GDP ranks first in China 上海豫园 Shanghai YU Garden 上海电视塔 Shanghai TV Tower Where is our meeting place in China? 632 米上海中心大厦 Shanghai Tower 632 m high! 上海外滩 The Bund of Shanghai

4 内容提要 Contents 中国防爆相关工业概况 Background of Chinese Ex industry 中国防爆技术标准体系 Ex Standardization in China 中国防爆安全监管体系 Ex Regulatory/operation system in China 中国防爆设备认证体系 Ex Product Certification Systems 防爆设备应用监管制度 Application supervision of Ex products 防爆相关人员资质要求 Qualification on Ex personnel Competence 结 语 Conclusions

5 防爆工业无处不在 Ex-related industries - everywhere 伴随着中国经济快速发展, 防爆相关工业无处不在! With rapid development of Chinese economy, Ex-related industry is everywhere! 石油 天然气开采 oil and gas tankers, drilling ship and FPSO 炼油 化工企业 oil refineries, Chemical processing plants 燃油 / 燃气充装站 refuelling stations or petrol stations 制药业 pharmaceutical industry 运输 气体管线和输配站 transportation, gas pipelines and distribution centres 分析实验室 analysis laboratory 表面喷涂工业 surface coating industries 印刷工业 printing industries 电子器件制造业 electronic component industry 地下煤矿工业 underground coal mines 污水处理厂 sewerage treatment plants 医院手术室 hospital operating theatres 制糖业 sugar refineries 纸业和纺织业 paper and textiles 木材加工区 woodworking areas 气体 Gas 粉尘 Dust 粮食处理和储存 grain handling and storage 金属表面研磨, 特别是铝粉和粒子 metal surface grinding, especially aluminium dusts and particles.

6 防爆工业发展迅速 The booming Ex-industries in China 作为世界第二大经济体, 中国在 十二五 末石化产能已是世界第一, 是世界第二大石油消费市场 第一大原油进口国 第一大原油消耗增长国 As the world s second largest economy, by the end of 12 th Five-Year, the production capability of petrochemical products in China is the largest one in the world, the 2 nd oil consumption market, 1 st oil importing country and 1 st oil consumption growth country in the world. 中国大型炼油项目分布 Distributing map of oil-refining projects 中国大型乙烯项目分布 Distributing map of ethylene projects 煤年产能 55 亿吨 5.5 bil. Tons/year 年产能 7 亿吨 7 h. m. tons/year 年产能 2700 万吨 27 mil. Tons/year 按 十三五 规划, 就石化工业中国将稳产石油天然气 优化升级传统化工工业 大力发展化工新材料 现代煤化工和生物化工 According to 13 th Five-Year, the petrochemical industry in China will steadily produce gas & oil, optimally upgrade traditional chemical industry, vigorously develop new chemical materials, modern coal chemical industry and biochemical engineering. 加上新能源和清洁能源广泛利用, 中国无疑是防爆产品和相关服务需求最具潜力的市场 With extensive utilizing new and green energy sources, China will be the most potential market of Ex equipment and service demand.

7 危险有害因素 dangerous and hazardous factors 火灾 fire 爆炸 explosion 灾难性 serious disaster 毁灭性 absolutely destroyed 中毒 poisoning 灼伤 burn Video 触电 electric shock 噪声 noise 窒息 asphyxia 高处坠落 falling 机械伤害 mech. harm 环境污染 envir. pollution

8 事故调查 Survey on significant incidents 调查数据显示, 特大爆炸事故呈现明显增长态势 Survey indicates that the number of explosion/burns is increasing. - 昆山中荣 8.2 金属粉尘爆炸事故 : 死伤 237(146+91) 人, 直接损失 亿元 Metal dust explosion in Kunshan China in 2014, 237(146+91) casualties, direct lost of 3.051billion Yuans.. - 台湾新北 6.27 粉尘燃爆事故 : 死伤 510(12+498) 人 Dust explosion in Taiwan in 2015, 510(12+498) casualties. - 天津瑞海危化品仓库爆炸事故 : 死伤 963( ) 人, 直接损失 亿元 Chemical warehouse explosion in Tianjin China in 2015, 963( ) casualties, direct lost of billion Yuans. 事故原因主要有三大因素 : Three major factors of accidents: - 物的因素 ( 直接原因 ) - Facilities (immediate reason) - 人的因素 ( 间接原因 ) - Human (indirect reason) - 管理的因素 ( 间接原因 )- Management (indirect reason) 为确保安全发展, 中国安全主管部门正强化安全生产责任落实, 加大产业安全监管力度 For safety development, Chinese safety department is strengthening safety responsibility, make efforts to increase industrial safety supervision.

