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1 GS SERIES CNC LATHES SIEMENS 810D ELECTRICAL MANUAL GS Version:A June, 2007 漢廷股份有限公司 Hardinge Taiwan Precision Machinery Ltd.

2 GS SERIES ELECTRICAL MANUAL THIS MANUAL CONSISTS OF FOLLOWINGS: (SIEMENS 810D) ELECTRIC DIAGRAM GS E PARTS LIST. GS P PLC SETTING MANUAL GS M PMC MESSAGE DISPLAY SPECIFICATION GS S

3 GS SERIES CNC LATHES SIEMENS 810D ELECTRICAL DIAGRAM GS E Version:A June, 2007 漢廷股份有限公司 Hardinge Taiwan Precision Machinery Ltd.

4 ELECTRICAL DIAGRAM 電路圖 FOR: GS 150 GS 200 GS 200/66 GS 200/66L GS 250 GS 250L 漢廷股份有限公司 HARDINGE TAIWAN LIMITED

5 ELECTRIC DIAGRAM DWG NO. TITLE VERSION GS E01 POWER FOR COOLANT (GS SERIES) A GS E02 POWER FOR COOLANT (GS SERIES) A GS E03 POWER FOR CHIP CONVERYOR (GS SERIES) A GS E04 SYSTEM DIAGRAM (GS SERIES) A GS E05 ZF LUB. MOTOR (GS SERIES) A GS E06 DC POWER SUPPLY FOR PCU/MCP/ I/O. (GS SERIES) A GS E07 POWER DIAGRAM 1 (GS SERIES) A GS E08 POWER DIAGRAM 2(FOR OPTION CE) (GS SERIES) A GS E09 EM. STOP(FOR OPTION CE) (GS SERIES) A GS E10 DOOR SWITCH(FOR OPTION CE) (GS SERIES) A GS E11 SOL & LAMP DISPLAY (GS SERIES) A GS E12 SOL & LAMP DISPLAY (GS SERIES) A GS E13 SOL & LAMP DISPLAY (GS 250) A GS E14 SOLENOID & MS (GS SERIES) A GS E15 POWER DIAGRAM 3 (HYD. TURRET) (GS SERIES) A GS E16 POWER DIAGRAM 4 (HYD. TURRET) (GS 250) A GS E17 POWER DIAGRAM 5 (SERVO TURRET) (GS SERIES) A GS E18 POWER DIAGRAM 6 (SERVO TURRET) (GS 250) A GS E19 CHUCK&TOOL COMMAND (GS SERIES) A GS E20 CHUCK&TOOL COMMAND (GS 250) A GS E21 CHUCK&TOOL COMMAND (GS SERIES) A GS E22 IFR MODULE UNIT (GS SERIES) A GS E23 CCU3 CONNECTION UNIT (GS SERIES) A GS E24 CCU3 SERVO MOTOR POWER (GS150/200) A GS E25 CCU3 SERVO MOTOR POWER WITH CS AXIS (GS150/200) A GS E26 CCU3 SERVO MOTOR POWER WITH CS AXIS (GS150/200) A GS E27 CCU3 SERVO MOTOR POWER (GS 250) A GS E28 CCU3 SERVO MOTOR POWER FOR CS AXIS (GS 250) A GS E29 CCU3 SERVO MOTOR POWER (GS 250) A GS E30 CCU3 SERVO MOTOR POWER WITH CS AXIS (GS 250) A GS E31 CCU3 SERVO MOTOR POWER FOR CS AXIS (GS 250) A GS E32 MCP DI INTERFACE(I00.0-I01.7) (GS SERIES) A GS E33 MCP DI INTERFACE(I02.0-I03.4) (GS SERIES) A GS E34 MCP DI INTERFACE(I04.0-I05.7) (GS SERIES) A GS E35 MCP DI INTERFACE(I06.0-I07.7) (GS SERIES) A GS E36 DI INTERFACE(I32.0-I33.7) (GS SERIES) A GS E37 DI INTERFACE(I32.0-I33.7) (GS 250) A GS E38 DI INTERFACE(LIO SHIN HYD. TURRET)(I34.0-I34.7) (GS SERIES) A GS E39 DI INTERFACE(DUPLMATIC TURRET) (I34.0-I34.7) (GS SERIES) A GS E40 DI INTERFACE(LIO SHIN SERVO TURRET) (I34.0-I34.7) (GS SERIES) A

6 ELECTRIC DIAGRAM DWG NO. TITLE VERSION GS E41 DI INTERFACE(I35.0-I36.7) (GS SERIES) A GS E42 DI INTERFACE(I35.0-I36.7) (GS 250) A GS E43 DI INTERFACE(I38.0-I39.7) (GS SERIES) A GS E44 DI/DO INTERFACE (GS SERIES) A GS E45 DI/DO INTERFACE (GS 250) A GS E46 MCP DO INTERFACE(Q00.0-Q02.0) (GS SERIES) A GS E47 MCP DO INTERFACE(Q02.1-Q05.7) (GS SERIES) A GS E48 MCP DO INTERFACE(Q06.0-Q07.7) (GS SERIES) A GS E49 DO INTERFACE(LIO SHIN HYD. TURRET) (GS SERIES) A (Q32.0-Q33.7) GS E50 DO INTERFACE(LIO SHIN SERVO TURRET) (GS 250) A (Q32.0-Q33.7) GS E51 DO INTERFACE(DUPLMATIC SERVO TURRET) (GS SERIES) A (Q32.0-Q33.7) GS E52 DO INTERFACE(DUPLMATIC SERVO TURRET) (GS 250) A (Q34.0-Q35.7) GS E53 DO INTERFACE(LIO SHIN SERVO TURRET) (GS SERIES) A (Q34.0-Q35.7) GS E54 DO INTERFACE(LIO SHIN SERVO TURRET) (GS SERIES) A (Q34.0-Q35.7) GS E55 DO INTERFACE(Q36.0-Q37.7) (GS SERIES) A GS E56 DO INTERFACE(Q34.0-Q35.7) (GS 250) A GS E57 MODLE MODE / M.P.G UNIT (GS SERIES) A GS E58 LIO SHING SERVO TURRET (GS SERIES) A GS E59 DUPLOMATIC SERVO TURRET (GS SERIES) A GS E60 SAUTER TURRET (GS SERIES) A GS E61 MEASURE UNIT (TSI3) (GS SERIES) A GS E62 MEASURE UNIT (TSI3) (GS SERIES) A GS E63 BAR FEEDER INTERFACE (GS SERIES) A GS E64 PAR. SETTING (GS SERIES) A

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71 GS SERIES CNC LATHES SIEMENS 810D PARTS LIST GS P Version:A June, 2007 漢廷股份有限公司 Hardinge Taiwan Precision Machinery Ltd.

