GSA iTB_E Issue A0

Transcription

1 GS 200 MS/GS 250 MS GS 200 MY/GS 250 MY GS 200 MSY/GS 250 MSY CNC LATHES FANUC 18i-TB ELECTRICAL MANUAL GSA iTB /E Issue:A0 Nov, 2008 荷蘭商哈廷國際科技股份有限公司台灣分公司 Hardinge Machine Tools B.V., Taiwan Branch

2 GS 200 MS/GS 250 MS/ GS 200 MY/GS 250 MY GS 200 MSY/GS 250 MSY ELECTRICAL MANUAL THIS MANUAL CONSISTS OF FOLLOWINGS: (FANUC18i-TB) ELECTRIC DIAGRAM. GSA82218iTBE Issue:A0 PARTS LIST... GSA82218iTBP Issue:A0 PLC SETTING MANUAL. GSA82218iTBM Issue:A0 PMC MESSAGE DISPLAY SPECIFICATION.. GSA82218iTBS Issue:A0

3 GS 200 MS/GS 250 MS GS 200 MY/GS 250 MY GS 200 MSY/GS 250 MSY CNC LATHES FANUC 18i-TB ELECTRICAL DIAGRAM GSA82218iTBE Issue:A0 Nov, 2008 荷蘭商哈廷國際科技股份有限公司台灣分公司 Hardinge Machine Tools B.V., Taiwan Branch

4 ELECTRICAL DIAGRAM 電路圖 FOR: GS 200 MS GS 200 MY GS 200 MSY GS 250 MS GS 250 MY GS 250 MSY

5 ELECTRIC DIAGRAM DWG NO. TITLE VERSION GSA82218iTB-E01 SYSTEM DIAGRAM A0 GSA82218iTB-E02 SYSTEM DIAGRAM(without Y axis) A0 GSA82218iTB-E03 SYSTEM DIAGRAM(without Sub-spindle) A0 GSA82218iTB-E04 SYSTEM DIAGRAM(with Y axis) A0 GSA82218iTB-E05 POWER DIAGRAM (with TR and FILTER) A0 GSA82218iTB-E06 SYSTEM DIAGRAM A0 GSA82218iTB-E07 SYSTEM DIAGRAM A0 GSA82218iTB-E08 SYSTEM DIAGRAM A0 GSA82218iTB-E09 POWER SUPPLY UNIT A0 GSA82218iTB-E10 POWER SUPPLY UNIT A0 GSA82218iTB-E11 FUSE UNIT A0 GSA82218iTB-E12 FANUC SUPPLY UNIT A0 GSA82218iTB-E13 1st-SPINDLE MOTOR(FOR GS 200 MSY) A0 GSA82218iTB-E14 1st-SPINDLE MOTOR(FOR GS 250 MSY) A0 GSA82218iTB-E15 1st-SPINDLE MOTOR(FOR GS 200 MSY CE) A0 GSA82218iTB-E16 1st-SPINDLE MOTOR(FOR GS 250 MSY CE) A0 GSA82218iTB-E17 2nd SPINDLE MOTOR A0 GSA82218iTB-E18 2nd SPINDLE MOTOR(FOR CE) A0 GSA82218iTB-E19 TOOLING MOTOR A0 GSA82218iTB-E20 SERVO SYSTEM A0 GSA82218iTB-E21 SERVO SYSTEM(without Sub-spindle) A0 GSA82218iTB-E22 SERVO SYSTEM(WITHOUT Y AXIS) A0 GSA82218iTB-E23 SERVO SYSTEM(WITH Y AXIS) A0 GSA82218iTB-E24 M.P.G A0 GSA82218iTB-E25 POWER DIAGRAM A0 GSA82218iTB-E26 DOOR SWITCH(FOR OPTION CE) A0 GSA82218iTB-E27 DOOR SWITCH(FOR OPTION CE) A0 GSA82218iTB-E28 POWER DIAGRAM A0 GSA82218iTB-E29 POWER DIAGRAM A0 GSA82218iTB-E30 POWER DIAGRAM A0 GSA82218iTB-E31 SOLENOID & MS A0 GSA82218iTB-E32 SOLENOID & MS A0 GSA82218iTB-E33 POWER DIAGRAM A0 GSA82218iTB-E34 RELAY COMMON A0 GSA82218iTB-E35 MEASURE UNIT (TSI3) A0 GSA82218iTB-E36 MEASURE UNIT (TSI3)/SPD. TEMP. DISPLAY A0 GSA82218iTB-E37 BAR FEEDER INTERFACE A0 GSA82218iTB-E38 BAR FEEDER INTERFACE A0 GSA82218iTB-E39 DI INTERFACE X0.0-X1.7 A0 GSA82218iTB-E40 DI INTERFACE X2.0-X2.7 A0

6 ELECTRIC DIAGRAM DWG NO. TITLE VERSION GSA82218iTB-E41 DI INTERFACE X3.0-X4.7 A0 GSA82218iTB-E42 DI INTERFACE X5.0-X5.7 A0 GSA82218iTB-E43 DI INTERFACE X6.0-X7.7 A0 GSA82218iTB-E44 DI INTERFACE X8.0-X8.7 A0 GSA82218iTB-E45 DI INTERFACE X9.0-X10.7 A0 GSA82218iTB-E46 DI INTERFACE X11.0-X11.7 A0 GSA82218iTB-E47 DI INTERFACE X16.0-X17.7 A0 GSA82218iTB-E48 DI INTERFACE X18.0-X19.7 A0 GSA82218iTB-E49 DI INTERFACE X20.0-X21.7 A0 GSA82218iTB-E50 DO INTERFACE Y0.0-Y1.7 A0 GSA82218iTB-E51 DO INTERFACE Y2.0-Y3.7 A0 GSA82218iTB-E52 DO INTERFACE Y4.0-Y5.7 A0 GSA82218iTB-E53 DO INTERFACE Y6.0-Y7.7 A0 GSA82218iTB-E54 DO INTERFACE Y16.0-Y17.7 A0 GSA82218iTB-E55 DO INTERFACE Y18.0-Y19.7 A0

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62 GS 200 MS/GS 250 MS GS 200 MY/GS 250 MY GS 200 MSY/GS 250 MSY CNC LATHES FANUC 18i-TB PARTS LIST GSA82218iTBP Issue:A0 Nov, 2008 荷蘭商哈廷國際科技股份有限公司台灣分公司 Hardinge Machine Tools B.V., Taiwan Branch

63 PARTS LIST DWG NO. TITLE VERSION GSA82218iTB-P01 X AXIS GS 200/250 MSY A0 GSA82218iTB-P02 Y AXIS GS 200/250 MSY A0 GSA82218iTB-P03 Z AXIS GS 200/250 MSY A0 GSA82218iTB-P04 E AXIS GS 200/250 MSY A0 GSA82218iTB-P05 FRONT VIEW GS 200/250 MSY A0 GSA82218iTB-P06 REAR VIEW GS 200/250 MSY A0 GSA82218iTB-P07 1st SPINDLE MOTOR&CHUCK GS 200/250 MSY A0 GSA82218iTB-P08 2nd SPINDLE MOTOR&CHUCK GS 200/250 MSY A0 GSA82218iTB-P09 LIVE TOOLING(DUPLOMATIC) GS 200/250 MSY A0 GSA82218iTB-P10 POWER PANEL GS 200/250 MSY A0 GSA82218iTB-P11 MAIN OPERATION PANEL GS 200/250 MSY A0 GSA82218iTB-P12 POWER CASE GS 200 MSY A0 GSA82218iTB-P13 POWER CASE BOM GS 200 MSY A0 GSA82218iTB-P14 POWER CASE BOM GS 200 MSY A0 GSA82218iTB-P15 POWER CASE BOM GS 200 MSY A0 GSA82218iTB-P16 POWER CASE BOTTOM GS 200/250 MSY A0 GSA82218iTB-P17 POWER CASE LEFT SIDE GS 200/250 MSY A0 GSA82218iTB-P18 POWER CASE DOOR GS 200/250 MSY A0 GSA82218iTB-P19 SYSTEM DIAGRAM GS 200/250 MSY A0 GSA82218iTB-P20 SYSTEM DIAGRAM(without Y axis) GS 200/250 MS A0 GSA82218iTB-P21 SYSTEM DIAGRAM(without Sub-spindle) GS 200/250 MY A0 GSA82218iTB-P22 SYSTEM DIAGRAM(with Y axis) GS 200/250 MSY A0 GSA82218iTB-P23 CABLE DESCRIPTION BOM GS 200/250 MSY A0 GSA82218iTB-P24 CABLE DESCRIPTION BOM GS 200/250 MSY A0 GSA82218iTB-P25 POWER CASE GS 250 MSY A0 GSA82218iTB-P26 POWER CASE BOM GS 250 MSY A0 GSA82218iTB-P27 POWER CASE BOM GS 250 MSY A0 GSA82218iTB-P28 POWER CASE BOM GS 250 MSY A0

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92 GS 200 MS/GS 250 MS GS 200 MY/GS 250 MY GS 200 MSY/GS 250 MSY CNC LATHES FANUC 18i-TB PLC SETTING MANUAL GSA82218iTBM Issue:A0 Nov, 2008 荷蘭商哈廷國際科技股份有限公司台灣分公司 Hardinge Machine Tools B.V., Taiwan Branch

93 PLC SETTING MANUAL M CODE LIST PLC SETTING DGN FUNCTION SETING SUB-PROGRAM POSITION SWITCH LIST

94 M CODE LIST DWG NO. TITLE VERSION GSA82218iTB -M01 M CODE (M00~M19) A0 GSA82218iTB -M02 M CODE (M20~M39) A0 GSA82218iTB -M03 M CODE (M40~M59) A0 GSA82218iTB -M04 M CODE (M60~M79) A0 GSA82218iTB -M05 M CODE (M80~M99) A0 GSA82218iTB -M06 M CODE (M100~M119) A0 GSA82218iTB -M07 M CODE (M120~M139) A0 GSA82218iTB -M08 M CODE (M140~M159) A0 GSA82218iTB -M09 M CODE (M210~M229) A0

95 ECN: TBLE0175 DWG NO: GSA82218iTB-M01 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:M CODE MT TYPE:GS 200/250 MSY M-CODE LIST M 碼指令表 M Code Description M00 PROGRAM STOP 程式暫停指令 M01 OPTIONAL PROGRAM STOP 選擇性程式暫停指令 M02 END OF PROGRAM 程式結束指令 M03 MAIN SPINDLE FORWARD ROTATION 主軸正轉指令 M04 MAIN SPINDLE REVERSE ROTATION 主軸反轉指令 M05 MAIN SPINDLE STOP/COOLANT OFF 主軸停止指令 M06 M07 M08 M09 M10 M11 M12 M13 M14 M15 SPINDLE PHASE SYNCHRONIZATION 主軸相位同期指令 COOLANT ON 切削水 ON 指令 COOLANT OFF 切削水 OFF 指令 HIGH PRESSURE COOLANT ON 高壓幫浦啟動 HIGH PRESSURE COOLANT OFF 高壓幫浦停止 BLOCK SKIP ON 程式跳躍 ON MAIN SPINDLE FORWARD ROTATION & COOLANT ON 第一主軸正轉及切削水啟動指令 MAIN SPINDLE REVERSE ROTATION & COOLANT ON 第一主軸反轉及切削水啟動指令 M13/M14 COMMAND OFF M13/M14 指令關閉指令 M16 M17 M18 M19 MAIN SPINDLE ORIENTATION ON 第一主軸定位

96 ECN: TBLE0175 DWG NO: GSA82218iTB-M02 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:M CODE MT TYPE: GS 200/250 MSY M-CODE LIST M 碼指令表 M Code Description M20 MAIN SPINDLE ORIENTATION OFF 第一主軸定位解除 M21 MAIN SPINDLE COLLET/CHUCK OPEN 第一主軸夾頭放鬆 M22 MAIN SPINDLE COLLET/CHUCK CLOSE 第一主軸夾頭鎖緊 M23 MAIN SPINDLE CONTOURING MODE ON 第一主軸 CS 軸模式啟動 M24 MAIN SPINDLE CONTOURING MODE OFF 第一主軸 CS 軸模式關閉 M25 PART CATCHER RETRACT 工件收集器收回 M26 PART CATCHER EXTEND 工件收集器推出 M27 MAIN SPINDLE INTERNAL CHUCKING MODE 第一主軸夾頭內夾模式 M28 MAIN SPINDLE EXTERNAL CHUCKING MODE 第一主軸夾頭外夾模式 M29 RIGIT TAPPING 鋼性攻牙 M30 PROGRAM END,OPTION AUTO DOOR OPEN 程式結束並重回程式開頭指令, 自動門開 M31 M32 M33 M34 M35 M36 M37 M38 M39 SPINDLE SPEED SYNCHRONIZATION 主軸速度同期指令 SUB-SPINDLE FORWARD ROTATION (OR WHEN MY TYPE AS LIVE TOOLING FORWORD ROTETION) 第二主軸正轉指令 SUB-SPINDLE REVERSE ROTATION (OR WHEN MY TYPE AS LIVE TOOLING REVERSE ROTETION) 第二主軸反轉指令 SUB-SPINDLE STOP 第二主軸停止指令 MAIN SPINDLE AIR BLOW ON 第一主軸空氣啟動 MAIN SPINDLE AIR BLOW OFF 第一主軸空氣關閉 AUTO DOOR OPEN 自動門開 AUTO DOOR CLOSE 自動門關

97 ECN: TBLE0175 DWG NO: GSA82218iTB-M03 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:M CODE MT TYPE: GS 200/250 MSY M-CODE LIST M 碼指令表 M Code Description M40 1st SPINDLE LOW SPEED RANGE 1st 主軸低速 M41 1st SPINDLE HIGH SPEED RANGE 1st 主軸高速 M42 ERROR DETECT ON 直角循環有效 M43 ERROR DETECT OFF 直角循環無效 M44 CHUCK ROTATION WITHOUT PART FUNCTION ACTIVE 夾頭空夾啟動 M45 CHUCK ROTATION WITHOUT PART FUNCTION INACTIVE 夾頭空夾取消 M46 SUB SPINDLE AIR BLOW ON 第二主軸吹氣 ON M47 SUB SPINDLE AIR BLOW OFF 第二主軸吹氣 OFF M48 OVERRIDE DISABLE 進給率調整無效 M49 OVERRIDE ENABLE 進給率調整有效 M50 TOOL PROBE ACTIVE IN AUTO MODE FUNCTION ACTIVE.(M60 RELEASE) 自動模式下刀具量測功能有效 (M60 解除 ) M51 LIVE TOOLING FORWARD ROTATION 第三主軸正轉 M52 LIVE TOOLING REVERSE ROTATION 第三主軸反轉 M53 LIVE TOOLING FORWARD ROTATION & COOLANT ON 第三主軸正轉及切削水啟動指令 M54 LIVE TOOLING REVERSE ROTATION & COOLANT ON 第三主軸反轉及切削水啟動指令 M55 LIVE TOOLING STOP/COOLANT OFF 第三主軸停止 / 切削水關 M56 SUB-SPINDLE COLLET/CHUCK OPEN 第二主軸夾頭打開 M57 SUB-SPINDLE COLLET/CHUCK CLOSE 第二主軸夾頭關閉 M58 CHIP CONVEYOR ON 除屑機啟動 M59 CHIP CONVEYOR OFF 除屑機停止