9 爆炸可以防治 Explosion can be prevented! 基本理念 : 置换 控制 缓解 Basic idea: Substitution, Control, Mitigation 基本要求 : 合格的 ( 设备 + 服务 + 人员 ) Solution: using qualified equipment, service and persons

10 防爆安全要素 key elements for Ex safety 合格设备 + 合格服务 + 合格人员 = 整体防爆安全 Qualified (equipment + services + persons) = Entity Explosion Protection 设备质量 Equipment Quality 人员能力 Personal Competence 区域划分 Area Classification 设备选型 Equip. Selection 生产设施生命周期防爆安全 Ex elements within lifecycle of production facilities 设备停用 Stop to use 设备检修 Repair & Overhaul 设备安装 Installation 检查维护 Inspection & maint. 为此, 中国从标准化入手持续完善并构建包括技术标准 监管体系 产品市场准入 使用监督和人员管理相关的防爆安全基础体系 China continues to strength the construction of Ex infrastructure, including standardization, regulatory system, product market access and usage monitoring and key operational personnel management and etc.

11 中国标准化历史 China Ex standardization history 上世纪 30 年代开始涉及煤矿防爆安全技术研究 - China began its R&D of Ex technologies for safety of mining in 1930 s. 60 年代初仅有少量防爆产品可供煤矿使用 - It was not until 1960 s that limited kinds of Ex apparatus were available 年加入 IEC 组织, 并于 70 年代初成为 IECTC31 的积极成员 - China participated in IEC in 1957, and being as an active member of IEC TC31 in 1970 s 年中国第一部防爆标准 GB1336 防爆电气设备制造检验规程 颁布 - In 1977, the first standard GB 1336 Regulation of manufacturing and testing of electrical apparatus for explosive atmospheres was officially published 年, 成立全国防爆电气设备标准化技术委员会, 并于同年颁布了 GB3836.1~4 系列标准 - In 1983, a national committee on explosion protection was established, and GB3836 series standards, including general requirements, Exd, Exe and Exi were issued in the same year. 持续倡导国家标准化原则 : 优先采用国际或区域标准 - Continue to advocate the principle of National Standardization: priority to adopt int l and regional standards.

12 标准化成果 Standardization achievements 得益于 IEC 等国际标准化的贡献, 中国建立了覆盖气体和粉尘防爆 电气和非电气设备, 可满足设备全生命周期防爆安全技术标准体系, 包括 : Thanks to the contributions of IEC Standardization, China has developed its own series national technical standards covering whole lifecycle Ex safety requirements for electrical and non-electrical equipment for explosive gas and dust, includes: - 基础标准 ( 如,MESG MIC AIT 试验方法 物质分类等 )- Fundamental standards, e.g., MESG, MIC, AIT test methods, and hazardous material classification - 制造标准 ( 如, 各类防爆技术标准或具体产品防爆标准 )Manufacturing standards, e.g., various protection types and specific products - 应用标准 ( 如, 场所分类 装置设计 设备选型 安装 检查 维护 修理标准等 )- Application standards, e.g., area classification, design, selection, installation, inspection, maintenance & repair

13 中国防爆标准体系 Ex standard systems in China GB series: Basic concepts & methodology (I, II) 基本概念和方法 GB series for dust 粉尘 -DIP A/B(tD) 外壳保护型 -id 本质安全型 -md 浇封型 -pd 正压型 GB 3836 series for gas 气体 - General 通用要求 - Ex q 充砂型 - Ex d 隔爆型 - Ex n 型 -Ex e 增安型 - Ex m 浇封型 - Ex i 本质安全型 - IS system 本安系统 -Ex p 正压型 -FISCO - Ex o 充油型 - EPL Ga 包括 including: - 气体和粉尘 Gas & dust - 电气和非电气 Electrical & nonelectrical GB series for non-electrical 非电气系列标准 : - General 通用要求 -Ex fr 限制流速型 - Ex d 隔爆型 - Ex c 结构安全型 - Ex b 控制点燃源型 - Ex k 浸没型

14 接受的防爆技术 Ex concepts accepted in China 依据中国防爆技术标准体系, 中国接受的主要防爆型式有 :- According to the published technical standard systems, the following Ex concepts were accepted in China: 爆炸性气体环境 For explosive gas 爆炸性粉尘环境 for combustible dust 隔爆型 flameproof Ex d 1. 外壳保护型 by enclosure DIP A/B (td) 本安型 intrinsic safety Ex ia/ib/ic 2. 本安型 by intrinsic safety iad/ibd 增安型 increased safety Ex e 3. 浇封型 by encapsulation mad/mbd 正压型 pressurization Ex px/py/pz 4. 正压型 by pressurization pd 充油型 oil immersion Ex o 此外, 还有非电气设备防爆技术 6. 充砂型 powder filling Ex q, 如 Exfr,d,c,b,k - In addition, China 7. n 型 non-sparking Ex na,nc,nl,nr,nz 8. 浇封型 encapsulation Ex ma, mb, mc accepts all the concepts for non-electrical equipment, e.g. Ex fr, d, c, b, k.