72 PARTS LIST DWG NO. TITLE VERSION GS P01 X AXIS LIMIT SWITCH (GS 150/200) A GS P02 Z AXIS LIMIT SWITCH (GS 150/200) A GS P03 SPINDLE MOTOR/CHUCK SOLENOID (GS 150/200) A GS P04 FRONT VIEW (GS 150/200) A GS P05 REAR VIEW (GS 150/200) A GS P06 RIGHT SIDE (GS 150/200) A GS P07 TAILBODY_LIMIT SW. (GS 150/200) A GS P08 POWER CASE (GS 150/200) A GS P09 POWER CASE BOM (GS 150/200) A GS P10 POWER CASE BOM (GS 150/200) A GS P11 POWER CASE BOTTOM (GS 150/200) A GS P12 POWER CASE LEFT SIDE (GS 150/200) A GS P13 POWER CASE RIGHT SIDE (GS 150/200) A GS P14 POWER CASE DOOR (GS 150/200) A GS P15 X AXIS LIMIT SWITCH (GS 200/66,GS 250) A GS P16 Z AXIS LIMIT SWITCH (GS 200/66,GS 250) A GS P17 SPINDLE MOTOR/CHUCK SOLENOID (GS 200/66,GS 250) A GS P18 FRONT VIEW (GS 200/66,GS 250) A GS P19 REAR VIEW (GS 200/66,GS 250) A GS P20 RIGHT SIDE (GS 200/66,GS 250) A GS P21 TAILBODY_LIMIT SW. (GS 200/66,GS 250) A GS P22 POWER CASE (GS 200/66,GS 250) A GS P23 POWER CASE BOM (GS 200/66,GS 250) A GS P24 POWER CASE BOM (GS 200/66,GS 250) A GS P25 POWER CASE BOTTOM (GS 200/66,GS 250) A GS P26 POWER CASE LEFT SIDE (GS 200/66,GS 250) A GS P27 POWER CASE RIGHT SIDE (GS 200/66,GS 250) A GS P28 POWER CASE DOOR (GS 200/66,GS 250) A GS P29 LIO SHING SERVO TURRET (GS SERIES) A GS P30 LIO SHING HYDRAULIC TURRET (GS SERIES) A GS P31 OPERATION PANEL (GS SERIES) A GS P32 OPERATION PANEL BOM (GS SERIES) A

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105 GS SERIES CNC LATHES SIEMENS 810D PLC SETTING MANUAL GS M Version:A June, 2007 漢廷股份有限公司 Hardinge Taiwan Precision Machinery Ltd.

106 PLC SETTING MANUAL M CODE LIST PLC OPTION LIST

107 M CODE LIST DWG NO. TITLE VERSION GS M01 M CODE (M00~M20) A GS M02 M CODE (M21~M40) A GS M03 M CODE (M41~M60) A GS M04 M CODE (M61~M80) A GS M05 M CODE (M81~M100) A GS M06 M CODE (M101~M119/M182) A

108 ECN:TBLE0106 DWG NO:GS M01 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO:GS M TITLE:M CODE MT TYPE:GS SERIES M Code M00 M01 M02 M03 M04 M05 PROGRAM STOP 程式暫停指令 OPTIONAL PROGRAM STOP 選擇性程式暫停指令 END OF PROGRAM 程式結束指令 SPINDLE FORWARD 主軸正轉指令 SPINDLE REVERSE 主軸反轉指令 SPINDLE STOP 主軸停止指令 M Code List Description M06 M07 M08 M09 M10 M11 M12 M13 M14 M15 M16 COOLANT ON 切削水啟動指令 COOLANT OFF 切削水停止指令 HIGH PRESSURE COOLANT ON 高壓幫浦啟動 HIGH PRESSSURE COOLANT OFF 高壓幫浦停止 MAIN SPINDLE FORWARD & COOLANT ON 第一主軸正轉及切削啟動指令 MAIN SPINDLE REVERSE & COOLANT ON 第一主軸反轉及切削啟動指令 THROUGH SPINDLE COOLANT ON 中心給水開 THROUGH SPINDLE COOLANT OFF 中心給水關閉 M17 M18 M19 M20 SPINDLE ORIENTATION ON 主軸定位 SPEED ARRIVAL CHECK ON 檢查主軸速度到達生效

109 ECN: TBLE0106 DWG NO:GS M02 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO:GS M TITLE:M CODE MT TYPE:GS SERIES M Code M21 COLLET UNCLAMP 夾頭放鬆 M22 COLLET CLAMP 夾頭鎖緊 M Code List Description M23 M24 M25 M26 M27 M28 M29 M30 PART CATCHER RETRACT 工件收集器收回 PART CATCHER EXTEND 工件收集器推出 INTERNAL CHUCKING MODE 夾頭內夾模式 EXTERNAL CHUCKING MODE 夾頭外夾模式 RIGID TAP 剛性攻牙 PROGRAM END 程式結束 M31 M32 M33 M34 M35 M36 M37 M38 M39 SPINDLE CLAMP(BRAKET DISK ON) 主軸煞車鎖定 SPINDLE UNCLAMP(BRAKET DISK OFF) 主軸煞車放鬆 AIR BLOW ON 吹氣開 AIR BLOW OFF 吹氣關 AUTO DOOR OPEN 自動門開 AUTO DOOR CLOSE 自動門關 M40

110 ECN: TBLE0106 DWG NO:GS M03 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO:GS M TITLE: M CODE MT TYPE:GS SERIES M Code M41 M Code List Description M42 M43 M44 M45 M46 M47 M48 M49 M50 M51 M52 M53 M54 M55 M56(n) FEEDRATE OVERRIDE DISABLE 進給率調整無效 FEEDRATE OVERRIDE ENABLE 進給率調整有效 TOOL SPINDLE CW 刀具旋轉軸正轉 TOOL SPINDLE CCW 刀具旋轉軸反轉 TOOL SPINDLE CW & COOLANT ON 刀具旋轉軸正轉及切削水開 TOOL SPINDLE CCW & COOLANT ON 刀具旋轉軸轉及切削水開 TOOL SPINDLE STOP 刀具旋轉軸停止 M57 M58 M59 M60 TOOL SPINDLE ORIENTATION TO 0 DEG. 刀具旋轉軸定位 SPINDLE ARRIVAL CHECK OFF 檢查主軸速度到達無效

