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GX 300/480/510/710 GX 480 DT/GX 710 DT GX 480 APC GX 480 DT APC VERTICAL MACHINING CENTER FANUC 0i-MC ELECTRICAL MANUAL GX 000822F0iMC /E Version:B Nov, 2007 漢廷股份有限公司 Hardinge Taiwan Precision Machinery Ltd.

GX 300/480/510/710/GX 480 APC GX 480 DT/GX 710 DT/ GX 480 DT APC ELECTRICAL MANUAL THIS MANUAL CONSISTS OF FOLLOWINGS: (FANUC 0i-MC) ELECTRIC DIAGRAM GX 822F0iMCE PARTS LIST. GX 822F0iMCP PLC SETTING MANUAL GX 822F0iMCM PMC MESSAGE DISPLAY SPECIFICATION GX 822F0iMCS

GX 300/480/510/710 GX 480 DT/GX 710 DT GX 480 APC GX 480 DT APC VERTICAL MACHINING CENTER FANUC 0i-MC ELECTRICAL DIAGRAM GX 822F0iMCE Version:A Jan, 2007 漢廷股份有限公司 Hardinge Taiwan Precision Machinery Ltd.

ELECTRICAL DIAGRAM 電路圖 FOR:GX 300 GX 480 GX 480 DT GX 480 APC GX 480 DT APC GX 510 GX 710 GX 710 DT 漢廷股份有限公司 HARDINGE TAIWAN LIMITED

ELECTRIC DIAGRAM ELECTRIC DIAGRAM ELECTRIC DIAGRAM (FOR APC TYPE)

ELECTRIC DIAGRAM DWG NO. TITLE VERSION GX 822F0iMC-E01 SYSTEM DIAGRAM(SERVO MOTOR X/Y/Z/ -A8) A GX 822F0iMC-E02 SYSTEM DIAGRAM(SERVO MOTOR X/Y/ Z -B12) A GX 822F0iMC-E03 SYSTEM DIAGRAM A GX 822F0iMC-E04 POWER DIAGRAM 1 A GX 822F0iMC-E05 SYSTEM DIAGRAM A GX 822F0iMC-E06 SYSTEM DIAGRAM A GX 822F0iMC-E07 MAG1. MOTOR(for drum type mag.) A GX 822F0iMC-E08 ATC & MAG. MOTOR(for swing arm) A GX 822F0iMC-E09 MAG. MOTOR(turret type) A GX 822F0iMC-E10 POWER SUPPLY UNIT A GX 822F0iMC-E11 POWER SUPPLY UNIT A GX 822F0iMC-E12 FANUC ALPHA I SUPPLY UNIT A GX 822F0iMC-E13 FANUC SPINDLE MOTOR & DRIVER(A3/10000I) A GX 822F0iMC-E14 FANUC SPINDLE MOTOR & DRIVER(for option CE) A GX 822F0iMC-E15 FANUC SPINDLE MOTOR & DRIVER(A2/15000I) A GX 822F0iMC-E16 FANUC SPINDLE MOTOR & DRIVER(for option CE) A GX 822F0iMC-E17 POWER DIAGRAM 8 A GX 822F0iMC-E18 POWER DIAGRAM 9 (for option CE) A GX 822F0iMC-E19 POWER DIAGRAM 10 A GX 822F0iMC-E20 DOOR SWITCH(for option CE) A GX 822F0iMC-E21 POWER DIAGRAM 11 A GX 822F0iMC-E22 SOLENOID UNIT A GX 822F0iMC-E23 SOLENOID & MS A GX 822F0iMC-E24 POWER DIAGRAM 12(FOR TURRET TYPE) A GX 822F0iMC-E25 POWER DIAGRAM 12(FOR SWING ARM TYPE) A GX 822F0iMC-E26 SPARE DO UNIT(SINGLE MAG.) A GX 822F0iMC-E27 SPARE DO UNIT(SWING ARM) A GX 822F0iMC-E28 SPARE DO UNIT A GX 822F0iMC-E29 SERVO SYSTEM(ALPHA I SERIES) A GX 822F0iMC-E30 SERVO SYSTEM with 4th axis(a4/4000i) A GX 822F0iMC-E31 SERVO SYSTEM(A2/5000I) A GX 822F0iMC-E32 SERVO SYSTEM(Bis series ) A GX 822F0iMC-E33 HANDLE / M.P.G A GX 822F0iMC-E34 TOOL/PART PROBE INTERFACE A GX 822F0iMC-E35 DI INTERFACE (X0000.0-X0001.7) A GX 822F0iMC-E36 DI INTERFACE (X0002.0-X0003.7) A GX 822F0iMC-E37 DI INTERFACE (X0004.0-X0005.7) (TURRET TYPE.) A GX 822F0iMC-E38 GX 822F0iMC-E39 DI INTERFACE (X0004.0-X0005.7) (SINGLE MAG.) DI INTERFACE (X0004.0-X0005.7) (SWING ARM) A A GX 822F0iMC-E40 DI INTERFACE (X0006.0-X0007.7) A

ELECTRIC DIAGRAM DWG NO. TITLE VERSION GX 822F0iMC-E41 DI INTERFACE (X0008.0-X0009.7) (SINGLE MAG.) A GX 822F0iMC-E42 DI INTERFACE (X0008.0-X0009.7) (SWING ARM) A GX 822F0iMC-E43 DI INTERFACE (X0010.0-X0011.7) A GX 822F0iMC-E44 DI INTERFACE (X0016.0-X0017.7) (AUTO DOOR) A GX 822F0iMC-E45 DI INTERFACE (X0018.0-X0018.7) A GX 822F0iMC-E46 DI INTERFACE (X0019.0-X0020.7) A GX 822F0iMC-E47 DI INTERFACE (X0021.0-X0021.7) A GX 822F0iMC-E48 DO INTERFACE (Y0000.0-Y0001.7) A GX 822F0iMC-E49 DO INTERFACE (Y0000.0-Y0001.7) (SWING ARM) A GX 822F0iMC-E50 DO INTERFACE (Y0002.0-Y0003.7) (SINGAL MAG.) A GX 822F0iMC-E51 DO INTERFACE (Y0002.0-Y0003.7) (SWING/TURRET) A GX 822F0iMC-E52 DO INTERFACE (Y0004.0-Y0005.7) (SINGLE MAG.) A GX 822F0iMC-E53 DO INTERFACE (Y0004.0-Y0005.7) (SWING ARM) A GX 822F0iMC-E54 DO INTERFACE (Y0006.0-Y0007.7) A GX 822F0iMC-E55 DO INTERFACE (Y0016.0-Y0017.7) (AUTO DOOR) A GX 822F0iMC-E56 DO INTERFACE (Y0018.0-Y0019.7) A GX 822F0iMC-E57 PANEL DISPLAY A GX 822F0iMC-E58 PANEL DISPLAY A

ELECTRIC DIAGRAM (FOR APC TYPE) DWG NO. TITLE VERSION GX 822F0iMC-E59 ATC & MAG.&APC MOTOR(for swing arm) A GX 822F0iMC-E60 HYD. MOTOR(for APC) A GX 822F0iMC-E61 APC SOLENOID & MS A GX 822F0iMC-E62 APC SOLENOID & MS A GX 822F0iMC-E63 APC DI INTERFACE (X0016.0-X0017.7) A GX 822F0iMC-E64 APC DI INTERFACE (X0018.0-X0019.7) A GX 822F0iMC-E65 APC DO INTERFACE (Y0016.0-Y0017.7) A GX 822F0iMC-E66 DOOR SWITCH(for option CE) A GX 822F0iMC-E67 POWER DIAGRAM A

GX 300/480/510/710 GX 480 DT/GX 710 DT GX 480 APC GX 480 DT APC VERTICAL MACHINING CENTER FANUC 0i-MC PARTS LIST GX 822F0iMCP Version:A Jan, 2007 漢廷股份有限公司 Hardinge Taiwan Precision Machinery Ltd.