15 系列防爆标准举例 Examples of series Ex standards GB 3836 爆炸性气体环境系列标准举例 - Examples of GB 3836 series standards for Gas 中国 GB 标准 China GB standards 标准名称 Standard Name/Subject 采用国际标准情况 Adoption of int l standards GB General requirements mod IEC :2007 GB Flameproof d mod IEC :2007 GB Increased safety e idt IEC :2006 GB Intrinsic safety i mod IEC :2006 GB Pressurization p mod IEC :2001 GB Oil immersion o idt IEC :1995 GB Powder filling q idt IEC :1997 GB Non-sparking n mod IEC :2001 GB Encapsulation m idt IEC :2004 GB Intrinsically safe system idt IEC :2003 GB FISCO idt IEC :2008 GB EPL Ga idt IEC :2006

16 系列防爆标准举例 Examples of Ex standards (con t) GB 爆炸性粉尘环境系列标准举例 - Examples of GB series standards for Dust 中国 GB 标准标准名称采用国际标准情况 China GB standards Standard Name/Subject Adoption of int l standards GB General requirements mod IEC :2004 GB Protection by intrinsic safety id idt IEC :2005 GB Protection by enclosure td idt IEC :2004 GB Protection by encapsulation md idt IEC :2004 GB Protection by pressurization pd idt IEC :2001 GB 非电气设备系列标准 - Examples of GB series standards for Non-Electrical 中国 GB 标准 China GB standards 标准名称 Standard Name/Subject 采用国际标准情况 Adoption of int l standards GB Basic method and requirements mod EN :2001 GB Protection by flow restricting enclosure fr mod EN :2004 GB Protection by flameproof enclosure "d" mod EN :2005 GB Protection by constructional safety c mod EN :2003 GB Protection by control of ignition source b mod EN :2003 GB Protection by liquid immersion k mod EN :2003

17 系列防爆标准举例 Examples of Ex standards (con t) 此外, 中国还颁布了以下标准 :In addition, following standards also available in China: 电气产品标准 :Standards for electrical products: - 可燃气体系列标准 gas detectors (GB 20936/IEC 61779) - 绊热带 heating trace (GB 19518/IEC 62086) - 加油机 gasoline dispenser (GB 22380/EN 13617) - 安全帽灯 caplights (GB 7957/IEC 62013) - 往复式内燃机 reciprocating internal combustion engines (GB 20800/EN 1834) - 工业叉车 Industries truck (GB 19854/EN 1755), 基础应用标准 Standards for fundamentals and application of Ex eqipment: - 基础标准, fundamental (MESG, AIT, MIE), area classification, selection, installation, inspection, maintenance, overhaul and repair - 工程设计 验收规范 Rules and/or regulations on design and acceptance of Ex engineering projects [ 共计 60 余项防爆相关标准和规范 about 60 Ex standards/regulations in total]

18 标准差异 Deviations from IEC/EN standards 总体而言, 大多数中国现行防爆标准在技术内容上是与 IEC 和 EN 标准等同或等效, 但采用的版本稍迟后于 IEC/EN 现行版本 In general, majority of the current CN Ex standards are idt. or eqv. to IEC/EN standards,but the edition of CN standards later than the current edition of IEC/EN s. 详细的标准差异可通过 IECEx 网站查阅 IECEx 公报 Detailed deviations from IEC standards available in IECEx Bulletin at IECEx website. 例如 Example - GB vs IEC 60079:2007: - 附录 C 增加 I 类电气设备的特殊要求 Annex C supplement additional requirement for group I; - 增加 I 类手持式或支架式电钻 携带式仪器仪表和灯具外壳的要求 Supplement requirements for enclosure of group I electrical drill, portable instr. & illuminaire; - 增加对金属制 I 类设备接线腔内表面涂漆要求 Supplement requirements for the internal painting of group I metallic enclosure - 对开关 熔断器和灯具补充规定中增设 警告标志 的相关条款不适用于 I 类设备的规定 The warning for switch, fuse and illuminaire is not applicable for group I equipment; - 规定了 耐热试验 和 耐寒试验 间的时间间隔 Specify the interval between thermal endurance to heat and to cold; - 增加有关防爆取证程序的附录 D Annex D describe the procedure for certification of Ex equipment, indicating. 值得一提的是所有的防爆基本概念与 IEC 和 EN 标准完全相同 It is worth mentioning that the Ex fundamentals on grouping, classification of materials, hazardous location and Ex equipment, as well as the Ex marking and equipment selection are same as those in IEC and European standards

19 一致的基础概念 Coincident fundamentals 爆炸性物质分类 分级 Grouping / Sub-grouping of gas and dust 中国 IEC 欧洲 China / IEC / EN Group I mine methane I 类 - 煤矿甲烷 Group II explosive gas II 类 - 爆炸性气体 Group III dust & fiber III 类 - 粉尘和纤维 对于气体, 基于最大试验安全间隙和最小点燃电流比分级 Gas grouping is based on the MESG and MICR of materials 对于粉尘 / 纤维, 基于物质可燃性 导电性 尺寸等特性分级 Dust grouping is based on materials combustibility, size, conductivity and etc. 典型气体 Representative gas/dust - 甲烷 Methane IIA 丙烷 Propane IIB 乙烯 Ethylene C IIC 氢气 Hydrogen 乙炔 Acetylene IIIA 可燃性纤维 Combustible Fibers - 北美国家 North America IIIB 非导电粉尘 non-conductive dust G ( 粮食粉尘 ) F ( 炭粉 ) IIIC 导电粉尘 Conductive dust E ( 金属粉尘 ) D B A Class I (gas) Class III (fiber) Class II (dust)

