parts

Transcription

1 C.C.N. : REV. : A DATE : JULY 2007

2

3 CONTENTS Page Description Ref. Page Description Ref. Page Description Ref. 1 Enclosure T Enclosure T Enclosure T Enclosure (WC) T Air intake system Std T Air intake system Canister T Air intake system Hi dust T Airend assembly T Motor assembly T Separation system T4116 ABBREVIATIONS & SYMBOLS 13 Separation system T Cooling system T Cooling system T Cooling system AC T Cooling system WC T Cooling system WC T Cooling system SWC T Air discharge system T Regulation system Dev T Regulation system RDE T Regulation system Mod T Instrumentation / T4117 Electrical system 55 Option P.O.R.O. T Literature 57 Recommended parts 63 CCN index * Not illustrated Option NR Not required AR As required HA High ambient machine WC Watercooled machine AC Aircooled machine cs da de el en es et fi fr hu it Czech Danish German Greek English Spanish Estonian Finnish French Hungarian Italian lt lv mt nl no pl pt sk sl sv zh Lithuanian Latvian, Lettish Maltese Dutch Norwegian Polish Portuguese Slovak Slovenian Swedish Chinese General This manual, which contains an illustrated parts breakdown, has been prepared as an aid in identifying and ordering parts for the machine. All of the parts, listed in the parts breakdown, are manufactured with the same precision as the original equipment. Ingersoll Rand Company service facilities and parts are available worldwide. There are Ingersoll Rand Company Branch Offices and authorised distributors located in the principle cities of the United States. In Canada, our customers are serviced by the Canadian Ingersoll Rand Company, Limited. There are also Ingersoll Rand Company subsidiaries and authorised distributors located in the principle cities throughout the world. Description The illustrated parts breakdown identifies the various assemblies, sub assemblies and detailed parts which make up this machine. A series of illustrations show each part clearly and in it s correct location relative to the other parts in the illustration. Each part in an illustration is referenced with a number. The number, description and quantity needed per assembly are listed in numerical order on the following pages. How to use this parts manual 1. Locate the desired illustration. 2. Locate the part on the illustration by visual identification and note the reference number. 3. Find the reference number on the tabulated page, along with the Part Number and Description. How to order parts In order that all avoidable errors be eliminated when ordering parts, please specify the following: 1. The model number of the unit as shown on the Compressor Data Plate. 2. The serial number of the unit as shown on the Compressor Data Plate. 3. The part number of this manual. 4. The part number, description and quantity needed exactly as listed. 5. The motor data code shown on the motor data plate.

4 1 ENCLOSURE Sub base Mount Screw Isolator, vibration Screw Lockwasher Pin, locating Plate, cover Screw Plate, cover

5 ENCLOSURE Starter box Panel Support Panel Support Support Support Panel Support Support Duct Support Screw Locknut AR Screw

6 3 ENCLOSURE Grille Plug AR Screw Panel Panel Latch Panel Panel Panel Panel Screw Nut

7 ENCLOSURE (WATER COOLED) Grille Plug AR Screw Panel Panel Panel Support Panel

8 5 AIR INTAKE SYSTEM STANDARD FILTER Plate, retaining Adaptor Filter, air Wingnut Washer Lockwasher Screw Lockwasher Gasket Plate, adaptor Screw Gasket Valve, unloader Gasket Screw Lockwasher Connector Hose assembly Elbow Plug Elbow AR Tube (Nylon) Connector Nipple Indicator, air restriction

9 AIR INTAKE SYSTEM STANDARD CANISTER FILTER Switch, vacuum Bulkhead connector Washer AR Tube (Nylon) Connector Clamp, hose Elbow Pipe, reducer Clamp, hose Hose Screw Support Filter, air Element, air filter

10 7 AIR INTAKE SYSTEM HIGH DUST FILTER Switch, vacuum Bulkhead connector Washer AR Tube (Nylon) Connector Clamp, hose Elbow Pipe, reducer Clamp, hose Hose Screw Support Bracket Filter, air Element, air filter (Primary) Element, air filter (Secondary) Screw Nut Screw Nut

11 AIREND ASSEMBLY Airend Screw Lockwasher O Ring Orifice, injection R160IU 7.5, R160IU 8.5, R150IU Orifice, injection R110IU 7.5, R110IU 8.5, R132IU 7.5, R132IU 8.5, R110IU 100, R110IU 125, R150IU 125, R150IU 140, R160IU Orifice, injection R90IU 7.5, R90IU 100, R90IU 125, R132IU 10, R110IU Orifice, injection R90IU 8.5, R90IU 10, R110IU 10, R90IU 140

