How to make pad plate? KC-PM-3266FL It is very important to make a film of desin before making pad plate. KC-PM-3266FL is one model output film machine for pad printing. 1 Design According to the requirments of customers, the first step is design the drawing with computer as KC-PM-3266FL laser film coreldraw and other format output machine documents. 2) Cut film Cut the film with blade to fit for output machine 3) Output Put the film on the working table of output machine and operate your computer. You know, you should install RIP programmer through computer. 4) Developing : Take out the film and dipping it into developing disk for severials minutes. 5) FUJI FUJI 65 FUJI FSRFMR, LMR,FSMR FUJI FUJI Fuji coater and Fuji developper made in Japan by FUJI chemicals industry company. Widely used in the field of electron, plastics, metal. Toys, printing, chemicals. Specials in pad plate-making, FUJI chemicals get 65% percent market. There are many kinds of FUJI products. FMR is one of the best. FMR-40 EMULSION FMR-40 1 1 Peculiarity 1) FMR Fuji Emulsion and develloper KC Printing Machine (Group) Limited
1) FMR is native sensitization emulsionwell resist acid and alkalinity 2) FMR IC LSI 2) FMR is of high precision solution and with seldom metal ion. It very fit semiconductor, IC, LSI FMR40 0.85098 2LIT Photoresist SP-A100 series for pad printing plate ITEMS PRODUCT NAME Photoresist SP-A100 for Pad Printing Plate Applications SP-A100 series is a photoresist of contacting exposure,dilute alkali development,with the high performance of insulation.it s the adhesion and covertures between coatings and plate are absolutely excellent.it is suitable for making fabrication pattern of pad printing plate,etc..it has an excellent resist to etching of acid or alkali solution.it is used under the coating styles of spin,soak and roll. Technical Descrition SP-A100 series is roduced by modified techniques inported from Japan,manufactured by the raw materials imported from Japan,Germany and USA as well.it has a high resolution,quick drying,good adhesion,and quick stripping. Colour Colourless/Transparent blue Resolution 5-10µm Solid Viscosity 200±310mPa.s for spin,roll or soak coating /Fineness Pre-bake Dry after 4mins.spin coating(100-400r/m),4-8 mins(heat wind cycle 60±20) or self-drying 15-25 mins Exposure energy developing Post-bake Hardness Chemical Etching Packing 90-140mj/ c (on the board surface by using high-pressure mercury lamp) 10-60 sec.in the developer at 30 6-20 mins(heat wind cycle80±10 Iron chloride, Copper chloride; etc acid &alkalescence 1kg,4kg in tinplate or PE pail Shelf life 12month( 20,dark preserve) Environment Friendly Environment Firendly KC Printing Machine (Group) Limited
PLATE-MAKING PROCESS SP Emulsion 1) 1) Cleaning treatment Cleaning pad plate with solvent Please take clothes dipping into solvent or alcohol and cleaning the pad plate. Use the plate before solvent completely volatilization. All process must be going long in the safe light of red light or yellow light. 2) FUJI 2) Coating Turning coatingdipping, spraying There are many ways to coat FUJI emulsion onto pad plate: by turning coating machine, by dipping coating machine, by spraying coating machine, by manual coating tool. When using turning coating machine, First turn the steel plate after pour some Emulsion on it till Emulsion uniform levelling on the surface of steel plate, then fix it on the turning coating machine to coat. : KC-PM-30TC Coating by turning coating machine: There KC-PM-30TC coating machine are round plate installed connecting motor. Put the pad plate on the turning disk and fixture it like photo. KC Printing Machine (Group) Limited
Pour some FUJI emulsion to surface of pad plate. Start on the turning machine and adjust the speed so that the emulsion coating to the pad plate evenly. : KC-PM-40TC Coating by dipping coating machine: There is magnetism salver installed on this machine. Put the pad plate on the dipping coating machine and start the magnetism switching. Pad plate will be adsorbed on the salver of the machine. Pour some emulsion to the trough of dipping coating machine. More viscosity emulsion is suitable for dipping coating. Start on the dipping coating machine and let the magnetism salver with pad plate press down to dip into the emulsion completely for some time. : Please coating by hand when having no coating machine, correct way will get high quality emulsion thickness. One is coating by stainless coating tool like screen plate, the other is imitating turning machine by hand to coat. Of course, with one spraying gun full of emulsion is very well. Bad Coating Good coating 3) 3)Drying KC-PM-40TC Dipping-type coating machine Drying the pad plate in a drying closet after coating FUJI emulsion. Set a temperature at 100-150 degree for 20 KC Printing Machine (Group) Limited