20 一致的基础概念 Coincident fundamentals (con t) 爆炸性物质分组 (T Classes): 基于爆炸性气体 / 粉尘最小引燃温度 Temperature classes: Based on MIT of explosive gas / dust 中国 IEC EN China / IEC / EN 引燃温度,AIT 北美国家 North America 引燃温度, AIT T1 t>450 T1 t>450 T2 300< t 450 T2 300< t T2A 280< t T2B 260< t T2C 230< t T2D 215< t 230 T3 200< t 300 T3 200< t T3A 180< t T3B 165< t T3C 160< t 165 T4 135< t 200 T4 135< t T4A 120< t 135 T5 100< t 135 T5 100< t 120 T6 85< t 100 T6 85< t 100

21 一致的基础概念 Coincident fundamentals (con t) 区域划分 : 基于爆炸性物质出现的频繁程度和持续时间 Area classification: Based on duration and probability of occurrence of explosive substances 危险区域定义 Hazloc definition 中国 /IEC/EN 标准 - Zone 气体 gas 粉尘 dust 北美标准 -Division 气体 gas 粉尘 dust 危险程度 Degree of Hazard 正常情况连续出现 Continuous Hazard 正常情况间断出现 Intermittent Hazard Division 1 高 high 中 middile 仅在异常时出现 2 22 Division 2 低 low Hazard 依据标准 under abnormal standards: conditions GB50058 爆炸危险环境电力装置设计规范 Electrical installations design code for explosive atmospheres GB (idt) 爆炸性气体环境用电气设备第 14 部分危险场所分类 Electrical apparatus for explosive gas atmospheres Part 14: Classification of hazardous area GB (idt) 可燃性粉尘环境用电气设备第 3 部分存在或可能存在可燃性粉尘的场所分类 Electrical apparatus for use in the presence of combustible dust- Part 3: Classification of areas where combustible dusts are or may be present

22 一致的基础概念 Coincident fundamentals (con t) 设备分类分级分组 grouping and classification of Ex equipment 设备分类 (Group) 中国 /EN/IEC 标准 China/EN/IEC standards 设备分级 (Sub-grouping) 设备分组 T-class 设备保护级别 (EPL) 适用区域 Applied Zones 欧洲 EU Cat. I 类 - 矿井用 (Mining) Ma 很高 Mb 高 --- M1 M2 II 类 - 工厂用 (Gas) IIA IIB IIC T1~T6 Ga 很高 Gb 高 Gc 增强 G 2G 3G III 类粉尘或纤维环境用 (Dust) IIIA IIIB IIIC T1~T6 Da 很高 Db 高 Dc 增强 D 2D 3D

23 一致的基础概念 Coincident fundamentals (con t) 设备选型 Selection of Ex equipment ( 如, 气体环境用设备 - Examples for gas) 防爆型式 Type of Protection 本质安全型 Intrinsically safe ia 浇封型 Encapsulation ma 为 0 区设计的特殊型 special type for Zone 0 适合于 0 区的防爆型式 all types for Zone 0 隔爆型 Flameproof 本质安全型 - Intrinsically safe ib 增安型 Increased safety (Note 1) 正压型 Pressurization 油浸型 Oil immersion 充砂型 Powder filling 浇封型 Encapsulation mb 为 1 区设计的特殊型 special type for Zone 1 适合于 0 1 区的防爆型式 all types for Zone 0 &1 n 型 non-sparking 正压型 Pressurization 本质安全型 - Intrinsically safe ic 浇封型 Encapsulation mc 为 1 区设计的特殊型 special type for Zone 1 防爆型式符号 Ex Symbol Ex ia Ex ma Ex sa Ex d Ex ib Ex e Ex px, Ex py Ex o Ex q Ex mb Ex sb Ex na,nc,nr,nl Ex pz Ex ic Ex mc Ex sc 允许使用的区域 Applied zone 0 区 - Zone 0 1 区 - Zone 1 2 区 - Zone 2 Note 1: 并非所有的 Exe 产品可用于 1 区 - Not all the Exe equip. are permitted in Zone 1 in China.

24 监督管理体系 Ex regulatory management systems 总体而言, 中国依据国际惯例, 对防爆安全实行强制监督管理 - Generally, as int l practice China implements mandatory supervision and management to Explosion Protection. 中国人民共和国标准化法 / 中华人民共和国标准化法实施条例 ( 标准 产品 ) Standardization Law of PRC, Regulations for the implementation of standardization Law of PRC - 将国家技术标准分为强制 (GB) 推荐(GB/T) 指导(GB/Z) 三种 中国防爆标准 GB3836/12476/25285 为强制性标准 - China s technical standards are divided as compulsory, recommendatory and instructional. All the Ex standards are compulsory. - 强制性标准必须执行 不符合强制性标准的产品, 禁止生产 销售和进口 - As specified by the law, compulsory standards must be complied with, and it is forbidden to produce, sell or import products that are not up to the compulsory standards. 中华人民共和国产品质量法 Product Quality Law of PRC - 可能危及人身 财产安全的工业产品, 须符合相关国家强制性标准 - Industrial products relating to the safety of person and property must comply with national mandatory standards. 中华人民共和国安全生产法 Production Safety Law of PRC ( 应用监督 人员管理 ) - 安全设备 ( 产品 ) 的设计制造 安装 使用 检测 维修和改造, 应当符合国家标准 - The design, manufacture, installation, usage, maintenance and rebuild of safety equipments/ products should comply with national standards. - 特种作业人员须持证上岗 - Special operation person must hold personnel competence certificate (PCC)