12 9 MOTOR ASSEMBLY Gearcase 125HP, 150HP, 90kW, 110kW Gearcase 200HP, 132kW, 160kW Gasket Pin Seal, shaft high pressure 125HP, 150HP, 90kW, 110kW Seal, shaft high pressure 200HP, 132kW, 160kW Housing, seal 125HP, 150HP, 90kW, 110kW Housing, seal 200HP, 132kW, 160kW O Ring 125HP, 150HP, 90kW, 110kW O Ring 200HP, 132kW, 160kW Sleeve 125HP, 150HP, 90kW, 110kW Sleeve 200HP, 132kW, 160kW Plate, retaining 125HP, 150HP, 90kW, 110kW Plate, retaining 200HP, 132kW, 160kW Spacer Key Plate, retaining O Ring Pin Filter Bush Gear set, R160IU Gear set, R160IU Gear set, R160IU Gear set, R132IU Gear set, R132IU Gear set, R132IU Gear set, R110IU Gear set, R110IU Gear set, R110IU Gear set, R90IU Gear set, R90IU Gear set, R90IU Gear set, R90IU Gear set, R90IU Gear set, R90IU Gear set, R110IU Gear set, R110IU Gear set, R110IU Gear set, R150IU Gear set, R150IU Gear set, R150IU 140

13 MOTOR ASSEMBLY Motor 132kW TEFC 400V/50Hz High efficiency, W/H Motor 125HP TEFC 380V/60Hz High temperature Motor 125HP TEFC 440V/60Hz (EPACT) Motor 125HP TEFC 575V/60Hz (EPACT) W/H Motor 125HP TEFC 575V/60Hz (EPACT) Motor 150HP TEFC 380V/60Hz High temperature Motor 150HP TEFC 440V/60Hz (EPACT) Motor 150HP TEFC 575V/60Hz (EPACT) Motor 150HP TEFC 575V/60Hz (EPACT) W/H Motor 200HP TEFC 380V/60Hz Motor 200HP TEFC 440V/60Hz Motor 200HP TEFC 575V/60Hz (EPACT) W/H Motor 200HP TEFC 575V/60Hz EPACT Motor 90kW TEFC 400V/50Hz 125HP TEFC 460V/60Hz (EPACT) High efficiency, W/H Motor 90kW TEFC 400V/50Hz 125HP TEFC 460V/60Hz (EPACT) High efficiency Motor 90kW TEFC 400V/50Hz Standard efficiency Motor 110kW TEFC 400V/50Hz 150HP TEFC 460V/60Hz (EPACT) High efficiency Motor 110kW TEFC 400V/50Hz 150HP TEFC 460V/60Hz (EPACT) High efficiency, W/H Motor 110kW TEFC 400V/50Hz Standard efficiency Motor 132kW TEFC 400V/50Hz High efficiency Motor 132kW TEFC 400V/50Hz Standard efficiency Motor 160kW TEFC 400V/50Hz 200HP TEFC 400V/60Hz (EPACT) High efficiency, W/H Motor 160kW TEFC 400V/50Hz 200HP TEFC 400V/60Hz (EPACT) High efficiency Motor 160kW TEFC 400V/50Hz Standard efficiency Support 405 Frame Support 315 Frame Support 445 NEMA Conduit assembly O Ring 125HP, 150HP, 90kW, 110kW O Ring 200HP, 132kW, 160kW

14 11 MOTOR ASSEMBLY Screw Screw Screw Screw Nut Screw Screw Screw 405 Frame, 445 NEMA Screw 315 Frame Lockwasher

15 SEPARATION SYSTEM Tank, separator ASME Tank, separator ASME Pacific rim Tank, separator C.E Tank, separator GB Tank, separator GB 150 Australia Element assembly Elbow Elbow Elbow C.E Valve, safety ASME Valve, safety C.E Valve, safety C.D. 7.5 (8.7 bar) Valve, safety C.D. 8.5 (9.7 bar) Valve, safety C.D. 10 (11.2 bar) Valve, safety C.D. 7.5 / 8.5 / 10 (200 psig) Sight glass Seal Plug/ O Ring (ULTRA COOLANT) Elbow Nipple Valve, ball Plug Bracket Screw Screw Washer Lockwasher Locknut Clip, retaining Screw

16 13 SEPARATION SYSTEM Adaptor Elbow AR Tube (Nylon) Elbow Valve, check Elbow Tube assembly Connector Gasket Screw Lockwasher Tube assembly Tube assembly C.E Plug Screw Nut Gasket Connector Tube assembly Valve, check Drop tube Adaptor Nipple