PARTS LIST DWG NO. TITLE VERSION GX 822F0iMC-P01 FRONT VIEW (GX 300) A GX 822F0iMC-P02 TOP VIEW (GX 300) A GX 822F0iMC-P03 Y AXIS MOTOR & X AXIS SWITCH (GX 300) A GX 822F0iMC-P04 X AXIS MOTOR & Y AXIS SWITCH (GX 300) A GX 822F0iMC-P05 SPINDLE MOTOR(A3/10000I) (GX 300) A GX 822F0iMC-P06 Z AXIS SWITCH (GX 300) A GX 822F0iMC-P07 LEFT DOOR (GX 300) A GX 822F0iMC-P08 FRONT VIEW (GX 480/GX 480 DT) A GX 822F0iMC-P09 TOP VIEW (GX 480/GX 480 DT) A GX 822F0iMC-P10 X AXIS MOTOR & Y AXIS SWITCH (GX 480/GX 480 DT) A GX 822F0iMC-P11 Y AXIS MOTOR (GX 480/GX 480 DT) A GX 822F0iMC-P12 X AXIS REF./EM SWITCH (GX 480/GX 480 DT) A GX 822F0iMC-P13 SPINDLE MOTOR(A3/10000I) (GX 480) A GX 822F0iMC-P14 SPINDLE MOTOR(A2/15000I) (GX 480 DT) A GX 822F0iMC-P15 TURRET UNIT (GX 480 DT # 30) A GX 822F0iMC-P16 Z AXIS SWITCH (GX 480) A GX 822F0iMC-P17 DRUM MAG. TYPE (GX 480) A GX 822F0iMC-P18 POWER CASE(swing. type) (GX 480 DT) A GX 822F0iMC-P19 POWER CASE(swing. type) (GX 480) A GX 822F0iMC-P20 POWER CASE(drum. type) (GX 480) A GX 822F0iMC-P21 POWER CASE (GX 480 APC) A GX 822F0iMC-P22 POWER CASE (GX 480 DT APC) A GX 822F0iMC-P23 POWER CASE BOM (GX 480 SERIES) A GX 822F0iMC-P24 POWER CASE BOM (GX 480 SERIES) A GX 822F0iMC-P25 MAG. OPERATION PANEL(swing arm type) (GX 480/GX 480 DT) A GX 822F0iMC-P26 SYSTEM DIAGRAM (GX 480 DT APC) A GX 822F0iMC-P27 APC POWER CASE (GX 480 DT APC) A GX 822F0iMC-P28 POWER CASE LEFT SIDE (GX SERIES) A GX 822F0iMC-P29 POWER CASE RIGHT SIDE (GX SERIES) A GX 822F0iMC-P30 POWER CASE BOM (GX SERIES) A GX 822F0iMC-P31 POWER CASE DOOR (GX SERIES) A GX 822F0iMC-P32 TOOL OPERATION PANEL (GX SERIES) A GX 822F0iMC-P33 PANEL (GX SERIES) A GX 822F0iMC-P34 PANEL BOM (GX SERIES) A GX 822F0iMC-P35 MAG. UNIT FOR SWING ARM TYPE (GX 480/GX 480 DT) A GX 822F0iMC-P36 SWING ARM UNIT (GX 480/GX 480 DT) A GX 822F0iMC-P37 MAG. UNIT FOR SWING ARM TYPE (GX 300) A GX 822F0iMC-P38 POWER CASE(swing. type) (GX 300) A GX 822F0iMC-P39 POWER CASE BOM (GX 300) A GX 822F0iMC-P40 POWER CASE BOM (GX 300) A GX 822F0iMC-P41 SYSTEM DIAGRAM(SERVO MOTOR X/Y/ Z A8) A GX 822F0iMC-P42 SYSTEM DIAGRAM(SERVO MOTOR X/Y/ Z -B12) A GX 822F0iMC-P43 SYSTEM DIAGRAM A GX 822F0iMC-P44 CABLE DESCRIPTION BOM A GX 822F0iMC-P45 CABLE DESCRIPTION BOM A

GX 300/480/510/710 GX 480 DT/GX 710 DT GX 480 APC GX 480 DT APC VERTICAL MACHINING CENTER FANUC 0i-MC PLC SETTING MANUAL GX 822F0iMCM Version:A Jan, 2007 漢廷股份有限公司 Hardinge Taiwan Precision Machinery Ltd.

PLC SETTING MANUAL M CODE LIST PLC SETTING DGN FUNCTION SETING SUB-PROGRAM

M CODE LIST DWG NO. TITLE VERSION GX 822F0iMC -M01 M CODE (M00~M19) A GX 822F0iMC -M02 M CODE (M20~M39) A GX 822F0iMC -M03 M CODE (M40~M59) A GX 822F0iMC -M04 M CODE (M60~M79) A GX 822F0iMC -M05 M CODE (M80~M99) A GX 822F0iMC -M06 M CODE (M100~M119) A GX 822F0iMC -M07 DATA SETTING OF INVERETR (GX 480 APC) A GX 822F0iMC -M08 DATA SETTING OF INVERETR (GX 480) A GX 822F0iMC -M09 DATA SETTING OF INVERETR (GX 480) A

ECN:TNVE0268 DWG NO: GX 822F0iMC -M01 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:M CODE MT TYPE:GX 300~GX 710 M-CODE LIST M 碼指令表 M Code Description M00 PROGRAM STOP 程式暫停指令 M01 OPTIONAL PROGRAM STOP 選擇性程式暫停指令 M02 END OF PROGRAM 程式結束指令 M03 SPINDLE FORWARD 主軸正轉指令 M04 SPINDLE REVERSE 主軸反轉指令 M05 SPINDLE STOP 主軸停止指令 M06 AUTO TOOL CHANGE(SWING ARM TYPE) 自動換刀指令 M07 M08 M09 M10 M11 COOLANT ON 切削水 ON 指令 COOLANT OFF 切削水 OFF 指令 4TH CLAMP(FOR ROTATY TABLE) 旋轉軸鎖緊指令 4TH UNCLAMP(FOR ROTATY TABLE) 旋轉軸放鬆指令 M12 M13 M14 M15 M16 M17 SPINDLE FORWARD & COOLANT ON 主軸正轉及切屑水 ON 指令 SPINDLE REVERSE & COOLANT ON 主軸反轉及切屑水 ON 指令 M13/M14 COMMAND OFF M13/M14 指令關閉指令 AIR BLOW OFF 吹氣 OFF 指令 AIR BLOW ON 吹氣指令 M18 M19 SPINDLE ORIENTATION 主軸定位指令

ECN:TNVE0268 DWG NO: GX 822F0iMC -M02 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:M CODE MT TYPE:GX 300~GX 710 M-CODE LIST M 碼指令表 M Code M20 ORIENTATION RELEASE 主軸定位解除指令 M21 X AXIS MIRROR IMAGE X 軸移動反向指令 M22 Y AXIS MIRROR IMAGE Y 軸移動反向指令 M23 M21/M22 COMMAND CANCEL M21/M22 指令解除指令 M24 WORK LAMP ON 工作燈 ON 指令 M25 WORK LAMP OFF 工作燈 OFF 指令 M26 TOOL PROBE INTERFACE SELECT 刀具量測界面選擇 M27 PART PROBE INTERFACE SELECT 工件量測界面選擇 M28 Description M29 M30 RIGIT TAPPING 鋼性攻牙 PROGRAM END 程式結束並重回程式開頭指令 M31 M32 M33 M34 M35 M36 M37 M38 M39 SPARE M- CODE 1 ON ( TURRET TYPE NO THIS FUNCTION) 預備碼 1 ON ( 砲塔式無此功能 ) SPARE M- CODE 1 OFF ( TURRET TYPE NO THIS FUNCTION) 預備碼 1 OFF ( 砲塔式無此功能 ) SPARE M- CODE 2 ON ( TURRET TYPE NO THIS FUNCTION) 預備碼 2 ON ( 砲塔式無此功能 ) SPARE M- CODE 2 OFF ( TURRET TYPE NO THIS FUNCTION) 預備碼 2 OFF ( 砲塔式無此功能 ) SPARE M- CODE 3 ON 預備碼 3 ON SPARE M- CODE 3 OFF 預備碼 3 OFF

ECN:TNVE0268 DWG NO: GX 822F0iMC -M03 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:M CODE MT TYPE:GX 300~GX 710 M-CODE LIST M 碼指令表 M Code M40 M41 M42 M43 M44 M45 Description M46 M47 FREE TIME ON 計時器啟動 FREE TIME OFF 計時器停止 M48 M49 M50 M51 M52 M53 M54 CHIP COOLANT ON 沖屑水 ON 啟動 CHIP COOLANT OFF 沖屑水 OFF 啟動 COOLANT THROUGH SPINDLE ON 中空切屑水 ON 啟動 COOLANT THROUGH SPINDLE OFF 中空切屑水 OFF 啟動 M55 M56 M57 M58 M59

ECN:TNVE0268 DWG NO: GX 822F0iMC -M04 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:M CODE MT TYPE:GX 300~GX 710 M-CODE LIST M 碼指令表 M Code M60 M61 M62 M63 M64 M65 M66 M67 PALLET CHANGE (for APC type) 工作台交換 Description M68 M69 CHIP CONVEYOR ON 除屑機 ON 指令 CHIP CONVEYOR OFF 除屑機 OFF 指令 M70 M71 M72 M73 M74 MAGAZINE 1 ARM IN(FOR DRUM TYPE) 儲刀倉 1 拉回指令 MAGAAZINE 1 ARM OUT(FOR DRUM TYPE) 儲刀倉 1 推出指令 SPINDLE TOOL CLAMP 主軸鎖刀指令 SPINDLE TOOL UNCLAMP 主軸放刀指令 M75 M76 TOOL CHANGE MODE(FOR DRUM/TURRET TYPE) 換刀模式指令 M77 M78 M79

ECN:TNVE0268 DWG NO: GX 822F0iMC -M05 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:M CODE MT TYPE:GX 300~GX 710 M-CODE LIST M 碼指令表 M Code M80 M81 M82 M83 M84 M85 M86 M87 M88 M89 AUTO POWER OFF 自動斷電指令 Description M90 M91 M92 M93 SPARE M- CODE 4 ON 預備碼 4 ON SPARE M- CODE 4 OFF 預備碼 4 OFF SPARE M- CODE 5 ON 預備碼 5 ON SPARE M- CODE 5 OFF 預備碼 5 OFF M94 M95 M96 M97 M98 M99