98 ECN: TBLE0175 DWG NO: GSA82218iTB-M04 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:M CODE MT TYPE: GS 200/250 MSY M-CODE LIST M 碼指令表 M Code M60 M61 M62 M63 M64 M65 M66 M67 Description TOOL PROBE ACTIVE IN AUTO MODE FUNCTION INACTIVE(M50 DISABLE) 自動模式下刀具量測功能無效 (M50 解除 ) BARFEED START 自動送料開始送料 A/C AXIS SIMPLE SYNCHRONOUS CONTROL ENABLE. A/C 軸簡易同期控制致能 A/C AXIS SIMPLE SYNCHRONOUS CONTROL DISABLE. A/C 軸簡易同期控制除能 SET ENCODER 1 OF SP1 AS SPEED FEEDBACK 指定 SP1 的 ENCODER 1 作速度迴授 SET ENCODER 2 OF SP2 AS SPEED FEEDBACK 指定 SP2 的 ENCODER 2 作速度迴授 SET ENCODER 3 OF SP3 AS SPEED FEEDBACK 指定 SP3 的 ENCODER 3 作速度迴授 M68 M69 M70 M71 M72 M73 M74 M75 M76 M77 M78 SUB-SPINDLE CHUCK EXTERNAL MODE 第二主軸夾頭外夾 SUB-SPINDLE CHUCK INTERNAL MODE 第二主軸夾頭內夾 SUB-SPINDLE B FUNCTION ORIENTATION 第二主軸 B FUNCTION 定位 MAIN SPINDLE B FUNCTION ORIENTATION 第一主軸 B FUNCTION 定位 CHAMFERING OFF 倒角功能無效 CHAMFERING ON 倒角功能有效 SPINDLE CONSTAND SPEED IN CHUCK OPEN VALID (FOR SPINDLE 1) 夾頭打開時第一主軸固定速度旋轉 SPINDLE CONSTAND SPEED IN CHUCK OPEN INVALID 解除 M74 E AXIS TORQUE LIMIT VALUE SET ZERO E 軸扭力限制設定為 0 TORQUE LIMIT ON FOR E AXIS E 軸扭力限制啟動 TORQUE LIMIT OFF FOR E AXIS E 軸扭力限制取消 M79

99 ECN: TBLE0175 DWG NO: GSA82218iTB-M05 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:M CODE MT TYPE: GS 200/250 MSY M-CODE LIST M 碼指令表 M Code M80 M81 M82 M83 AUTO POWER OFF (OP) 自動斷電 Description M84 M85 E axis as tailstock moving forward active E 軸當尾座時, 前進啟動 E axis as tailstock moving backward active E 軸當尾座時, 後退啟動 M86 M87 M88 M89 M90 M91 M92 M93 CHECK A PART ON SUB SPINDLE 檢查第二主軸有工件 CHECK NO PART ON SUB SPINDLE 檢查第二主軸無工件 TOOL PROBE ARM DOWN 刀具量測推出 TOOL PROBE ARM UP 刀具量測收回 M94 M95 M96 M97 M98 M99 PART COUNTER COUNT (P6700.0=1,P6710=97)(P6712:PRESET VALUE,P6711:COUNT VALUE) 工件計數器計數 (K2#4=1) SUB PROGRAM CALL 副程式呼叫 RETURN FROM SUB-PROGRAM 回到副程式

100 ECN: TBLE0175 DWG NO: GSA82218iTB-M06 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:M CODE MT TYPE: GS 200/250 MSY M-CODE LIST M 碼指令表 M Code M100 M101 M102 M103 M104 M105 SPARE M CODE 1 ON 預備碼 1 ON SPARE M CODE 1 OFF 預備碼 1 OFF SPARE M CODE 2 ON 預備碼 2 ON SPARE M CODE 2 OFF 預備碼 2 OFF Description M106 M107 M108 M109 M110 M111 OIL MIST COLLECTOR ON 油霧收集機啟動 OIL MIST COLLECTOR OFF 油霧收集機停止 Sub spindle coolant on 第二主軸切削水啟動 Sub spindle coolant off 第二主軸切削水關閉 MAIN,SUB SPINDLE BREAK ON 主 副主軸鎖定 BOTH SPINDLE BREAK OFF 主 副主軸鎖定解除 M112 M113 M114 M115 SPINDLE WARM UP 主軸暖機 SPINDLE CONSTAND SPEED IN CHUCK OPEN VALID (FOR SPINDLE 2) 夾頭打開時第二主軸固定速度旋轉 SPINDLE CONSTAND SPEED IN CHUCK OPEN INVALID 解除 M114 M116 M117 M118 M119 MAIN SPINDLE LOCK ON 第一主軸鎖定 MAIN SPINDLE LOCK OFF 第一主軸鎖定解除 SUB- SPINDLE ORIENTATION ON 第二主軸定位

101 ECN: TBLE0175 DWG NO: GSA82218iTB-M07 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:M CODE MT TYPE: GS 200/250 MSY M-CODE LIST M 碼指令表 M Code Description M120 PART CHANGE TO 1ST SPINDLE (WITHOUT TORQUE LIMIT) 工件交換到第一主軸 ( 不使用扭力限制功能 ) M121 M122 M123 M124 M125 M126 PART CHANGE TO 1ST SPINDLE (WITH TORQUE LIMIT) 工件交換到第一主軸 ( 使用扭力限制功能 ) PART CHANGE TO 2nd SPINDLE (WITHOUT TORQUE LIMIT) 工件交換到第二主軸 ( 不使用扭力限制功能 ) PART CHANGE TO 2ND SPINDLE (WITH TORQUE LIMIT) 工件交換到第二主軸 ( 使用扭力限制功能 ) PART CHANGE TO 2nd SPINDLE SETTING VALUE INITIAL 工件交換初值恢復 M127 M128 INTEGRATING METER START ON 計時啟動 INTEGRATING METER START OFF 計時停止 M129 M130 M131 M132 M133 M134 M135 M136 M137 WORK LAMP ON 工作燈開 WORK LAMP OFF 工作燈關 M138 M139

102 ECN: TBLE0175 DWG NO: GSA82218iTB-M08 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:M CODE MT TYPE: GS 200/250 MSY M-CODE LIST M 碼指令表 M Code M140 M141 Description M142 M143 M144 M145 M146 M147 M148 M149 M150 M151 M152 M153 M154 M155 F0 ACTIVE F0 生效 F0 INACTIVE F0 解除 MACRO VARIABLE #521~525 MEMORY. 巨集變數記憶 MACRO VARIABLE #521~525 RECOVERY. 巨集變數復歸 M156 M157 M158 M159

103 ECN: TBLE0175 DWG NO: GSA82218iTB-M09 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:M CODE MT TYPE: GS 200/250 MSY M-CODE LIST M 碼指令表 M Code M210 M211 Description M212 M213 M214 M215 M216 M217 M218 M219 SUB SPINDLE LOCK ON 第二主軸鎖定 SUB SPINDLE LOCK OFF 第二主軸鎖定解除 LIVE TOOLING ORIENTATION ON 第三主軸定位 M220 M221 M222 M223 M224 SUB-SPINDLE CONTOURING MODE ON 第二主軸 CS 軸模式啟動 SUB-SPINDLE CONTOURING MODE OFF 第二主軸 CS 軸模式關閉 M225 M226 WHEN PARTS CATCHER ACTIVE,SUB-SPINDLE MACHINE POSITION SET FUNCTION 工件收集器啟動時, 第二主軸機械位置設定功能 M227 M228 M229

104 PLC SETTING DWG NO. TITLE VERSION GSA82218iTB T01 PLC TIMER A0

105 ECN: TBLE0175 DWG NO: GSA82218iTB-T01 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: PLC TIMER MT TYPE: GS 200/250 MSY PLC TIMER NO SET VALUE SPECIFICATION LUBRICATION TIME SET M21/M22 FINISH TIME 5 * 1000 PART CATCHER EXTEND DELAY TIME CUT OFF CONBAR TIME M56/M57 FINISH TIME DOOR ACTION OVER TIME * USER CAN ADJUSTMENT

106 DGN FUNCTION SETING DWG NO. TITLE VERSION GSA82218iTB K00 K00 ADDRESS A0 GSA82218iTB K01 K01 ADDRESS A0 GSA82218iTB K02 K02 ADDRESS A0 GSA82218iTB K03 K03 ADDRESS A0 GSA82218iTB K04 K04 ADDRESS A0 GSA82218iTB K05 K05 ADDRESS A0 GSA82218iTB K06 K06 ADDRESS A0 GSA82218iTB K07 K07 ADDRESS A0 GSA82218iTB K08 K08 ADDRESS A0 GSA82218iTB K09 K09 ADDRESS A0 GSA82218iTB K50 K50 ADDRESS A0

107 ECN: TBLE0175 DWG NO: GSA82218iTB-K00 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:ADDRESS MT TYPE: GS 200/250 MSY DGN NO:K00 Bit No Symbol BKDT2 DPARTS DRTR SPJ.A M61CF YEREF CS.R ORIBOW ORIBOW CS.R YEREF M61CF SPJ.A DRTR DPARTS BKDT After spindle orientation air blow. 主軸定位吹氣 C1/C2 axis selection auto change to CS mode 於手動或手輪模式下選擇 C1 或 C2 自動切換到 CS 軸 After power on or emergency stop Y axis go reference 開機後或緊停後,Y 軸需要回原點 M61 finish used pulse M61 完成用脈波方式 M61 finish used X6.2 M61 完成用 X6.2 Spindle jog speed to adjust invalid 主軸寸動速度調整無效 Spindle jog speed to adjust valid 主軸寸動速度調整有效 Door open turret turn by manual invalid 門打開刀塔手動旋轉互鎖無效 Door open turret turn by manual valid 門打開刀塔手動旋轉有效 Parts check function invalid 工件檢出無效 Parts check function valid 工件檢出有效 Block skip 2 invalid 單節跳躍機能 2 無效 Block skip 2 valid 單節跳躍機能 2 有效

108 ECN: TBLE0175 DWG NO: GSA82218iTB-K01 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:ADDRESS MT TYPE: GS 200/250 MSY DGN NO:K01 Bit No Symbol ATORL TAILFUN 1 BAR PARTS BARFEED ZRNK SNARM M02BZ M02BZ SNARM ZRNK BARFEED PARTS 1 BAR TAILFUN ATORL M02/M30 command without buzzer on M02/M30 指令執行時蜂鳴器不鳴 M02/M30 command with buzzer on M02/M30 指令執行時蜂鳴器鳴 Tool sensor function invalid 沒有刀具量臂 Tool sensor function valid 有刀具量臂 Jog zero return signal keep invalid 手動原點復歸保持無效 Jog zero return signal keep valid 手動原點復歸保持有效 Barfeed enable signal invalid 送料機準備完成信號無效 Barfeed enable signal valid(use X6.0) 送料機準備完成信號有效 ( 信號為 X6.0) Parts catcher function invalid 工件收集器功能無效 Parts catcher function valid 工件收集器功能有效 Short bar set valid 短棒材設定有效 Single bar set valid 單一棒材設定有效 Tailstock body function set inactive 尾座功能設定無效 Tailstock body function set active 尾座功能設定生效 Torque limit control function axis inactive 軸向扭力限制功能無效 Torque limit control function axis active 軸向扭力限制功能生效

109 ECN: TBLE0175 DWG NO: GSA82218iTB-K02 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:ADDRESS MT TYPE: GS 200/250 MSY DGN NO:K02 Bit No Symbol DOORLK DRSPS M0/01SSP PARTSK M01COL M00COL M01STP M00STP M00STP M01STP M00COL M01COL PARTSK M0/01SSP DRSPS DOORLK Spindle stop for M00 invalid M00 指令執行時主軸旋轉不停止 Spindle stop for M00 valid M00 指令執行時主軸旋轉停止 Spindle stop for M01 invalid M01 指令執行時主軸旋轉不停止 Spindle stop for M01 valid M01 指令執行時主軸旋轉停止 Coolant off for M00 invalid M00 指令執行時切削水不停止 Coolant off for M00 valid M00 指令執行時切削水停止 Coolant off for M01 invalid M01 指令執行時切削水不停止 Coolant off for M01 valid M01 指令執行時切削水停止 Parts counter detect invalid 工件計數檢出無效 Parts counter detect valid 工件計數檢出有效 M00/M01 command with M05 invalid 執行 M00 或 M01 時,M05 無效 M00/M01 command with M05 valid 執行 M00 或 M01 時,M05 有效 K2.7=1, Spindle run after door open of SBK 在 K2.7=1 時, 自動連續操作時門打開時主軸停止 K2.7=1, Spindle stop after door open of SBK 在 K2.7=1 時, 自動連續操作時門打開時主軸不停止 DOOR INTERLOCK INVALID 門連鎖無效 DOOR INTERLOCK VALID 門連鎖有效

110 ECN: TBLE0175 DWG NO: GSA82218iTB-K03 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:ADDRESS MT TYPE: GS 200/250 MSY DGN NO:K03 Bit No Symbol CHLK INCH*100 MPGSET MSPOF MANSPF FASPOF #1 LCKAGN LCKAGN #1 FASPOF MANSPF MSPOF MPGSET INCH*100 CHLK After spindle running spindle will auto lock on spindle lock situation 主軸鎖定於主軸模式時, 主軸旋轉後會自動鎖定 Spindle run for FEED HOLD of AUTO MODE 自動模式時進給暫停主軸旋轉不停止 Spindle stop for FEED HOLD of AUTO MODE 自動模式時進給暫停主軸旋轉停止 Spindle stop for AUTO MODE change to JOG MODE 自動模式切換到手動模式時主軸旋轉不停止 Spindle RUN for AUTO MODE change to JOG MODE 自動模式切換到手動模式時主軸旋轉停止 Manual spindle stop for AUTO MODE change to JOG MODE invalid 自動模式切換到手動模式時主軸手動停止無效 Manual spindle stop for AUTO MODE change to JOG MODE valid 自動模式切換到手動模式時主軸手動停止有效 K2.7=1, MPG invalid in door open K2.7=1, 門打開時 MPG 無效 K2.7=1, MPG valid in door open but x100 invalid K2.7=1, 門打開時 MPG 有效但是 * 100 無效 MPG use feed rate *100 on INCH unit invalid MPG *100 於英制單位無效 MPG use feed rate *100 on INCH unit valid MPG *100 於英制單位有效 K2.7=1, Chip conveyor run after door open K2.7=1 時門開時除屑機不停止 K2.7=1, Chip conveyor stop after door open K2.7=1 時門開時除屑機停止

111 ECN: TBLE0175 DWG NO: GSA82218iTB-K04 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:ADDRESS MT TYPE: GS 200/250 MSY DGN NO:K04 Bit No Symbol HYDBAR #6 EDOHOM DRCOL DROPMAN USA.MOD XPOSW X.POS X.POS XPOSW USA.MOD DROPMAN DRCOL EDOHOM #6 HYDBAR Turret at x axis random pos. action valid 刀塔旋轉在 x 軸任意位置有效,X 軸不需回原點 Turret at x axis random pos. action invalid 刀塔旋轉在 x 軸任意位置無效,X 軸需回原點 Turret in position switch range action invalid X 軸在 position switch 範圍刀塔旋轉無效 Turret in position switch range action valid X 軸在 position switch 範圍刀塔旋轉才有效 USA jog and handwheel operation mode invalid. 美國手動及手輪操作模式無效 USA jog and handwheel operation mode valid. 美國手動及手輪操作模式有效 Door Opened Spindle Control By Manual Invalid 門打開主軸由手動控制無效 Door Opened Spindle Control By Manual Valid 門打開主軸由手動控制有效 Door open interlock coolant invalid 門與切削水互鎖無效 Door open interlock coolant valid 門與切削水互鎖有效. E axis be home on power up E 軸回原點於開機第一次 RHINOBAR barfeed setting invalid RHINOBAR 送料機設定無效 RHINOBAR barfeed setting valid RHINOBAR 送料機設定有效

