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1 Application Chuck Instruction Manual Universal Ball Lock Power Chuck
2 APPLICATION CHUCK PBL CHUCK (UNIVERSAL BALL LOCK POWER CHUCK) TABLE OF CONTENTS
3 Keep this manual handy for easy reference as it will help you use many controls. Preface Please read this instruction manual and pay particular attention to the items marked with Also, this manual includes IMPORTANT instructions concerning chuck performance. Remind users that this machine has to be used safely by displaying Safe caution mark. After reading the safe instruction, Follow this instruction thoroughly. Serious or fatal injury can occur. Instructions for safe operation. Instructions for safe use in production. Instructions for chuck performance and avoiding errors or mistakes.
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12 2. * GENERAL DRAWING - PBL- 3J- CENT - PBL- 3J- COMP * GENERAL DRAWING - PBL- 2J- CENT - PBL- 2J- COMP
13 No. Description Quantity Quantity No. Description 3JAW 2JAW 3JAW 2JAW 1 BODY 1 EA 1 EA - SPRING 3 EA 2 EA 2 BACK PLATE 1 EA 1 EA - DUST SEAL 3 EA 2 EA 3 PLUNGER 1 EA 1 EA - PRESS SPRING 3 EA 2 EA 4 JAW ACTUATOR 3 EA 2 EA - WRENCH BOLT 3 EA 4 EA 5 BEARING RACE 3 EA 2 EA - WRENCH BOLT 6 EA 4 EA 6 SLINDING BALL 3 EA 2 EA - WRENCH BOLT 6 EA 6 EA 7 PRESS CAP 3 EA 2 EA - WRENCH BOLT 12 EA 8 EA 8 ANGLE PIN 6 EA 4 EA - ROUND HEAD WRENCH BOLT 3 EA 4 EA 9 KEY 3 EA 2 EA - SET SCREW 1 EA 1 EA 10 T-NUT 3 EA 2 EA - GREASE NIPPLE 1 EA 1 EA 11 COVER 1 EA 1 EA - O- RING 2 EA 2 EA 12 DRAW BOLT 1 EA 1 EA
14 No. Description Quantity Quantity No. Description 3JAW 2JAW 3JAW 2JAW 1 BODY 1 EA 1 EA - SPRING 3 EA 2 EA 2 BACK PLATE 1 EA 1 EA - DUST SEAL 3 EA 2 EA 3 PLUNGER 1 EA 1 EA - PRESS SPRING 3 EA 2 EA 4 JAW ACTUATOR 3 EA 2 EA - WRENCH BOLT 3 EA 4 EA 5 BEARING RACE 3 EA 2 EA - WRENCH BOLT 6 EA 4 EA 6 SLINDING BALL 3 EA 2 EA - WRENCH BOLT 6 EA 6 EA 7 PRESS CAP 3 EA 2 EA - WRENCH BOLT 12 EA 8 EA 8 ANGLE PIN 6 EA 4 EA - ROUND HEAD WRENCH BOLT 3 EA 4 EA 9 KEY 3 EA 2 EA - SET SCREW 1 EA 1 EA 10 T-NUT 3 EA 2 EA - GREASE NIPPLE 1 EA 1 EA 11 COVER 1 EA 1 EA - O- RING 2 EA 2 EA 12 SHAFT 1 EA 1 EA - SNAP RING (SHAFT) 1 EA 1 EA 13 SPACER 1 EA 1 EA 14 CENTERING PIN 3 EA 2 EA 15 DRAW BOLT 1 EA 1 EA
15 3. J a b F X A B C H L M K N Q D E (2- Jaw) (3- Jaw) Dimensions / Chuck Type A B Min C D E F G H J a b K L M N X PBL M PBL M PBL M PBL M PBL M PBL M PBL M Specifications / Chuck Type (Size) Clamping Force (kgf) Max. Drawbar Pull (kgf) Jaw Stroke Dia (mm) Plunger Stroke (mm) Clamping Range. (mm) Standard Top Jaw Max. Speed (r.p.m.) Weight (kg) GD 2 (kgf.m 2 ) PBL ~120 70~ PBL ~152 76~ PBL ~203 85~ PBL ~ ~ PBL ~ ~ PBL ~ ~ PBL ~ ~
16 4. 1. Draw Bar Draw bolt G. 2. j-b. 3. Taper Run-Out. Check G whether the draw bar thread corresponds with the draw bolt or not When rotary cylinder is forwarded to the max, check minimum J-b mm Check whether spindle taper runout corresponds with machine specification or not. Chuck Size PBL-06 PBL-08 PBL-10 PBL-12 PBL-15 PBL-18 PBL-21 G M16x 2.0p M16x 2.0p M18x 2.5p M18x 2.5p M24x 3.0p M30x 3.5p M30x 3.5p J-b
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18 1. Blank Body P 1. After installation of a blank chuck, check the body and plunger stroke.. Chuck Size PBL-06 PBL-08 PBL-10 PBL-12 PBL-15 PBL-18 PBL-21 P Max P Min
19 1. Body. ( 0.02 ) 1. Check surface run-out of the chuck body. (Within 0.02) 2. Back Plate. ( 0.02 ) 2. Check run-out of the back plate O.D. (Within 0.02)
20 5. &. To maintain the chuck for a long period of time, it is., necessary to lubricate the chuck on a regular basis. Inadequate lubrication causes malfunction at low hydraulic pressure, reduces gripping force and effects gripping accuracy, and causes wear and seizure.. Section to be lubricated Lubrication cycle. 1,,. Grease to the nipple at the circumference of chuck body with a grease gun. Once a week. However, when the machine is operated at high speed rotation or a large amount of water soluble cutting oil is used, more of lubrication is needed according to service conditions.
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22 6.. If there are chuck malfunctions, stop the lathe and try the following countermeasures. Nonconformity Cause Action. Chuck parts are damaged.. Disassemble and change.. Chuck does not work.. Slide parts are seized.,. Disassemble and remove seized portion and make repair or change.. Rotating hydraulic cylinder does not work.. Examine the hydraulic system. Insufficient Chuck jaw stroke.. Chips are deposited in the chuck in large amount.. Drawbar is slack.. Disassemble and clean up the parts.. Remove the drawbar and retighten.. Work piece slips.. The jaw stroke is insufficient.. Make sure the jaw are located in the stroke center, when clamping a work piece.
23 Nonconformity Cause Action. Clamping force is insufficient.. Top jaw dia. does not match work piece dia.. Confirm whether the hydraulic pressure is sufficient.,. Check the status of the top jaw and change it. Poor accuracy.. Cutting force is too high.. Oil for the jaw and each slide part is run out.. Calculate cutting force and reduce it up to chuck specifications.,. Lubricate grease and operate jaws repeatedly without a work piece.. Speed is extremely high.. Reduce speed to a level where necessary clamping force can be obtained.. The periphery of the chuck is trouble.. Confirm peripheral and end surface run-out then tighten bolts.
24 Nonconformity Cause Action Poor accuracy.. Clamping force is so strong as to dent a work piece.. Reduce clamping force in accordance with specifications to prevent deformation of a work piece.
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1 QM50QT-2 FIG.E1-1 11310QB01000 Crankcase, right 1 2 QM50QT-2 FIG.E1-2 09319Q100801 Front rubber bush 20 3 QM50QT-2 FIG.E1-4 09206Q080801 Dowel pin 8 14 20 4 QM50QT-2 FIG.E1-5 09108Q070802 Stud 7 168
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