ECN:TNVE0268 DWG NO: GX 822F0iMC -M06 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:M CODE MT TYPE:GX 300~GX 710 M-CODE LIST M 碼指令表 M Code M100 Description M101 M102 PALLET A CHANGE (for APC type) 工作台 A 交換 PALLET B CHANGE (for APC type) 工作台 B 交換 M103 M104 M105 M106 M107 M108 M109 M110 M111 M112 M113 M114 M115 M116 M117 M118 M119

ECN:TNVE0268 DWG NO: GX 822F0iMC -M07 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:DATA SETTING OF INVERETR DATA SETTING OF INVERETR MT TYPE:GX 480 APC Code Setting Code Setting bfr_ FtD 60 bfr 60Hz ttd 100 set_ CtD 4.8(*8.0) AC2 0.1s (for APC) SFr 6 de2 0.1s (for APC) drc_ dec 0.1s bfr 60 LSP 0 UnS 220 HSP 60 FrS 70*(68) ItH 4.8(*8.0) ncr 1.2(*4.5) UFr 20(*60) nsp 1680(*1720) JPF 0 COS 0.63(*0.65) JPF2 0 rsc no SP2 10 tun d0ne SP3 15 tus d0ne SP4 20 UFt L CL1 7.2*(12) nrd YES CLS 0 SFr 6 *for APC type

ECN:TNVE0268 DWG NO: GX 822F0iMC -M08 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:DATA SETTING OF INVERETR DATA SETTING OF INVERETR MT TYPE:GX 480 Code Setting Code Setting AC2 0.1 SP2 10 de2 0.1 SP3 15 bra n0 JOG_ StC_ JOG n0 Stt rnp P1_ FSt n0 PIF n0 dc1 n0 nst n0 SCS n0 AdC_ CFG Std AdC n0 SCS n0 SA1_ SA2 A12 FLt_ SA3 n0 Atr n0 PSS_ rsf n0 PS2 L13 FLr n0 PS4 L14 EtF n0 PS8 n0 EPL YES PS16 n0 OPL YES

ECN:TNVE0268 DWG NO: GX 822F0iMC -M09 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:DATA SETTING OF INVERETR DATA SETTING OF INVERETR MT TYPE:GX 480 Code Setting Code Setting 1PL YES Adc0 0 0HL YES bdc0 125 0LL YES Erc0 0 SLL YES FL0 n0 COL YES tnl YES LFL n0 LFF 10 drn n0 StP n0 InH n0 rpr n0 Con_ Add 1 tbr 19.2 tf0 8E1 tt0 10

PLC SETTING DWG NO. TITLE VERSION GX 822F0iMC -T01 PLC TIMER A GX 822F0iMC C01 PLC COUNTER A GX 822F0iMC D01 DATA GROUP (MAGAZINE) A GX 822F0iMC D02 TOOL DATA TABLE (DRUM TYPE ) A GX 822F0iMC D03 DATA GROUP(SWING ARM) A GX 822F0iMC D04 TOOL DATA 1 (swing arm type) A

ECN:TNVE0268 DWG NO: GX 822F0iMC-T01 VERSION:A NC TYPE: 0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE: PLC TIMER MT TYPE:GX 300~GX 710 PLC TIMER NO SET VALUE SPECIFICATION 1 900000 LUBRICATION TIME SEL 2 3 2976 MAG. 1 IN/OUT POS. ERROR DETECT 4 1500 4TH AXIS CLAMP DELAY FOR JOG 5 4992 CTS PRESSURE DETECT DELAY TIME 6 1968 MAG REVERSE OK 7 30000 CHIP CONVERY FLASH 1 8 30000 CHIP CONVERY FLASH 2 9 400 M29 COMMAND FINISH 10 11 96 MAG. 1 OUT SELECT OK TIME 12 18000 DRUM TYPE TOOL CHANGE OVER TIME 13 0 T CODE FT DELAY 14 6000 ARM TYPE TOOL CHANGE OVER TIME 15 16 2976 ARL LOW PRESSURE DETECT 17 1500 M10+4TH AXIS IN POSITION 18 19 6000 M90/M91/M92/M93 FINISH ALARM 20 21 22 23 24 25 26 27 28 800 ATC ARM ARRIVE 0 DELAY 29 96 ATC ARRIVE DELAY 30 *1 MAGAZINE STOP DELAY 31 *2 ARM START DELAY 32 *1 :1.Stand setting to 0 *2 :1.GX 480 DT,GX 710 DT set to 248 2.50 Hz set to 16 2.GX 480,GX 710 set to 0

ECN:TNVE0268 DWG NO: GX 822F0iMC-C01 VERSION:A NC TYPE: 0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE: PLC COUNTER MT TYPE:GX 300~GX 710 PLC COUNTER NO EXPLAIN VALUE 1 MAG. 1 PRESET VALUE 1 14 ( FOR TURRET TYPE ) 16 ( FOR DURM TYPE ) 20 ( FOR ARM TYPE ) 1~14 ( FOR TURRET TYPE ) MAG. 1 COUNTER VALUE 1 1~16 ( FOR DURM TYPE ) 0~19 ( FOR ARM TYPE ) 2 MAG. 1 PRESET VALUE 2 14 ( FOR TURRET TYPE ) 16 ( FOR DURM TYPE ) 20 ( FOR ARM TYPE ) 1~14 ( FOR TURRET TYPE ) MAG. 1 COUNTER VALUE 2 1~16 ( FOR DURM TYPE ) 0~19 ( FOR ARM TYPE ) 3 4 5 6 LUB. PRESET VALUE 2400 LUB. COUNTER VALUE 1~2400

ECN:TNVE0268 DWG NO: GX 822F0iMC-D01 VERSION:A NC TYPE: 0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE: DATA GROUP (MAGAZINE) MT TYPE:GX 480 PMC DATA TAB CONTROL GROUP TABLE COUNTER = 4 NO ADDRESS PARAMETER TYPE NO. OF DATA 0001 D0000 00000001 0 10 0002 D0010 00000001 0 40 0003 D0050 00000001 0 20 0004 D0070 00000001 1 20 PS: GROUP TABLESETTING FOR DRUM TYPE

ECN:TNVE0268 DWG NO: GX 822F0iMC-D02 VERSION:A DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:TOOL DATA TABLE (DRUM TYPE ) NC TYPE: 0i-MC MT TYPE:GX 480 GX TOOL DATA TABLE (DRUM TYPE) POT NO DGN. ADDRESS TOOL NO: SPINDLE TOOL D00 01 1st MAGAZINE STAND BY D01 01 POT NO:01 D10 01 POT NO:02 D11 02 POT NO:03 D12 03 POT NO:04 D13 04 POT NO:05 D14 05 POT NO:06 D15 06 POT NO:07 D16 07 POT NO:08 D17 08 POT NO:09 D18 09 POT NO:10 D19 10 POT NO:11 D20 11 POT NO:12 D21 12 POT NO:13 D22 13 POT NO:14 D23 14 POT NO:15 D24 15 POT NO:16 D25 16

ECN:TNVE0268 DWG NO: GX 822F0iMC-D03 VERSION:A NC TYPE: 0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:DATA GROUP(SWING ARM) MT TYPE:GX 480 PMC DATA TAB CONTROL GROUP TABLE COUNTER = 4 NO ADDRESS PARAMETER TYPE NO. OF DATA 0001 D0000 00000001 0 10 0002 D0010 00000001 0 40 0003 D0050 00000001 0 20 0004 D0070 00000001 1 20 PS: GROUP TABLE SETTING FOR SWING ARM

ECN:TNVE0268 DWG NO: GX 822F0iMC-D04 VERSION:A DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE: TOOL DATA 1 (swing arm type) NC TYPE: 0i-MC MT TYPE:GX 480 TOOL DATA TABLE POT NO DGN. ADDRESS TOOL NO: SPINDLE TOOL D00 99 MAGAZINE STAND BY D01 01 POT NO:01 D10 01 POT NO:02 D11 02 POT NO:03 D12 03 POT NO:04 D13 04 POT NO:05 D14 05 POT NO:06 D15 06 POT NO:07 D16 07 POT NO:08 D17 08 POT NO:09 D18 09 POT NO:10 D19 10 POT NO:11 D20 11 POT NO:12 D21 12 POT NO:13 D22 13 POT NO:14 D23 14 POT NO:15 D24 15 POT NO:16 D25 16 POT NO:17 D26 17 POT NO:18 D27 18 POT NO:19 D28 19 POT NO:20 D29 20

DGN FUNCTION SETING DWG NO. TITLE VERSION GX 822F0iMC K00 K00 ADDRESS A GX 822F0iMC K01 K01 ADDRESS A GX 822F0iMC K02 K02 ADDRESS A GX 822F0iMC K03 K03 ADDRESS A GX 822F0iMC K04 K04 ADDRESS A GX 822F0iMC K05 K05 ADDRESS A GX 822F0iMC K06 K06 ADDRESS A GX 822F0iMC K07 K07 ADDRESS A GX 822F0iMC K08 K08 ADDRESS B GX 822F0iMC K09 K09 ADDRESS A