17 COOLING SYSTEM Motor 0.75kW 400V/50Hz WC Motor 5.5kW 400V/50Hz TEFC Motor 5.5kW 400V/50Hz TEFC W/H Motor 1.0HP 380V/60Hz WC Motor 1.0HP 460V/60Hz WC Motor 1.0HP 575V/60Hz WC Motor 7.5HP 380V/60Hz TEFC Motor 7.5HP 380V/60Hz TEFC W/H Motor 7.5HP 460V/60Hz TEFC Motor 7.5HP 460V/60Hz TEFC W/H Motor 7.5HP 575V/60Hz TEFC Motor 7.5HP 575V/60Hz TEFC W/H Gland, cable Screw Locknut Support Bracket Screw Guard Screw Lockwasher AR Screw Cowl Fan HP 60Hz Fan kW 50Hz Fan 400V/50Hz WC Fan 380V/460V/575V/60Hz WC Support / Cowl Screw Support / Cowl Locknut Cable

18 15 COOLING SYSTEM Panel Screw Locknut Support Panel Panel Screw

19 COOLING SYSTEM (AIR COOLED) Elbow Tube assembly Connector Filter assembly Head Element, oil filter Screw Bracket Screw Elbow Hose assembly Connector Valve,AMOT Tube assembly Tee Tube assembly Hose assembly O Ring Valve, minimum pressure Stud Nut Lockwasher Clamp Screw Lockwasher O Ring Hose assembly

20 17 COOLING SYSTEM (AIR COOLED) Cooler kW / HP Cooler kW / HP (PED) Cooler kW / 200HP Cooler kW / 200HP (PED) Plug Tube assembly Tube assembly Customer connection (China) Bracket Bolt, U Washer Lockwasher Nut Screw Lockwasher

21 COOLING SYSTEM (WATER COOLED) Hose assembly Clamp O Ring Screw Lockwasher Valve, minimum pressure O Ring Nut Lockwasher Stud Connector Hose assembly Elbow Tube assembly Valve, AMOT Tee Hose assembly Tube assembly

22 19 COOLING SYSTEM (WATER COOLED) Aftercooler WC Aftercooler WC (PED) Clamp O Ring Screw Lockwasher Tube assembly Cooler, oil Screw Locknut Support Support Screw Screw Locknut Elbow Tube assembly Connector Valve Nipple Tee Connector Tube assembly Tube assembly Connector Tube assembly Tube assembly Tee Tube assembly Valve, 2 way Cable, assembly Manifold Screw

23 COOLING SYSTEM (SEA WATER COOLED) Aftercooler WC Aftercooler WC (PED) Clamp O Ring Screw Lockwasher Tube assembly Cooler, oil Screw Locknut Support Support Screw Screw Locknut Elbow Hose assembly Connector Valve Nipple Tee Nipple Elbow Connector Hose assembly Hose assembly Tee Valve, 2 way Cable, assembly Elbow Manifold Screw

24 21 AIR DISCHARGE SYSTEM MOISTURE SEPARATOR W/O MOISTURE SEPARATOR AR Tube (Nylon) Connector Moisture separator NPT Moisture separator BSPT Bush, reducer Elbow AR Tube (Nylon) Connector Coupling Valve, solenoid drain Nipple Connector, bulkhead Cable assembly Elbow Flange NTP Flange BSPT

25 REGULATION SYSTEM 22 DEVELOPED Elbow Tube assembly Adaptor Screw Valve, solenoid Elbow Adaptor Valve, solenoid Cable assembly AR Tube (Nylon) Elbow Elbow Tube assembly Connector Valve, solenoid Elbow Washer Bulkhead connector Transducer, pressure Cable assembly Sensor, thermistor Gland, cable Gland, cable AR Plug AR Tube (Nylon) O Ring

26 23 REGULATION SYSTEM RDE Plug Sensor, thermistor Adaptor AR Plug AR Tube (Nylon) Elbow Adaptor Valve, solenoid Cable assembly O Ring Elbow Elbow Tube assembly Connector Valve, solenoid Plug Washer Bulkhead connector Transducer, pressure Cable assembly Gland, cable Gland, cable

27 REGULATION SYSTEM 24 DEVELOPED MODULATION Elbow Valve, shuttle Nipple Bush, reducer Valve, solenoid Valve, solenoid Valve, solenoid Adaptor Connector Tee Cable assembly Bracket, solenoid Screw Screw Elbow AR Tube (Nylon) Valve, regulator

28 25 INSTRUMENTATION/ELECTRICAL SYSTEM Cabinet, starter NEMA Cabinet, starter NEMA4 *1a Screw Hinge Nut 4 1 Starter assembly m Gasket Latch Decal, controller Controller Developed Controller RDE Switch, emergency stop * Not illustrated

29 INSTRUMENTATION/ELECTRICAL SYSTEM 26 SD 170 / 170 / kW AC AP Contactor 170A Contactor 110A Interlock Suppressor 3Tx7522 3S 110V Relay, overload A Contactor 16A Suppressor 3Tx7402 3S 110V Circuit breaker 2P 2A Circuit breaker 1P 6A Circuit breaker 2P 3A Breaker, motor starter Transformer 500VA Bus, grounding Block, terminal Block, terminal grounding * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop Backplate Kit, connection kW Decal * Strap Suppressor 3Tx7402 3S 110V * Plug * Plug * Not illustrated