112 ECN: TBLE0175 DWG NO: GSA82218iTB-K05 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:ADDRESS MT TYPE: GS 200/250 MSY DGN NO:K05 Bit No Symbol TUAX M05ST M09CO #4 LUBTK #2 #1 NORFT NORFT # After RESET CS mode or low gear status not back to original status. 執行 RESET 後 CS 模式或低檔狀態, 不會回到初始狀態 #2 LUBTK #4 M09CO M05ST TUAX LUB. time over alarm after z axis zero return or x axis zero return. 潤滑油警報在 Z 軸回原點後產生. LUB. time over alarm after M02 OR M30 command. 潤滑油警報在 M02/M30 時產生. M09 coolant off interlock after axis moving stop 軸向停止移動後, 切削水關閉 (M09) 才生效 M09 coolant off interlock without axis moving stop 切削水關閉 M09, 不需要等軸向停止後才有效 M05 spindle stop interlock without axis moving stop 不需要等軸向停止移動後, 主軸停止 M05 才有效 M05 spindle stop interlock after axis moving stop 需要等軸向停止後, 主軸停止 M05 才有效 Turret running interlock without axis moving stop 刀塔選刀, 不需要等軸向停止後才有效 Turret running interlock after axis moving stop 軸向停止移動後, 刀塔選刀才生效

113 ECN: TBLE0175 DWG NO: GSA82218iTB-K06 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:ADDRESS MT TYPE: GS 200/250 MSY DGN NO:K06 Bit No Symbol DSP #6 #5 RRW MREN #2 DRJOG DRCHR DRCHR DRJOG #2 MREN RRW # Door open parts catcher auto return invalid 門打開時, 工件收集器自動收回無效 Door open parts catcher auto return valid 門打開時, 工件收集器自動收回有效 Door open JOG & ZERO mode invalid 門打開時, 手動和原點模式無效 Door open JOG & ZERO mode valid but RAPID invalid 門打開時, 手動和原點模式有效但是 RAPID 無效 Z axis zero return after X axis zero return X 軸回原點後,Z 軸才能回原點無效 X/Z axis zero return at the same time X 軸回原點後,Z 軸才能回原點有效 Reset & Rewind function in auto mode valid Reset 和 Rewind 功能於自動模式有效 Reset & Rewind function in auto mode invalid Reset 和 Rewind 功能於自動模式無效 #6 DSP Monitor display "DOOR OPEN" invalid 螢幕顯示 "DOOR OPEN" 無效 Monitor display "DOOR OPEN" valid 螢幕顯示 "DOOR OPEN" 有效

114 ECN: TBLE0175 DWG NO: GSA82218iTB-K07 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:ADDRESS MT TYPE: GS 200/250 MSY DGN NO:K07 Bit No Symbol CHPM30 #6 RSRN MODE #3 CHK.OPN DRSP50 DRREF DRREF DRSP50 CHK.OPN #3 MODE RSRN #6 CHPM Door open with axis zero return invalid 門打開軸向回原點無效 Door open with axis zero return valid 門開軸向回原點有效 K4.3=1,Door open spindle running below 50 rpm invalid K4.3=1, 門打開時, 主軸速度限制在 50 轉以下無效 K4.3=1,Door open spindle running below 50 rpm valid K4.3=1, 門打開時, 主軸速度限制在 50 轉以下有效 Tube type chuck open spindle run function invalid. 筒夾夾爪打開, 主軸旋轉無效 Tube type chuck open spindle run function valid. 筒夾夾爪打開, 主軸旋轉有效 Mode interlock set invalid 模式連鎖設定無效 Mode interlock set valid 模式連鎖設定有效 Screen change after door close invalid 門關時螢幕切換無效 Screen change after door close valid 門關時螢幕切換有效 Chip conveyor M30 off valid M30 除屑機停止有效 Chip conveyor M30 off invalid M30 除屑機停止無效

115 ECN: TBLE0175 DWG NO: GSA82218iTB-K08 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:ADDRESS MT TYPE: GS 200/250 MSY DGN NO:K08 Bit No Symbol TORQIM BIT 1 #5 ORIMOD ADRST DRCLKP M39SET AIRLK AIRLK M39SET DRCLKP ADRST ORIMOD # Door open Air blast off 防濺門開時吹氣 off Door open air blast on 防濺門開時吹氣 on M39 auto door open invalid M39 自動門開指令無效 M39 auto door open valid M39 自動門開指令有效 Auto door close keep invalid 自動門關自保無效 Auto door close keep valid 自動門關自保有效 Auto door invalid (OP) 自動門無效 (OP) Auto door valid 自動門有效 Manual orientation only jog mode 手動操作主軸定位僅手動操作模式有效 Manual orientation all mode 手動操作主軸定位任何操作模式有效 BIT 1 TORQIM After command M63 the P4000 bit 1of A axis not reset into 0 執行 M63 後, 參數 P4000 bit 1 不會復歸成 0 Torque limit service use 扭力限制服務使用

116 ECN: TBLE0175 DWG NO: GSA82218iTB-K09 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:ADDRESS MT TYPE: GS 200/250 MSY DGN NO:K09 Bit No Symbol SSREVB MSREVB SERVICE ALNOK ALNCK SPF2 SPF1 SBKSET SBKSET SPF1 SPF2 ALNCK ALNOK SERVICE MSREVB SSREVB Manual mode output invalid 門連鎖時, 手動模式輸出無效 Manual mode output valid 門連鎖時, 手動模式輸出有效 M100 finish invalid M100 完了無效 M100 finish valid M100 完了有效 M102 finish invalid M102 完了無效 M102 finish valid M102 完了有效 Bar feeder alarm is normal close 送料機警報信號為常閉輸出 Bar feeder alarm is normal open 送料機警報信號為常開輸出 Turret service mode inactive 取消刀塔故障排除模式 Turret service mode active 啟動刀塔故障排除模式 Main spindle reverse orientation inactive 主主軸反向定位功能取消 Main spindle reverse orientation active 主主軸反向定位功能啟動 Sub spindle reverse orientation inactive 副主軸反向定位功能取消 Main spindle reverse orientation active 副主軸反向定位功能啟動

117 ECN: TBLE0175 DWG NO: GSA82218iTB-K50 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:ADDRESS MT TYPE: GS 200/250 MSY DGN NO:K50 Bit No Symbol #7 #6 #5 250 TYPE MS TYPE MY TYPE THREAD.R SBK.T SBK.T THREAD.R MY TYPE MS TYPE 250 TYPE # Signal block inactive when probe out position. 刀具量臂啟動推出時, 單節失效 Thread repair function active. 螺紋修護功能啟動 GS MY type. GS MY 機型 GS MS type. GS MS 機型 Main spindle is 254mm (10 ) type. 主軸是 254mm (10 ) 型式 #6 0 1 #7 0 1

118 SUB-PROGRAM DWG NO. TITLE VERSION GSA82218iTB S01 O9020 PARTS EXCHANGE MACRO MAIN TO SUB PROGRAM A0 GSA82218iTB S02 O9020 (WITH TORQUE IMIT)---M123 A3(4)B(0~360)T(18~50) A0 GSA82218iTB S03 O9020 E(247~851) A0 GSA82218iTB S04 O9021 SPINDLE 1 CHANGE TO CS AXIS MACRO PROGRAM --- M23 A0 GSA82218iTB S05 O9022 SPINDLE 2 CHANGE TO CS AXIS MACRO PROGRAM --- M223 A0 GSA82218iTB S06 O9023 E AXIS WITH TAILSTOCK FUNCTION A0 GSA82218iTB S07 O9024 PARTS EXCHANGE MACRO MAIN TO SUB PROGRAM A0 GSA82218iTB S08 O9024 (WITHOUT TORQUE LIMIT)-M122 A3(4)B(0~360) A0 GSA82218iTB S09 O9024 E(247~851) A0 GSA82218iTB S10 O9025 PARTS CATCHER MACRO PROGRAM FOR SPINDLE A0 GSA82218iTB S11 O M226 A0 GSA82218iTB S12 O9026 PARTS EXCHANGE MACRO SUB TO MAIN PROGRAM A0 GSA82218iTB S13 O9026 (WITHOUT TORQUE LIMIT)-M120 A3(4)B(0~360) A0 GSA82218iTB S14 O9026 E(247~851) A0 GSA82218iTB S15 O9027 PARTS EXCHANGE MACRO SUB TO MAIN PROGRAM A0 GSA82218iTB S16 O9027 (WITH TORQUE LIMIT) --- M121 A3(4)B(0~360) T(18 A0 GSA82218iTB S17 O9027 ~50) E(247~851) A0 GSA82218iTB S18 O9028 A0 GSA82218iTB S19 O9028 DAILY OR WEEKLY WARM UP TEST --- M113 A0 GSA82218iTB S20 O9028 A0 GSA82218iTB S21 O9029 E AXIS WITH TAILSTOCK FUNCTION M84 T(2.4~10) A0 GSA82218iTB S22 O9029 E(20~813) M84MI T(2.4~10)FOR MANUAL A0 GSA82218iTB S23 O9029 TAILSTOCK TORQUE A0 GSA82218iTB S24 O9001 G CODE RESTORE MACRO PROGRAM (FOR M120, M121,M122,M123,M226 INTERRUPT USE)- M124 A0 GSA82218iTB S25 O9013 PARTS EXCHANGE MACRO SUB TO MAIN PROGRAM A0 GSA82218iTB S26 O9013 (WITHOUT TORQUE LIMIT)-G130 A(0~360)C(0~360) E(247~851) A0 GSA82218iTB S27 O9014 PARTS EXCHANGE MACRO SUB TO MAIN PROGRAM A0 GSA82218iTB S28 O9014 (WITH TORQUE LIMIT) --- G131 A(0~360)C(0~360) A0 GSA82218iTB S29 O9014 T(18~50) E(247~851) A0 GSA82218iTB S30 O9015 PARTS EXCHANGE MACRO MAIN TO SUB PROGRAM A0 GSA82218iTB S31 O9015 (WITHOUT TORQUE LIMIT)- G132 A(0~360)C(0~360) E(247~851) A0 GSA82218iTB S32 O9016 PARTS EXCHANGE MACRO MAIN TO SUB PROGRAM A0 GSA82218iTB S33 O9016 (WITH TORQUE LIMIT) --- G133 A(0~360)C(0~360) A0 GSA82218iTB S34 O9016 T(2.4~10) E(247~851) A0

119 ECN: TBLE0175 DWG NO: GSA82218iTB-S01 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9020 MT TYPE: GS 200/250 MSY O9020 PARTS EXCHANGE MACRO MAIN TO SUB PROGRAM (WITH TORQUE IMIT)---M123 A3(4)B(0~360)T(18~50)E(247~851) PROGRAM DESCRIPTION O9020(M123-EX-MAIN-T0-SUB-W/I-TORQ) IF(#1GT4)GOTO50 Set spindle rotation direction A value equal 3 or 4 *PS: define E value should be at contact surface of work piece. IF(#1LT3)GOTO50 Set A value equal 3 or 4 IF(#20GT50)GOTO60 Torque set value more than 36 IF(#20LT18)GOTO60 Torque set value less than 18 IF(#8EQ#0)GOTO16 E axis value not put in IF(#2EQ#0)GOTO17 Main spindle shift amount not put in IF(#1005EQ1)GOTO22 Inch mode IF(#1005EQ0)GOTO23 mm mode N22 Block no. #121=1.496 Variable #121=1.496 #122= Variable #122= #123= Variable #123= #124= Variable #124= #125= Variable #125= IF(#1001EQ0)GOTO7 Inch mode #125= Variable #125= N7 Block no. #126= Variable #126= #127= Variable #127= #128= Variable #128= IF(#1005EQ1)GOTO24 Block jump N23 Block no. #121=38. Variable #121=38. #122=2. Variable #122=2. #123=5.5 Variable #123=5.5 #124=500. Variable #124=500. #125=851. Variable #125=851. IF(#1001EQ0)GOTO8 Inch mode #125=839 Variable #125=839 N8 Block no. #126=6000. Variable #126=6000. #127=2000. Variable #127=2000. #128=813. Variable #128=813. IF(#1005EQ0)GOTO24 Block jump N24 Block no. IF(#8GT#128)GOTO15 E axis set value more than 813 #1106=1 Mark M118 Main spindle lock off M218 Sub spindle lock off M154 Macro variable read G4X.0.25 Delay 0.25 second M24 Main spindle contouring mode off M224 Sub-spindle contouring mode off G10L50 N4034R0P1 Parameter entry mode setting Setting P4034 shift amount of 1st spindle in phase synchronization control ~ to be continue ~

120 ECN: TBLE0175 DWG NO: GSA82218iTB-S02 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9020 MT TYPE: GS 200/250 MSY O9020 PARTS EXCHANGE MACRO MAIN TO SUB PROGRAM (WITH TORQUE IMIT)---M123 A3(4)B(0~360)T(18~50)E(247~851) PROGRAM DESCRIPTION G11 Parameter entry mode cancel #521=#4001 G code group 1 memory #522=#4002 G code group 2 memory #523=#4005 G code group 5 memory #524=#4010 G code group 10 memory #525=#4014 G code group 14 memory #1101=1 Mark #1133=#20 Torque limit set value #130=ROUND (#2*4096/360) Main spindle shift amount G10L50 Parameter entry mode setting N4034R#130P1 Setting P4034 shift amount of 1st spindle in phase synchronization control G11 Parameter entry mode cancel M44 Chuck rotation without part function active G28V0. Y axis return to reference point G28U0. Y axis return to reference point G53G98G0E#125 E axis move to E 851. M#1S500P1 Main spindle CW or CCW IF(#1EQ3)GOTO26 Estimation spindle CW or CCW GOTO27 N27 M33S500P2 Sub spindle CW GOTO28 N26 M34S500P2 Sub spindle CCW N28 M32 M7 Spindle Phase Synchronization M56 Sub-Spindle chuck open #120=#8+#121 E G53G98G0E#120 E axis move to E +38. #100=#8+#122 E #110=#100-#123 E-3.5 M152 F0 active G53G98G01E#100F#124 E axis move to E +2. M77 Torque limit on for E axis G4X0.5 Delay 0.5 second G53G31P99G98G01E#110F#124 Torque limit skip function during E E-3.5 IF[#1004EQ0]GOTO30 Torque limit signal reached or not M57 Sub-spindle chuck close G4X1. Delay one second M21 Main spindle chuck open M78 Torque Limit Off For E Axis M153 F0 inactive G4X1. Delay one second G53G98G0E(#126/100+#8) E axis move to E 851. M22 Main Spindle chuck close M5 Main Spindle Stop/Coolant Off G#521 G code group 1 restore G#522S0P1 G code group 2 restore, and set 1st spindle speed ~ to be continue ~

121 ECN: TBLE0175 DWG NO: GSA82218iTB-S03 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9020 MT TYPE: GS 200/250 MSY O9020 PARTS EXCHANGE MACRO MAIN TO SUB PROGRAM (WITH TORQUE IMIT)---M123 A3(4)B(0~360)T(18~50)E(247~851) PROGRAM DESCRIPTION G#523 G code group 5 restore G#524 G code group 10 restore G#525 G code group 14 restore M155 Macro variable write G4X0.5 Delay 0.5 second M45 Chuck rotation without part function inactive #1101=0 Mark #1106=0 Mark M99 Return main program N15#3000=1 (E-VALUE-EXCESS) Alarm text M99 Return main program N16#3000=7 (NO ENTER E VALUE) Alarm text M99 Return main program N17#3000=8 (NO ENTER B VALUE) Alarm text M99 Return main program N30#3000=5 (TORQUE NOT REACHED) Alarm text M99 Return main program N50#3000=6 (NO ENTER A VALUE) Alarm text M99 Return main program N60#3000=7 Alarm text (T VALUE INVALID) M99 Return main program ~ finish ~