ECN:TNVE0268 DWG NO: GX 822F0iMC -K00 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:DGN:K00 ADDRESS MT TYPE:GX 480 DGN NO:K00 Bit No 7 6 5 4 3 2 1 0 Symbol BDT2 MGINT HMSP HMOD DRCOL HLAIR #0 HLAIR DRCOL HMOD #4 HMSP MGINT BDT2 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Air blow after coolant through spd. off valid 中空切屑水 OFF 時主軸吹氣有效 Air blow after coolant through spd. off invalid 中空切屑水 OFF 時主軸吹氣無效 K2.7=1, coolant off after door open valid K2.7=1 時門開時切屑水 OFF 有效 K2.7=1, coolant off after door open invalid K2.7=1 時門開時切屑水 OFF 無效 Reference mode valid 回原點模式有效 Reference mode invalid 回原點模式無效 Zero return limit speed F0/50% invalid 回原點最高速度用 F0/50% 無效 Zero return limit speed F0/50% valid 回原點最高速度用 F0/50% 有效 Magazine maintenance use 儲刀倉故障時解除設定有效 Block delete 2 invalid 單節跳躍機能 2 無效 Block delete 2 valid 單節跳躍機能 2 有效

ECN:TNVE0268 DWG NO: GX 822F0iMC K01 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:DGN:K01 ADDRESS MT TYPE:GX 480 DGN NO:K01 Bit No 7 6 5 4 3 2 1 0 Symbol M92K M90K M38K M36K M34K ZRNK FLSP M02BZ M02BZ FLSP ZRNK M34K M36K M38K M90K M92K 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 M02/M30 command without buzzer on M02/M30 指令執行時蜂鳴器不鳴 M02/M30 command with buzzer on M02/M30 指令執行時蜂鳴器鳴 Flushing with spindle run interlock invalid 沖屑水與主軸連鎖無效 Flushing with spindle run interlock valid 沖屑水與主軸連鎖有效 Jog zero return signal keep invalid 手動原點復歸保持無效 Jog zero return signal keep valid 手動原點復歸保持有效 M34 output keep invalid after power off/on M34 輸出自保無效 M34 output keep valid after power off/on M34 輸出自保有效 M36 output keep invalid after power off/on M36 輸出自保無效 M36 output keep valid after power off/on M36 輸出自保有效 M38 output keep invalid after power off/on M38 輸出自保無效 M38 output keep valid after power off/on M38 輸出自保有效 M90 output keep invalid after power off/on M90 輸出自保無效 M90 output keep valid after power off/on M90 輸出自保有效 M92 output keep invalid after power off/on M92 輸出自保無效 M92 output keep valid after power off/on M92 輸出自保有效

ECN:TNVE0268 DWG NO: GX 822F0iMC -K02 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:DGN:K02 ADDRESS MT TYPE:GX 480 DGN NO:K02 Bit No 7 6 5 4 3 2 1 0 Symbol DOORLK DRSPS PARTSK M01COL M00COL M01STP M00STP M00STP M01STP M00COL M01COL PARTSK #5 DRSPS DOORLK 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Spindle stop for M00 invalid M00 指令執行時主軸旋轉不停止 Spindle stop for M00 valid M00 指令執行時主軸旋轉停止 Spindle stop for M01 invalid M01 指令執行時主軸旋轉不停止 Spindle stop for M01 valid M01 指令執行時主軸旋轉停止 Coolant off for M00 invalid M00 指令執行時切削水不停止 Coolant off for M00 valid M00 指令執行時切削水停止 Coolant off for M01 invalid M01 指令執行時切削水不停止 Coolant off for M01 valid M01 指令執行時切削水停止 Parts counter detect invalid 工件計數檢出無效 Parts counter detect valid 工件計數檢出有效 K2.7=1, Spindle run after door open with SBK off (for ASIA version) 在 K2.7=1 時, SBK off 時自動連續操作時門打開時主軸不停止 K2.7=1, Spindle stop after door open with SBK on (for ASIA version) 在 K2.7=1 時, SBK on 時自動連續操作時門打開時主軸停止 Door interlock invalid (for ASIA version) 門連鎖無效 Door interlock valid (for ASIA version) 門連鎖有效

ECN:TNVE0268 DWG NO: GX 822F0iMC -K03 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:DGN:K03 ADDRESS MT TYPE:GX 480 DGN NO:K03 Bit No 7 6 5 4 3 2 1 0 Symbol CHLK MPGSET MSPOF MANSPF FASPOF CTLLPS VMC710 VMC710 CTLLPS FASPOF MANSPF MSPOF MPGSET #6 CHLK 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 VMC710E setting VMC710E 設定 Coolant through spd. pressure detect invalid 中空切屑水壓力不檢出 Coolant through spd. pressure detect valid 中空切屑水壓力檢出 Spindle run for FEED HOLD of AUTO MODE 自動模式時進給暫停主軸旋轉不停止 Spindle stop for FEED HOLD of AUTO MODE 自動模式時進給暫停主軸旋轉停止 Spindle stop for AUTO MODE chang to JOG MODE 自動模式切換到手動模式時主軸旋轉不停止 Spindle RUN for AUTO MODE chang to JOG MODE 自動模式切換到手動模式時主軸旋轉停止 Manual spindle stop for AUTO MODE chang to JOG MODE invalid 自動模式切換到手動模式時主軸手動停止無效 Manual spindle stop for AUTO MODE chang to JOG MODE valid 自動模式切換到手動模式時主軸手動停止有效 K2.7=1, M.P.G invalid after door open (for ASIA version) K2.7=1 時門開時 M.P.G 無效 K2.7=1, M.P.G valid after door open (for ASIA version) K2.7=1 時門開時 M.P.G 有效 K2.7=1, Chip conveyor run after door open (for ASIA version) K2.7=1 時門開時除屑機不停止 K2.7=1, Chip conveyor stop after door open (for ASIA version) K2.7=1 時門開時除屑機停止

ECN:TNVE0268 DWG NO: GX 822F0iMC -K04 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:DGN:K04 ADDRESS MT TYPE:GX 480 DGN NO:K04 Bit No 7 6 5 4 3 2 1 0 Symbol M90KC M92KC LOCKCL DROPMAN MAGADJ ATCSBK ATCRT ATCRT ATCSBK MAGADJ DROPMAN LOCKCL #5 M92KC M90KC 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Z axis rapid override for tool change valid 換刀中 Z 軸快速移動 % 比調整有效 Z axis rapid 100% set for tool change valid 換刀中 Z 軸快速移動 100 % 設定 Single block for tool change invalid 換刀中單節操作無效 Single block for tool change valid 換刀中單節操作有效 Tool change position adjust invalid 換刀位置調整無效 Tool change position adjust valid 換刀位置調整有效 Door opened spindle control by manual invalid 門打開主軸由手動控制無效 Door opened spindle control by manual valid 門打開主軸由手動控制有效 M/S/T M06 invalid M/S/T 在 M06 時無效. M/S/T M06 valid M/S/T 在 M06 時有效. M92 output keep valid M92 輸出自保有效. M92 output keep invalid M92 輸出自保無效. M90 output keep valid M90 指令輸出自保有效. M90 output keep invalid M90 輸出自保無效.

ECN:TNVE0268 DWG NO: GX 822F0iMC -K05 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:DGN:K05 ADDRESS MT TYPE:GX 480 DGN NO:K05 Bit No 7 6 5 4 3 2 1 0 Symbol OILST MANATC MGDRIN LUBTK ATCXPS TURBO TURBO ATCXPS #2 LUBTK #4 MGDRIN MANATC OILST 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Normal CTS system (only for GX 300,GX 510) 中心給水功能正常 Turbo CTS system (only for GX 300,GX 510) 中心給水功能故障 ATC x axis need return reference invalid. 換刀時 X 軸必須回原點無效 ATC x axis need return reference valid. 換刀時 X 軸必須回原點有效 LUB. time over alarm after z axis zero return. 潤華油警報在 Z 軸回原點後產生. LUB. time over alarm after M02 OR M30 command. 潤華油警報在 M02/M30 時產生. Magazine with door interlock valid 刀倉與門聯鎖有效 Magazine with door interlock invalid 刀倉與門聯鎖無效 Manual ATC invalid 手動換刀無效 Manual ATC valid 手動換刀有效 Oil air lubrication valid 油霧機有效 Oil air lubrication invalid 油霧機無效

ECN:TNVE0268 DWG NO: GX 822F0iMC -K06 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:DGN:K06 ADDRESS MT TYPE:GX 480 DGN NO:K06 Bit No 7 6 5 4 3 2 1 0 Symbol DSP CLRD1 SYNARM CLRD CLAIR MODAIR #0 MODAIR CLAIR CLRD SYNARM CLRD1 #6 DSP 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 M17 interlock with coolant invalid M17 與切削水連鎖無效 M17 interlock with coolant valid M17 與切削水連鎖有效 Air blow when coolant off 切削水 OFF 時吹氣 Without air blow when coolant off 切削水 OFF 時不吹氣 Use spindle coolant unit interlock with spindle 使用主軸冷凍機並與主軸連鎖 Is not synchronize arm type 非同動打刀型 Synchronize arm type 同動打刀型 Use spindle coolant unit 使用主軸冷凍機 "DOOR OPEN" display invalid 門開警告顯示無效 "DOOR OPEN" display valid 門開警告顯示有效