30 27 INSTRUMENTATION/ELECTRICAL SYSTEM SD D95 / 95 / A AC NA Contactor 16A Contactor 95A Busbar Contactor 72A Contact, auxilliary Suppressor 100C Suppressor 100D * Lug set, A contactor * Lug set, A contactor Contact, auxilliary Interlock MMS, 10 16A MMS, aux contact Circuit breaker 1P 6A Circuit breaker 2P 2A Circuit breaker 2P 3A * Power block Relay, overload XFRMR, 500VA 380/440/460/575V 24/120V * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop * Contacts Block, terminal Block, terminal grounding Backplate * Power block * Plug * Plug Decal * Not illustrated

31 INSTRUMENTATION/ELECTRICAL SYSTEM 28 SD D95 / 95 / A WC NA Contactor 12A Contactor 95A Busbar Contactor 72A Contact, auxilliary Suppressor 100C Suppressor 100D * Lug set, A contactor * Lug set, A contactor Contact, auxilliary Interlock MMS, A MMS, aux contact Circuit breaker 1P 6A Circuit breaker 2P 2A Circuit breaker 2P 3A * Power block Relay, overload XFRMR, 500VA 380/440/460/575V 24/120V * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop * Contacts Block, terminal Block, terminal grounding Backplate * Power block * Plug * Plug Decal * Not illustrated

32 29 INSTRUMENTATION/ELECTRICAL SYSTEM SD D180 / 180 / A AC NA Contactor 16A Contactor 180A Busbar Busbar Busbar shorting Contactor 110A Suppressor 100D * Lug set, A contactor Interlock Contact, auxilliary Suppressor 100C MMS, 10 16A MMS, aux contact Circuit breaker 1P 6A Circuit breaker 2P 2A Circuit breaker 2P 3A * Power block Relay, overload XFRMR, 500VA 380/440/460/575V 24/120V * Plug 4 pin * Plug * Plug * Plug 9 pin Lug * Switch, emergency stop * Contacts Block, terminal Block, terminal grounding Backplate * Plug * Plug Decal * Not illustrated

33 INSTRUMENTATION/ELECTRICAL SYSTEM 30 SD D180 / 180 / A WC NA Contactor 12A Contactor 180A Busbar Busbar Busbar shorting Contactor 110A Suppressor 100D * Lug set, A contactor Interlock Contact, auxilliary Suppressor 100C MMS, A MMS, aux contact Circuit breaker 1P 6A Circuit breaker 2P 2A Circuit breaker 2P 3A * Power block Relay, overload XFRMR, 500VA 380/440/460/575V 24/120V * Plug 4 pin * Plug * Plug * Plug 9 pin Lug * Switch, emergency stop * Contacts Block, terminal Block, terminal grounding Backplate * Plug * Plug Decal * Not illustrated

34 31 INSTRUMENTATION/ELECTRICAL SYSTEM SD A145 / A145 / A95 AC ESA Contactor 145A Contactor 96A Contact, auxilliary Interlock Suppressor A50/ /250V Relay, overload Contactor 17A Suppressor A9/40 110/250V Circuit breaker 2P 3A Circuit breaker 1P D6A Circuit breaker 2P D2A Breaker, motor starter Block, auxilliary contact TFMR, 650VA 380/400/415, 600VA 110V, 50VA 24V Bar, earth Terminal, earth Terminal 35A Terminal, end plate Terminal, end stop * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop Backplate Connector Decal * Plug * Plug * Not illustrated

35 INSTRUMENTATION/ELECTRICAL SYSTEM 32 SD A145 / A145 / A95 WC ESA Contactor 145A Contactor 96A Contact, auxilliary Interlock Suppressor A50/ /250V Relay, overload Contactor 9A Suppressor A9/40 110/250V Circuit breaker 2P 3A Circuit breaker 1P D6A Circuit breaker 2P D2A Breaker, motor starter Block, auxilliary contact TFMR, 650VA 380/400/415, 600VA 110V, 50VA 24V Bar, earth Terminal, earth Terminal 35A Terminal, end plate Terminal, end stop * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop Backplate Connector Decal * Plug * Plug * Not illustrated

36 33 INSTRUMENTATION/ELECTRICAL SYSTEM SD A185 / A185 / A145 AC ESA Contactor 185A Contactor 145A Contact, auxilliary Interlock Suppressor A50/ /250V Relay, overload Contactor 17A Suppressor A9/40 110/250V Circuit breaker 2P 3A Circuit breaker 1P D6A Circuit breaker 2P D2A Breaker, motor starter Block, auxilliary contact TFMR, 650VA 380/400/415, 600VA 110V, 50VA 24V Bar, earth Terminal, earth Terminal 35A Terminal, end plate Terminal, end stop * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop Backplate Connector Decal * Plug * Plug * Not illustrated