122 ECN: TBLE0175 DWG NO: GSA82218iTB-S04 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9021 MT TYPE: GS 200/250 MSY O9021 SPINDLE 1 CHANGE TO CS AXIS MACRO PROGRAM --- M23 PROGRAM O9021(M23-MACRO) #1100=1 Signal sent from macro to PMC M23 G10L50 N5461R3 N5110R117 G11 DESCRIPTION Main-spindle contouring control mode on Parameter entry mode setting Setting parameter No.5461=3 Setting parameter No.5110=117 Parameter entry mode cancel. #1100=0 Signal sent from macro to PMC M99 Return main program ~ finish ~

123 ECN: TBLE0175 DWG NO: GSA82218iTB-S05 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9022 MT TYPE: GS 200/250 MSY O9022 SPINDLE 2 CHANGE TO CS AXIS MACRO PROGRAM --- M223 PROGRAM O9022(M223-MACRO) #1100=1 Signal sent from macro to PMC M223 G10L50 N5461R6 N5110R217 G11 DESCRIPTION Sub-spindle contouring control mode on Parameter entry mode setting Setting parameter No.5461=6 Setting parameter No.5110=217 Parameter entry mode cancel #1100=0 Signal sent from macro to PMC M99 Return main program ~ finish ~

124 ECN: TBLE0175 DWG NO: GSA82218iTB-S06 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9023 MT TYPE: GS 200/250 MSY O9023 E AXIS WITH TAILSTOCK FUNCTION PROGRAM DESCRIPTION O9023(M85-E AXIS AS TAILSTOCK FUNCTION BACKWARD) IF[#1005EQ1]GOTO22 Inch mode IF[#1005EQ0]GOTO23 mm mode N22 Block no. #121= Variable #124= #122= Variable #122= #125= Variable #125= IF(#1001EQ0)GOTO7 Inch mode #125= Variable #125= N7 Block no. IF[#1005EQ1]GOTO18 Block jump N23 Block no. #121=500. Variable #121=500. #122=2. Variable #122=2. #125=851. Variable #125=851. IF(#1001EQ0)GOTO8 Inch mode #125=839 Variable #125=839 N8 Block no. IF[#1005EQ0]GOTO18 Block jump N18 Block no. #100=#5044+#122 E machine coordinate +2 IF(#8GT#125)GOTO16 E axis too large IF(#8LT#100)GOTO16 E axis too small #1106=1 Mark G4X0.5 Delay 0.5 second M154 Macro variable read G4X0.5 Delay 0.5 second #521=#4001 G code group 1 memory #523=#4005 G code group 5 memory #524=#4010 G code group 10 memory #525=#4014 G code group 14 memory M5 Main Spindle Stop/Coolant Off M85 E axis as tailstock moving backward active G53G98G0E#8 E axis go to input position G4X0.5 Delay 0.5 second G10L50 Parameter entry mode setting N2060R7282P4 Write P2060#4=7282 G11 Parameter entry mode cancel G#521 G code group 1 restore G#523 G code group 5 restore G#524 G code group 10 restore G#525 G code group 14 restore M155 Macro variable write G4X0.5 Delay 0.5 second #1106=0 Mark M99 Return main program N16#3000=7 (E VALUE NOT CORRECT) Alarm text M99 Return main program ~ finish ~

125 ECN: TBLE0175 DWG NO: GSA82218iTB-S07 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9024 MT TYPE: GS 200/250 MSY O9024 PARTS EXCHANGE MACRO MAIN TO SUB PROGRAM (WITHOUT TORQUE LIMIT)-M122 A3(4)B(0~360) E(247~851) PROGRAM DESCRIPTION O9024(M122-EX-MAIN-TO-SUB-W/O-TORQ) IF(#1GT4)GOTO50 Set A value equal 3 or 4 IF(#1LT3)GOTO50 Set A value equal 3 or 4 IF(#8EQ#0)GOTO16 E axis value not put in IF(#2EQ#0)GOTO17 Main spindle shift amount not put in IF(#1005EQ1)GOTO22 Inch mode IF(#1005EQ0)GOTO23 mm mode N22 Block no. #121=1.496 Variable #121=1.496 #122= Variable #122= #123= Variable #123= #124= Variable #124= #125= Variable #125= IF(#1001EQ0)GOTO7 Inch mode #125= Variable #125= N7 Block no. #126= Variable #126= #127= Variable #127= #128= Variable #128= IF(#1005EQ1)GOTO24 Block jump N23 Block no. #121=38. Variable #121=38. #122=2. Variable #122=2. #123=5.5 Variable #123=5.5 #124=500. Variable #124=500. #125=851. Variable #125=851. IF(#1001EQ0)GOTO8 Inch mode #125=839 Variable #125=839 N8 Block no. #126=6000. Variable #126=6000. #127=2000. Variable #127=2000. #128=813. Variable #128=813. IF(#1005EQ0)GOTO24 Block jump N24 Block no. IF(#8GT#128)GOTO15 E axis set value more than 813 #1106=1 Mark M118 Main spindle lock off M218 Sub spindle lock off M154 Macro variable read G4X.0.25 Delay 0.25 second M24 Main spindle contouring mode off M224 Sub-spindle contouring mode off G10L50 Parameter entry mode setting N4034R0P1 Setting P4034 shift amount of 1st spindle in phase synchronization control G11 Parameter entry mode cancel #521=#4001 G code group 1 memory #522=#4002 G code group 2 memory ~ to be continue ~

126 ECN: TBLE0175 DWG NO: GSA82218iTB-S08 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9024 MT TYPE: GS 200/250 MSY O9024 PARTS EXCHANGE MACRO MAIN TO SUB PROGRAM (WITHOUT TORQUE LIMIT)-M122 A3(4)B(0~360) E(247~851) PROGRAM DESCRIPTION #523=#4005 G code group 5 memory #524=#4010 G code group 10 memory #525=#4014 G code group 14 memory #1101=1 Mark #130=ROUND (#2*4096/360) Main spindle shift amount G10L50 Parameter entry mode setting N4034R#130P1 Setting P4034 shift amount of 1st spindle in phase synchronization control G11 Parameter entry mode cancel M44 Chuck rotation without part function active G28V0. Y axis return to reference point G28U0. Y axis return to reference point G53G98G0E#125 E axis move to E 851. M#1S500P1 Main spindle CW or CCW IF(#1EQ3)GOTO26 Estimation spindle CW or CCW GOTO27 N27 M33S500P2 Sub spindle CW GOTO28 N26 M34S500P2 Sub spindle CCW N28 M32 M7 Spindle Phase Synchronization M56 Sub-Spindle chuck open #120=#8+#121 E G53G98G0E#120 E axis move to E +38. #100=#8+#122 E #110=#8 E axis value G53G98G01E#100F#124 E axis move to E +2. M152 F0 active G53G98G01E#110F#124 E axis go to input position M57 Sub-spindle chuck close G4X1. Delay one second M21 Main spindle chuck open G4X1. Delay one second M153 F0 inactive G53G98G0E(#126/100+#8) E axis move to E 851. M22 Main Spindle chuck close M3S0P1 Main spindle no speed M5 Main Spindle Stop/Coolant Off G#521 G code group 1 restore G#522S0P1 G code group 2 restore, and set 1st spindle speed G#523 G code group 5 restore G#524 G code group 10 restore G#525 G code group 14 restore M155 Macro variable write G4X0.5 Delay 0.5 second M45 Chuck rotation without part function inactive #1101=0 Mark ~ to be continue ~

127 ECN: TBLE0175 DWG NO: GSA82218iTB-S09 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9024 MT TYPE: GS 200/250 MSY O9024 PARTS EXCHANGE MACRO MAIN TO SUB PROGRAM (WITHOUT TORQUE LIMIT)-M122 A3(4)B(0~360) E(247~851) PROGRAM #1106=0 Mark M99 Return main program N15#3000=1 (E-VALUE-EXCESS) Alarm text M99 Return main program N16#3000=7 (NO ENTER E VALUE) Alarm text M99 Return main program N17#3000=8 (NO ENTER B VALUE) Alarm text M99 Return main program N50#3000=6 (NO ENTER A VALUE) Alarm text M99 Return main program ~ finish ~ DESCRIPTION

128 ECN: TBLE0175 DWG NO: GSA82218iTB-S10 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9025 MT TYPE: GS 200/250 MSY O9025 PARTS CATCHER MACRO PROGRAM FOR SPINDLE ---M226 PROGRAM DESCRIPTION O9025(PARTS-CATCHER-MACOR-M226) IF[#1005EQ1]GOTO22 Inch mode IF[#1005EQ0]GOTO23 mm mode N22 Block no. #121= Variable #121= IF(#1001EQ0)GOTO7 Inch mode #121= Variable #121= N7 Block no. #122=39.37 Variable #122=39.37 #123=7.874 Variable #123=7.874 IF[#1005EQ1]GOTO24 Block jump N23 Block no. #1106=1 Mark #121=851 Variable #121=851 IF(#1001EQ0)GOTO8 Inch mode #121=839 Variable #121=839 N8 Block no. #122=1000 Variable #122=1000 #123=20 Variable #123=20 IF[#1005EQ0]GOTO24 Block jump N24 Block no. IF[#8GT#121]GOTO15 E axis value to large M154 Macro variable read G4X0.5 Delay 0.5 second #1102=1 Mark #521=#4001 G code group 1 memory #522=#4002 G code group 2 memory #523=#4005 G code group 5 memory #524=#4010 G code group 10 memory #525=#4014 G code group 14 memory M152 F0 active #124=#8+#123 E+20 G53G98G0E#124 E axis move to E+20 #1101=1 Mark G53G98G0E#8 E axis go to input position G4X0.5 Delay 0.5 second M26 Part catcher extend M153 F0 inactive G4X0.5 Delay 0.5 second M56 Sub-Spindle chuck open G4X0.5 Delay 0.5 second M25 Part catcher retract G#521 G code group 1 restore G#522 G code group 2 restore G#523 G code group 5 restore G#524 G code group 10 restore G#525 G code group 14 restore M155 Macro variable write ~ to be continue ~

129 ECN: TBLE0175 DWG NO: GSA82218iTB-S11 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9025 MT TYPE: GS 200/250 MSY O9025 PARTS CATCHER MACRO PROGRAM FOR SPINDLE ---M226 PROGRAM O9025(PARTS-CATCHER-MACOR-M226) G4X0.5 Delay 0.5 second #1106=0 Mark #1101=0 Mark M99 Return main program N15#3000=1(E-VALUE-EXCESS) Alarm text M99 Return main program ~ finish ~ DESCRIPTION

130 ECN: TBLE0175 DWG NO: GSA82218iTB-S12 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9026 MT TYPE: GS 200/250 MSY O9026 PARTS EXCHANGE MACRO SUB TO MAIN PROGRAM (WITHOUT TORQUE LIMIT)-M120 A3(4)B(0~360) E(247~851) PROGRAM DESCRIPTION O9026(M120-EX-SUB-TO-MAIN-W/O-TORQ) IF(#1GT4)GOTO50 Set A value equal 3 or 4 IF(#1LT3)GOTO50 Set A value equal 3 or 4 IF(#8EQ#0)GOTO16 E axis value not put in IF(#2EQ#0)GOTO17 Main spindle shift amount not put in IF(#1005EQ1)GOTO22 Inch mode IF(#1005EQ0)GOTO23 mm mode N22 Block no. #121=1.496 Variable #121=1.496 #122= Variable #122= #123= Variable #123= #124= Variable #124= #125= Variable #125= IF(#1001EQ0)GOTO7 Inch mode #125= Variable #125= N7 Block no. #126= Variable #126= #127= Variable #127= #128= Variable #128= IF(#1005EQ1)GOTO24 Block jump N23 Block no. #121=38. Variable #121=38. #122=2. Variable #122=2. #123=5.5 Variable #123=5.5 #124=500. Variable #124=500. #125=851. Variable #125=851. IF(#1001EQ0)GOTO8 Inch mode #125=839 Variable #125=839 N8 Block no. #126=6000. Variable #126=6000. #127=2000. Variable #127=2000. #128=813. Variable #128=813. IF(#1005EQ0)GOTO24 Block jump N24 Block no. IF(#8GT#128)GOTO15 E axis set value more than 813 #1106=1 Mark M118 Main spindle lock off M218 Sub spindle lock off M154 Macro variable read G4X.0.5 Delay 0.5 second M24 Main spindle contouring mode off M224 Sub-spindle contouring mode off G10L50 Parameter entry mode setting N4034R0P1 Setting P4034 shift amount of 1st spindle in phase synchronization control G11 Parameter entry mode cancel #521=#4001 G code group 1 memory #522=#4002 G code group 2 memory #523=#4005 G code group 5 memory #524=#4010 G code group 10 memory #525=#4014 G code group 14 memory ~ to be continue ~

131 ECN: TBLE0175 DWG NO: GSA82218iTB-S13 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9026 MT TYPE: GS 200/250 MSY O9026 PARTS EXCHANGE MACRO SUB TO MAIN PROGRAM (WITHOUT TORQUE LIMIT)-M120 A3(4)B(0~360) E(247~851) PROGRAM DESCRIPTION #1101=1 Mark #130=ROUND(#2*4096/360) Main spindle shift amount G10L50 Parameter entry mode setting N4034R#130P1 Setting P4034 shift amount of 1st spindle in phase synchronization control G11 Parameter entry mode cancel M44 Chuck rotation without part function active G28V0. Y axis return to reference point G28U0. Y axis return to reference point G53G98G0E#125 E axis move to E 851. M#1S500P1 Main spindle CW or CCW IF(#1EQ3)GOTO26 Estimation spindle CW or CCW GOTO27 N27 M33S500P2 Sub spindle CW GOTO28 N26 M34S500P2 Sub spindle CCW N28 M32 M7 Spindle Phase Synchronization M21 Main spindle chuck open #120=#8+#121 E G53G98G0E#120 E axis move to E +38. G4X1. Delay one second #100=#8+#122 E #110=#8 #110=E value G53G98G01E#100F#124 E axis move to E +2. G4X0.25 Delay 0.25 second M152 F0 active G53G98G01E#110F#124 E axis go to input position M22 Main Spindle chuck close G4X1. Delay one second M56 Sub-Spindle chuck open M153 F0 inactive G4X1. Delay one second G53G98G0E(#126/100+#8) E axis move to E 851. M57 Sub-spindle chuck close M5 Main Spindle Stop/Coolant Off G#521 G code group 1 restore G#522S0P1 G code group 2 restore,and set 1st spindle speed G#523 G code group 5 restore G#524 G code group 10 restore G#525 G code group 14 restore M155 Macro variable write G4X0.5 Delay 0.5 second M45 Chuck rotation without part function inactive #1101=0 Mark #1106=0 Mark ~ to be continue ~