ECN:TNVE0268 DWG NO: GX 822F0iMC -K07 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:DGN:K07 ADDRESS MT TYPE:GX 480 DGN NO:K07 Bit No 7 6 5 4 3 2 1 0 Symbol CHPM30 MGDOR MDSWST TPKDN DRSP50 DRZR DRZR DRSP50 TPKDN #3 MDSWST MGDOR #6 CHPM30 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Door open axis zero return invalid (for ASIA version) 防濺門打開時軸原點復歸無效 Door open axis zero return valid (for ASIA version) 防濺門打開時軸原點復歸有效 Door open spindle running under 50 r.p.m 防濺門開時主軸能旋轉 50 r.p.m 以下 Door open spindle can't run 防濺門開時主軸不能旋轉 T CODE pocket down invalid T CODE 找到刀刀袋下無效 T CODE pocket down valid T CODE 找到刀刀袋下有效 Mode switch interlock invalid 模式開關連鎖無效 Mode switch interlock valid 模式開關連鎖有效 Magazine without door (only for GX300,GX510) 儲刀倉沒有防濺門 ( 只有 GX 300/GX 510 機型 ) Magazine with door (only for GX300,GX510) 儲刀倉有防濺門 ( 只有 GX 300/GX 510 機型 ) Chip convery M30 off invalid 鐵削輸送機 M30/RESET 停止無效 Chip convery M30 off valid 鐵削輸送機 M30/RESET 停止有效

ECN:TNVE0306 DWG NO: GX 822F0iMC -K08 VERSION:B NC TYPE:0i-MC DATE:2007/11/19 PART NO: GX 822F0iMCM TITLE:DGN:K08 ADDRESS MT TYPE:GX 480 DGN NO:K08 Bit No 7 6 5 4 3 2 1 0 Symbol SPMPG APCWRK CHFDEN WGUNU WATGUN APCADJPO APCADJ AIRLK AIRLK APCADJ APCADJPO WATGUN WGUNU CHFDEN APCWRK SPMPG 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Door open air blow valid 防濺門打開不吹氣無效 Door open air blow invalid 防濺門打開時不吹氣有效 APC adjustment function invalid APC 調整功能無效 APC adjuestment function valid (only for service) APC 調整功能有效 APC ADJ. in-position set ( APC type, K8.1=1) APC 使用調整機能時須在定點 APC ADJ. not in-position set ( APC type, K8.1=1) APC 使用調整機能時不須在定點 Auto wash gun function invalid 自動水槍機能無效 Auto wash gun function valid 自動水槍機能無效 Latch button for auto wash gun 自動水槍使用自保式開關 Unlatch button for auto wash gun 自動水槍使用非自保式開關 Water of Wash gun by chip flushing pump invalid 水槍由沖削水提供無效 Water of Wash gun by chip flushing pump valid 水槍由沖削水提供有效 APC workpiece setting switch valid APC 工件設定開關有效 APC workpiece settng switch invalid (only for service) APC 工件設定開關無效 Not use separate M.P.G unit (only for APC type) 不使用分離式 M.P.G 單元 Use separate M.P.G unit (only for APC type) 使用分離式 M.P.G 單元

ECN:TNVE0268 DWG NO: GX 822F0iMC K09 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:DGN:K09 ADDRESS MT TYPE:GX 480 DGN NO:K09 Bit No 7 6 5 4 3 2 1 0 Symbol MAGSET ZRDIR #0 ZRDIR #2 0 1 0 1 0 1 Axis zero return without fix direction 雙向軸回原點有效 Axis zero return only one direction 單向軸回原點有效 #3 0 1 #4 0 1 #5 0 1 #6 MAGSET 0 1 0 1 Magazine type setting invalid 刀倉型號設定無效 Magazine type setting valid 刀倉型號設定有效

SUB-PROGRAM DWG NO. TITLE VERSION GX 822F0iMC S01 O9020 [ TURRET MAG. TOOL CHANGE SUB-PROGRAM ] GX 822F0iMC S02 O9020 [SINGLE DRUM MAG. TOOL CHANGE SUB-PROGRAM ] GX 822F0iMC S03 O9001 [SWING ARM TOOL CHANGE SUB-PROGRAM] GX 822F0iMC S04 O9021 [PALLET CHANGE SUB-PROGRAM] GX 822F0iMC S05 O9022 [PALLET A CHANGE SUB-PROGRAM] GX 822F0iMC S06 O9023 [PALLET B CHANGE SUB-PROGRAM] GX 822F0iMC S07 O9024 [M106 Z TO ATC POS.]/ O9025 [M107 Z TO HOME POS.] A A A A A A A

ECN:TNVE0268 DWG NO: GX 822F0iMC -S01 VERSION:A DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE: TOOL CHANG SUB-PROGRAM FOR TURRET MAG. O9020 [ TURRET MAG. TOOL CHANGE SUB-PROGRAM ] M09 M19; IF[#1014 GE 1] GOTO 10; IF[#1015 EQ 1] GOTO 20; IF[#20 EQ #0] GOTO 1; GOTO 20; N1 #20 = #4120; N2 IF[#20 LE 0] GOTO 401; IF[#20 GE 15] GOTO 501; #106=BIN[#1032]; IF[#106 EQ #20]GOTO 30; M76; #1100=1; #101 = #4001; #102 = #4002; #103 = #4003; #104 = #4015; #105 = #4011; G17 G91 G80 G00 G50 G63; G10 L50; N1620 P3 R200; G11; G30Z0; M20; T#20; G10 L50; N1620 P3 R350; G11; G91 G28 Z0; G10 L50; N1620 P3 R100; G11; G#101G#102G#103G#104G#105; M06; N30 M77; #1100 = 0; M99; N10 #3000 = 1(MAG.COUNTER C2 NE C6); M99; N20 #3000 = 2(AFL/MLK/ZNG SIGNAL ON ); M99; N401 #3000 = 4 (TOOL CODE LESS THAN 1); M99; N501 #3000 = 5 (TOOL CODE GREATER THAN 14 ); M99; NC TYPE:0i-MC MT TYPE:GX 480

ECN:TNVE0268 DWG NO: GX 822F0iMC S02 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE: TOOL CHANG SUB-PROGRA FOR DRUM TYPE MT TYPE:GX 480 O9020 [ SINGLE DRUM MAG. TOOL CHANGE SUB-PROGRAM ] M09 COOLANT OFF IF[#1014 GE 1] GOTO 10; D402&D407 COMPARE IF[#1015 EQ 1] GOTO 20; AFL/MLK/ZRN SIGNAL CHECK IF[#20 EQ #0] GOTO 1; T*M06 TYPE PROGRAM GOTO 2; M06T* TYPE PROGRAM N1 #20 = #4120; LOCK UP T-CODE N2 IF[#20 LE 0] GOTO 401; IF[#20 GE 17] GOTO 501; #1100 = 1 M76 COMMAND ENABLE M76; TOOL CHANGE START COMMAND #106 = BIN[#1032] READ SPINDLE TOOL NO. IF[#106 EQ #20] GOTO 40; SPD. TOOL NO. EQUAL COMMAND TOOL #101 = #4001; G CODE GROUP 1 MEMORY #102 = #4002; G CODE GROUP 2 MEMORY #103 = #4003; G CODE GROUP 3 MEMORY #104 = #4015; G CODE GROUP 15 MEMORY #105 = #4011; G CODE GROUP 11 MEMORY G00 G17 G91 G80 G50 G63 M75; SET G CODE G30 Z0 M19; Z AXIS MOVE TO 2ND REF. POINT M72; T-COMMAND IS 1st MAGAZINE M74; SPD. TOOL NO. IS 1st MAGAZINE M17; SPD. AIR BLOW COMMAND. G28 Z0; Z AXIS MOVE TO 1st REF. POINT T#20; T-COMMAND M17; SPD. AIR BLOW COMMAND G30 Z0; Z AXIS MOVE TO 2nd REF. POINT & SPD. M73; SPD. TOOL CLAMP COMMAND M78; TOOL DATA CHANGE COMMAND FOR 1st M MG. M71; 1st MAGAZINE IN COMMAND G#101 G#102 G#103 G#104 G#105; RELASPE G CODE M06; TOOL LIFE COUNT N40 M77; TOOL CHANGE FINISH #1100=0; TOOL CHANGE ENABLE OFF M99; RETURN MAIN PROGRAM N10 #3000 = 1(MAG.COUNTER C3 NE C7); ALARM MESSAGE M99; RETURN MAIN PROGRAM N20 #3000 = 2(AFL/MLK/ZNG SIGNAL ON ); ALARM MESSAGE M99; RETURN MAIN PROGRAM N30 #3000 = 3(TOOL CHANGE FORMATE ERR.) ALARM MESSAGE M99; RETURN MAIN PROGRAM N401 #3000 = 4 (TOOL CODE LESS THAN 1); ALARM MESSAGE M99; RETURN MAIN PROGRAM N501 #3000 = 5 (TOOL CODE GREATER THAN 16 ); ALARM MESSAGE M99; RETURN MAIN PROGRAM