25 组织管理体系 Organization management systems 产品生产 Product Manufacture 应用监督 -Application 人员 -Personnel Competence 国家质监总局 AQSIQ 国家安监总局 NAWS 认监委 CNCA 国标委 SAC 地方安监局 PAWS 认可委 CNAS 产品 Products (manufacturer, incl. imported products) CoC 应用 Application (e.g. chemical plants) CoPC 人员 Personnel Competence (installation, repair, maintenance) Licensing MA CoC ExIR CoPC Testing & Certification body Inspection/Evaluation body Training & Exam Center AQSIQ: General Administration of Quality supervision Inspection and Quarantine of PRC CNCA: Certification and Accreditation Administration of PRC SAC: Standarization Administration of PRC CNAS: China National Accreditation Services for CA NAWS: National Administration of Work Safety PAWS: Provincial Administration of Work Safety

26 对产品要求 Requirements for Ex products GB 爆炸性环境第 1 部分 : 设备通用要求 ( 附录 D) - Explosive atmospheres Part 1: Equipment General requirements (Annex D) GB 可燃性粉尘环境用电气设备第 1 部分 : 通用要求 ( 附录 A) Electrical apparatus for use in presence of combustible duxt - Part 1: General requirements (Annex A) GB 爆炸性环境用非电气设备第 1 部分基本方法和要求 ( 附录 E)- Non-electrical equipment for explosive atmospheres Part 1: Basic method and requirements (Annex E) 程序规定 : 所有防爆产品必须取得国家授权检验机构的检验并取得防爆合格证 (Ex CoC) - all Ex products must be certificated by the state authorized testing and certification organizations for obtaining Ex Certificate of Conformity, ExCoC.. 中华人民共和国工业产品生产许可证管理条例 及其实施规则 - The Regulation on administration of production licensing of industrial products and its implementation rules 相应目录列出的防爆产品须取得生产许可证 - The Ex products listed in the Catalogue must obtain the Production License 煤矿安全监察条例 煤矿矿用产品安全标志管理暂行办法 - Supervision Regulation on coal mine safety and the Regulation on administration of coal mine safety mark 目录列出的防爆产品须取得煤安标志认证 - The Ex products listed in the Catalogue must obtain the MA certificate

27 防爆产品认证制度 Ex-product Certification Systems 防爆认证制度 Ex Certification Systems 防爆合格证 Ex Certificate of Conformity (Ex CoC) 生产许可证 Production License of Ex Products 煤安标志证 Mining safety Mark (MA) ISO 第 1 种模式 - 型式检验 ISO Type 1 - Type Exam 适合所有防爆产品 suitable for all Ex-products 包括进口产品 including import Ex-products IECEx ExTR can be accepted for issuing ExC 型式检验 + 工厂检查 + 抽样检验 Type Exam plus factory audit + sampling test 仅适合目录列出 在中国生产产品 only for listed products produced in China (158 kinds of products, 17 categories) 不适合进口产品 not suitable for import Ex-products 型式检验 + 工厂检查 + 监督 Type Exam plus factory audit + surveillance ( ISO Type 5 ) 适合目录列出的矿用产品 suitable for listed products used in mine (120 kinds of products, 12 categories) 包括进口产品 including import products 持证防爆产品按 产品质量法 可能周期性被监督抽查 - certified and licensed Ex product may be subject to periodical supervision and spot checks according to the Law on product quality.

28 产品认证过程 Certification Processes of Ex products 产品认证过程 Certification Processes Ex Certificate of Conformity PROCESSES App & contract (eg. NEPSI) Documentation review Sample check and type testing Issuing ExTR and ExCoC Notes: 1. without factory audit 2. CoC valid for 5 years APPLICATION DOCUMENTS detailed list of all products technical description on Ex Ex related key drawings; instruction manual previous cert. documents copy of ISO9001 or QAR 流 程 申请和签约 (eg. NEPSI) 文件审查 样机检查和型式试验 签发试验报告和证书 注 : 防爆合格证 1. 没有工厂检查 2. 证书有效期 5 年 申请文件 申请产品清单 ( 含标志 ) 防爆技术描述文件 防爆相关的关键图纸 产品说明书 如有, 先前的认证文件 ISO9001 证书或 QAR 复印件