37 INSTRUMENTATION/ELECTRICAL SYSTEM 34 SD A185 / A185 / A145 WC ESA Contactor 185A Contactor 145A Contact, auxilliary Interlock Suppressor A50/ /250V Relay, overload Contactor 9A Suppressor A9/40 110/250V Circuit breaker 2P 3A Circuit breaker 1P D6A Circuit breaker 2P D2A Breaker, motor starter Block, auxilliary contact TFMR, 650VA 380/400/415, 600VA 110V, 50VA 24V Bar, earth Terminal, earth Terminal 35A Terminal, end plate Terminal, end stop * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop Backplate Connector Decal * Plug * Plug * Not illustrated

38 35 INSTRUMENTATION/ELECTRICAL SYSTEM SD A210 / A210 / A145 AC ESA Contactor 210A Contactor 145A Contact, auxilliary Interlock Suppressor A50/ /250V Relay, overload Contactor 17A Suppressor A9/40 110/250V Circuit breaker 2P 3A Circuit breaker 1P D6A Circuit breaker 2P D2A Breaker, motor starter Block, auxilliary contact TFMR, 700VA 380/400/415, 650VA 110V, 50VA 24V Bar, earth Terminal, earth Terminal 35A Terminal, end plate Terminal, end stop * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop Backplate Kit, connection Connector Decal * Plug * Plug * Not illustrated

39 INSTRUMENTATION/ELECTRICAL SYSTEM 36 SD A210 / A210 / A145 WC ESA Contactor 210A Contactor 145A Contact, auxilliary Interlock Suppressor A50/ /250V Relay, overload Contactor 9A Suppressor A9/40 110/250V Circuit breaker 2P 3A Circuit breaker 1P D6A Circuit breaker 2P D2A Breaker, motor starter Block, auxilliary contact TFMR, 700VA 380/400/415, 650VA 110V, 50VA 24V Bar, earth Terminal, earth Terminal 35A Terminal, end plate Terminal, end stop * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop Backplate Kit, connection Connector Decal * Plug * Plug * Not illustrated

40 37 INSTRUMENTATION/ELECTRICAL SYSTEM SD A170 / A170 / A110 AC AP Contactor 170A Contactor 110A Interlock Suppressor 3Tx7522 3S 110V Relay, overload Contactor 16A Suppressor 3Tx7402 3S 110V Circuit breaker 2P 2A Circuit breaker 1P 6A Circuit breaker 2P 3A Breaker, motor starter Transformer 500VA Bus, grounding Block, terminal Block, terminal grounding * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop Backplate Kit, connection Decal * Strap Suppressor 3Tx7402 3S 110V * Plug * Plug * Not illustrated

41 INSTRUMENTATION/ELECTRICAL SYSTEM 38 SD A170 / A170 / A110 WC AP Contactor 170A Contactor 110A Interlock Suppressor 3Tx7522 3S 110V Relay, overload Contactor 9A Suppressor 3Tx7402 3S 110V Circuit breaker 2P 2A Circuit breaker 1P 6A Circuit breaker 2P 3A Breaker, motor starter Transformer 500VA Bus, grounding Block, terminal Block, terminal grounding * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop Backplate Kit, connection Decal * Strap Suppressor 3Tx7402 3S 110V * Plug * Plug * Not illustrated

42 39 INSTRUMENTATION/ELECTRICAL SYSTEM SD 205 / 205 / 140 AC AP Contactor 205A Contactor 140A Interlock Suppressor 3Tx7522 3S 110V Relay, overload Contactor 16A Suppressor 3Tx7402 3S 110V Circuit breaker 2P 2A Circuit breaker 1P 6A Circuit breaker 2P 3A Breaker, motor starter Transformer 650VA Bus, grounding Block, terminal Block, terminal grounding * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop Backplate Kit, connection Decal * Strap Suppressor 3Tx7402 3S 110V * Plug * Plug * Not illustrated

43 INSTRUMENTATION/ELECTRICAL SYSTEM 40 SD 205 / 205 / 140 WC AP Contactor 205A Contactor 140A Interlock Suppressor 3Tx7522 3S 110V Relay, overload Contactor 9A Suppressor 3Tx7402 3S 110V Circuit breaker 2P 2A Circuit breaker 1P 6A Circuit breaker 2P 3A Breaker, motor starter Transformer Bus, grounding Block, terminal Block, terminal grounding * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop Backplate Kit, connection Decal * Strap Suppressor 3Tx7402 3S 110V * Plug * Plug * Not illustrated