111 ECN: TBLE0018S DWG NO:GS M04 VERSION:A NC TYPE:810D DATE:2007/11/22 PART NO:GS M TITLE: M CODE MT TYPE:GS SERIES M Code M61 M62 BARFEED START 自動送料開始送料 M Code List Description M63 M64 M65 M66 SPINDLE RUNNING ON CHUCK CLAMP & NO PARTS 主軸允許運轉在夾頭夾緊且無工件之條件 DISABLE M64 解除 M64 M67 M68 M69 M70 M2=70 MAIN SPINDLE C AXIS MODE 主軸 C 軸模式生效 TOOL SPINDLE C AXIS MODE 刀具主軸 C 軸模式生效 M71 M72 M73 M74 STEADY REST OPEN 中心架打開 STEADY REST CLOSE 中心架閉合 M75 M76 M77 M78 M79 M80 CHIP CONVEYOR ON 除屑機啟動 CHIP CONVEYOR OFF 除屑機停止 AUTO POWER OFF 自動斷電

112 ECN: TBLE0106 DWG NO:GS M05 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO:GS M TITLE:M CODE MT TYPE:GS SERIES M Code M81 M82 M83 M84 M85 M86 M Code List Description TAILSTOCK ADVANCE(10"/78) 尾座本體前進 (10"/78) TAILSTOCK RETRACT TO HOME(10"/78) 尾座本體後退回原點 (10"/78) TAILSTOC. ADVANCE(6"/45)/TAILSTOC. QUILL ADVANCE(10"/78) 尾座本體前進 (6"/45) 尾座心軸前進 (10"/78) TAILSTOC. RETRACT(6"/45)/TAILSTOC. QUILL RETRACT(10"/78) 尾座本體後退 (6"/45) 尾座心軸後退 (10"/78) TAILSTOCK RETRACT WITH TIME DELAY 時間控制尾座後退 M87 M88 M89 M90 M91 M92 M93 TOOL PROBE ARM DOWN 刀具量臂推出 TOOL PROBE ARM UP 刀具量臂收回 M94 M95 M96 M97 M98 WORKPIECE COUNTER INCREMENT 工件計數生效 SHOPTURN WORKPIECE COUNTER INCREMENT SHOPTURN 工件計數生效 M99 M100

113 ECN: TBLE0106 DWG NO:GS M06 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO:GS M TITLE:M CODE MT TYPE:GS SERIES M Code M101 M102 M103 M104 M105 M Code List Description M106 M107 OIL MIST COLLECTOR ON 油霧機啟動 OIL MIST COLLECTOR OFF 油霧機停止 M108 M109 M110 M111 M112 M113 M114 M115 M116 M117 M118 M119 M182 TAILSTOCK BODY MOVING (ex: M182H3, M182H-5) 尾座本體移動命令

114 PLC OPTION LIST DWG NO. TITLE VERSION GS K01 MACHINE DATA 14512(0) A GS K02 MACHINE DATA 14512(1) A GS K03 MACHINE DATA 14512(2) A GS K04 MACHINE DATA 14512(3) A GS K05 MACHINE DATA 14512(4) A GS K06 MACHINE DATA 14512(5) A GS K07 MACHINE DATA 14512(6) A GS K08 MACHINE DATA 14512(7) A GS K09 MACHINE DATA 14512(8) A GS K10 MACHINE DATA 14512(9) A GS K11 MACHINE DATA A

115 ECN:TBLE0106 DWG NO:GS K01 VERSION:A NC TYPE: 810D DATE:2007/06/01 PART NO:GS M TITLE:MACHINE DATA 14512(0) MT TYPE:GS SERIES MACHINE DATA [0] (DB20.dbx 0.0~ DB20.dbx 0.7) Bit No Int.Val Hex Val Bit Definition Part catcher fitted 工件收集器啟動 Chip conveyor fitted 除屑機啟動 Fitted for tailstock of 10"/78L machine.(command with M182H **& count with step) 10 /78L 尾座啟動 ( 計數以脈波信號計數 ) Standard barfeeder fitted 標準送料機啟動 Magazine barfeeder fitted 儲料型送料機啟動 Fitted for tailstock body of 10"/78 machine.(or 10"/78 limit switch type) 10 /78 尾座本體啟動 ( 極限開關型尾座 ) Steady rest fitted 程式啟動無效 Fitted for tailstock body and shaft of 6"/45 machine or 10"/78 with tailstock shaft. 6 /45 或 10"/78 尾座心軸啟動

116 ECN:TBLE0106 DWG NO:GS K02 VERSION:A NC TYPE: 810D DATE:2007/06/01 PART NO:GS M TITLE:MACHINE DATA 14512(1) MT TYPE:GS SERIES MACHINE DATA [1] (DB20.dbx 1.0~ DB20.dbx 1.7) Bit No Int.Val Hex Val Bit Definition No function 未定義 Tool probe fitted 刀具量測啟動 Exchange M3 & M4 direction (DB33.dbx17.6=0 while set this bit) M3 與 M4 指令互相切換 Auto door fitted 自動門啟動 Air pressure monitoring inactive 氣壓檢出失效 Tailstock motion with door open active 尾座移動需要門打開配合生效 Tailstock overtravel alarm inactive 尾座過行程警報失效 Turret index with door open active 刀塔旋轉需要門打開配合生效

117 ECN:TBLE0106 DWG NO:GS K03 VERSION:A NC TYPE: 810D DATE:2007/06/01 PART NO:GS M TITLE:MACHINE DATA 14512(2) MT TYPE:GS SERIES MACHINE DATA [2] (DB20.dbx 2.0~ DB20.dbx 2.7) Bit No Int.Val Hex Val Bit Definition Main & tool spindle speed & direction not cancelled with M00/M01 刀具旋轉軸與主軸旋轉時於 M00/M01 命令時不停止 Coolant not cancelled with M00/M01 切削水於 M00/M01 命令時不停止 No function 未定義 Turret index direction force with M93/M94 modal active M93/M94 使用於刀具旋轉時生效 No function 未定義 No function 未定義 Door lock inactive (Q34.2 invalid) 門鎖定無效 Door interlock inactive (I36.1 invalid) 門連鎖無效

118 ECN:TBLE0106 DWG NO:GS K04 VERSION:A NC TYPE: 810D DATE:2007/06/01 PART NO:GS M TITLE:MACHINE DATA 14512(3) MT TYPE:GS SERIES MACHINE DATA [3] (DB20.dbx 3.0~ DB20.dbx 3.7) Bit No Int.Val Hex Val Bit Definition DDC4 driver with feedback signal DDC4 刀號迴授信號設定 I36.7 Barfeeder alarm signal is normal open 送料機故障信號 I36.7 常開接點 Auto power off active 自動斷電啟動 No function 未定義 Axis jog from MCP with door open active 軸向手動移動需要門打開 No function 未定義 Chip conveyor start interlocked with spindle start 除屑機啟動需要主軸旋轉啟動 No function 未定義