132 ECN: TBLE0175 DWG NO: GSA82218iTB-S14 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9026 MT TYPE: GS 200/250 MSY O9026 PARTS EXCHANGE MACRO SUB TO MAIN PROGRAM (WITHOUT TORQUE LIMIT)-M120 A3(4)B(0~360) E(247~851) PROGRAM M99 N15#3000=1(E-VALUE-EXCESS) M99 N16#3000=7 (NO ENTER E VALUE) M99 N17#3000=8 (NO ENTER B VALUE) M99 N50#3000=6 (NO ENTER A VALUE) M99 Return main program Alarm text Return main program Alarm text Return main program Alarm text Return main program Alarm text Return main program ~ finish ~ DESCRIPTION

133 ECN: TBLE0175 DWG NO: GSA82218iTB-S15 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9027 MT TYPE: GS 200/250 MSY O9027 PARTS EXCHANGE MACRO SUB TO MAIN PROGRAM (WITH TORQUE LIMIT) --- M121 A3(4)B(0~360)T(18~50)E(247~851) PROGRAM DESCRIPTION O9027(M121-EX-SUB-TO-MAIN-W/I-TORQ) IF(#1GT4)GOTO50 Set A value equal 3 or 4 IF(#1LT3)GOTO50 Set A value equal 3 or 4 IF(#20GT50)GOTO60 Torque set value more than 36 IF(#20LT18)GOTO60 Torque set value less than 18 IF(#8EQ#0)GOTO16 E axis value not put in IF(#2EQ#0)GOTO17 Main spindle shift amount not put in IF(#1005EQ1)GOTO22 Inch mode IF(#1005EQ0)GOTO23 mm mode N22 Block no. #121=1.496 Variable #121=1.496 #122= Variable #122= #123= Variable #123= #124= Variable #124= #125= Variable #125= IF(#1001EQ0)GOTO7 Inch mode #125= Variable #125= N7 Block no. #126= Variable #126= #127= Variable #127= #128= Variable #128= IF(#1005EQ1)GOTO24 Block jump N23 Block no. #121=38. Variable #121=38. #122=2. Variable #122=2. #123=5.5 Variable #123=5.5 #124=500. Variable #124=500. #125=851. Variable #125=851. IF(#1001EQ0)GOTO8 Inch mode #125=839 Variable #125=839 N8 Block no. #126=6000. Variable #126=6000. #127=2000. Variable #127=2000. #128=813. Variable #128=813. IF(#1005EQ0)GOTO24 Block jump N24 Block no. IF(#8GT#128)GOTO15 E axis set value more than 813 #1106=1 Mark M118 Main spindle lock off M218 Sub spindle lock off M154 Macro variable read G4X.0.25 Delay 0.25 second M24 Main spindle contouring mode off M224 Sub-spindle contouring mode off G10L50 Parameter entry mode setting N4034R0P1 Setting P4034 shift amount of 1st spindle in phase synchronization control G11 Parameter entry mode cancel #521=#4001 G code group 1 memory #522=#4002 G code group 2 memory ~ to be continue ~

134 ECN: TBLE0175 DWG NO: GSA82218iTB-S16 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9027 MT TYPE: GS 200/250 MSY O9027 PARTS EXCHANGE MACRO SUB TO MAIN PROGRAM (WITH TORQUE LIMIT) --- M121 A3(4)B(0~360)T(18~50)E(247~851) PROGRAM DESCRIPTION #523=#4005 G code group 5 memory #524=#4010 G code group 10 memory #525=#4014 G code group 14 memory #1101=1 Mark #1133=#20 Torque limit set value #130=ROUND(#2*4096/360) Main spindle shift amount G10L50 Parameter entry mode setting N4034R#130P1 Setting P4034 shift amount of 1st spindle in phase synchronization control G11 Parameter entry mode cancel M44 Chuck rotation without part function active G28V0. Y axis return to reference point G28U0. Y axis return to reference point G53G98G0E#125 E axis move to E 851. M#1S500P1 Main spindle CW or CCW IF(#1EQ3)GOTO26 Estimation spindle CW or CCW GOTO27 N27 M33S500P2 Sub spindle CW GOTO28 N26 M34S500P2 Sub spindle CCW N28 M32 M7 Spindle Phase Synchronization M21 Main spindle chuck open #120=#8+#121 E G53G98G0E#120 E axis move to E +38. #100=#8+#122 E #110=#100-#123 E -3.5 M152 F0 active G53G98G01E#100F#124 E axis move to E +2. M77 Torque limit on for E axis G4X0.5 Delay 0.5 second G53G31P99G98G01E#110F#124 Torque limit skip function during E à E-3.5 IF(#1004EQ0)GOTO30 Torque limit not reach M22 Main Spindle chuck close G4X1. Delay one second M56 Sub-Spindle chuck open M78 Torque Limit Off For E Axis G4X1. Delay one second M153 F0 inactive G53G98G0E(#126/100+#8) E axis move to E 851. M57 Sub-spindle chuck close M5 Main Spindle Stop/Coolant Off G#521 G code group 1 restore G#522S0P1 G code group 2 restore, and set 1st spindle speed G#523 G code group 5 restore G#524 G code group 10 restore G#525 G code group 14 restore M155 G4X0.5 Macro variable write Delay 0.5 second ~ to be continue ~

135 ECN: TBLE0175 DWG NO: GSA82218iTB-S17 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9027 MT TYPE: GS 200/250 MSY O9027 PARTS EXCHANGE MACRO SUB TO MAIN PROGRAM (WITH TORQUE LIMIT) --- M121 A3(4)B(0~360)T(18~50)E(247~851) PROGRAM DESCRIPTION M45 Chuck rotation without part function inactive #1101=0 Mark #1106=0 Mark M99 Return main program N15#3000=1 (E-VALUE-EXCESS) Alarm text M99 Return main program N16#3000=7 (NO ENTER E VALUE) Alarm text M99 Return main program N17#3000=8 (NO ENTER B VALUE) Alarm text M99 Return main program N30#3000=5 (TORQUE NOT REACHED) Alarm text M99 Return main program N50#3000=6 (NO ENTER A VALUE) Alarm text M99 Return main program N60#3000=7 (T VALUE INVALID) Alarm text M99 Return main program ~ finish ~

136 ECN: TBLE0175 DWG NO: GSA82218iTB-S18 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9028 MT TYPE: GS 200/250 MSY O9028 DAILY OR WEEKLY WARM UP TEST --- M113 PROGRAM DESCRIPTION O9028(M113-DAILY,WEEKLY SPD. WARM UP) M22 Main spindle collect/chuck close M57 Sub spindle collect/chuck close IF[#1002EQ1]GOTO902 If M113 has been executed, program goes to sequence number 902. #1102=0 Signal sent from macro to PMC. M44 Chuck rotation without part function active. N10 Sequence number 10. #144=#3011-#524 To get the number of days from last shutdown to the present. IF[#144LE1]GOTO20 If the number is not more than 1, program goes to sequence number 20. IF[#144LE6]GOTO100 If the number is not more than 6, program goes to sequence number 100. IF[#144EQ8870]GOTO20 If the last date of shutdown is 12/31, and now is 1/1, program goes to sequence number 20. IF[#144GT8870]GOTO11 The issue of cross-year. Program goes to sequence number 11. GOTO12 If the condition isn t equal to above, program goes to sequence number 12. N11 Sequence number 11. IF[#144GT8875]GOTO700 The issue of cross-year. If the number is more than 6, program goes to sequence number 700. GOTO100 The issue of cross-year. Program goes to sequence number 100. N12 Sequence number 12. #141=FIX[#3011/10000]*10000 To count a needed number for getting the present date. #146=#3011-#141 To get the present date. #141=FIX[#146/100]*100 To count a needed number for getting the present day. #147=#146-#141 To get the present day. #146=FIX[#146/100] To get the present month. #141=FIX[#524/10000] To count a needed number for getting the past year. #142=#141 To get the past year. #141=#141*10000 To count a needed number for getting the past date. #148=#524-#141 To get the past date. #141=FIX[#148/100]*100 To count a needed number for getting the past day. #149=#148-#141 To get the past day. #148=FIX[#148/100] To get the past month. #141=#146-#148 To get the number of months from last shutdown to the present. IF[#141EQ1]GOTO13 If the number is 1, program goes to sequence number 13. GOTO700 If the number isn t 1, program goes to sequence number 700. N13 Sequence number 13. IF[#148EQ1]GOTO14 If the past month is January, program goes to sequence number 14. IF[#148EQ3]GOTO14 If the past month is March, program goes to sequence number 14. IF[#148EQ5]GOTO14 If the past month is May, program goes to sequence number 14. IF[#148EQ7]GOTO14 If the past month is July, program goes to sequence number 14. IF[#148EQ8]GOTO14 If the past month is August, program goes to sequence number 14. IF[#148EQ10]GOTO14 If the past month is October, program goes to sequence number 14. IF[#148EQ4]GOTO15 If the past month is April, program goes to sequence number 15. IF[#148EQ6]GOTO15 If the past month is June, program goes to sequence number 15. IF[#148EQ9]GOTO15 If the past month is September, program goes to sequence number 15. IF[#148EQ11]GOTO15 If the past month is November, program goes to sequence number 15. IF[#148EQ2]GOTO16 If the past month is February, program goes to sequence number 16. GOTO19 If the condition isn t equal to above, program goes to sequence number 19. ~ to be continue ~

137 ECN: TBLE0175 DWG NO: GSA82218iTB-S19 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9028 MT TYPE: GS 200/250 MSY O9028 DAILY OR WEEKLY WARM UP TEST --- M113 PROGRAM DESCRIPTION N14 Sequence number 14. #147=# In order to count the number of days, we must add. 31 days to present day. GOTO19 Program goes to sequence number 19. N15 Sequence number 15. #147=# In order to count the number of days, we must add. 30 days to present day. GOTO19 Program goes to sequence number 19. N16 Sequence number 16. #143=FIX[#142/4]*4 To get the last leap year. #141=#142-#143 To determine whether this year is leap year or not. IF[#141EQ0]GOTO17 If the number is 0, program goes to sequence number 17. GOTO18 If the number isn t 0, program goes to sequence number 18. N17 Sequence number 17. #147=# In order to count the number of days, we must add. 29 days to present day. GOTO19 Program goes to sequence number 19. N18 Sequence number 17. #147=# In order to count the number of days, we must add. 28 days to present day. GOTO19 Program goes to sequence number 19. N19 Sequence number 19. #141=#147-#149 To get the number of days from last shutdown to the present. IF[#141GE7]GOTO700 If the number is not less than 7, program goes to sequence number 700. IF[#141EQ1]GOTO20 If the number is 1, program goes to sequence number 20. GOTO100 If the condition isn t equal to above, program goes to sequence number 100. N20 Sequence number 20. #141=#3012 To get the present time (hour, minute, second). IF[#144EQ0]GOTO21 If the number of days is 0, program goes to sequence number 21. IF[#144LT0]GOTO900 If the number of days is less than 0, program goes to sequence number 900. #141=# In order to count the number of hours, we must add. 24 hours to present time. GOTO21 Program goes to sequence number 21. N21 Sequence number 21. #145=#141-#525 To get the number of hours from last shutdown to the present. IF[#145GT80000]GOTO100 If the number is more than 80000, program goes to sequence number 100. GOTO900 If the number is not more than 80000, program goes to sequence number 900. N100 Sequence number 100. #131= Let we know that it is running daily warm up now. M113 Let PMC know the program is running, alarm message will not display. M3S225P1 Main-Spindle runs speed 225 rpm. M33S300P2 Main-Spindle runs speed 300 rpm. G4X180. Delay 3 min. #141=1 To prepare the loop program. WHILE[#141LE4]DO1 Do the loop 4 times. M3S[1125*#141]P1 Set the basic Main-Spindle Speed to 1125 rpm, and it will increase speed 1125 rpm every 3 min. M33S[1500*#141]P2 Set the basic Sub-Spindle Speed to 1500 rpm, and it will increase speed 1500 rpm every 3 min. G4X180. Set the time : 3 min. #141=#141+1 Add. 1 to variable which is needed to do loop. END1 End of loop. ~ to be continue ~

138 ECN: TBLE0175 DWG NO: GSA82218iTB-S20 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9028 MT TYPE: GS 200/250 MSY O9028 DAILY OR WEEKLY WARM UP TEST --- M113 PROGRAM DESCRIPTION GOTO901 Program goes to sequence number 901. N700 Sequence number 700. #137= Let we know that it is running weekly warm up now. M113 Let PMC know the program is running, alarm message will not display. #141=1 To prepare the loop program. WHILE[#141LE10]DO1 Do the loop 10 times. M3S[450*#141]P1 Set the basic Main-Spindle Speed to 450 rpm, and it will increase speed 450 rpm at following conditions. M33S[600*#141]P2 Set the basic Sub-Spindle Speed to 600 rpm, and it will increase speed 600 rpm at following conditions. IF[#141EQ1]GOTO701 If the program runs at 1 st time, program goes to sequence number 701. IF[#141EQ10]GOTO701 If the program runs at 10 th time, program goes to sequence number 701. G4X300. It will increase speed every 3 min. GOTO702 Program goes to sequence number 702. N701 Sequence number 701. G4X1200. It will increase speed every 20 min. GOTO702 Program goes to sequence number 702. N702 Sequence number 702. #141=#141+1 Add. 1 to variable which is needed to do loop. END1 End of loop. GOTO901 Program goes to sequence number 901. N900 Sequence number 900. M113 Let PMC know the program is running, alarm message will not display. GOTO901 Program goes to sequence number 901. N901 Sequence number 901. M5 Main-Spindle Stop rotating. M35 Sub-Spindle Stop rotating. #1102=1 Signal sent from macro to PMC. G4X.1 Wait 0.1 sec to ensure that PMC receive #1102. #524=#3011 To write present date (year, month, day) to variable #524 and remember it. #525=#3012 To write present time (hour, minute, second) to variable #525 and remember it. #1102=0 Signal sent from macro to PMC. M45 Chuck rotation without part function inactive. GOTO902 Program goes to sequence number 902. N902 Sequence number 901. M30 Program End. ~ finish ~

139 ECN: TBLE0175 DWG NO: GSA82218iTB-S21 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9029 MT TYPE: GS 200/250 MSY O9029 E AXIS WITH TAILSTOCK FUNCTION M84 T(2.4~10) E(20~813) M84MI T(2.4~10)FOR MANUAL TAILSTOCK TORQUE PROGRAM O9029(M84-E AXIS AS TAILSTOCK FUNCTION BACKWARD) #1106=1 Mark IF[#1005EQ1]GOTO22 Inch mode IF[#1005EQ0]GOTO23 mm mode N22 Main Spindle chuck close #121= Variable #121= #122=7.874 Variable #122=7.874 #123= Variable #123= #124= Variable #124= #125= Variable #125= IF(#1001EQ0)GOTO7 Inch mode #125= Variable #125= N7 Block no. #126=39.37 Variable #126=39.37 #128= Variable #128= IF[#1005EQ1]GOTO24 Block jump N23 Block no. #121=813. Variable #128=813. #122=20. Variable #122=20. #123=5.5 Variable #123=5.5 #124=500. Variable #124=500. #125=851. Variable #125=851. IF(#1001EQ0)GOTO8 Inch mode #125=839 Variable #125=839 N8 Block no. #126=100. Variable #126=100. #128=2. Variable #128=2. IF[#1005EQ0]GOTO24 Block jump N24 Block no. IF[#20GT10]GOTO20 Torque limit value set too large IF[#20LT2.5]GOTO20 Torque limit value set too small IF[#1003EQ1]GOTO5 Tailstock function active IF[#13EQ1]GOTO10 Torque limit set IF[#8LT#122]GOTO12 E axis set value too small IF[#8GT#121]GOTO15 E axis set value too large #2=7282*[#20]/35 Torque set value #507=#2 Memory torque value #1133=#507 Torque value transfer to PLC #1104=0 Mark M118 Main spindle lock off M218 Sub spindle lock off M154 Macro variable read G4X0.5 Delay 0.5 second M24 Main spindle contouring mode off M224 Sub-spindle contouring mode off #521=#4001 G code group 1 memory #522=#4002 G code group 2 memory ~ to be continue ~ DESCRIPTION