minutes. 1.Plate 2 Film 3.Glass 4.UV lamp KC-PM-5060UVE Cover film onto pad plate You may use hot air blowing for hair to drying pad plate so that emulsion can be break in the process of etching. KC-PM-2030DC KC-PM-4545DC We suggest you drying pad plate with a drying closet KC-PM-2030DC or KC-PM-4545DC. Closet has more precision temperature and drying time adjustment. KC-PM-4545DC Drying in Closet 4) KC-PM-2030DC KC Printing Machine (Group) Limited
4) Exposal: Covering film to the surface of emulsion on the pad plate by correct direction and position, adhere the film with transparence tape to avoid the film separating from with pad plate. Put them on the flat glass of UV exposure machine. Notice: Please let UV light pass through film, emulsion like below picture. Set correct exposure time to ensure precision exposure quality Before you master UV exposure machine and making plate process, please take a test by step testing way: exposure with 5 kinds of different exposure time then find one most correct time. KC-PM-2840UVE UV UV This is one kind of UV exposure KC-PM-2840UVE design for pad plate. When put pad plate covered with film on the glass and set correct time, UV lamp will start automatically till finish exposure time. KC-PM-2840UVE Uv exposure machine KC-PM-4050UVE KC-PM-4050UVE KC-PM-5060UVE In order to UV exposure on Pad plate, we design KC-PM-4050UVE Stand UV exposure machine and KC-PM-5060UVE with vacuum table for precision exposure. 5) FMR 1 FMR 30 1 5)Developing Develop Washing with water KC Printing Machine (Group) Limited
Developing with FMR developer for 60 seconds at the room temperature.after the picture display and cleaning it with fresh water or FUJI cleaning liquidpour FUJI developer into tray and ensure the depth is almost higher than pad plate thickness. Put pad plate dipping into developer and shaking for 60 seconds till legible image displaying on the surface of emulsion. 6) Washing: washing by clean water completely to remove the developer and solvent emulsion. Remains of developer and emulsion will hurt pad plate in the process of etching. Logo on pad plate 7) 150 20-30 7)Drying Drying in same closet at the temperature of 150 for 20-30 minutes to improve resisting acid capability after washing. Water and developer will be removing in drying closet. Ensure removing water and developer completely. Please observe and check if display empty area on emulsion surface and if clear adumbration of words and drawing. Left photo of pad plate display two part area: exposed area, protected area. In etching process, exposed area contact with etching acid and have a chemistry reaction to make a cave.; protected area keep flat estate. 8) 40. Etching liquid Etching by hand Brush 8)Etching KC Printing Machine (Group) Limited
Etching pad plate with a brush dipping into etching acid for 40 seconds. Taking one brush dipping with etching liquid move on the exposed area of pad plate many times for 40 seconds. Manual etching depend on the experiential of operation worker. It is more difficult to control precision depth and time. By etching machine you will high quality etching quality through setting correct time and estate between etching liquid and pad plate. Install pad plate Take out frame, install pad plate Put into etching trough. Put frame with pad plate into etching trough. Setting etching time. Take out pad plate. Setting etching time according to request. More long After finishing etching process, please take out etching time get More depth pad plate Pad plate. 111 Nitric acid has a fast speed with steel plate, so use it to etch common steel plate. Halftone drawing and KC Printing Machine (Group) Limited