44 41 INSTRUMENTATION/ELECTRICAL SYSTEM SD 250 / 250 / 170 AC AP Contactor 250A Contactor 170A Interlock Suppressor 3Tx7522 3S 110V Relay, overload Contactor 16A Circuit breaker 2P 2A Circuit breaker 1P 6A Circuit breaker 2P 3A Breaker, motor starter Transformer 650VA Bus, grounding Block, terminal Block, terminal grounding * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop Backplate Kit, connection Decal * Strap Suppressor 3Tx7402 3S 110V * Plug * Plug * Not illustrated

45 INSTRUMENTATION/ELECTRICAL SYSTEM 42 SD 250 / 250 / 170 WC AP Contactor 250A Contactor 170A Interlock Suppressor 3Tx7522 3S 110V Relay, overload Contactor 9A Circuit breaker 2P 2A Circuit breaker 1P 6A Circuit breaker 2P 3A Breaker, motor starter Transformer Bus, grounding Block, terminal Block, terminal grounding * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop Backplate Kit, connection Decal * Strap Suppressor 3Tx7402 3S 110V * Plug * Plug * Not illustrated

46 43 INSTRUMENTATION/ELECTRICAL SYSTEM SD D210 / D210 / A AC NA Contactor 16A Contactor 110A Busbar Wire Busbar, shorting Contactor 180A Suppressor 100D Lug set Interlock Contact, auxilliary Suppressor 100C MMS, 10 16A MMS, aux contact Circuit breaker 1P 6A Circuit breaker 2P 2A Circuit breaker 2P 3A Relay, overload XFRMR,500VA 380/440/460/575V 24/120V * Plug 4 pin * Plug * Plug * Plug 9 pin * Plug Lug * Switch, emergency stop * Contacts Block, terminal Block, terminal grounding Backplate Lug set Decal * Plug * Not illustrated

47 INSTRUMENTATION/ELECTRICAL SYSTEM 44 SD D210 / D210 / A WC NA Contactor 12A Contactor 210A Busbar Wire Busbar, shorting Contactor 180A Suppressor 100D Lug set Interlock Contact, auxilliary Suppressor 100C MMS, A MMS, aux contact Circuit breaker 1P 6A Circuit breaker 2P 2A Circuit breaker 2P 3A Relay, overload XFRMR, 500VA 380/440/460/575V 24/120V * Plug 4 pin * Plug * Plug * Plug 9 pin * Plug Lug * Switch, emergency stop * Contacts Block, terminal Block, terminal grounding Backplate Lug set Decal * Plug * Not illustrated

48 45 INSTRUMENTATION/ELECTRICAL SYSTEM SD 170 / 170 / kW WC AP Contactor 170A Contactor 110A Interlock Suppressor 3Tx7522 3S 110V Relay, overload Contactor 9A Suppressor 3Tx7402 3S 110V Circuit breaker 2P 2A Circuit breaker 1P 6A Circuit breaker 2P 3A Breaker, motor starter Transformer Bus, grounding Block, terminal Block, terminal grounding * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop Backplate Kit, connection Decal * Strap Suppressor 3Tx7402 3S 110V * Plug * Plug * Not illustrated

49 INSTRUMENTATION/ELECTRICAL SYSTEM 46 SS233 AMP WC ESA/AP 150 C135NCD A V/D Contactor 12A SMC 3, A, V Contactor 180A Suppressor 100C Suppressor 100D * Lug set * Lug set, A contactor MMS, A MMS, auxiliary contact Circuit breaker 1P 6A Circuit breaker 2P 2A Circuit breaker 2P 3A * Power block (Dryer) XFRMR, 500VA 380/400/440/460/575V 24/120V * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop * Contacts Block, terminal Block, terminal ground Backplate * Power block * Plug * Plug Decal * Not illustrated

50 47 INSTRUMENTATION/ELECTRICAL SYSTEM SS187 AMP AC 150 C108NCD A V/D Contactor 16A SMC 3, A, V Contactor 110A Suppressor 100C Suppressor 100D * Lug set * Lug set, A contactor MMS, 10 16A MMS, auxiliary contact Circuit breaker 1P 6A Circuit breaker 2P 2A Circuit breaker 2P 3A * Power block (Dryer) XFRMR, 500VA 380/400/440/460/575V 24/120V * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop * Contacts Block, terminal Block, terminal ground Backplate * Power block * Plug * Plug Decal * Not illustrated

51 INSTRUMENTATION/ELECTRICAL SYSTEM 48 SS187 AMP WC 150 C108NCD A V/D Contactor 12A SMC 3, A, V Contactor 110A Suppressor 100C Suppressor 100D * Lug set * Lug set, A contactor MMS, 10 16A MMS, auxiliary contact Circuit breaker 1P 6A Circuit breaker 2P 2A Circuit breaker 2P 3A * Power block (Dryer) XFRMR, 500VA 380/440/460/575V 24/120V * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop * Contacts Block, terminal Block, terminal ground Backplate * Power block * Plug * Plug Decal * Not illustrated