140 ECN: TBLE0175 DWG NO: GSA82218iTB-S22 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9029 MT TYPE: GS 200/250 MSY O9029 E AXIS WITH TAILSTOCK FUNCTION M84 T(2.4~10) E(20~813) M84MI T(2.4~10)FOR MANUAL TAILSTOCK TORQUE PROGRAM #523=#4005 G code group 5 memory #524=#4010 G code group 10 memory #525=#4014 G code group 14 memory #1101=1 Mark G28V0. G28U0. M5 M35 G53G98G0E#125 E axis move to E 851. #120=#8+#122 E axis +20 G53G98G0E#120 E axis move to E +38. Y axis return to reference point Y axis return to reference point Main Spindle Stop/Coolant Off Sub-spindle stop DESCRIPTION G4X1. Delay one second #100=#8+#128 E +2 #110=#100-#123 E M152 F0 active M84 E axis as tailstock moving forward active G53G98G0E#100 E axis move to E +2 M77 Torque limit on for E axis G10L50 Parameter entry mode setting N2060R[#2]P4 Set parameter 2060 G11 Parameter entry mode cancel G4X0.5 Delay 0.5 second G53G31P99G98G0E#110F#126 E axis move to E -3.5 F100 G4X0.5 Delay 0.5 second IF[#1004EQ0]GOTO30 Torque limit signal reached or not G4X0.5 Delay 0.5 second M78 Torque Limit Off For E Axis M153 F0 inactive M86 Torque reached G#521 G code group 1 restore G#523 G code group 5 restore G#524 G code group 10 restore G#525 G code group 14 restore M155 Macro variable write G4X0.5 Delay 0.5 second #1101=0 Mark #8=1 E axis set value=1 #1106=0 Mark M99 N5#3000=2(TAILSTOCK FUNCTION WAS ACTIVE) M99 N12#3000=3 (NO E LENGTH SET) Return main program Alarm text Return main program Alarm text ~ to be continue ~

141 ECN: TBLE0175 DWG NO: GSA82218iTB-S23 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9029 MT TYPE: GS 200/250 MSY O9029 PROGRAM M99 N15#3000=1 (E AXIS VALUE EXCESS) M99 N20#3000=4 (TORQUE-VALUE-EXCESS OR LESS) E AXIS WITH TAILSTOCK FUNCTION M84 T(2.4~10) E(20~813) M84MI T(2.4~10)FOR MANUAL TAILSTOCK TORQUE Return main program Alarm text Return main program Alarm text M99 Return main program N10#2=7282*[#20]/35 Torque calculate formula G10L50 Parameter entry mode setting N2060R[#2]P4 Set parameter 2060 G11 Parameter torque value. #507=#2 Memory torque value #1133=#507 Torque value transfer to PLC #1104=1 Torque set signal=1 G4X0.5 Delay 0.5 second #1104=0 Torque set signal reset #8=1 E axis set value=1 #13=0 Torque limit set=0 #3000=6 (E AXIS TORQUE WAS ACTIVED) Alarm text M99 Return main program N30#3000=5 Alarm text (TORQUE NOT REACHED) M99 Return main program ~ finish ~ DESCRIPTION

142 ECN: TBLE0175 DWG NO: GSA82218iTB-S24 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9001 MT TYPE: GS 200/250 MSY O9001 G CODE RESTORE MACRO PROGRAM (FOR M120,M121,M122,M123,M226 INTERRUPT USE) - M124 PROGRAM DESCRIPTION O9001(M124-RESTORE-G-C0DE) #5324=#500 E axis G59 workpiece zero point offset value move to #500 #1101=0 Mark G#521 G code group 1 restore G#522S0P1 G#523 G code group 5 restore G#524 G code group 10 restore G#525 G code group 14 restore G4X0.5 M155 G4X0.5 #1106=0 Mark M153 M99 G code group 2 restore, and set 1st spindle speed Delay 0.5 second Macro variable write Delay 0.5 second F0 inactive Return main program ~ finish ~

143 ECN: TBLE0175 DWG NO: GSA82218iTB-S25 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9013 MT TYPE: GS 200/250 MSY O9013 PARTS EXCHANGE MACRO SUB TO MAIN PROGRAM (WITHOUT TORQUE LIMIT)-G130 A(0~360)C(0~360)E(247~851) PROGRAM DESCRIPTION O9013(G130-EX-SUB-TO-MAIN-W/O-TORQ) G00G28V0. Y axis return to reference point G00G28U0. X axis return to reference point IF[#8EQ#0]GOTO16 E axis value not put in IF[#3EQ#0]GOTO17 C axis part exchange position not put in IF[#1EQ#0]GOTO18 A axis part exchange position not put in IF[#1005EQ1]GOTO22 Inch mode IF[#1005EQ0]GOTO23 mm mode N22 Block no. #121= Variable #121= #122= Variable #122= #123= Variable #123= #124= Variable #124= #125= Variable #125= IF(#1001EQ0)GOTO7 Inch mode #125= Variable #125= N7 Block no. #126= Variable #126= #127= Variable #127= #128= Variable #128= #129= Variable #129= IF(#1005EQ1)GOTO24 Block jump N23 Block no. #121=40. Variable #121=40. #122=2. Variable #122=2. #123=5.5 Variable #123=5.5 #124=500. Variable #124=500. #125=851. Variable #125=851. IF(#1001EQ0)GOTO8 Inch mode #125=839 Variable #125=839 N8 Block no. #126=6000. Variable #126=6000. #127=2000. Variable #127=2000. #128=200. Variable #128=200. #129=813. Variable #129=813. IF(#1005EQ0)GOTO24 Block jump N24 Block no. IF(#8GT#129)GOTO15 E axis set value more than 813 #1106=1 Mark M5 Main Spindle Stop/Coolant Off M35 Sub-spindle stop M118 Main spindle lock off M218 Sub spindle lock off M154 Macro variable read G4X.0.25 Delay 0.25 second M23 Main spindle contouring mode on M223 Sub-spindle contouring mode on #521=#4001 G code group 1 memory #522=#4002 G code group 2 memory ~ to be continue ~

144 ECN: TBLE0175 DWG NO: GSA82218iTB-S26 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9013 MT TYPE: GS 200/250 MSY O9013 PARTS EXCHANGE MACRO SUB TO MAIN PROGRAM (WITHOUT TORQUE LIMIT)-G130 A(0~360)C(0~360)E(247~851) PROGRAM #523=#4005 G code group 5 memory #524=#4010 G code group 10 memory #525=#4014 G code group 14 memory #1101=1 Mark #101=#3 #101=C axis position value #102=#1 #102=A axis position value #120=#8+#121 E +40 #100=#8+#122 E +2 #110=#8 #110= E axis position G53G98G0E#125 E axis move to E 851. M21 Main spindle chuck open G00C#101 C axis move to #101 position G00A#102 A axis move to #102 position G53G98G0E#120 E axis move to E +38. G4X1. Pause one second M152 F0 active G53G98G01E#100F#124 E axis move to E +2. G4X0.5 Pause 0.5 second G53G98G01E#110F#128 E axis move to E set value F200 M153 F0 inactive G4X1. Pause 1 second M22 Main spindle chuck close M224 Sub-spindle contouring mode off G4X1. Pause 1 second M56 Sub spindle chuck open G4X1. Pause 1 second G53G98G0E(#126/100+#8) E axis move to E 851. M57 Sub spindle chuck close M24 Sub-spindle contouring mode on G#521 G code group 1 restore G#522 G code group 2 restore G#523 G code group 5 restore G#524 G code group 10 restore G#525 G code group 14 restore M155 Macro variable write G4X0.5 Pause 0.5 second #1101=0 Mark #1106=0 Mark M99 Return main program N15#3000=1 (E-VALUE-EXCESS) Alarm text M99 Return main program N16#3000=7 (NO ENTER E VALUE) Alarm text M99 Return main program N17#3000=8 (NO ENTER C VALUE) Alarm text M99 Return main program N18#3000=9 (NO ENTER A VALUE) Alarm text M99 Return main program ~ finish ~ DESCRIPTION

145 ECN: TBLE0175 DWG NO: GSA82218iTB-S27 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9014 MT TYPE: GS 200/250 MSY O9014 PARTS EXCHANGE MACRO SUB TO MAIN PROGRAM (WITH TORQUE LIMIT) --- G131 A(0~360)C(0~360)T(18~50) E(247~851) PROGRAM DESCRIPTION O9014(G131-EX-SUB-TO-MAIN-W/I-TORQ) G00G28V0. Y axis return to reference point G00G28U0. X axis return to reference point IF[#8EQ#0]GOTO16 E axis value not put in IF[#3EQ#0]GOTO17 C axis part exchange position not put in IF(#20GT50)GOTO60 Torque set value more than 36 IF(#20LT18)GOTO60 Torque set value less than 18 IF[#1EQ#0]GOTO18 A axis part exchange position not put in IF(#1005EQ1)GOTO22 Inch mode IF(#1005EQ0)GOTO23 mm mode N22 Block no. #121= Variable #121= #122= Variable #122= #123= Variable #123= #124= Variable #124= #125= Variable #125= IF(#1001EQ0)GOTO7 Inch mode #125= Variable #125= N7 Block no. #126= Variable #126= #127= Variable #127= #128= Variable #128= #129= Variable #129= IF(#1005EQ1)GOTO24 Block jump N23 Block no. #121=40. Variable #121=40. #122=2. Variable #122=2. #123=5.5 Variable #123=5.5 #124=500. Variable #124=500. #125=851. Variable #125=851. IF(#1001EQ0)GOTO8 Inch mode #125=839 Variable #125=839 N8 Block no. #126=6000. Variable #126=6000. #127=2000. Variable #127=2000. #128=200. Variable #128=200. #129=813. Variable #129=813. IF(#1005EQ0)GOTO24 Block jump N24 Block no. IF(#8GT#129)GOTO15 E axis set value more than 813 #1133=#20 Torque limit set value #1106=1 Mark M5 M35 M118 M218 M154 G4X.0.25 Main Spindle Stop/Coolant Off Sub-spindle stop Main spindle lock off Sub spindle lock off Macro variable read Delay 0.25 second ~ to be continue ~

146 ECN: TBLE0175 DWG NO: GSA82218iTB-S28 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9014 MT TYPE: GS 200/250 MSY O9014 PARTS EXCHANGE MACRO SUB TO MAIN PROGRAM (WITH TORQUE LIMIT) --- G131 A(0~360)C(0~360)T(18~50) E(247~851) PROGRAM DESCRIPTION Main spindle contouring mode on Sub-spindle contouring mode on M23 M223 #521=#4001 G code group 1 memory #522=#4002 G code group 2 memory #523=#4005 G code group 5 memory #524=#4010 G code group 10 memory #525=#4014 G code group 14 memory #1101=1 Mark #101=#3 #101=C axis position value #102=#1 #102=A axis position value #120=#8+#121 E +40 #100=#8+#122 E +2 #110=#100-#123 E G53G98G0E#125 E axis move to E 851. M21 Main spindle chuck open G00C#101 C axis move to #101 position G00A#102 A axis move to #102 position G53G98G0E#120 E axis move to E +38. G4X1. Pause one second M152 F0 active G53G98G01E#100F#124 E axis move to E +2. M77 Torque limit on for E axis G4X0.5 Pause 0.5 second G53G31P99G98G01E#110F#128 E axis move to E set value F200 IF(#1004EQ0)GOTO30 Torque limit signal reached or not G4X1. Pause 1 second M153 F0 inactive M78 Torque Limit Off For E Axis M22 Main Spindle chuck close M224 Sub-spindle contouring mode off G4X1. Pause 1 second M56 Sub spindle chuck open G4X1. Pause 1 second G53G98G0E(#126/100+#8) E axis move to E 851. M57 Sub spindle chuck close M24 Sub-spindle contouring mode on G#521 G code group 1 restore G#522 G code group 2 restore G#523 G code group 5 restore G#524 G code group 10 restore G#525 G code group 14 restore M155 Macro variable write G4X0.5 Pause 0.5 second #1101=0 Mark #1106=0 Mark ~ to be continue ~

147 ECN: TBLE0175 DWG NO: GSA82218iTB-S29 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9014 MT TYPE: GS 200/250 MSY O9014 PARTS EXCHANGE MACRO SUB TO MAIN PROGRAM (WITH TORQUE LIMIT) --- G131 A(0~360)C(0~360)T(18~50) E(247~851) PROGRAM M99 N15#3000=1 (E-VALUE-EXCESS) M99 N16#3000=7 (NO ENTER E VALUE) M99 N17#3000=8 (NO ENTER C VALUE) M99 N18#3000=9 (NO ENTER A VALUE) M99 N30#3000=5 (TORQUE NOT REACHED) M99 N60#3000=7 (T VALUE INVALID) M99 Return main program Alarm text Return main program Alarm text Return main program Alarm text Return main program Alarm text Return main program Alarm text Return main program Alarm text Return main program ~ finish ~ DESCRIPTION

148 ECN: TBLE0175 DWG NO: GSA82218iTB-S30 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9015 MT TYPE: GS 200/250 MSY O9015 PARTS EXCHANGE MACRO MAIN TO SUB PROGRAM (WITHOUT TORQUE LIMIT)- G132 A(0~360)C(0~360)E(247~851) PROGRAM DESCRIPTION O9015(G132-EX-MAIN-TO-SUB-W/O-TORQ) G00G28V0. Y axis return to reference point G00G28U0. X axis return to reference point IF[#8EQ#0]GOTO16 E axis value not put in IF[#3EQ#0]GOTO17 C axis part exchange position not put in IF[#1EQ#0]GOTO18 A axis part exchange position not put in IF(#1005EQ1)GOTO22 Inch mode IF(#1005EQ0)GOTO23 mm mode N22 Block no. #121= Variable #121= #122= Variable #122= #123= Variable #123= #124= Variable #124= #125= Variable #125= IF(#1001EQ0)GOTO7 Inch mode #125= Variable #125= N7 Block no. #126= Variable #126= #127= Variable #127= #128= Variable #128= #129= Variable #129= IF(#1005EQ1)GOTO24 Block jump N23 Block no. #121=40. Variable #121=40. #122=2. Variable #122=2. #123=5.5 Variable #123=5.5 #124=500. Variable #124=500. #125=851. Variable #125=851. IF(#1001EQ0)GOTO8 Inch mode #125=839 Variable #125=839 N8 Block no. #126=6000. Variable #126=6000. #127=2000. Variable #127=2000. #128=200. Variable #128=200. #129=813. Variable #129=813. IF(#1005EQ0)GOTO24 Block jump N24 Block no. IF(#8GT#129)GOTO15 E axis set value more than 813 #1106=1 Mark M5 Main Spindle Stop/Coolant Off M35 Sub-spindle stop M118 Main spindle lock off M218 Sub spindle lock off M154 Macro variable read G4X.0.25 Delay 0.25 second M23 Main spindle contouring mode on M223 Sub-spindle contouring mode on #521=#4001 G code group 1 memory #522=#4002 G code group 2 memory ~ to be continue ~