ECN:TNVE0268 DWG NO: GX 822F0iMC S03 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM M09 ; #1100=1 ; IF[#1015 EQ 1 ] GOTO 50 ; M76 ; #101 = #4001 ; #102= #4002 ; #103 = #4003 ; #104 = #4015 ; #105 = #4011 ; G17 G91 G80 G00 G50 G63; T#20 ; G04 X0.2 ; IF[#1012 GE 1] GOTO 20; G30 Z0.M19; M06 ; TITLE:TOOL CHANG SUB-PROGRAM FOR SWING ARM O9001 [SWING ARM TOOL CHANGE SUB-PROGRAM] N20 G#101 G#102 G#103 G#104 G#105; #1100=0 ; M77; M99 ; N50 #3000 = 1 ( AFL/MLK/ZNG SIGNAL ON) MT TYPE:GX 480

ECN:TNVE0268 DWG NO: GX 822F0iMC S04 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:PALLET CHANG SUB-PROGRAM FOR APC TYPE MT TYPE:GX 480 O9021 [PALLET CHANGE SUB-PROGRAM] M09; COOLANT OFF IF[#1015 EQ 1] GOTO 600; N10 M161 N20 #1101 = 1; N30 M170; N40 #101 = #4001; N50 #102 = #4002 ; N60 #103 = #4003; N70 #104 = #4011; N80 #110 = #5021; N90 #111 = #5022; N100 IF[#1011 EQ 1] GOTO 130; N110 IF[#1010 EQ 1] GOTO 195; N130 G00 G91 G28 Z0.; N135 G91 G30 X0. Y0.; N155 M166 ; N160 M168 ; N170 M167 ; N175 M171; N190 GOTO 500; N195 G91 G28 Z0.; N200 G91 G30 X0. Y0.; N220 M166 ; N235 M169 ; N240 M167 ; N245 M171 ; N500 M163 G53 G90 X#110 Y#111; N510 G#101 G#102 G#103 G#104 G#105; N520 #1101= 0 ; N525 M160; N530 M99; N600 #3000 = (AFL/MLK/ZNG SING ON); M,S,T FUNCTION CHECK ENTER APC MODE START APC MODE CHECK LOADING SWITCH ON G GROUP 1 MEMORY G GROUP 2 MEMORY G GROUP 3 MEMORY G GROUP 11 MEMORY X MACHINE POS. MEMORY Y MACHINE POS. MEMORY APC CW APC CCW Z AXIS ZERO RETURN X/Y 2ND ZERO RETUEN TABLE UP PALLET CW TABLE DOWN TABLE UP/DOWN Z AXIS ZERO RETURN X/Y 2ND ZERO RETURN TABLE UP PALLET CCW TABLE DOWN TABLE UP/DOWN APC FINISH

ECN:TNVE0268 DWG NO: GX 822F0iMC S05 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:PALLET A CHANG SUB-PROGRAM FOR APC TYPE MT TYPE:GX 480 O9022 [PALLET A CHANGE SUB-PROGRAM] M09; COOLANT OFF IF[#1010 EQ 1] GOTO 530; PALLET A CHECK IF[#1015 EQ 1] GOTO 600; N10 M161 N20 #1101 = 1; N30 M170; N40 #101 = #4001; N50 #102 = #4002 ; N60 #103 = #4003; N70 #104 = #4011; N80 #110 = #5021; N90 #111 = #5022; N100 IF[#1011 EQ 1] GOTO 130; N110 IF[#1010 EQ 1] GOTO 195; N130 G00 G91 G28 Z0.; N135 G91 G30 X0. Y0. M162; N155 M166 ; N160 M168 ; N170 M167 ; N175 M171; N190 GOTO 500; N195 G91 G28 Z0.; N200 G91 G30 X0. Y0. M162; N220 M166 ; N235 M169 ; N240 M167 ; N245 M171 ; N500 M163 G53 G90 X#110 Y#111; N510 G#101 G#102 G#103 G#104 G#105; N520 #1101= 0 ; N525 M160; N530 M99; N600 #3000 = (AFL/MLK/ZNG SING ON); M,S,T FUNCTION CHECK ENTER APC MODE START APC MODE CHECK LOADING SWITCH ON G GROUP 1 MEMORY G GROUP 2 MEMORY G GROUP 3 MEMORY G GROUP 11 MEMORY X MACHINE POS. MEMORY Y MACHINE POS. MEMORY APC CW APC CCW Z AXIS ZERO RETURN X/Y 2ND ZERO RETUEN TABLE UP PALLET CW TABLE DOWN TABLE UP/DOWN Z AXIS ZERO RETURN X/Y 2ND ZERO RETURN TABLE UP PALLET CCW TABLE DOWN TABLE UP/DOWN APC FINISH

ECN:TNVE0268 DWG NO: GX 822F0iMC S06 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:PALLET B CHANG SUB-PROGRAM FOR APC TYPE MT TYPE:GX 480 O9023 [PALLET B CHANGE SUB-PROGRAM] M09; COOLANT OFF IF[#1011 EQ 1] GOTO 530; IF[#1015 EQ 1] GOTO 600; N10 M161 N20 #1101 = 1; N30 M170; N40 #101 = #4001; N50 #102 = #4002 ; N60 #103 = #4003; N70 #104 = #4011; N80 #110 = #5021; N90 #111 = #5022; N100 IF[#1011 EQ 1] GOTO 130; N110 IF[#1010 EQ 1] GOTO 195; N130 G00 G91 G28 Z0.; N135 G91 G30 X0. Y0. M162; N155 M166 ; N160 M168 ; N170 M167 ; N175 M171; N190 GOTO 500; N195 G91 G28 Z0.; N200 G91 G30 X0. Y0. M162; N220 M166 ; N235 M169 ; N240 M167 ; N245 M171 ; N500 M163 G53 G90 X#110 Y#111; N510 G#101 G#102 G#103 G#104 G#105; N520 #1101= 0 ; N525 M160; N530 M102; N530 M99; N600 #3000 = (AFL/MLK/ZNG SING ON); PALLET B CHECK M,S,T FUNCTION CHECK ENTER APC MODE START APC MODE CHECK LOADING SWITCH ON G GROUP 1 MEMORY G GROUP 2 MEMORY G GROUP 3 MEMORY G GROUP 11 MEMORY X MACHINE POS. MEMORY Y MACHINE POS. MEMORY APC CW APC CCW Z AXIS ZERO RETURN X/Y 2ND ZERO RETUEN TABLE UP PALLET CW TABLE DOWN TABLE UP/DOWN Z AXIS ZERO RETURN X/Y 2ND ZERO RETURN TABLE UP PALLET CCW TABLE DOWN TABLE UP/DOWN APC FINISH

ECN:TNVE0268 DWG NO: GX 822F0iMC S07 VERSION:A DATE:2007/01/15 PART NO: GX 822F0iMCM TITLE:Z AXIS POSITION SELECT SUB-PROGRAM FOR TURRET TYPE NC TYPE:0i-MC MT TYPE:GX 480 O9024 [M106 Z TO ATC POS.] M19; SPD. ORIENTATION M76; ATC MODE START G91 G30 Z0; TO Z AXIS ATC POS. M20; SPD. ORIENTATION DISABLE M99; O9025 [M107 Z TO HOME POS.] G91 G28 Z0; Z AXIS TO HOME POS. M77; ATC MODE CANCEL #1100 = 0; M99;

GX 300/480/510/710 GX 480 DT/GX 710 DT GX 480 APC GX 480 DT APC VERTICAL MACHINING CENTER FANUC 0i-MC PMC MESSAGE DISPLAY SPECIFICATION GX 822F0iMCS Version:A Jan, 2007 漢廷股份有限公司 Hardinge Taiwan Precision Machinery Ltd.