52 49 INSTRUMENTATION/ELECTRICAL SYSTEM SS233 AMP AC 150 C135NCD A V/D Contactor 16A SMC 3, A, V Contactor 180A Suppressor 100C Suppressor 100D * Lug set * Lug set, A contactor MMS, 10 16A MMS, auxiliary contact Circuit breaker 1P 6A Circuit breaker 2P 2A Circuit breaker 2P 3A * Power block (Dryer) XFRMR, 500VA 380/400/440/460/575V 24/120V * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop * Contacts Block, terminal Block, terminal ground Backplate * Power block * Plug * Plug Decal * Not illustrated

53 INSTRUMENTATION/ELECTRICAL SYSTEM 50 SS233 AMP WC 150 C135NCD A V/D Contactor 12A SMC 3, A, V Contactor 180A Suppressor 100C Suppressor 100D * Lug set * Lug set, A contactor MMS, 1 1.6A MMS, auxiliary contact Circuit breaker 1P 6A Circuit breaker 2P 2A Circuit breaker 2P 3A * Power block (Dryer) XFRMR, 500VA 380/440/460/575V 24/120V * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop * Contacts Block, terminal Block, terminal ground Backplate * Power block * Plug * Plug Decal * Not illustrated

54 51 INSTRUMENTATION/ELECTRICAL SYSTEM SS348 AMP AC 150 C201NCD A V/D Contactor 16A SMC 3, A, V Contactor 210A Suppressor 100C Suppressor 100D * Lug set * Lug set, A contactor MMS, 10 16A MMS, auxiliary contact Circuit breaker 1P 6A Circuit breaker 2P 2A Circuit breaker 2P 3A * Power block (Dryer) XFRMR, 500VA 380/400/440/460/575V 24/120V * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop * Contacts Block, terminal Block, terminal ground Backplate 24 xxxxxxxx 1 * Plug * Plug Decal * Not illustrated

55 INSTRUMENTATION/ELECTRICAL SYSTEM 52 SS348 AMP WC 150 C201NCD A V/D Contactor 12A SMC 3, A, V Contactor 210A Suppressor 100C Suppressor 100D * Lug set * Lug set, A contactor MMS, A MMS, auxiliary contact Circuit breaker 1P 6A Circuit breaker 2P 2A Circuit breaker 2P 3A * Power block (Dryer) XFRMR, 500VA 380/440/460/575V 24/120V * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop * Contacts Block, terminal Block, terminal ground Backplate 24 xxxxxxxx 1 * Plug * Plug Decal * Not illustrated

56 53 INSTRUMENTATION/ELECTRICAL SYSTEM SS187 AMP WC ESA/AP 150 C108NCD A V/D Contactor 12A SMC 3, A, V Contactor 110A Suppressor 100C Suppressor 100D * Lug set * Lug set, A contactor MMS, A MMS, auxiliary contact Circuit breaker 1P 6A Circuit breaker 2P 2A Circuit breaker 2P 3A * Power block (Dryer) XFRMR, 500VA 380/400/440/460/575V 24/120V * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop * Contacts Block, terminal Block, terminal ground Backplate * Power block * Plug * Plug Decal * Not illustrated

57 INSTRUMENTATION/ELECTRICAL SYSTEM 54 SS348 AMP WC ESA/AP 150 C201NCD A V/D Contactor 12A SMC 3, A, V Contactor 210A Suppressor 100C Suppressor 100D * Lug set * Lug set, A contactor MMS, A MMS, auxiliary contact Circuit breaker 1P 6A Circuit breaker 2P 2A Circuit breaker 2P 3A * Power block (Dryer) XFRMR, 500VA 380/400/440/460/575V 24/120V * Plug 4 pin * Plug * Plug * Plug 9 pin * Switch, emergency stop * Contacts Block, terminal Block, terminal ground Backplate 24 xxxxxxxx 1 * Plug * Plug Decal * Not illustrated

58 55 OPTION P.O.R.O Alarm Plug Nipple Hub Lock nut Relay Screw Decal

59 LITERATURE 56 1* Manual, Operation and Maintenance US 1* Manual, Operation and Maintenance EU 1* Manual, Operation and Maintenance ASIA 2* Manual, Parts catalogue