149 ECN: TBLE0175 DWG NO: GSA82218iTB-S31 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9015 MT TYPE: GS 200/250 MSY O9015 PARTS EXCHANGE MACRO MAIN TO SUB PROGRAM (WITHOUT TORQUE LIMIT)- G132 A(0~360)C(0~360)E(247~851) PROGRAM #523=#4005 G code group 5 memory #524=#4010 G code group 10 memory #525=#4014 G code group 14 memory #1101=1 Mark #101=#3 #101=C axis position value #102=#1 #102=A axis position value #120=#8+#121 E +40 #100=#8+#122 E +2 #110=#8 #110= E axis position G53G98G0E#125 E axis move to E 851. M56 Sub spindle chuck open G00C#101 C axis move to #101 position G00A#102 A axis move to #102 position G53G98G0E#120 E axis move to E +38. G4X1. Pause one second M152 F0 active G53G98G01E#100F#124 E axis move to E +2. G4X0.5 Pause 0.5 second G53G98G01E#110F#128 E axis move to E set value F200 M153 F0 inactive G4X1. Pause 1 second M57 Sub spindle chuck close M24 Sub-spindle contouring mode on G4X1. Pause 1 second M21 Main spindle chuck open G4X1. Pause 1 second G53G98G0E(#126/100+#8) E axis move to E 851. M22 Main Spindle chuck close M224 Sub-spindle contouring mode off G#521 G code group 1 restore G#522 G code group 2 restore G#523 G code group 5 restore G#524 G code group 10 restore G#525 G code group 14 restore M155 Macro variable write G4X0.5 Pause 0.5 second #1101=0 Mark #1106=0 Mark M99 Return main program N15#3000=1 (E-VALUE-EXCESS) Alarm text M99 Return main program N16#3000=7 (NO ENTER E VALUE) Alarm text M99 Return main program N17#3000=8 (NO ENTER C VALUE) Alarm text M99 Return main program N18#3000=9 (NO ENTER A VALUE) Alarm text M99 Return main program ~ finish ~ DESCRIPTION

150 ECN: TBLE0175 DWG NO: GSA82218iTB-S32 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9016 MT TYPE: GS 200/250 MSY O9016 PARTS EXCHANGE MACRO MAIN TO SUB PROGRAM (WITH TORQUE LIMIT) --- G133 A(0~360)C(0~360)T(2.4~10) E(247~851) PROGRAM DESCRIPTION O9016(G133-EX-MAIN-T0-SUB-W/I-TORQ) G00G28V0. Y axis return to reference point G00G28U0. X axis return to reference point IF[#8EQ#0]GOTO16 E axis value not put in IF[#3EQ#0]GOTO17 C axis part exchange position not put in IF(#20GT50)GOTO60 Torque set value more than 36 IF(#20LT18)GOTO60 Torque set value less than 18 IF[#1EQ#0]GOTO18 A axis part exchange position not put in IF(#1005EQ1)GOTO22 Inch mode IF(#1005EQ0)GOTO23 mm mode N22 Block no. #121= Variable #121= #122= Variable #122= #123= Variable #123= #124= Variable #124= #125= Variable #125= IF(#1001EQ0)GOTO7 Inch mode #125= Variable #125= N7 Block no. #126= Variable #126= #127= Variable #127= #128= Variable #128= #129= Variable #129= IF(#1005EQ1)GOTO24 Block jump N23 Block no. #121=40. Variable #121=40. #122=2. Variable #122=2. #123=5.5 Variable #123=5.5 #124=500. Variable #124=500. #125=851. Variable #125=851. IF(#1001EQ0)GOTO8 Inch mode #125=839 Variable #125=839 N8 Block no. #126=6000. Variable #126=6000. #127=2000. Variable #127=2000. #128=200. Variable #128=200. #129=813. Variable #129=813. IF(#1005EQ0)GOTO24 Block jump N24 Block no. IF(#8GT#129)GOTO15 E axis set value more than 813 #1133=#20 Torque limit set value #1106=1 Mark M5 M35 M118 M218 M154 G4X.0.25 Main Spindle Stop/Coolant Off Sub-spindle stop Main spindle lock off Sub spindle lock off Macro variable read Delay 0.25 second ~ to be continue ~

151 ECN: TBLE0175 DWG NO: GSA82218iTB-S33 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9016 MT TYPE: GS 200/250 MSY O9016 PARTS EXCHANGE MACRO MAIN TO SUB PROGRAM (WITH TORQUE LIMIT) --- G133 A(0~360)C(0~360)T(2.4~10) E(247~851) PROGRAM DESCRIPTION Main spindle contouring mode on Sub-spindle contouring mode on M23 M223 #521=#4001 G code group 1 memory #522=#4002 G code group 2 memory #523=#4005 G code group 5 memory #524=#4010 G code group 10 memory #525=#4014 G code group 14 memory #1101=1 Mark #101=#3 #101=C axis position value #102=#1 #102=A axis position value #120=#8+#121 E +40 #100=#8+#122 E +2 #110=#100-#123 E G53G98G0E#125 E axis move to E 851. M56 Sub spindle chuck open G00C#101 C axis move to #101 position G00A#102 A axis move to #102 position G53G98G0E#120 E axis move to E +38. G4X1. Pause one second M152 F0 active G53G98G01E#100F#124 E axis move to E +2. M77 Torque limit on for E axis G4X0.5 Pause 0.5 second G53G31P99G98G01E#110F#128 E axis move to E set value F200 IF(#1004EQ0)GOTO30 Torque limit signal reached or not G4X1. Pause 1 second M153 F0 inactive M78 Torque Limit Off For E Axis M57 Sub spindle chuck close M24 Sub-spindle contouring mode on G4X1. Delay one second M21 Main spindle chuck open G4X1. Delay one second G53G98G0E(#126/100+#8) E axis move to E 851. M22 Main Spindle chuck close M224 Sub-spindle contouring mode off G#521 G code group 1 restore G#522 G code group 2 restore G#523 G code group 5 restore G#524 G code group 10 restore G#525 G code group 14 restore M155 G4X0.5 #1101=0 Mark #1106=0 Mark Macro variable write Delay 0.5 second ~ to be continue ~

152 ECN: TBLE0175 DWG NO: GSA82218iTB-S34 VERSION:A0 NC TYPE: 18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE: O9016 MT TYPE: GS 200/250 MSY O9016 PARTS EXCHANGE MACRO MAIN TO SUB PROGRAM (WITH TORQUE LIMIT) --- G133 A(0~360)C(0~360)T(2.4~10) E(247~851) PROGRAM M99 N15#3000=1 (E-VALUE-EXCESS) M99 N16#3000=7 (NO ENTER E VALUE) M99 N17#3000=8 (NO ENTER C VALUE) M99 N18#3000=9 (NO ENTER A VALUE) M99 N30#3000=5 (TORQUE NOT REACHED) M99 N60#3000=7 (T VALUE INVALID) M99 Return main program Alarm text Return main program Alarm text Return main program Alarm text Return main program Alarm text Return main program Alarm text Return main program Alarm text Return main program ~ finish ~ DESCRIPTION

153 POSITION SWITCH LIST DWG NO. TITLE VERSION GSA82218iTB H01 POSITION SWITCH LIST GSA82218iTB H02 TURRET ROTATE POSITION SWITCH GSA82218iTB H03 TOOL MEASUREMENT ARM RAPID TRAVERSE POSITION SWITCH GSA82218iTB H04 PARTS CATCHER ENABLE POSITION SWITCH GSA82218iTB H05 PARTS CATCHER DISABLE POSITION SWITCH A0 A0 A0 A0 A0

154 ECN: TBLE0175 DWG NO: GSA82218iTB-H01 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:POSITION SWITCH 1 MT TYPE: GS 200/250 MSY POSITION SWITCH LIST CORRESPOND AXIS No. MAXIMUN OPERATION RANGE MINIMUN OPERATION RANGE PARAMETER No. VALUE PARAMETER No. VALUE PARAMETER No. VALUE 6910 F70# F70# F70# F70# F70# / F70# / / F70# F70# F71# F71# F71# F71# F71# F71# F71# F71# CORRESPOND AXIS No. = 1 X Axis = 2 ZAxis = 4 E Axis

155 ECN: TBLE0175 DWG NO: GSA82218iTB-H02 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:POSITION SWITCH 2 MT TYPE: GS 200/250 MSY TURRET ROTATE POSITION SWITCH When K bit 4#1=1,turret rotation position switch active CORRESPOND AXIS No. MAXIMUN OPERATION RANGE MINIMUN OPERATION RANGE PARAMETER No. VALUE PARAMETER No. VALUE PARAMETER No. VALUE 6910 F70# F70# F70# / /818000

156 ECN: TBLE0175 DWG NO: GSA82218iTB-H03 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:POSITION SWITCH 3 MT TYPE: GS 200/250 MSY TOOL MEASUREMENT ARM RAPID TRAVERSE POSITION SWITCH When K bit 1#1=1,tool sensor function valid,and measurement position switch active CORRESPOND AXIS No. MAXIMUN OPERATION RANGE MINIMUN OPERATION RANGE PARAMETER No. VALUE PARAMETER No. VALUE PARAMETER No. VALUE 6912 F70# F70#

157 ECN: TBLE0175 DWG NO: GSA82218iTB-H04 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:POSITION SWITCH 4 MT TYPE: GS 200/250 MSY PARTS CATCHER ENABLE POSITION SWITCH When E axis position inside the position switch range,m26 will be executed CORRESPOND AXIS No. MAXIMUN OPERATION RANGE MINIMUN OPERATION RANGE PARAMETER No. VALUE PARAMETER No. VALUE PARAMETER No. VALUE 6914 F70# /

158 ECN: TBLE0175 DWG NO: GSA82218iTB-H05 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBM TITLE:POSITION SWITCH 5 MT TYPE: GS 200/250 MSY PARTS CATCHER DISABLE POSITION SWITCH When E axis position inside the position switch range,m26 will not be executed CORRESPOND AXIS No. MAXIMUN OPERATION RANGE MINIMUN OPERATION RANGE PARAMETER No. VALUE PARAMETER No. VALUE PARAMETER No. VALUE 6916 F70#

159 GS 200 MS/GS 250 MS GS 200 MY/GS 250 MY GS 200 MSY/GS 250 MSY CNC LATHES FANUC 18i-TB PMC MESSAGE DISPLAY SPECIFICATION GSA82218iTBS Issue:A0 Nov, 2008 荷蘭商哈廷國際科技股份有限公司台灣分公司 Hardinge Machine Tools B.V., Taiwan Branch

160 PMC MESSAGE DISPLAY SPECIFICATION DWG NO. TITLE VERSION GSA82218iTB-W X/Z/E AXIS NO IN POSITION(A0.0) GSA82218iTB-W SPINDLE P CODE NOT CORRECT(A1.0) GSA82218iTB-W TURRET POSITION NOT AS COMMANDED(A2.0) GSA82218iTB-W T CODE OVER RANGE(A3.0) GSA82218iTB-W T SEARCH TIME OUT(A4.0) GSA82218iTB-W PARTS COUNT REACHED(A5.0) GSA82218iTB-W TOOL PROBE MOVING TIMED OUT(A6.0) GSA82218iTB-W X/Z/E NOT IN HOME POSETION(A7.0) GSA82218iTB-W HYDRAULIC /COOLANT MOTOR OVERLOAD(A8.0) GSA82218iTB-W SP1 CHUCK PRESSURE TOO LOW(A9.0) GSA82218iTB-W CHUCK CLAMP TIMED OUT(A10.0) GSA82218iTB-W X AXIS TORQUE LIMIT EXCESS (A11.0) GSA82218iTB-W Z AXIS TORQUE LIMIT EXCESS (A12.0) GSA82218iTB-W E AXIS TORQUE LIMIT EXCESS (A13.0) GSA82218iTB-W Y AXIS TORQUE LIMIT EXCESS (A14.0) GSA82218iTB-W TURRET NOT CLAMPED(A15.0) GSA82218iTB-W PARTS CATCHER HOME TIMED OUT(A16.0) GSA82218iTB-W BARFEED FAULT & END OF BAR ALARM(A17.0) GSA82218iTB-W BAR FEED DISABLE ALARM(A18.0) GSA82218iTB-W TORQUE LIMIT EXCESS 5MM(19.0) GSA82218iTB-W END OF BAR (A20.0) GSA82218iTB-W SP2 CHUCK PRESSURE TOO LOW(A21.0) GSA82218iTB-W SPINDLE IN C-AXIS MODE(A22.0) GSA82218iTB-W PROBE ARM SINGAL ERROR(A23.0) GSA82218iTB-W E AXIS POSITION EXCESS(A24.0) GSA82218iTB-W E AXIS WITH TAILSTOCK FUNCTION (A25.0) GSA82218iTB-W SPINDLE RUNNING CAN'T BREAK ON(A26.0) GSA82218iTB-W SPINDLE COOLANT UNIT ALARM(A27.0) GSA82218iTB-W MAIN SPINDLE TEMPERATURE TOO HIGH(A61.0) GSA82218iTB-W SUB SPINDLE TEMPERATURE TOO HIGH(A62.0) GSA82218iTB-W HYD. CHUCK MOTOR OVER LOAD(A63.0) GSA82218iTB-W CALL SERVICE(A28.0) GSA82218iTB-W LUBRICATION REQUIRED(A29.0) GSA82218iTB-W DOOR OPEN(A30.0) GSA82218iTB-W POWER AUTO OFF ACTIVE(A31.0) GSA82218iTB-W CHIP CONVEYOR OVER LOAD(A32.0) GSA82218iTB-W TURRET SERVICE MODE(A33.0) GSA82218iTB-W PLEASE OPEN THE DOOR(A34.0) GSA82218iTB-W CHUCK NOT RESPONDING(A35.0) A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0

161 PMC MESSAGE DISPLAY SPECIFICATION DWG NO. TITLE VERSION GSA82218iTB-W FOOT SWITCH FAULT(A36.0) A0 GSA82218iTB-W X AXIS REFERENCE NOT EXECUTED(A37.0) A0 GSA82218iTB-W TOOL PROBE SIGNAL ERROR(A38.0) A0 GSA82218iTB-W SPINDLE 1 OR 2 NOT AT ZERO SPEED(A39.0) A0 GSA82218iTB-W DOOR ACTIVE OVER TIME(A40.0) A0 GSA82218iTB-W DOOR INTERLOCK ON (FOR AUTO DOOR) (A41.0) A0 GSA82218iTB-W JOG MODE REQUIRED(A42.0) A0 GSA82218iTB-W MANUAL/AUTO MODE SWITCH NO ON(A43.0) A0 GSA82218iTB-W SPINDLE NO IN 1ST SPINDLE(A44.0) A0 GSA82218iTB-W HP COOLANT MOTOR OVERLOAD(A45.0) A0 GSA82218iTB-W Y AXIS NOT INPOSITION(A46.0) A0 GSA82218iTB-W MACRO RUNNING NOT COMPLETE(A47.0) A0 GSA82218iTB-W Y AXIS GO REFERENCE(A48.0) A0 GSA82218iTB-W M50 NOT ACTIVE ON ARM OUT(A49.0) A0 GSA82218iTB-W COOLANT MOTOR OVERLOAD(A50.0) A0 GSA82218iTB-W TOOL LIFE END(A51.0) A0 GSA82218iTB-W PARTS CHECK SENSOR ALARM (A52.0) A0 GSA82218iTB-W MIST MOTOR OVERLOAD(A54.0) A0 GSA82218iTB-W SPINDLE BE WARM UP(A55.0) A0 GSA82218iTB-W Y/E AXIS GO REFERENCE(A56.0) A0 GSA82218iTB-W CHANGE MODE TO MANUAL A0 SELECT SP V.R TO MAX. PRESS FEEDHOLD & RESET TO SERVICE GSA82218iTB-W CHECK TURRET LUBRICATION OIL(A59.0) A0 GSA82218iTB-W ARM IS NOT AT HOME POSITION(A60.0) A0 GSA82218iTB-W TURRET TORQUE LIMIT ALARM(A64.0) A0 GSA82218iTB-W B FUNCTION CODE ILLEGAL(A65.0) A0 GSA82218iTB-W AFTER MLK X/Z/E/Y GO REFERENCE(A66.0) A0 GSA82218iTB-W LIVING TOOL TORQUE LIMIT ALARM (A67.0) A0 GSA82218iTB-W !! BE CAREFUL!! A0 CHUCK OPEN NOW CHECKING PLEASE DEPRESS AGAIN CONTINUE GSA82218iTB-W SPINDLE SPEED >100RPM A0 WHEN TAILSTOCK BODY RETRACT(A70.0) GSA82218iTB-W TAILSTOCK BODY TORQUE LOSS(A71.0) A0 GSA82218iTB-W SPINDLE SPEED >100RPM WHEN TAILSTOCK BODY RETRACT(A70.0) A0

162 ECN:TBLE0175 DWG NO: GSA82218iTB-W01 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 1000 X/Z/E AXIS NO IN POSITION(A0.0) REASON: Keep relay K4.0 or K4.1 set to 1 and X/Z/E axis not in home position or set Position before turret turn. PROCESS: After alarm reset and check keep relay, K4.0 = 1 X/Z/E axis moving to home position, K4.1= 1 X/Z/E axis moving to set position before turret turn. In reference mode please go reference by sequence(important!!!) 1. X Axis go reference 2. E Axis go reference 3. Z Axis go reference

163 ECN:TBLE0175 DWG NO: GSA82218iTB-W02 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 1001 SPINDLE P CODE NOT CORRECT(A1.0) REASON:P code mistake. PROCESS:Correct the P code value & match the spindle M code.