119 ECN:TBLE0106 DWG NO:GS K05 VERSION:A NC TYPE: 810D DATE:2007/06/01 PART NO:GS M TITLE:MACHINE DATA 14512(4) MT TYPE:GS SERIES MACHINE DATA [4] (DB20.dbx 4.0~ DB20.dbx 4.7) Bit No Int.Val Hex Val Bit Definition Spindle with C axis clamp device(only for 6 /45 with brake device) 6"/45 機型主軸有煞車裝置 Internal chuck detect sensor invalid 內夾壓力檢出開關無效 External chuck detect sensor invalid 外夾壓力檢出開關無效 No function 未定義 No function 未定義 No function 未定義 No function 未定義 No function 未定義

120 ECN:TBLE0106 DWG NO:GS K06 VERSION:A NC TYPE: 810D DATE:2007/06/01 PART NO:GS M TITLE:MACHINE DATA 14512(5) MT TYPE:GS SERIES MACHINE DATA [5] (DB20.dbx 5.0~ DB20.dbx 5.7) Bit No Int.Val Hex Val Bit Definition Lio Shin hydraulic turret fitted 六鑫油壓刀塔設定生效 Lio Shin servo turret fitted 六鑫伺服刀塔設定生效 Duplomatic servo turret fitted DUPLOMATIC 動力刀塔設定生效 No function 未定義 No function 未定義 No function 未定義 No function 未定義 Index tool at limit range(md32080) 刀塔旋轉需要在限制區內

121 ECN:TBLE0106 DWG NO:GS K07 VERSION:A NC TYPE: 810D DATE:2007/06/01 PART NO:GS M TITLE:MACHINE DATA 14512(6) MT TYPE:GS SERIES MACHINE DATA [6] (DB20.dbx 6.0~ DB20.dbx 6.7) Bit No Int.Val Hex Val Bit Definition 0 Spindle with gear change 主軸有換檔裝置 Spindle with C Axis clamp device 1 (6"/45 or 10"/78,with brake device must be set this bit ) 主軸有 C 軸煞車裝置設定生效 No function 未定義 No function 未定義 No function 未定義 No function 未定義 No function 未定義 No function 未定義

122 ECN:TBLE0106 DWG NO:GS K08 VERSION:A NC TYPE: 810D DATE:2007/06/01 PART NO:GS M TITLE:MACHINE DATA 14512(7) MT TYPE:GS SERIES MACHINE DATA [7] (DB20.dbx 7.0~ DB20.dbx 7.7) Bit No Int.Val Hex Val Bit Definition Allow door open on tool spindle not zero speed. 門打開主軸不停止 M39 for door auto close M39 自動門關閉 Aoto mode tool probe use in x/z axisnot home position 於自動模式刀具量臂允許在 X/Z 軸非原點時使用 Chip conveyor M78/M79 for timing control M78/M79 以時間控制除屑機之動作 No function 未定義 No function 未定義 No function 未定義 No function 未定義

123 ECN:TBLE0106 DWG NO:GS K09 VERSION:A NC TYPE: 810D DATE:2007/06/01 PART NO:GS M TITLE:MACHINE DATA 14512(8) MT TYPE:GS SERIES MACHINE DATA [8] (DB20.dbx 8.0~ DB20.dbx 8.7) Bit No Int.Val Hex Val Bit Definition X axis disable for machine startup X 軸不使用忽略 Z axis disable for machine startup Z 軸不使用忽略 No function 未定義 Turret index disable for machine startup 刀塔不使用忽略 No function 未定義 No function 未定義 No function 未定義 No function 未定義

124 ECN:TBLE0106 DWG NO:GS K10 VERSION:A NC TYPE: 810D DATE:2007/06/01 PART NO:GS M TITLE:MACHINE DATA 14512(9) MT TYPE:GS SERIES MACHINE DATA [9] (DB20.dbx 9.0~ DB20.dbx 9.7) Bit No Int.Val Hex Val Bit Definition System boot-up in ISO mode 機台開機時在 ISO 模式 No function 未定義 No function 未定義 No function 未定義 No function 未定義 No function 未定義 No function 未定義 No function 未定義

125 ECN:TBLE0106 DWG NO:GS K11 VERSION:A NC TYPE: 810D DATE:2007/06/01 PART NO:GS M TITLE:MACHINE DATA MT TYPE:GS SERIES MACHINE DATA Float List below Float Value Definition 0 0 No machine type defined 6.45 Machine defined as Talent 6/ Machine defined as Talent 8/52

126 GS SERIES CNC LATHES SIEMENS 810D PMC MESSAGE DISPLAY SPECIFICATION GS S Version:A June, 2007 漢廷股份有限公司 Hardinge Taiwan Precision Machinery Ltd.

127 PMC MESSAGE DISPLAY SPECIFICATION DWG NO. TITLE VERSION GS W Machine Type Configuration Error [MD14514] A GS W Barfeed Configuration Error [MD14512] A GS W Turret Configuration Error [MD14512] A GS W Feed Disable - Feedhold [MCP] A GS W Feed Disable - Feed Override at 0 [MCP] A GS W Feed Disable - Rapid Override at 0 [MCP] A GS W Spindle Gear Change to Low Gear please wait... A GS W Spindle Gear Change to High Gear please wait... A GS W ASUP Interrupt Assignment Error [System] A GS W BL_SYNCH_ACTION Not Executed Error [System] A GS W TPC Expired: Password Required! A GS W Cycle Start Inhibited X/Z Not Referenced A GS W Cycle Start Inhibited - Safety Door Open A GS W Toool Change Interrup A GS W Workpiece Part Counter Preset Limit Reached A GS W Cycle Start Inhibit - Chuck Open A GS W Cycle Start Inhibit Steady Rest Open A GS W Cycle Start Inhibit Spindle Free A GS W Spindle/C Axis Disable - Chuck Not Closed A GS W C Axis Disable Not Referenced A GS W Spindle/C Axis Clamp Timeout Fault A GS W Spindle/C Axis Unclamp Timeout Fault A GS W Spindle Disable Fan Motor Overload [FRT15] A GS W IRF Module Fault or Overload [G1] A GS W Tool Change Position Error MD32080 A GS W Tool Index Not In Home Position MD41500 A GS W Steady Rest Lub. Need (6 Hour) A GS W Steady Rest Pressure Not Enough A GS W Hydraulic Pump Motor Overload [FRT2] A GS W Hydraulic Pressure Fault [Hydraulic] A GS W Tool Spindle Interval Message Buffer(2400Hour) A GS W Grease Lubrication Interval Expired [600Hrs] A GS W Coolant Pump Motor Overload [FRT1] A GS W Tailstock Body Forward Overtime A GS W Tailstock Overtravel Fault A GS W Tailstock Quill Forward overtravel A GS W Chuck Pressure Fault [SPS1] A GS W Chuck open not cycle start A GS W Barfeed Fault [BF] A