60 57 RECOMMENDED PARTS ccn Description ccn Description Service Kits Consumables Lubricant Airend Valves Start Up Kit, Ultra Coolant Start Up Kit, food grade Maintenance Kit 4K Kit, minimum pressure valve Kit, inlet valve (2) Element, air filter Element, air filter enclosed (2) Element, oil filter Element, separator Element (Primary) (High dust) Element (Secondary) (High dust) Ultra Coolant 5L Ultra Coolant 25L Ultra Coolant 5 Gallon Ultra Coolant 55 Gallon Airend (exchange) Kit, Airend, rebuild Valve, inlet Valve, thermostatic Valve, minimum pressure Switch, Delta P Valve, blowdown Valve, oil stop Valve, relief ASME Valve, relief, CE Valve, relief, CD, 8,7 Bar Valve, relief, CD, 9,7 Bar Valve, relief, CD, 11,2 Bar Controller / Sensors Hoses Controller Sensor, thermistor Transducer, pressure Hose, oil out (oil cooler to OBTV) Hose, Air filter inlet Hose, MPCV to air cooler Hose, water cooler to MPCV Hose, water in to air cooler Hose, water in (base to oil cooler) Field Option Kits Diagnostic Kit, food grade Package inlet filter kit High dust filter kit Modulation kit Controller upgrade kit PORO kit Phase monitor kit Kit, energy recovery Ultra coolant test kit (Americas) Ultra coolant test kit (ESA / Africa) Ultra coolant test kit (Asia)

61 PIECES RECOMMANDEES 58 ccn Désignation ccn Désignation Kits d'entretien Kit de démarrage, Ultra Coolant Kit de démarrage, niveau alimentaire Kit de maintenance 4K Kit, soupape de pression minimale Kit, soupape d'admission Produits consommables (2) Elément du filtre à air Elément du filtre à air, clôture (2) Elément, filtre à huile Elément, séparateur Elément (primaire) (poussière importante) Elément (secondaire) (poussière importante) Lubrifiant Ultra Coolant 5 l Ultra Coolant 25 l Ultra Coolant 5 gallons Ultra Coolant 55 gallons Extrémité d'air Extrémité d'air (échange) Kit, Extrémité d'air, reconstruire Soupapes Soupape, admission Soupape, thermostatique Soupape, pression minimale Commutateur, Delta P Soupape, extraction Soupape, arrêt d'huile Soupape, aide ASME Soupape, aide, CE Soupape, aide, CD, 8,7 bars Soupape, aide, CD, 9,7 bars Soupape, aide, CD, 11,2 bars Contrôleur / capteurs Combinateur Capteur, thermistance Capteur, pression Flexibles Flexible, sortie d'huile (refroidisseur d'huile vers OBTV) Flexible, admission de filtre à air Flexible, MPCV vers refroidisseur d'air Flexible, refroidisseur d'eau vers MPCV Flexible, entrée d'eau vers refroidisseur d'air Flexible, entrée d'eau (base à refroidisseur d'huile) Kits d'option de champ Kit, niveau alimentaire Kit de filtre d'admission de lot Kit de filtre de poussière importante Kit de modulation Kit de mise à niveau du contrôleur Kit PORO Kit de moniteur de phase Kit, récupération d'urgence Diagnostic Kit de test ultra coolant (Continent américain) Kit de test ultra coolant (ESA / Afrique) Kit de test ultra coolant (Asie) R IU

62 59 EMPFOHLENES ZUBEHÖR ccn Beschreibung ccn Beschreibung Service-Kits Starter-Kit, Ultra Coolant Starter-Kit, nahrungsmitteltauglich Wartungs-Kit 4K Kit, Mindestdruckventil Kit, Einlassventil Verbrauchsmaterialien (2) Element, Luftfilter Element, Luftfilter, Einschließung (2) Element, Ölfilter Element, Abscheider Element (Primär) (Rohgas) Element (Sekundär) (Rohgas) Schmiermittel Ultra Coolant 5L Ultra Coolant 25L Ultra Coolant 5 Gallonen Ultra Coolant 55 Gallonen Schraubenverdichter Schraubenverdichter (Wechsel) Kit, Schraubenverdichter, wiederaufgebaut Ventile Einlassventil Thermostatventil Mindestdruckventil Delta-P-Schalter Ausblasventil Ölsperrventil ASME-Entlastungsventil CE-Entlastungsventil CD-Entlastungsventil, 8,7 Bar CD-Entlastungsventil, 9,7 Bar CD-Entlastungsventil, 11,2 Bar Steuerung/Sensoren Steuerung Thermosensor Druckwandler Schläuche Schlauch, Ölabfluss (Ölkühler zu OBTV) Schlauch, Luftfiltereingang Schlauch, MPCV zu Luftkühler Schlauch, Wasserkühler zu MPCV Schlauch, Wassereinlass zu Luftkühler Schlauch, Wassereinlass (Basis zu Ölkühler) Feld-Zubehörkits Kit, nahrungsmitteltauglich Einlass-Filterkit Rohgas-Filterkit Modulations-Kit Kit für Steuerungsupgrade PORO-Kit Phasenüberwachungskit Kit, Energierückspeisung Diagnose Ultra-Coolant-Testkit (Nord-, Mittel-, Südamerika) Ultra-Coolant-Testkit (ESA / Afrika) Ultra-Coolant-Testkit (Asien) R IU