164 ECN:TBLE0175 DWG NO: GSA82218iTB-W03 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 1002 TURRET POSITION NOT AS COMMANDED(A2.0) REASON:Turret selection No. NE T command. PROCESS:1 st Press down FEEDHOLD+SPINDLE STOP. 2 nd Modify counter C0 = current tool No. on turret. 3 rd switch index No.= current tool No. on turret. 4 th press down tool index bottom. REASON:Power off suddenly or press down E.M PROCESS: After alarm reset then check X ~ X by table below. and trouble shooting by sequence according to GS200 TURRET TROUBLE SHOOTING.

165 ECN:TBLE0175 DWG NO: GSA82218iTB-W04 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1003 T CODE OVER RANGE(A3.0) T command error. PROCESS: 1. After reset then input new T command. 2. T command range : T0100 ~ T1200

166 ECN:TBLE0175 DWG NO: GSA82218iTB-W05 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1004 T SEARCH TIME OUT(A4.0) Turret rotation time over 4.5 sec. PROCESS: 1. Check unclamp SOL. YVS Check clamp / unclamp sensor. DGN. X ~ X

167 ECN:TBLE0175 DWG NO: GSA82218iTB-W06 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1005 PARTS COUNT REACHED(A5.0) DGN K2.4 is set to 1, the program execute M02 or M30 parts counter is count 1, than ount value equal parameter NO:6700 set value the alarm is occur, program is stop. PROCESS: Part count value clear to 0 of CRT setting 2, then drpess reset to clear alarm. (1000 PART REACH) SETTING(TIMER) O0001 N0000 PARTS TOTAL = 14 PARTS REQUIRED = 0 PARTS COUNT = 23 POWER ON = 4H 31M OPERATING TIME = 0H 0M 0S CUTTING TIME = 0H 37M 5S FREE PURPOSE = 0H 0M 0S CYCLE TIME = 0H 0M 0S DATE = 2002/07/05 TIME= 11:32:52 >_ MDI **** *** *** 16:05:59 [OFFSET] [ SETING ] [ WORK ] [ ] [(OPRT)]

168 ECN:TBLE0175 DWG NO: GSA82218iTB-W07 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1006 TOOL PROBE MOVING TIMED OUT(A6.0) Tool measure arm IN / OUT not finish in 10 sec. PROCESS: 1. Tool measure arm not moving, check 659/660 voltage is +24V. 2. Tool measure arm is moving, check X / X

169 ECN:TBLE0175 DWG NO: GSA82218iTB-W08 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 1007 X/Z/E NOT IN HOME POSETION(A7.0) REASON: X/Z/E axis not in home position before tool measure arm out. PROCESS: Alarm reset and X/Z/E axis return to home position.

170 ECN:TBLE0175 DWG NO: GSA82218iTB-W09 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1008 HYDRAULIC MOTOR OVERLOAD(A8.0) Hydraulic overload. PROCESS: 1. Check Hydraulic motor. 2. Check overload unit FRT1. 3. Check signal X

171 ECN:TBLE0175 DWG NO: GSA82218iTB-W10 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1009 SP1 CHUCK PRESSURE TOO LOW(A9.0) Chuck HYD. pressure too low during spindle running. PROCESS: 1. Check chuck HYD. pressure. 2. Check pressure switch SPS1/SPS3 setting position. 3. Check signal X /X Check signal Y0000.0/Y0000.1

172 ECN:TBLE0175 DWG NO: GSA82218iTB-W11 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1010 CHUCK CLAMP TIMED OUT(A10.0) Chuck YVS1/YVS2 or YVS3/YVS4 is ON. signal X0008.0/X or X0008.2/X not chabge to 1. PROCESS: 1. Check YVS1/YVS2 (1 st spindle)or YVS3/YVS4(2 nd spindle) is ON. 2. Check 1 st spindle1 signal X0008.0/X Check 2 nd spindle single X0008.2/x Run 1 st /2 nd spindle, and chuck no part must executed M44

173 ECN:TBLE0175 DWG NO: GSA82218iTB-W12 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1011 X AXIS TORQUE LIMIT EXCESS (A11.0) 1. The wire no.773 was broken. 2. Torque of X axis servo motor is too large. PROCESS: 1. Please check the connection of wire no Please call service.

174 ECN:TBLE0175 DWG NO: GSA82218iTB-W13 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1012 Z AXIS TORQUE LIMIT EXCESS (A12.0) 1. The wire no.779 was broken. 2. Torque of Z axis servo motor is too large. PROCESS: 1. Please check the connection of wire no Please call service.

175 ECN:TBLE0175 DWG NO: GSA82218iTB-W14 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1013 E AXIS TORQUE LIMIT EXCESS (A13.0) 1. The wire no.780 was broken. 2. Torque of E axis servo motor is too large. PROCESS: 1. Please check the connection of wire no Please call service.

176 ECN:TBLE0175 DWG NO: GSA82218iTB-W15 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1014 Y AXIS TORQUE LIMIT EXCESS (A14.0) 1. The wire no.778 was broken. 2. Torque of Y axis servo motor is too large. PROCESS: 1. Please check the connection of wire no Please call service.

177 ECN:TBLE0175 DWG NO: GSA82218iTB-W16 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1015 TURRET NOT CLAMPED(A15.0) Turret not in clamp position. PROCESS: 1. Turn turret again by manual mode. 2. Check YVS10 action is normal. 3. Check clamp/unclamp signal X0002.2/X0002.5=1, X0002.3/X0002.4=0.

178 ECN:TBLE0175 DWG NO: GSA82218iTB-W17 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1016 PARTS CATCHER HOME TIMED OUT(A16.0) Part catcher home command M25 not finish. PROCESS: 1. Check air pressure. 2. Check position of home detect switch SQL Check signal X0005.3= 1.

179 ECN:TBLE0175 DWG NO: GSA82218iTB-W18 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 1017 BARFEED FAULT & END OF BAR ALARM(A17.0) REASON: Bar feeder unit alarm. PROCESS: Check alarm message of bar feeder manual and trouble shooting.

180 ECN:TBLE0175 DWG NO: GSA82218iTB-W19 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 1018 BAR FEED DISABLE ALARM(A18.0) REASON: Bar feeder unit alarm. PROCESS: Check alarm message of bar feeder manual and trouble shooting.

181 ECN:TBLE0175 DWG NO: GSA82218iTB-W20 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1019 TORQUE LIMIT EXCESS 5MM(A19.0) E axis move more than 5mm when torque limit active. PROCESS: 1. Check the part length. 2. Check A variable value. for example M123 A456.(A value is the machine coordinate value when the part touch the another spindle )

182 ECN:TBLE0172 DWG NO: GSA82218iTB-W21 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: End of bar signal appear. PROCESS: 1. The machine stops operating. 2. Re-install new bar END OF BAR (A20.0)

183 ECN:TBLE0175 DWG NO: GSA82218iTB-W22 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1021 SP2 CHUCK PRESSURE TOO LOW(A21.0) Chuck HYD. pressure too low during spindle running. PROCESS: 1. Check chuck HYD. pressure. 2. Check pressure switch SPS2/sps4 setting position. 3. Check signal X0005.1/X Check signal Y0000.2/Y0000.3

184 ECN:TBLE0175 DWG NO: GSA82218iTB-W23 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1022 SPINDLE IN C-AXIS MODE(A22.0) 1st spindle in CS axis can't gear change PROCESS: 1. Reset it. 2. Change to speed control mode and then gear change again.

185 ECN:TBLE0175 DWG NO: GSA82218iTB-W24 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1023 PROBE ARM SINGAL ERROR(A23.0) 1. Spindle rotation. 2. Tool measure arm error. 3. Parts catcher no return. PROCESS: 1. Reset it. 2. Check input X0005.5/X Parts catcher return.

186 ECN:TBLE0175 DWG NO: GSA82218iTB-W25 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 1024 E AXIS POSITION EXCESS(A24.0) REASON: When execute M26, the E axis travel over setting position. PROCESS: Move back the E axis, return to set position and press reset key.

187 ECN:TBLE0175 DWG NO: GSA82218iTB-W26 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1025 E AXIS WITH TAILSTOCK FUNCTION(A25.0) When E axis is in servo tailstock function mode, the second spindle can not be executed M33, M34, M119, M223, M217 E axis can not move by jog key. PROCESS: Press reset key to release 1025 alarm.

188 ECN:TBLE0175 DWG NO: GSA82218iTB-W27 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 1029 SPINDLE RUNNING CAN'T BREAK ON(A26.0) REASON: Spindle running disk break can't break on (M117 & M217) PROCESS: 1. Reset it. 2. Stop spindle then break on (M117 or M217)

189 ECN:TBLE0175 DWG NO: GSA82218iTB-W28 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1030 SPINDLE COOLANT UNIT ALARM(A27.0) X3.6=0,indicate spindle coolant unit alarm. PROCESS: 1. Check X3.6 (752) 2. Check the spindle coolant unit. The detail alarm message please see coolant unit operator manual.

190 ECN:TBLE0175 DWG NO: GSA82218iTB-W29 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 1031 MAIN SPINDLE TEMPERATURE TOO HIGH(A61.0) REASON: X7.5=0,indicate main spindle temperature too high PROCESS: 1. Check X7.5 (771) 2. Check the main spindle temperature. then press E.M,and wait for main spindle back to normal temperature.

191 ECN:TBLE0175 DWG NO: GSA82218iTB-W30 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 1032 SUB SPINDLE TEMPERATURE TOO HIGH(A62.0) REASON: X7.6=0,indicate sub spindle temperature too high PROCESS: 1. Check X7.5 (772) 2. Check the sub spindle temperature. then press E.M,and wait for sub spindle back to normal temperature.

192 ECN:TBLE0175 DWG NO: GSA82218iTB-W31 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 1033 HYD. CHUCK MOTOR OVER LOAD(A63.0) X4.0=0,hydraulic chuck motor overload PROCESS: 1. Check X4.0 (507). 2. Check overload unit FRT Chuck the hydraulic chuck motor.

193 ECN:TBLE0175 DWG NO: GSA82218iTB-W32 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 1999 CALL SERVICE(A28.0) REASON: Call HARDINGE COMPANY. PROCESS: Touch with HARDINGE COMPANY.

194 ECN:TBLE0175 DWG NO: GSA82218iTB-W33 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 2000 LUBRICATION REQUIRED(A29.0) 1. C6 PRESET and"c6 CURRENT" coincide the massage "LUBRICATION REQUIRED" is display. 2. Operation MODE change to Single Block MODE after message Display. PROCESS: 1. Replenish LUB. Grease. 2. Simultaneity Depress RESET+FEED HOLD key PLC COUNTER NO EXPLAIN VALUE C6 LUB. PRESET VALUE 2400 LUB. COUNTER VALUE 1~2400 * C6(LUB. PRESET VALUE) 之單位為 15 分鐘 UNIT: 15 min

195 ECN:TBLE0175 DWG NO: GSA82218iTB-W34 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 2001 DOOR OPEN(A30.0) REASON: The message is display as DOOR OPEN PROCESS: Close door. DGN NO:K02 Bit No Symbol DRSPS K2.7=1, Spindle run after door open of SBK 0 在 K2.7=1 時, 自動連續操作時門打開時主軸停止 DRSPS K2.7=1, Spindle stop after door open of SBK 1 在 K2.7=1 時, 自動連續操作時門打開時主軸不停止 DGN NO:K06 Bit No Symbol DSP Monitor display "DOOR OPEN" invalid 0 螢幕顯示 "DOOR OPEN" 無效 DSP Monitor display "DOOR OPEN" valid 1 螢幕顯示 "DOOR OPEN" 有效

196 ECN:TBLE0175 DWG NO: GSA82218iTB-W35 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 2002 POWER AUTO OFF ACTIVE(A31.0) REASON: M80 power auto off active had been executed. PROCESS: Turn off/on the controller.

197 ECN:TBLE0175 DWG NO: GSA82218iTB-W36 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY REASON: 2003 CHIP CONVEYOR OVERLOAD(A32.0) The chip conveyor overload. PROCESS: 1. Check the conveyor. 2. Reset overload. 3. Check input point.

198 ECN:TBLE0175 DWG NO: GSA82218iTB-W37 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 2004 TURRET SERVICE MODE(A33.0) REASON: Alarm message appear when K9.5=1 Alarm message appear when K8.7=1 PROCESS: Please see the Turret trouble shooting procedure in operator manual DGN NO:K09 Bit No Symbol SERVICE SERVICE 0 1 Turret service mode inactive 取消刀塔故障排除模式 Turret service mode active 啟動刀塔故障排除模式 DGN NO:K08 Bit No Symbol TORQIM TORQIM 0 1 Torque limit service use 扭力限制服務使用

199 ECN:TBLE0175 DWG NO: GSA82218iTB-W38 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 2005 PLEASE OPEN THE DOOR(A34.0) REASON: Door close and push the chuck foot switch. PROCESS: Reset it. open the door push chuck foot switch again.

200 ECN:TBLE0175 DWG NO: GSA82218iTB-W39 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 2006 CHUCK NOT RESPONDING(A35.0) REASON: 1.When run 1st spindle but chuck no chucking (M27 or M28 setting ). 2.When run 2nd spindle but chuck no chucking (M56 or M57 setting ). PROCESS: Reset it and chucking it.

201 ECN:TBLE0175 DWG NO: GSA82218iTB-W40 VERSION:A0 NC TYPE:18i-TB DATE:2008/10/31 PART NO: GSA82218iTBS TITLE:MESSAGE MT TYPE: GS 200/250 MSY 2007 FOOT SWITCH FAULT(A36.0) REASON: When spindle running. But chuck foot switch always on. PROCESS: Stop spindle then check the foot switch and input point.