128 PMC MESSAGE DISPLAY SPECIFICATION DWG NO. TITLE VERSION GS W Barfeed End of Bar [BF] A GS W Tool Probe Arm Out Timeout Fault A GS W Tool Probe Arm In Timeout Fault A GS W Machine Safety Door Open [SQL2] A GS W Machine Safety Door Verification Required A GS W Chip Conveyor Motor Overload [FRT3] A GS W Door Active Time Over & Not Inposition A GS W Turret Not Referenced A GS W TPC Expired Warning: Password Required! A GS W Turret Clamp Timeout Fault [Lio Shin Hydraulic] A GS W Turret unclamp fault [Hydraulic] A GS W Turret Unclamp Timeout Fault [Lio Shin Hydraulic] A GS W Turret rotation timeout [Hydtaulic] A GS W Turret Fault [Lio Shin Servo] A GS W Turret Clamp Timeout Fault [Lio Shin Servo] A GS W Turret Unclamp Timeout Fault [Lio Shin Servo] A GS W Turret Supply Fault [Duplomatic] A GS W Turret Overvoltage Fault [Duplomatic] A GS W Turret Overcurrent Fault [Duplomatic] A GS W Turret Unlocking Fault [Duplomatic] A GS W Turret Locking Fault [Duplomatic] A GS W Turret Zero Search Fault [Duplomatic] A GS W Turret Misc. Fault [Duplomatic] A GS W Turret Zero Search Again After Referenced OK A [Duplomatic] GS W Warning - X Axis Disabled! A GS W Warning - Z Axis Disabled! A GS W Warning Turret Index Disabled! A GS W Warning Turret Setup Mode Active! A GS W Edit Protect Password is Set A GS W Edit Protect Password is Deleted A GS W Edit Protect Password is Modified A GS W Edit Protect Password is Invalid A

129 ECN:TBLE0106 DWG NO: GS W01 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:ALARM MT TYPE:GS SERIES Machine Type Configuration Error [MD14514] TYPE: Alarm REACTION: NC Feed Disable CAUSE: Set the machine type as 6.45 or 8.52 in the Option Machine Data. REMEDY: Correct the Option Machine Data for the Barfeed type. NOTE: The machine type is set in the Option Machine Data to activate options and functions related specific to the machine types. The Option Machine Data is defaulted to 0 to prompt for the correct entry at machine startup. Option Machine Data changes are only active after an NCK Reset.

130 ECN:TBLE0106 DWG NO: GS W02 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:ALARM MT TYPE:GS SERIES Barfeed Configuration Error [MD14512] TYPE: Alarm REACTION: NC Feed Disable CAUSE: The options for Standard & Magazine Barfeed are both enabled. REMEDY: Correct the Option Machine Data for the Barfeed type. NOTE: It is only permissible to enable either the Standard or Magazine barfeed. Option Machine Data changes are only active after an NCK Reset.

131 ECN:TBLE0106 DWG NO: GS W03 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:MESSAGE MT TYPE:GS SERIES Turret Configuration Error [MD14512] TYPE: Message REACTION: NC Feed Disable CAUSE: Feedhold is active from Machine Control Panel (MCP). REMEDY: Correct the Option Machine Data for the turret type. NOTE: It is only valid to enable one type of tool turret. Option Machine Data changes are only active after an NCK Reset.

132 ECN:TBLE0106 DWG NO: GS W04 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Feed Disable - Feedhold [MCP] TYPE: Alarm REACTION: NC Feed Disable CAUSE: Feedhold is active from Machine Control Panel (MCP). REMEDY: Press Feedhold on MCP to release feedhold. NOTE: Turret index is not influenced by the feedhold function. The main spindle is only influenced by feedhold when operating in C Axis mode.

133 ECN:TBLE0106 DWG NO: GS W05 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:MESSAGE MT TYPE:GS SERIES Feed Disable - Feed Override at 0 [MCP] TYPE: Message REACTION: NC Feed Disable CAUSE: Feedrate override on MCP is at 0%. REMEDY: Select feedrate override on MCP other than 0%. NOTE: Turret index is not influenced by the feed override switch, even at 0%. The main spindle is only influenced by feedrate when operating in C Axis mode.

134 ECN:TBLE0106 DWG NO: GS W06 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:MESSAGE MT TYPE:GS SERIES Feed Disable - Rapid Override at 0 [MCP] TYPE: Message REACTION: NC Feed Disable CAUSE: All axes in feedhold when rapid traverse override on MCP is at 0% and a programmed G00 is active. REMEDY: Select rapid traverse override other than 0%, deselect Rapid 0% 0 or deselect ROV Rapid Traverse program control.

135 ECN:TBLE0106 DWG NO: GS W07 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:MESSAGE MT TYPE:GS SERIES Spindle Gear Change to Low Gear please wait... TYPE: Message REACTION: NC Feed Disable CAUSE: Gear change to low gear in progress. NOTE: Once the gear change is complete the message is automatically cancelled.

136 ECN:TBLE0106 DWG NO: GS W08 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:MESSAGE MT TYPE:GS SERIES Spindle Gear Change to High Gear please wait... TYPE: Message REACTION: NC Feed Disable CAUSE: Gear change to high gear in progress. NOTE: Once the gear change is complete the message is automatically cancelled.

137 ECN:TBLE0106 DWG NO: GS W09 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES ASUP Interrupt Assignment Error [System] TYPE: Alarm REACTION: Cycle Start Disable CAUSE: The turret manual index cycle BL_TURRET_ASUP, turret auto index cycle BL_TURRET_AUTO or synchronous actions cycle BL_SYNCH_ACTION interrupt number was not assigned correctly at machine startup. REMEDY: That the BL_TURRET_ASUP, BL_TURRET_AUTO and BL_SYNCH_ACTION cycles exist and are enabled in the User Cycles folder. NOTE: The ASUP function is used for the above cycles and if the programs are not correctly recognized by the PLC at startup the machine will not operate correctly. This alarm can only be reset with an NCK Reset or with a power off / power on. If the problem persists please contact Hardinge.