PMC MESSAGE DISPLAY SPECIFICATION DWG NO. TITLE VERSION GX 822F0iMC-W01 1000 MAGAZINE POSITION ALARM (DRUM TYPE) GX 822F0iMC-W02 1016 ATC ARM NO IN POSITION ALARM (SWING ARM TYPE) GX 822F0iMC-W03 1017 TOOL CODE ERROR GX 822F0iMC-W04 1018 ATC ROTARY SWITCH NOT IN OFF PISITION (SWING ARM TYPE) GX 822F0iMC-W05 1032 Z AXIS NO 2ND/ATC POS. NO ORG. (TURRET TYPE) GX 822F0iMC-W06 1033 Z AXIS INPUT FORBIDDEN ZONE (TURRET TYPE) GX 822F0iMC-W07 1064 MAGAZINE COUNTER C1 NE C2 (DRUM TYPE) GX 822F0iMC-W08 1064 MAGAZINE COUNTER C1 NE C2 (SWING ARM TYPE) GX 822F0iMC-W09 1065 M06 TIME OVER GX 822F0iMC-W10 1067 ATC OR MAGAZINE MOTOR OL (SWING ARM TYPE) GX 822F0iMC-W11 1068 ATC NO IN 2ND REF.POSITION GX 822F0iMC-W12 1069 MAGAZINE NO IN POSITION (SWING ARM TYPE) GX 822F0iMC-W13 1072 SPINDLE CLAMP LOSE ALARM GX 822F0iMC-W14 1073 SPINDLE UNCLAMP ALARM GX 822F0iMC-W15 1077 TOOL TABLE SETED GX 822F0iMC-W16 1078 MACHINE TYPE SETTING GX 822F0iMC-W17 1079 CALL SERVICE GX 822F0iMC-W18 2000 LUB.TIME OVER GX 822F0iMC-W19 2001 DOOR OPEN GX 822F0iMC-W20 2002 MAG.INITIAL SET (DRUM TYPE) GX 822F0iMC-W21 2002 ATC ARM ADJ. (SWING ARM TYPE) GX 822F0iMC-W22 2003 COL.LOW PRESSURE GX 822F0iMC-W23 2004 DOOR LOCK FAULT GX 822F0iMC-W24 2005 AIR-OIL ERR. (12K TYPE) GX 822F0iMC-W25 2006 TOOL LIFE OVER GX 822F0iMC-W26 2007 MOTOR OVER LOAD GX 822F0iMC-W27 2008 M10 4TH AXIS CLAMP OVER TIME GX 822F0iMC-W28 2009 COOLANTER SYSTEM ALARM GX 822F0iMC-W29 2010 MANUAL/AUTO MODE SWITCH NO ON GX 822F0iMC-W30 2011 M90/91/92/93 FINISH OVER TIME GX 822F0iMC-W31 2012 SPINDLE SPEED LESS COMMAND 5% GX 822F0Imc-W32 2013 PART REACH GX 822F0iMC-W33 2014 AIR PRESSURE TOO LOW GX 822F0iMC-W34 2016 MAGAZINE POSITION SWITCH ERROR GX 822F0iMC-W35 2017 MAGAZINE POSITION SWITCH ERROR GX 822F0iMC-W36 2024 APC HYDRAULIC MOTOR OVERLOAD (FOR APC TYPE) GX 822F0iMC-W37 2025 APC IN ADJUST MODE (FOR APC TYPE) A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A

PMC MESSAGE DISPLAY SPECIFICATION DWG NO. TITLE VERSION GX 822F0iMC-W38 2026 APC IN PALLET RECOVERY MODE (FOR APC TYPE) GX 822F0iMC-W39 2027 WORK SET FINISH NOT CONFIRMED OR APC FRONT FOLDING DOOR NOT CLOSED (FOR APC TYPE) GX 822F0iMC-W40 2028 PALLET CALL ERROR (FOR APC TYPE) GX 822F0iMC-W41 2029 APC ACTION TIME OUT (FOR APC TYPE) GX 822F0iMC-W42 2030 APC HYDRAULIC PRESSURE LOW (FOR APC TYPE) GX 822F0iMC-W43 2032 APC UNIT SEPARATION ERROR (FOR APC TYPE) GX 822F0iMC-W44 2033 APC SELF DETECTION DIAGNOSTIC (FOR APC TYPE) GX 822F0iMC-W45 2034 APC NOT IN POSITION (FOR APC TYPE) GX 822F0iMC-W46 2035 PALLET UNIT DEPARTURE (FOR APC TYPE) A A A A A A A A A

ECN:TNVE0268 DWG NO: GX 822F0iMC-W01 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1000 MAGAZINE POSITION ALARM (DRUM TYPE) REASON: 1. Magazine out or home command execution, Magazine Moving Time is over than T3 SET VALUE. 2. Magazine out or home not in-position before magazine start command on. 3. Magazine in position undetected during spindle running. 4. Magazine home position undetected during x/y/z/b axis moving. PROCESS: 1.Check Magazine out or home detect switch position is correct. 2.Check T3(3000) setting value is correct. 3.Check Magazine out or home signal.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W02 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1016 ATC ARM NO IN POSITION ALARM (SWING ARM TYPE) REASON: Atc Arm no in 0 position. PROCESS: 1. Check the tool change arm in 0 position 2. Check DGN X0009.6 is off then Y0004.2 IS ON 3. Check MTR7 is on 4. Push "+ X " or push " coolant off" button

ECN:TNVE0268 DWG NO: GX 822F0iMC-W03 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1017 TOOL CODE ERROR REASON: search in spindle tool or tool NO. not set in tool data table. PROCESS: Depress "RESET" and search new tool NO.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W04 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1018 ATC ROTARY SWITCH NOT IN OFF PISITION (for swing arm type) REASON: 1. Use manual tool change on panel of front, and ATC rotary switch not select at OFF position on panel of magazine. PROCESS: 1. ATC rotary switch select to OFF position.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W05 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1032 Z AXIS NO 2ND/ATC POS. NO ORG. (FOR TURRET TYPE ) REASON: 1. When run T code. but magazine no in ATC position, or spindle no orientation PROCESS: 1.depress "RESET ' key reset it.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W06 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1033 Z AXIS INPUT FORBIDDEN ZONE (FOR TURRET TYPE) REASON: Z AXIS IN TO FORBIDDEN ZONE PROCESS: USE MANUAL MODE OUT FORBIDDEN ZONE THEN RESET IT.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W07 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1064 MAGAZINE COUNTER C1 NE C2 (DRUM TYPE) REASON: 1. Counter 1 & Conter 2 of the magazine is not equal after magazine rotate stop, the alarm will occur. PROCESS: 1. Use MDI MODE to set C1 & C2 equal. The setting value depend on magazine stand by position POT NO. 2. Control magazine to cw or ccw rotation by manual or program, if alarm is occur again. A. Check proximity switch of counter detect signal. B. Check proximity switch is fault. C. Check proximity switch clamp position is correct.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W08 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1064 MAGAZINE COUNTER C1 NE C2 (SWING ARM TYPE) REASON: 1. Counter 1 & Conter 2 of the magazine is not equal after magazine rotate stop, the alarm will occur. PROCESS: 1. Use MDI MODE to set C1 & C2 equal. The setting value depend on magazine stand by position POT NO. 2. Control magazine to cw or ccw rotation by manual or program, if alarm is occur again. A. Check proximity switch of counter detect signal. B. Check proximity switch is fault. C. Check proximity switch clamp position is correct. PLC COUNTER (for 20 TOOLS) NO EXPLAIN VALUE MAG. 1 PRESET VALUE 1 19 C1 MAG. 1 COUNTER VALUE 1 0~19 MAG. 1 PRESET VALUE 2 19 C2 MAG. 1 COUNTER VALUE 2 0~19

ECN:TNVE0268 DWG NO: GX 822F0iMC-W09 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1065 M06 TIME OVER REASON:1. Tool change time count start after execution M06 command of program, if time is over T4 setting value(7000/180000), this alarm will occur. PROCESS: 1. Depress RESET key to clear the alarm. 2. According ATC return process to operate Magazine return to home position. PLC TIMER NO SET VALUE SPECIFICATION T4 7000 TOOL CHANGE TIME OVER (SWING ARM) NO SET VALUE SPECIFICATION T4 180000 TOOL CHANGE TIME OVER (DRUM TYPE)

ECN:TNVE0268 DWG NO: GX 822F0iMC-W10 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1067 ATC OR MAGAZINE MOTOR OL (swing arm type) REASON: 1. Mag. or arm motor overload detect during mag. rotate or arm rotate. PROCESS:1. check MS6 & MS7 overload protect unit. 2. check motor power supply. 3. check DI signal of overload wiring. 4. check mag./arm unit mechanical.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W11 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1068 ATC NO IN 2ND REF. POSITION REASON: 1. The message is display as z axis not in ATC position, or DGN NO.K5.1=1, x axis not in home osition,when M06 command execute. PROCESS: 1.depress "RESET ' key and excute G30 Z0. or G28 X0. command before m06 command. DGN NO:K05 Bit No 7 6 5 4 3 2 1 0 Symbol X.REF X.REF 0 1 tool change x axis in any position valid. ATC X 軸在任一位置均有效. tool change x axis in home position valid. ATC X 軸需在原點位置.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W12 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1069 MAGAZINE NO IN POSITION (SWING ARM TYPE) REASON :1. DGN. NO. X0008.5 & X0009.7 = 1 after magazine stop. PROCESS: 1. magazine rotated by manual after depress "RESET".

