EcoStruxure Wonderware MES MP4 55 56
BMS 427 6 LEED PMUPS 15% 57 58
1989300036080 10 2505010 15 201310 1174000/ 1000/ SCADA Client x2 x1 x1 Client x3 Client x2x1 x2 Client x1 Client x1 x1 x2 x1 Global Client x2 Unity ModiconPLCSCADA Vijeo Citect/ ATS48 8 Modicon PLC Modicon PLCX80 Modicon M340 Modbus TCP/IP I/O7000 ATS48 ATV71 PLC IPC Vijeo citect Vijeo Historian Modbus TCP/IP M340 PlantStruxure X80 QEIO 59 60
500 120 CIKARANG 2Definox MES(//OEE)/ OEM&ELAU MES DataBase (Traceability ) ERP ERP - SAP MES Reception CIP Weighing Mixing Process Room 1 Filler 1 Filler 2 2 SCADA PlantStruxure ETHERNET TCP- IP Hard wired +As-I +As-I MESbatch TSX P57 3634M TSX P57 3634M TSX P57 3634M TSX P57 1634M OEM PLCs PLCs PLC 1 - Raw Milk PLC 2 - Ferments Tanks PLC 3 -Plant CIP - Filler 1 ZhongYa 1 -Mixing - Storage Tanks CIP - Pre-Pasteurizer Nanhua - Utility - Tanks to filler - Pasteurizer Nanhua 61 62
InBatch Kronenbourg Obernai 70 Kronenbourg 1664Kronenbourg Blanc1974PLC(Modicon) PLC 26 ABI14Newlands 118 45 InBatch InTouch HMI Wonderware Historian PLC Modicon Modicon Premium Modicon M340 80PLC 12I/O ISA 88 24 ISA-95 63 64
, Saint LouisTutti Free 140 15000 2.2 2012Ethanol 4000 M odicon PLC(CPU) Vijeo Citect SCADA(C/S) Vijeo batch manager(batch) SQL 2008 R2() PLC HMI 560 BatchSCADA ISA88batch 15000 014 011 015 Alarm Trend BATCH I/O BATCH 014 0111 0112 0113 015 SCADA imcc Network I Network II SCH014 SC+CS,SC+SE,FS011 WG015 Modbus MCC MCC MCC MCC MCC Note: JB JB JB JB JB This system architecture is only valid for quotation PlantStruxure Transmitters Valves Motors SCH workshop 014 Field 3 rd Party Package by modbus Transmitters Valves Motors Transmitters Valves SC+CS,SC+SE,FS workshop 011 Field Motors Transmitters Valves Motors 3 rd Party Package by modbus Transmitters Valves Motors 3 rd Party Package by modbus WG workshop 015 Field UTILITIES Rev A 04/25/2013 Yangtze No2 15000 t/a Posticide Fprmulation and packaging Project PLC Architecture Aut : xx Not valid for execution 65 66
Wonderware MES Markinor Carling Black LabelSA Castle Lager Hansa Pilsener Newlands450 20% 5910 2 MES 6 0.8% 3.8% 19,000 MV PIX Trihal SCB11 LV Blokset imcc Wonderware MES Wonderware Historian UPS Wonderware MES 67 68