precision words etched by etching machine full of chloridizing iron liquid. Before etching with machine, please take a brush to brush 2-3 times to remove film so that it can be etched. ETCHING BY ETCHING MACHINE KC-PM-2050EM Etching machine KC-PM-2050EM consist of operation system, etching trough, and plate installed frame. fix pad plate on the installed frame and put into etching trough, start the machine, etching liquid will spraying onto pad plate. In order to get uniformity etching depth, plate frame can move from left and right. Etching by hand FUJI PP PP 40-60 Most of operater etch pad plate with hand. Before etching, Please take a small brush to cover the empty Place with fuji Emulsion to aviod ecth the place not inlcude words and pictures. If you have Pocket magnifine, Please watch and check the pinhole on the plate, Please cover it. Some operater use PP tape to protect the large area empty district. Small experience : Making a small ibbb on pad plate with PP tape. Pour etching liquid into small ibbb for 40-60 seconds, Please take brush to move on the surface of pad plate when etching if necessary. Spraying anti-rust oil 9) FMR 2-3. 9) Removing Use FMR removing or Tiana solvent liquid to remove Measure the the remain depth film on the pad plate. Then cleaning it with fresh water. 10) KC Printing Machine (Group) Limited
21UM. 10 Depth measure : The depth is most important parameter of pad plate. Measure the depth by Depth Measure Meter. Put the pad plate on the flat-table of depth measure meter, standard depth is 21um. But different customer need different depth. 11) 30 After finishing all process of making pad plate: Remove all remains by clothes dipping with solvent.. Put into plastics bag and Spray anti-rust oil to pad plate and marking name. One well quality pad plate: Smooth and tartness brim of words; Correct deepness Correct position of drawing. Mesh dot clearly and completely No pinhole, no aperture EQUIPMENT ON MAKING PAD PLATE FOB Unit ITEM STANDARD ITEMS QTY shenzhen KC-PM-3266FL Film output machine 3842usd 3842usd KC-PM-3766FL Film output machine 3966usd 3966usd KC-PM-30TC Turning coating machine 1set 235usd 235USD KC-PM-2840UVE UV exposure machine 1set 255usd 255USD KC-PM-4050UVE UV exposure machine 1set 566usd 566usd KC-PM-5060UVE UV exposure machine 1set 706usd 706usd KC-PM-4545DC drying closet 1set 712usd 712USD KC-PM-2030DC Simple drying closet 1set 124usd 124usd Film for Output machine 1roller 26usd 26usd Developing powder 1kg 3usd 3usd Fixature Powder 1kg 3usd 3usd Emuslion 5tin 70usd 350USD Developer 5tin 32usd 160USD Etching liquid 10lit 10USD 100USD Brush 2pcs 3usd 6USD Spraying gun 2pcs 37usd 74USD Tina Solvent 10Lit 7usd 70usd KC Printing Machine (Group) Limited
UV EXPOSURE MACHINE INSTRUCTION KC-PM-2840UVE UV exposure machine used to make pad plate. It is consist of cover, Glass flat, UV lamp and operation panel. KC Printing Machine (Group) Limited
Rubber Film Operation Panel UVlamps TECHNOLOGY PARAMETER POWER SUPPLYAC 220V 50HZ AC 220V 50HZ lamp wattage4 15W TOTAL WATTAGE4 15W (glass dimension)450mm*290mm (outer dimension) 600mm*250mm*150mm 9KG. POWER Operation panel Power: TIMER power supply switching. Press the button will connect power supply. Timer: Setting exposure time. Exposure time will be continuing till the time over. STOP START Stop: UV 灯 shut off UV lamp. Start: start on UV lamp till finishing UV exposure, KC Printing Machine (Group) Limited
when pressing this button UV lamp begins to exposure. Install 1 POWER SUPPLY CONNECT. 3-1 220V. Please connect earth line well and connect 220V/50HZ. 3-2 ±10% Voltage 220V±10% ±2% Frequency: 50HZ ±2% 3-3. Please not use UV exposure machine when voltage is over upper range. Operation process 1 Preparative 1-1. Check if machine is ok. 1-2. Check if voltage is ok. 2 Operation KC Printing Machine (Group) Limited
2-1 First connect power supply, start Power switching, set the exposure time by Timer. Put the steel plate covered with film on the glass center of UV exposure unit. Cover the covering, press Start button till finish exposure. Maintenance Please clean the glass so that get best exposure quality. Please keep dispel heat hole of UV lamp open to prolong the life of UV lamp. TROUBLE SOLVE PROBLEM CAUSE SOLVE 1 1 Check power 1 Change power line UV lamp do not light 2 Check lamp if perfect 2 Change UV lamp 2 1 Check Timer delay 1 Change timer delay UV lamp do not shut off 2 Check the relay 2 Change relay 3 1 1 Timer not display Check timer delay Change timer delay KC Printing Machine (Group) Limited
EXPRESS-EXPOSURE UNIT Operation instruction KC-PM-2840UVE 1) Plug in mains plug. 2) Open the cover of UV exposure unit UV 3) Put pad plate coved with film on the glass center of UV exposure unit. 4) Setting exposure time. 5) Pressing START switching to turn on UV lamp. 6) PRESSING STOP switching to turn off UV lamp when the time is over. STOP UV 7) Opening the cover and taking out pad plate from UV exposure machine. 8Shut off power. KC Printing Machine (Group) Limited