138 ECN:TBLE0106 DWG NO: GS W10 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES BL_SYNCH_ACTION Not Executed Error [System] TYPE: Alarm REACTION: Cycle Start Disable CAUSE: he User Cycle BL_SYNCH_ACTION did not complete execution at machine start-up. REMEDY: Check that the BL_SYNCH_ACTION cycle exists and is enabled in the User Cycles folder. NOTE: Make sure that the machine is powered on with the emergency stop button on the operator panel pressed. Powering the machine up or an NCK Reset with the emergency stop circuit released will cause this alarm. The BL_SYNCH_ACTION cycle sets up machine specific synchronous actions and if it is not executed the machine will not work correctly. This alarm can be reset by pressing the Reset key, however if the alarm persists an NCK Reset or power off / power on may be required. Pressing the Reset key repeatedly after the first machine power on or after an NCK Reset will cause this alarm to occur as the BL_SYNCH_ACTION cycle will be interrupted before it is finished executing. If the problem persists please contact Hardinge.

139 ECN:TBLE0106 DWG NO: GS W11 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES TPC Expired: Password Required! TYPE: Alarm REACTION: Cycle Start Disable CAUSE: The Hardinge TPC period has expired. REMEDY: The TPC Password to match the TPC Key Code must be entered to release the machine for operation. NOTE: The TPC Password can only be issued by Hardinge based on the TPC Key Code. Alarm is preceded by the warning If the Password has not been entered after warning appears for a preset time period alarm will occur. The Password is matched to the Key Code and will be unique for each Key Code.

140 ECN:TBLE0106 DWG NO: GS W12 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:MESSAGE MT TYPE:GS SERIES Cycle Start Inhibited X/Z Not Referenced TYPE: Message REACTION: Cycle Start Disable CAUSE: NC start disable while X & Z axes are not referenced. REMEDY: Reference X & Z axes with the Axes Home key or individual +X & +Z keys. NOTE: Cycle start is allowed in <MDA>/<MDI> Mode.

141 ECN:TBLE0106 DWG NO: GS W13 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:MESSAGE MT TYPE:GS SERIES Cycle Start Inhibited - Safety Door Open TYPE: Message REACTION: Cycle Start Disable CAUSE: Cycle start is inhibited until the machine safety door is closed. REMEDY: Close the machine safety door to enable cycle start. NOTE: Close the machine safety door to enable cycle start.

142 ECN:TBLE0106 DWG NO: GS W14 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Toool Change Interrup TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The tool change fault.

143 ECN:TBLE0106 DWG NO: GS W15 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:MESSAGE MT TYPE:GS SERIES Workpiece Part Counter Preset Limit Reached TYPE: Message REACTION: Cycle Start Disable CAUSE: The workpiece counter actual value has reached the preset limit. REMEDY: Disable the workpiece counter, increase the preset count value or reset the counter to 0 to continue. NOTE: Cycle start is inhibited when the workpiece count limit is reached.

144 ECN:TBLE0106 DWG NO: GS W16 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:MESSAGE MT TYPE:GS SERIES Cycle Start Inhibit - Chuck Open TYPE: Message REACTION: Cycle Start Disable CAUSE: NC start disable while the chuck is open. REMEDY: Close the chuck to start the cycle. NOTE: A program cannot be started while the chuck is open.

145 ECN:TBLE0106 DWG NO: GS W17 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:MESSAGE MT TYPE:GS SERIES Cycle Start Inhibit Steady Rest Open TYPE: Message REACTION: NC Feed Disable CAUSE: NC start disable while the steady rest is open. REMEDY: Close the steady rest to start the cycle. NOTE: A program cannot be started while the steady rest is open.

146 ECN:TBLE0106 DWG NO: GS W18 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:MESSAGE MT TYPE:GS SERIES Cycle Start Inhibit Spindle Free TYPE: Message REACTION: Cycle Start Disable CAUSE: NC start disable while the spindle is free. REMEDY: Re-enable the spindle using the Sp Unclamp key on the MCP. NOTE: A program cannot be started while the spindle is free

147 ECN:TBLE0106 DWG NO: GS W19 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Spindle/C Axis Disable - Chuck Not Closed TYPE: Alarm REACTION: Axis Specific Feed Disable CAUSE: The spindle cannot be started manually with the chuck open. REMEDY: Close the chuck or check the chuck solenoids and pressure switch. NOTE: The spindle can operate with the chuck open but only within a program. The physical position of the chuck jaws when open depends on the clamping method as Internal or External which is shown with the External key on the MCP. The clamping method is changed with M-Codes. I SPS1 Chuck Pressure PS Q YVS1 Chuck Close Solenoid Q YVS2 Chuck Open Solenoid

148 ECN:TBLE0106 DWG NO: GS W20 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES C Axis Disable Not Referenced TYPE: Alarm REACTION: Axis Specific Feed Disable CAUSE: The C Axis cannot be programmed without first being referenced. REMEDY: Reference the C axis. NOTE: Spindle operation does not require the C axis to be referenced. The C axis reference point is picked up during spindle operation.

149 ECN:TBLE0106 DWG NO: GS W21 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Spindle/C Axis Clamp Timeout Fault TYPE: Alarm REACTION: Axis Specific Feed Disable CAUSE: The spindle or C Axis has not clamped within the allowed time limit. REMEDY: Check that the spindle clamp solenoid and pressure switch are OK. NOTE: The Spindle / C Axis clamp function is only used for machines with live tooling. I SPS4 Spindle Clamp Pressure PS Q YVS11 Spindle Clamp Solenoid

150 ECN:TBLE0106 DWG NO: GS W22 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Spindle/C Axis Unclamp Timeout Fault TYPE: Alarm REACTION: Axis Specific Feed Disable CAUSE: The spindle or C Axis has not unclamped within the allowed time limit. REMEDY: Check that the spindle unclamp solenoid and pressure switch are OK. NOTE: The Spindle / C Axis clamp function is only used for machines with live tooling. I SPS4 Spindle Clamp Pressure PS Q YVS11 Spindle Clamp Solenoid

151 ECN:TBLE0106 DWG NO: GS W23 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Spindle Disable Fan Motor Overload [FRT15] TYPE: Alarm REACTION: Axis Specific Feed Disable CAUSE: The spindle motor fan is thermally overloaded. REMEDY: Allow motor to cool down and reset overload FRT15. If problem persists check fan motor for correct airflow direction & any mechanical blockages. NOTE: I FRT15 Spindle Motor Fan Overload

152 ECN:TBLE0106 DWG NO: GS W24 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES IRF Module Fault or Overload [G1] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The IRF module or a connected power module has a general fault or is overloaded. REMEDY: The exact fault can be diagnosed from the LEDs located on the front of the module. NOTE: I G1 IRF Module Fault

153 ECN:TBLE0106 DWG NO: GS W25 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Tool Change Position Error MD32080 TYPE: Alarm REACTION: Axis Specific Feed Disable CAUSE: The tool probe arm out position tool index not perform. REMEDY: Z axis go to home position or tool probe arm to inposition.