29 产品认证过程 Certification Processes of Ex products (con t) 产品认证过程 Certification Processes Production Ex Certificate License of of Conformity Ex Products PROCESSES Application & contract to local (eg. gov. NEPSI) office Doc. Documentation review and review acceptance site Sample audit check & sampling and type organized testing by assessment Issuing ExTR office and ExCoC sample test & reporting by ExTL Notes: 1. without factory audit summarizing 2. CoC valid doc for 5 for years approval Issuing license by AQSIQ office APPLICATION DOCUMENTS Notes: license valid for 5 years detailed list of all products technical APPLICATION description DOCUMENTS on Ex completed Ex related application key drawings; form business license instruction manual copy of Ex CoC previous cert. documents copy of license when relevant copy of ISO9001 or QAR necessary explanation 防爆产品生产许可证防爆合格证 流程 向地方许可证办提交申请申请和签约 (eg. NEPSI) 文件初审核受理文件审查 审查部组织现场评审核抽样样机检查和型式试验 抽样试验并出具报告签发试验报告和证书 注 : 审查部汇总文件 1. 没有工厂检查 全许办颁发许可证 2. 证书有效期 5 年注 : 许可证有效期 5 年 申请文件 申请产品清单申请文件 ( 含标志 ) 完整的申请表防爆技术描述文件 营业执照防爆相关的关键图纸 防爆合格证书复印件 产品说明书 相关许可文件, 如有如有, 先前的认证文件 必要的说明文件 ISO9001 证书或 QAR 复印件

30 产品认证过程 Certification Processes of Ex products (con t) 产品认证过程 Certification Processes Production Ex Mining Certificate License Safety of Mark of Conformity Ex (MA) Products PROCESSES Application App. & contract to local (eg. (MA gov. NEPSI) center) office Doc. Documentation Tech. review, and type review acceptance test by ExTL site site Sample audit assessment check & sampling not and type organized for batch testing by assessment final document ExTR office review Issuing MA certificate, and ExCoC or sample test & reporting by ExTL Notes: with series 1. without numbers factory audit for batch summarizing 2. CoC valid doc for 5 for years approval Notes: Certificate valid for 5 years Issuing license by AQSIQ office APPLICATION DOCUMENTS Notes: license valid for 5 years detailed completed list application of all products form technical business APPLICATION description license DOCUMENTS on Ex completed tech. description Ex related application to product key drawings; form business all technical license documents instruction self-assessment manual report on copy of Ex CoC production previous resources, cert. documents compliance copy of license to standards when relevant copy of ISO9001 or QAR necessary explanation (series) 防爆产品生产许可证煤安标志认证防爆合格证 (MA) 流程 申请和签约向地方许可证办提交申请 ((eg. 安标中心 NEPSI) ) 实验室技术审查和型式试验文件初审核受理文件审查 现场评审审查部组织现场评审核抽样 ( 批检无此项 ) 样机检查和型式试验 文件终审抽样试验并出具报告 签发安标证书签发试验报告和证书 : 审查部汇总文件注 : 证书有效期 1. 没有工厂检查 5 年 全许办颁发许可证 2. 证书有效期申请文件 5 年注 : 许可证有效期 5 年 完整的申请表申请文件 营业执照申请产品清单申请文件 ( 含标志 ) 产品技术描述文件完整的申请表防爆技术描述文件 全部技术文件营业执照 生产能力和标准符合性自评防爆相关的关键图纸防爆合格证书复印件 估报告产品说明书 相关许可文件, 如有必要的说明文件如有, 先前的认证文件 ( 如, 系列 规格说明必要的说明文件 ) ISO9001 证书或 QAR 复印件

31 与其它制度关系 Relationship with other cert. systems 计量器具型式批准 ( 含进口 ) China Pattern Approval (CPA) for Measuring Devices (including imported), used for trade settlement, safety protection and etc. - 由质量管理部门 ( 进口产品由国家质监总局 ) 组织实施 operated by quality administration department, but for imported measuring devices operated by AQSIQ ( - 依据中华人民共和国计量法和进口计量器具管理办法等, 计量器具须按计量检定规范 (JJG) 由授权的型式评价机构进行型式试验 mandated by the Metrology Law of China, and management regulation on imported measuring devices, a type test to national metrological verification regulation (JJG) required by authorized organization. - 目录列出了 75 类 220 种计量器具 75 categories 220 kinds of measuring devices, e.g, level meter, flow meter, load scale/cell, dispenser, pressure instrument, gas detectors and etc. listed in the Catalogue. - 所有列出的计量器具, 如同时是防爆产品, 除应取得防爆合格证外, 尚需取得中国型式批准 (CPA) 证书 for all the listed instruments, once used for hazardous locations in China, additional CPA is required with exception of Chinese Ex CoC. - NEPSI/SITIIAS 是授权的型式评价机构, 可提供必要的协 助 NEPSI/SITIIAS is authorized organization, assistance available from NEPSI/SITIIAS.

32 与其它制度关系 Relationship with other cert. systems (con t) 中国强制性产品认证 ( 含进口 )- China Compulsory Certification (CCC) - 由国家质监总局和国家认监委组织实施 - Operated by AQSIQ and CNCA ( - 依据中华人民共和国认证认可条例和强制性产品认证管理办法等, 按具体的实施规则由授权的认证机构和试验室进行检测 认证 mandated by the Regulations on Certification and Accreditation, and Provisions on the administration of CCC, testing and certification to specific implementing rule carried out by authorized organization. - 目录列出了 22 类 153 种产品 22 categories 153 kinds of products listed in the Catalogue. - 列出的 CCC 产品如是防爆产品, 且拟进口用于爆炸危险场所的, 仅须取得防爆合格证书, 无需 CCC 认证 - For CCC-listed products with Ex functions and imported for use in hazardous location, no need to apply for CCC certificate, only China Ex CoC is required. - NEPSI/SITIIAS 是授权的 CCC 试验机构, 可提供必要的协助 NEPSI/SITIIAS is authorized CCC testing laboratory, assistance available from NEPSI/SITIIAS.