ECN:TNVE0268 DWG NO: GX 822F0iMC-W13 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1072 SPINDLE CLAMP LOSE ALARM REASON: 1. Spindle clamp signal is undetected during spindle running. PROCESS: 1. Check spindle clamp signal DGN NO: X0003 Bit 3 is "1". 2. DGN NO: X0003 Bit 3 is "0", than check hardware. 3. Check clamp detect switch position is correct.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W14 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1073 SPINDLE UNCLAMP ALARM REASON: 1. Spindle unclamp signal is detect during spindle running. PROCESS: 1. Check spindle unclamp signal DGN NO: X0003 Bit 2 is "0". 2. DGN NO: X0003 Bit 2 is "1", Than check hardware. 3. Check unclamp detect switch position is correct.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W15 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1077 TOOL TABLE SETED REASON: WHEN RUN M149 FOR TOOL TABLE SETTING OF ALARM PROCESS: RESET IT.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W16 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1078 MACHINE TYPE SETTING REASON: WHEN K9.7 SET 1 OF ALARM PROCESS: K9.7 SET 0 THEN RESET

ECN:TNVE0268 DWG NO: GX 822F0iMC-W17 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 1079 CALL SERVICE REASON: Call HARDINGE COMPANY. PROCESS: Touch with HARDINGE COMPANY.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W18 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 2000 LUB. TIME OVER REASON: 1. LUB. PRESET and LUB. COUNTER value is coincide the massage "LUB. TIME OVER" is display. 2. Operation MODE change to Single Block MODE after message Display. PROCESS: 1. Replenish LUB. Grease. 2. Simultaneity Depress RESET + FEED HOLD key. PLC COUNTER NO EXPLAIN VALUE C6 LUB. PRESET VALUE 2400 LUB. COUNTER VALUE 1~2400 * C6: (LUB. PRESET VALUE) 之單位為 15 分鐘 UNIT: 15 min

ECN:TNVE0268 DWG NO: GX 822F0iMC-W19 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 2001 DOOR OPEN REASON: 1.The message is display as DOOR OPEN (include Magazine side DOOR) (DGN NO:K02 Bit 7 IS "1", Message display is valid) PROCESS: 1. In AUTO MODE operation, spindle running will stop and X/Y/Z/B axis feeding is inhibit as OPEN THE DOOR. CLOSE THE DOOR again, depress CYCLE START push button, program continue to execute. 2. In MANUAL MODE operation, spindle running will stop and axis feeding also. DGN NO:K03 Bit 5 set to 1, can use M.P.G unit to moving the axis. DGN NO:K02 Bit No 7 6 5 4 3 2 1 0 Symbol DOORLK DRSPS DRSPS DOORLK 0 1 0 1 K02.7=1, Spindle run after door open of SBK 在 K02.7=1 時, 自動連續操作時門打開時主軸不停止 K02.7=1, Spindle stop after door open of SBK 在 K02.7=1 時, 自動連續操作時門打開時主軸停止 Door interlock invalid 門連鎖無效 Door interlock valid 門連鎖有效 DGN NO:K03 Bit No 7 6 5 4 3 2 1 0 Symbol MPGSET MPGSET 0 1 K02.7=1, M.P.G invalid after door open K02.7=1 時門開時 M.P.G 無效 K02.7=1, M.P.G valid after door open K02.7=1 時門開時 M.P.G 有效

ECN:TNVE0268 DWG NO: GX 822F0iMC-W20 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 2002 MAG. INITIAL SET (DRUM TYPE) REASON: 1. Alarm "M06 TIME OVER" will occur or mechanical fault, The tool change sequence not finish. Magazine need to step by step return the to home position. so set DGN NO:K00 Bit 6 to "1", the message "MAG. INITIAL SET" is display. PROCESS: Magazine step by step operation process. 1. Use MDI MODE execute M76 command. 2. If spindle is in tool clamp status, use MDI MODE execute M74 command to release spindle tool. 3. Slect HANDLE MODE. 4. Use M.P.G to moving Z axis to + direction. (rate *1 or *10) 5. Moving Z axis till spindle nose depart tool holder 6. Select MDI MODE. 7. Execute M71 command for Magazine to home. 8. Execute M73 command for spindle tool clamp. 9. Set DGN NO:K00 Bit 6 to "0". 10. Depress RESET key to clear "MAG. INITIAL SET" message. 11. Check tool data table is correct NO:D00 is spindle tool NO:, NO:D01 is magazine stand by tool NO. (Normal NO:D01 = NO:D00) *Magazine stand by position must be in vacacy, if not. The magazine hit to spindle after next tool change command. (DRUM TYPE) DGN NO:K00 Bit No 7 6 5 4 3 2 1 0 Symbol MGINT MGINT 1 Magazine maintenance use ( 儲刀倉故障時解除設定有效 ) GX 600/800/1000 TOOL DATA TABLE (MAG, 1) POT NO: DGN. ADDRESS TOOL NO: SPINDLE TOOL D00 01 1st MAGAZINE STAND BY D01 01 POT NO:01 D10 01 POT NO:02 D11 02 POT NO:03 D12 03 POT NO:04 D13 04 POT NO:05 D14 05 POT NO:06 D15 06 POT NO:07 D16 07 POT NO:08 D17 08 POT NO:09 D18 09 POT NO:10 D19 10 POT NO:11 D20 11 POT NO:12 D21 12 POT NO:13 D22 13 POT NO:14 D23 14 POT NO:15 D24 15 POT NO:16 D25 16 POT NO:17 D26 17 POT NO:18 D27 18 POT NO:19 D28 19 POT NO:20 D29 20

ECN:TNVE0268 DWG NO: GX 822F0iMC-W21 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 2002 ATC ARM ADJ. (SWING ARM TYPE) REASON: Adj. ATC arm. K4.2 set 1 alarm PROCESS: K4.2 set 0 then Reset it.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W22 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 2003 COL. LOW PRESSURE REASON: CTS coolant pressure to low detect. PROCESS: 1. Check CTS coolant pressure. 2. Check CTS pressure switch signal.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W23 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 2004 DOOR LOCK FAULT REASON: 1. DOOR SWITCH FAULT. 2. DOOR SWITCH SET IN UNLOCK PROCESS: 1. REPLACE DOOR SWITCH. 2. SET DOOR SWITCH IN LCOK.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W24 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 2005 AIR-OIL ERR. (FOR 12K TYPE) REASON: OIL-AIR UNIT ALARM. PROCESS: 1. Check oil level in OIL-AIR unit. 2. Check air pressure

ECN:TNVE0268 DWG NO: GX 822F0iMC-W25 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 2006 TOOL LIFE OVER REASON: THE TOOL MAGAZINE TIME OR COUNTER IS END. PROCESS: 1. RESET IT. 2. CHANGE TOOL GROUPS AND RESETTING IT.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W26 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 2007 MOTOR OVER LOAD REASON: 1. Coolant motor overload detect or other motor overload. PROCESS:1. check coolant motor overload protect unit. 2. check motor power supply. 3. check other omtor of overloadprotect unit.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W27 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 2008 M10 4TH AXIS CLAMP OVER TIME REASON: 4TH AXIS CLAMP OVER TIME. PROCESS:1. Check air pressure or hydraulic pressure 2. Check the switch.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W28 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 2009 COOLANTER SYSTEM ALARM REASON: SPINDLE COOLANTER SYSTEM FAULT. PROCESS: 1.Check coolanter system. 2.Check X0004.4

ECN:TNVE0268 DWG NO: GX 822F0iMC-W29 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 2010 MANUAL/AUTO MODE SWITCH NO ON REASON: THE MODE KEY SWITCH SELECT WRONG. PROCESS: Change the the key switch mode

ECN:TNVE0268 DWG NO: GX 822F0iMC-W30 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 2011 M90/91/92/93 FINISH OVER TIME REASON: M90/M91/M92/M93 finish over time PROCESS: 1.check input. 2. check time 19 setting. PLC TIMER NO EXPLAIN VALUE 19 M90/91/92/93 FINISH TIME

ECN:TNVE0268 DWG NO: GX 822F0iMC-W31 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 2012 SPINDLE SPEED LESS COMMAND 5% REASON: 1. When k6.5 set 0 PLC check spindle speed and command speed if spindle less command 5% alarm occur. PROCESS: check belt lose.

ECN:TNVE0268 DWG NO: GX 822F0iMC-W32 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 2013 PART REACH REASON: DGN: K02 Bit 4 is set to 1, the programmed execution M02 or M30 command, parts counter is count 1, than count Value equal parameter NO:6712 set value the alarm is occur, program is stop PROCESS: Part count value clear to 0 of LCD setting 2, than depress RESET key to clear alarm. (1001 PART REACH) SETTING(TIMER) O0001 N0000 PARTS TOTAL = 14 PARTS REQUIRED = 0 PARTS COUNT = 23 POWER ON = 4H 31M OPERATING TIME = 0H 0M 0S CUTTING TIME = 0H 37M 5S FREE PURPOSE = 0H 0M 0S CYCLE TIME = 0H 0M 0S DATE = 1993/07/05 TIME= 11:32:52 >_ MDI **** *** *** 16:05:59 [OFFSET] [ SETING ] [ WORK ] [ ] [(OPRT)]

ECN:TNVE0268 DWG NO: GX 822F0iMC-W33 VERSION:A NC TYPE:0i-MC DATE:2007/01/15 PART NO: GX 822F0iMCS TITLE:MESSAGE MT TYPE:GX 300~GX 710 2014 AIR PRESSURE TOO LOW REASON: 1. Air source pressure under setting value of the pressure switch(4kg/cm 2 ), and time is over T7 setting value, this alarm will occur. PROCESS: 1. Check Air source pressure is 5kg/cm 2. 2. Air pressure switch setting rang is correct (4kg/cm 2 ). 3. Check air pressure detect signal DGN NO: X0003 Bit 4. PLC TIMER NO SET VALUE SPECIFICATION T16 3000 AIR LOW PRESSURE DETECT