154 ECN:TBLE0106 DWG NO: GS W26 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Tool Index Not In Home Position MD41500 TYPE: Alarm REACTION: Axis Specific Feed Disable CAUSE: The tool probe arm out position tool index not perform. REMEDY: X,Z axis go to home position or tool probe arm to inposition.

155 ECN: TBLE0018S DWG NO: GS W27 VERSION:A NC TYPE:810D DATE:2007/11/22 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Steady Rest Lub. Need (6 Hour) TYPE: Alarm REACTION: Axis Specific Feed Disable CAUSE: Steady rest LUBRICATION REQUIRED. REMEDY: 1. Replenish LUB. Grease. 2.Simultaneity depress RESET + FEED HOLD key.

156 ECN: TBLE0018S DWG NO: GS W28 VERSION:A NC TYPE:810D DATE:2007/11/22 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Steady Rest Pressure Not Enough TYPE: Alarm REACTION: Axis Specific Feed Disable CAUSE: When steady rest start steady rest pressure too low alarm. REMEDY: 1.Check steady rest HYD. pressure. 2.Check pressure switch SPS5 setting position. 3.Check signal

157 ECN:TBLE0106 DWG NO: GS W29 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Hydraulic Pump Motor Overload [FRT2] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The hydraulic pump motor is thermally overloaded. REMEDY: Allow the motor to cool down and reset the overload FRT2. NOTE: If the problem persists check the motor for any electrical problems or mechanical blockages. I FRT2 Hydraulic Pump Motor Overload

158 ECN:TBLE0106 DWG NO: GS W30 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Hydraulic Pressure Fault [Hydraulic] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The turret has detected a miscellaneous or general fault. REMEDY: Refer to the manufacturer s documentation for details. NOTE: This alarm only applies to the Hydraulic turret. Check I34.4 signal.

159 ECN:TBLE0106 DWG NO: GS W31 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Tool Spindle Interval Message Buffer(2400Hour) TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The 2400 hour grease lubrication interval has expired. REMEDY: After re-greasing all grease points according to the machine builder s documentation press and hold the Reset and spindle stop key for 5 seconds to clear the alarm. NOTE: If the 2400 hour interval expires during a cycle the alarm is buffered and only displayed once the cycle has finished.

160 ECN:TBLE0106 DWG NO: GS W32 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Grease Lubrication Interval Expired [600Hrs] TYPE: Alarm REACTION: Axis Specific Feed Disable CAUSE: The 600 hour grease lubrication interval has expired. REMEDY: After re-greasing all grease points according to the machine builder s documentation press and hold the Reset key for 5 seconds to clear the alarm. NOTE: If the 600 hour interval expires during a cycle the alarm is buffered and only displayed once the cycle has finished.

161 ECN:TBLE0106 DWG NO: GS W33 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Coolant Pump Motor Overload [FRT1] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The coolant pump motor is thermally overloaded. REMEDY: Allow the motor to cool down and reset the overload FRT1. NOTE: If the problem persists check the motor for any electrical problems or mechanical blockages. I FRT1 Coolant Pump Motor Overload

162 ECN:TBLE0106 DWG NO: GS W34 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Tailstock Body Forward Overtime TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The tailstock body forward overtime(20s) fault. REMEDY: Refer to the manufacturer s documentation for details. NOTE: This alarm only applies to the10"/78 machine. I32.6 signal check out!

163 ECN:TBLE0106 DWG NO: GS W35 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Tailstock Overtravel Fault TYPE: Alarm REACTION: The tailstock has advanced for longer than the allowed time without detecting contact with a workpiece. CAUSE: The C Axis cannot be programmed without first being referenced. REMEDY: Adjust the advance timeout limit or the tailstock slowdown switch so that the tailstock advance time is suitable for the application. NOTE: If the problem persists check the motor for any electrical problems or mechanical blockages. I SQL6 Tailstock Midpoint LS I SPS3 Tailstock Advance PS

164 ECN:TBLE0106 DWG NO: GS W36 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Tailstock Quill Forward overtravel TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The tailstock quill forward overtravel fault. REMEDY: Refer to the manufacturer s documentation for details. NOTE: This alarm only applies to the 10"/78 machine. I33.0 signal check out!

165 ECN:TBLE0106 DWG NO: GS W37 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Chuck Pressure Fault [SPS1] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The chuck operating pressure is below the operator set minimum or is missing. REMEDY: Check that the system hydraulic pressure is OK or that the pressure switch is not incorrectly set or faulty. NOTE: There is no separate monitoring of chuck open or close pressure. An incorrectly phased hydraulic pump motor will result in alarm I SPS1 Chuck Pressure PS

166 ECN:TBLE0106 DWG NO: GS W38 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Chuck open not cycle start TYPE: Alarm CAUSE: During the chuck open don't cycle start. REMEDY: Please chuck close then program running.

167 ECN:TBLE0106 DWG NO: GS W39 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Barfeed Fault [BF] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The barfeed system has a fault. REMEDY: Refer to the manufacturer s documentation supplied with the barfeeder. NOTE: The barfeed fault applies to both the Standard & Magazine type barfeeders. Barfeed fault monitoring is suppressed when the barfeed operation is set as Disabled. I Barfeed Fault

168 ECN:TBLE0106 DWG NO: GS W40 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Barfeed End of Bar [BF] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The bar in the barfeed unit is finished. REMEDY: Refer to the manufacturer s documentation supplied with the barfeeder. NOTE: The barfeed end of bar alarm applies only to the Standard type barfeeder. I Barfeed End of Bar

169 ECN:TBLE0106 DWG NO: GS W41 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Tool Probe Arm Out Timeout Fault TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The tool probe arm has not moved to its Out position within the allowed time limit. REMEDY: Check that the tool arm has not been mechanically blocked from reaching its Out position. If it is at its Out position check the interface module signal is OK. NOTE: Check the manufacturer s documentation for interface connection information. I TSI3 (PL1-06) Tool Probe Arm Out

170 ECN:TBLE0106 DWG NO: GS W42 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Tool Probe Arm In Timeout Fault TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The tool probe arm has not moved to its In position within the allowed time limit. REMEDY: Check that the tool arm has not been mechanically blocked from reaching its In position. If it is at its In position check the interface module signal is OK. NOTE: Check the manufacturer s documentation for interface connection information. I TSI3 (PL1-07) Tool Probe Arm In

171 ECN:TBLE0106 DWG NO: GS W43 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:MESSAGE MT TYPE:GS SERIES Machine Safety Door Open [SQL2] TYPE: Message REACTION: Cycle Start Disable CAUSE: The machine safety door is open. REMEDY: Close the safety door. NOTE: The safety door must be closed to cancel this message. I SQL2 Machine Safety Door LS

172 ECN:TBLE0106 DWG NO: GS W44 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:MESSAGE MT TYPE:GS SERIES Machine Safety Door Verification Required TYPE: Message REACTION: Cycle Start Disable CAUSE: The machine safety door has not been verified after power on or NCK Reset. REMEDY: If the machine safety door is open, close it. If the machine safety door is closed, open & then close it again. NOTE: The control system must see the door switch transition from open to close to verify that the circuit is still operable.