33 对工程要求 Requirements for Ex Engineering projects GB 爆炸危险环境电力装置设计规范 - Electrical installations design code for explosive atmospheres GB 电气装置安装工程爆炸和火灾危险环境电气装置施工及验收规范 - Code for construction and acceptance of electrical devices for explosion atmospheres and fire hazard in electrical equipment installation engineering GB 爆炸性气体环境用电气设备第 15 部分危险场所电气安装 ( 煤矿除外 )- Electrical apparatus for explosive gas atmospheres Part 15: Electrical installations in hazardous areas (other than mines) GB 爆炸性气体环境用电气设备第 16 部分电气装置的检查和维护 ( 煤矿除外 ) - Electrical apparatus for explosive gas atmospheres Part 16: Inspection and maintenance of electrical installation (other than mines) GB 爆炸性环境第 13 部分 : 设备的修理 检修 修复和改造 Explosive atmospheres Part 13: Equipment repair, overhaul and reclamation 这些规范 ( 标准 ) 均属强制性 - All these regulations (standards) are compulsory. 要求所有防爆产品必须取得国家指定防爆检验机构的认证, 并在产品上予以标识 - Ex products must be certificated by the state authorized explosion protection inspection and certification organizations. Certification information shall be marked on the nameplate. 防爆工程项目设计 防爆产品选型 安装 维护和验收等应符合上述规范规定的安全要求 - The design of Ex engineering projects and the selection, installation, maintenance and acceptance of Ex products shall satisfy the safety requirements specified in these regulations.

34 使用监督规则 Regulatory rules for application of Ex products 防爆产品使用监督依据 Regulatory rules: - 中华人民共和国安全生产法 Production Safety Law of PRC, 2002/ 安全生产许可证条例 Rules for safety production license,2004 规定 : 对危险化学品生产 储存和使用企业实施安全生产许可证制度, 未取得许可证禁止投产 - A safety production license is required for the enterprises manufacturing, storing and using hazardous chemicals by rules. Without the license, it is forbidden to put into production 涉及爆炸危险的工程项目, 要求接受专业防爆检查机构的防爆安全评价与验收 - Every engineering project with explosion hazards is required to be assessed and accepted for explosion protection and safety by a state authorized inspection bodies. 项目建立过程 Project establishment processes - 项目可行性研究报告 project feasibility study report - 规划主管部门或上级公司批复 approve by planning department or parent company - 安全评价报告并经评审 Safety assessment report developed and reviewed by third party 注 1: 核心是分析项目环境条件和生产工艺, 辨识危险有害因素, 提出安全对策措施 涉爆工程项目需包括防爆对策措施 The core: analyze environmental conditions and production processes; identify dangerous and harmful factors; put forward safety measures. For Ex-related project, Ex measures need to be included.

35 使用监督规则 Regulation rules for app. of Ex products (con t) 项目建立过程 ( 续 ) Project establishment processes (con t) - 安全生产主管部门对项目设立批准 project construction approved by safety department - 由有资质的施工单位进行项目建设 carry out project construction by qualified company - 由授权机构进行安全设施验收评价 conduct a in-site safety facilities acceptance evaluation by 注 an 2: authorized 涉爆工程项目 organization, 要求接受专业防爆检查机构防爆安全验收评价 - Every engineering project with Ex hazards is required to be assessed and accepted for explosion protection and safety by a state authorized inspection body (e.g., NEPSI). 注 3: 重点验证工程项目中选用设备的适宜性 设备防爆合格证有效性 检查产品防爆符合性 核查设备安装正确性和人员能力符合性, 最终确认整个工程项目是否符合 整体防爆 - To verify the suitability of equipment selected, the validity of Ex CoC, check the conformity of products to standards, the correctness of installation and qualification of personnel competence. Finally, to confirm the compliance of Entity Explosion Protection. - 安全生产主管部门组织项目现场专家审查会, 颁发安全生产许可证 -insite expert review meeting organized by safety department, and issue safety production license - 项目正式投产 ; 业主按标准进行日常检查和维护 legally put into production, and the project owner conducts daily inspection and maintenance for continuous safety - 注许可证每 4: 涉及爆工程项目 3 年须复审一次, 也要求每 3 Re-licensing 年由专业防爆检查机构进行再检查 every 3 years. - for Ex-related project, it is also required to be re-inspected every three years by an authorized inspection body, e.g., NEPSI.