D-3104 D-3109 KPI Measure Target Actual Target Actual OFF ON 2159 1420.6 5600 4923 70 53 75 72 70 68 70 71 110 115 135 137 0.2 0 0.2 0 0.3 0.32 0.3 0.27 0.8 0.82 1.12 1.15 0.5 0.125 0.5 0.231 ALARMS Item Measure D-3104 D-3109 D-XXXX D-XXXX2 D-XXXX3 Plan prod. Kg 2159 5600 - - - Actual Kg 1420.6 4923 - - - OEE % 68% 73% - - - D incident # 1 0 - - - Stop Loss RMB 436.21 251.95 - - - Run Status ON/OFF ON ON OFF OFF OFF 61.7% 13.8% 5.3% 5.4% 1.95% 400 OEE 55KPI 8330 PLC3// 5 OEE 7015 11307 9518 VGA RS485 Intranet SCADA OEE:61.70% 0 2000 4000 6000 8000 10000 12000 6976 0 2000 4000 6000 8000 10000 12000 Current Shift Running 1-1 1 0 1 1 1 1 Total Production(bot.) Good Production(bot.) Stop Up time Down Time OTIF OEE MTBF Current Stop Previous Shift Total Production(bot.) Good Production(bot.) Stop Down Time OTIF 0 35536 43147 27449 15726 19540 14933 22400 35536 43147 27449 15726 19540 14933 22400 0 10 1 27 7 9 4 7 6 262 283 269 283 266 283 266 273 85 283 90 195 127 66 101 25 72.95% NaN 68.76% 40.41% 47.74% 76.67% 67.83% 87.79% 67.56% 66.54% 31.10% 52.26% 76.68% 62.03% 90.84% 26 283 10 40 71 30 38 46 POWER SHUT OFF H- 121080 0 124293 84618 65688 64988 68964 51999 121080 0 124293 84618 65688 64988 68964 51999 24 2 35 25 19 16 19 4 Up time 713 720 720 720 720 720 720 720 196 720 203 720-2 173 31 71 74.45% NaN 71.23% 82.20% 86.04% 23.26% 98.09% 86.67% 3%~5% WCM OEE 72.51% 71.81% 75.97% 100.28% 95.69% 90.14% MTBF 30 360 21 29 38 45 38 180 50%, KPI A B C 69 70
6 KPI KPI KPI KPI 71 72
± ± ± ± ± MP4 500 2006 33 MP4 Dis_Valti1 _P63 Dis_Valti2 _P63 Dis_Valix_P63 Dis_ATM_P63 Dis_Filag_P63 CM_Bat1 _P63 CM_Bat2 _P63 IM_Arv_VN TM_VN Dis_TGL_VN DisBT_S_Drev CabBT_TGL_Lam DisBT_N_Drev JDBbt_Lam_TGL CabBT_TGL_Drev EDF, Dis_EDF_P63 Zz_Cab_63kV JDB_63kV_P63 TR1 _63kV TR2 _63kV Dis_TR1 _P63 JDB_5 kv_p63 Cab_P63_VN Cab_TR1 _P63 JDB_5 kv_vn Cab_VN_trTIV DisBT_geTIV CabBT_TR1 _TGL CabBT_TR2 _TGL CabBT_TR3_TGL... Reliability Level Low Medium High 1000 300100 70% 48 Seconds 1K 500 300 100 50 30 10 5 3 1.5.3.1.05 Amps X 10 Bus-2G1 (Nom. kv=10, Plot Ref. kv=10).5 1 10 100 1K 3 5 30 50 300 500 3K 5K Bus-G2~G5 Bus-2G1 REL-2G4 - P OC1 OC2 REL-3G1 - P OC1 OC2 Grid1 372.391 MVAsc Bus-Grid Cab Grid To G1 CB-2G1 1-3/C 240 CB-G1 Bus-2G1~2G4 Cab 2G4 To 3G1 Cab G5 To 2G1 I REL-G1 CB-G5 I REL-G5 1-3/C 240 I REL-2G1 CB-2G4 I REL-2G4 1-3/C 240 REL-G1 - P OC1 OC2 REL-G5 - P OC1 OC2 REL-2G1 - P OC1 OC2 REL-3G1-3P (Min) REL-2G4-3P (Min) Cab 2G4 To 3G1 - P REL-2G1-3P (Min) REL-G5-3P (Min) REL-G1-3P (Min) Cab G5 To 2G1 - P Bus-3G1 CB-3G1 I REL-3G1 Bus-3G1&G2 REL-G1-3P.03 REL-G5-3P REL-2G1-3P REL-2G4-3P REL-3G1-3P.01.5 1 10 100 1K 3 5 30 50 300 500 3K 5K Amps X 10 Bus-2G1 (Nom. kv=10, Plot Ref. kv=10) 10K 1K 500 300 100 50 30 10 5 3 1.5.3.1.05.03.01 10K Seconds PPE 73 74