173 ECN:TBLE0106 DWG NO: GS W45 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:WARNING MT TYPE:GS SERIES Chip Conveyor Motor Overload [FRT3] TYPE: Warning CAUSE: The chip conveyor motor is thermally overloaded. REMEDY: Allow the motor to cool down and reset the overload FRT3. NOTE: If the problem persists check the motor or conveyor system for any electrical problems or mechanical blockages. I FRT3 Chip Conveyor Motor Overload

174 ECN:TBLE0106 DWG NO: GS W46 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Door Active Time Over & Not Inposition TYPE: Alarm REACTION: Cycle Start Disable CAUSE: Door activity time over and not inposition REMEDY: Check the air source & pressure NOTE: Check I39.2/I39.2 sensor

175 ECN:TBLE0106 DWG NO: GS W47 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:MESSAGE MT TYPE:GS SERIES Turret Not Referenced TYPE: Message CAUSE: The Duplomatic turret is not referenced. REMEDY: Reference the turret. NOTE: Check the manufacturer s documentation for detailed information on the turret operation. This alarm only applies to the Duplomatic turret.

176 ECN:TBLE0106 DWG NO: GS W48 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE:WARNING MT TYPE:GS SERIES TPC Expired Warning: Password Required! TYPE: Warning CAUSE: The Hardinge TPC period has expired. REMEDY: The TPC Password to match the TPC Key Code must be entered to cancel this warning. NOTE: The TPC Password can only be issued by Hardinge based on the TPC Key Code. Limited time operation is allowed with this message active. After this time period has expired without the Password being entered alarm will appear and machine operation is inhibited. The Password is matched to the Key Code and will be unique for each Key Code.

177 ECN:TBLE0106 DWG NO: GS W49 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITL ALARM MT TYPE:GS SERIES Turret Clamp Timeout Fault [Lio Shin Hydraulic] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The hydraulic turret has not clamped within the allowed time limit. REMEDY: Check the turret clamp limit switch & unclamp solenoid or that the turret is correctly indexed for clamping. NOTE: Check the manufacturer s documentation for detailed information on the turret operation. This alarm only applies to the Lio Shin type hydraulic turret. I34.6- SQL3 Turret Clamp PS Q YVS8 Turret Unclamp Solenoid

178 ECN:TBLE0106 DWG NO: GS W50 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Turret unclamp fault [Hydraulic] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The turret has detected turret unclamp timeout(3s) fault. REMEDY: Refer to the manufacturer s documentation for details. NOTE: This alarm only applies to the Hydraulic turret. Check out the Hydraulic or I34.7 unclamp signal.

179 ECN:TBLE0106 DWG NO: GS W51 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Turret Unclamp Timeout Fault [Lio Shin Hydraulic] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The hydraulic turret has not unclamped within the allowed time limit. REMEDY: Check the turret unclamp limit switch & unclamp solenoid or that the turret is correctly indexed for clamping. NOTE: Check the manufacturer s documentation for detailed information on the turret operation. This alarm only applies to the Lio Shin type hydraulic turret. I SQL4 Turret Unclamp PS

180 ECN:TBLE0106 DWG NO: GS W52 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Turret rotation timeout [Hydtaulic] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The turret has detected turret rotation timeout(6s) fault. REMEDY: Refer to the manufacturer s documentation for details. NOTE: This alarm only applies to the Hydraulic turret. Check out the Hydraulic or I34.6 clamp signal.

181 ECN:TBLE0106 DWG NO: GS W53 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Turret Fault [Lio Shin Servo] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The servo turret is in a fault condition. REMEDY: Refer to the manufacturer s documentation for details. NOTE: Check the manufacturer s documentation for detailed information on the turret operation. This alarm only applies to the Lio Shin type servo turret. I Turret Fault

182 ECN:TBLE0106 DWG NO: GS W54 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Turret Clamp Timeout Fault [Lio Shin Servo] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The servo turret has not clamped within the allowed time limit. REMEDY: Check the turret clamp limit switch & clamp solenoid or that the turret is correctly indexed for clamping. NOTE: Check the manufacturer s documentation for detailed information on the turret operation. This alarm only applies to the Lio Shin type servo turret. I SQL3 Turret Clamp LS Q YVS9 Turret Clamp Solenoid

183 ECN:TBLE0106 DWG NO: GS W55 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Turret Unclamp Timeout Fault [Lio Shin Servo] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The servo turret has not unclamped within the allowed time limit. REMEDY: Check the turret unclamp limit switch & unclamp solenoid or that the turret is correctly indexed for clamping. NOTE: Check the manufacturer s documentation for detailed information on the turret operation. The C axis reference point is picked up during spindle operation. This alarm only applies to the Lio Shin type servo turret. I SQL4 Turret Unclamp LS Q YVS8 Turret Unclamp Solenoid

184 ECN:TBLE0106 DWG NO: GS W56 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Turret Supply Fault [Duplomatic] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The turret supply is in fault condition. REMEDY: Refer to the manufacturer s documentation for details. NOTE: This alarm only applies to the Duplomatic turret. I34.0 / I34.1 / I Turret Alarm Bits 0, 1 & 2

185 ECN:TBLE0106 DWG NO: GS W57 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Turret Overvoltage Fault [Duplomatic] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The turret has detected an overvoltage condition. REMEDY: Refer to the manufacturer s documentation for details. NOTE: This alarm only applies to the Duplomatic turret. I34.0 / I34.1 / I Turret Alarm Bits 0, 1 & 2

186 ECN:TBLE0106 DWG NO: GS W58 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Turret Overcurrent Fault [Duplomatic] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The turret has detected an overcurrent condition. REMEDY: Refer to the manufacturer s documentation for details. NOTE: This alarm only applies to the Duplomatic turret. I34.0 / I34.1 / I Turret Alarm Bits 0, 1 & 2

187 ECN:TBLE0106 DWG NO: GS W59 VERSION:A NC TYPE:810D DATE:2007/06/01 PART NO: GS S TITLE: ALARM MT TYPE:GS SERIES Turret Unlocking Fault [Duplomatic] TYPE: Alarm REACTION: Feedhold & Cycle Start Disable CAUSE: The turret has detected an unlock fault. REMEDY: Refer to the manufacturer s documentation for details. NOTE: This alarm only applies to the Duplomatic turret. I34.0 / I34.1 / I Turret Alarm Bits 0, 1 & 2