36 对从业人员要求 Requirements for Ex personnel GB 爆炸性气体环境用电气设备第 15 部分危险场所电气安装 ( 煤矿除外 ) - Electrical apparatus for explosive gas atmospheres Part 15: Electrical installations in hazardous areas (other than mines) GB 爆炸性气体环境用电气设备第 16 部分电气装置的检查和维护 ( 煤矿除外 ) - Electrical apparatus for explosive gas atmospheres Part 16: Inspection and maintenance of electrical installation (other than mines) GB 爆炸性环境第 13 部分 : 设备的修理 检修 修复和改造 Explosive atmospheres Part 13: Equipment repair, overhaul and reclamation 强制性标准规定 : 涉及安装 维护 修理等人员应具有相应的知识 能力和上岗资质, 并定期接受继续教育培训 -The installation, maintenance and repair persons should have enough Ex knowledge and skills, being qualified with periodical training. 中华人民共和国安全生产法 - Production Safety Law of PRC 特种作业人员安全技术培训考核管理规定 ( 总局 30 号令 )- Provisions on the administration of training and assessment of special operations personnel safety technology 防爆设备安装 维护和修理作业是安全生产特种作业, 须授权机构经培训 持证上岗 - The installation, maintenance and repair activities are defined as special operation, the relevant persons must be trained and certified by authorized organization, holding Personnel Competence Certificate (ExPCC) 持证人员需 3 年一次的复训和考试来保持证书有效性 - Every 3 years, re-training and examination is required for maintaining the certificate.

37 防爆技术机构 Ex technical organization in China 中国共有 14 个国家认可和授权的防爆技术机构, 其中 7 个机构加入了 IECEx 体系 - There are 14 organizations serving for Ex testing and certification, accredited and authorized by Chinese government, 7 in IECEx system as ExCB or ExTL NEPSI/SITIIAS 是国家级检测 校准实验室和检查 认证机构, 是可颁发防爆合格证书的认证机构 工程项目防爆检查机构之一 - NEPSI/SITIIAS in Shanghai, is accredited and authorized as a national testing, calibration, inspection and certification organization, one of notified organizations issuing national Ex CoC and conducting Ex inspection for engineering. 有 100 余人, 具有 50 多年历史 with 100 employees, 50 year history, and 31 years experience in Ex testing and certification 拥有 18 个国际伙伴 18 mutual partners in the world 业务遍及 20 多个国家和地区, 在德国 PTB 设有办事处 Ex business extended to 20 countries & regions, with an business office at PTB 是国家防爆人员能力培训考试机构 training and examination center 也是 IECEx 实验室 培训机构 operating as an IECEx TL & RTP 中国是 IECEx 体系创始国,IECEx 认证可帮助产品和服务快速进入中国市场 China is one of IECEx founding countries, IECEx certification can help Ex products & services quickly access into Chinese market!

38 结语 Conclusions 中国作为世界第二大经济体和最具潜力的市场, 其防爆相关工业发展迅速, 防爆相关的产品和服务需求将持续保持增长 - As the world s second largest economy and the most promising marketplace, Ex industries in China grow rapidly, the demand of Ex products will be continuously increasing in next few years. 基于安全发展, 中国建立有较为完善的防爆技术标准体系 产品认证体系 产品应用监管体系和防爆相关服务人员管理制度 - For safe development, China has established complete Ex technical standard system, product certification system, Ex product application supervision system and qualification requirement of Ex personnel. 中国的防爆技术标准在技术与 IEC 和 EN 标准等同或等效 - Chinese Ex standards are identical or equivalent to IEC and EN standards in general. 根据中华人民共和国标准化法, 全部防爆标准为强制性标准, 必须强制执行 - All the Ex-related standards are compulsory standards,must be carried out according to standardization law of the PRC. 中国对防爆产品实施强制认证, 在中国使用的防爆产品 ( 含进口 ) 必须经国家指定的防爆检验机构认证 Cert. of Ex products is mandatory in China, all the Ex products, including imported products, used in China must be certified by an authorized Chinese testing and certification body.

39 结语 Conclusions (con t) 中国防爆合格证书基于 ISO 第一种认证模式, 不必进行工厂检查 而矿用防爆产品的煤安认证基于 ISO 第五种认证模式 防爆产品生产许可证不适合于进口防爆产品 - A Chinese national ExCoC is issued based on ISO Type 1, and factory audit is not necessary; but MA certification for mining products is based on Type 5. The production license of Ex products is not suitable for imported Ex products. 根据安全生产法, 涉及生产 储存 运输和使用危险化学品的企业, 其设施须每 3 年经国家授权的检查机构防爆检查合格, 并取得安全生产许可证 - Ex related facilities manufacturing, storing, transporting and using hazardous chemicals are required to be inspected against Ex safety every 3 years by authorized IB for receiving a Production Safety License. 从事防爆设备的安装 维护和修理的作业人员必须持有防爆电气作业操作证 - People serving for installation, maintenance and repair on Ex equipment need to hold Chinese Ex CoPC Certificate (PCC) based on training and examination. 作为中国防爆技术机构之一,NEPSI 在防爆领域具有 一站式 综合服务能力 - As one of Chinese leading Ex organization, NEPSI can provide one-stop shopping services incl. Ex testing, certification, inspection, as well as Ex personnel training, examination, qualification. 中国是 IECEx 积极成员,IECEx 认证可帮助防爆产品快速进入中国市场 -As an active member of IECEx, IECEx can assist Ex-products quick access into Chinese market.

40 2017 IECEx International Conference Shanghai, China April IECEx 国际研讨会 谢谢! Many thanks for your attention! For further information, please visit: or