1 ( 2 ISO Sa2.5 3 a) b) c) d) 4 ( ) ( ) 5 6 7 8 ( ) TAO XIN 1 2004-1-30
( ) ( ) ( ) 9 a b c d e f g h i j k l m n o p q r s 10 11 ( ) a 10~15cm b 12 ( ) 13 () 14 () () TAO XIN 2 2004-1-30
() 15 16 40~90% 85% 2 17 35 5 18 19 TAO XIN 3 2004-1-30
20 10 10~15 15 21 / 2 22 23 a) b) c) d) e) 24? TAO XIN 4 2004-1-30
25 a) 0.8~1.25mm b) 1mm 1mm c) 30~40 d) 0.8~1.2mm e) 26 () a) b) 0.5mm 20~30 1.2mm 60~70 25~50 0.5~1.0mm c) 100 1.0mm 27 ( ) 28 SIS055900 ABCD TAO XIN 5 2004-1-30
A B C D ( BC D ) St2 St3 St2 ( ) Sa1 Sa2 Sa2.5 Sa3 29 80 25-50 30 SSPC SSPC 4 a) (SSPC-SP.5) b) (SSPC-SP.10) TAO XIN 6 2004-1-30
95% c) (SSPC-SP.6) 2/3 d) (SSPC-SP.7) 31. 31-1 (clouding) 31-2 (thickening/caking/gelling/livering) ( TAO XIN 7 2004-1-30
) PH 2~3 31-3 (skinning) ( ) 31-1.231-1.2 ( ) 31-4 (setting&caking) TAO XIN 8 2004-1-30
31-5 (saggingcurtains) (BaSO 4 ) ( ) 20~25µm 25~30µm 15~20µm 10 31-6 (seedy) ( ) 31-7 (holiday) ( 25µm ) TAO XIN 9 2004-1-30
( ) ( ) 31-8 (lifting) 31-9 (whitening/blushing) 10 15~25 70% TAO XIN 10 2004-1-30
31-10 (ropiness) ( ) 31-11 (cratering) 0.1~2 ( ) ( ) TAO XIN 11 2004-1-30
2 ( ) 31-12 ( ) 31-13 (bubbling) TAO XIN 12 2004-1-30
31-14 (pinhole) 100 ( ) ( ) ( ) ( ) 31-15 (wrinkling) TAO XIN 13 2004-1-30
(5% ) 40 31-16 SO 2 31-17 (floating) 2 ( ) TAO XIN 14 2004-1-30
31-18 (flashing) ( ) 31-19 (bleading) ( ) 31-20 (discdoration of film) TAO XIN 15 2004-1-30
31-21 (orange skin) 3 3.5kg/cm 2 3.5~5 kg/cm 2 50 20 20 TAO XIN 16 2004-1-30
31-22 ( ) 360~500 # 500~600 # 31-23 (brush mark) 10 31-24 (exudation/sweating) 60 ( ) 31-25 TAO XIN 17 2004-1-30
31-26 31-27 (blistering) 31-28 TAO XIN 18 2004-1-30
( ) ( ) ( ) ( ) 31-29 (staining) 31-30 (peeling) 5 5 ( ) TAO XIN 19 2004-1-30
31-31 (fading) 31-32 (bronzing) 0.1 31-33 (cracking) ( ) ( ) ( ) ( ) 31-34 (rusting) TAO XIN 20 2004-1-30
( ) 31-35 (chalking) ( ) 31-36 (after tack) 31-37 (embrittling) 32. TAO XIN 21 2004-1-30
TAO XIN 22 2004-1-30
(mm) / (inch) (ml/min) ( ) mm/inch GRACO 100-150 / 3.937-5.906 163-217 150-200 / 5.906-7.874 163-317 200-250 / 7.874-9.843 1020 0.43 / 0.017 163-417 250-310 / 9.843-12.205 163-517 310-360 / 12.205-14.173 163-617 410-460 / 14.173-18.110 163-817 100-150 / 3.937-5.906 163-219 150-200 / 5.906-7.874 163-319 200-250 / 7.874-9.843 1290 0.48 / 0.019 163-419 250-310 / 9.843-12.205 163-519 310-360 / 12.205-14.173 163-619 410-460 / 14.173-18.110 163-819 100-150 / 3.937-5.906 163-221 150-200 / 5.906-7.874 163-321 200-250 / 7.874-9.843 1590 0.53 / 0.021 163-421 250-310 / 9.843-12.205 163-521 310-360 / 12.205-14.173 163-621 410-460 / 14.173-18.110 163-821 221-XXX 163-XXX 163-6 21 A B A 30cm 6inch B 0.021inch C ( ) SV%/100 10/ SV% W.F.T.= D.F.T.= SV% = TAO XIN 23 2004-1-30
Producting Process door header gusserdoor header door sill gussetdoor sill web rear corner post stiffener rear corner post inner spacer door frame cover plate rear bottom corner TIR filler fabrication buildingassembly shearingcutting cutting pressing bending punching 1st shot blasting shop priming sub ass y 2nd shot blasting painting finishing Door End rear, rear end door panel door frame door header web Lockihg Device door header capdoor header extension plate door sill rear corner cover plate rear corner post rear corner post outerj-bar rear corner post inner corner castingcorner fitting lashing bar channel sectionc Channel door horizontal member door vertical member door vertical member center cover plate door keeper ropetie rope locking rod bearing bracket large bracket ass y large bracket outer large bracket inner small bracket ass y bearing bracket back up plate earing bush customs catch (customs) seal platehandle retainer back up plate bush large bracket gasket small bracket gasket handle forged handle handle guidehandle hub handle guidehandle hub handle retainer handle retainer spacer (gear) camlocking cam (gear) cam keeper Hinge hinge blade hinge lug hinge pin hinge bush nylon hinge washer Fastener rivet blind rivet drive rivet huck bolt bolt nut spring washer round head bolt hexagon head bolt huck collar bottom side rail reinforcement bottom side rail inner gusset,floor support angle TAO XIN 24 2004-1-30
front sill web,front bottom rail front corner post stiffener channel section, protection bottom corner stiffener ( ) side wall outer ( ) side wall inner(large) (side wall inner(small) ) front roof gusset rear roof gusset roof corner protection plate roof corner gusset Front, Front End front wall front panel end frame front top rail front header front header cap, front header extension plate front bottom rail front sill web, front bottom rail gusset front corner post lashing bar channel, cone damage protector cover plate corner casting floor support corner floor support bottom support angle Side Wall side wall side panel top side rail (labyrinth type) ventilator lashing ring door hold-back Roof roof panel Base base structure, bade assembly bottom side rail cross member cross member, wide flange outrigger, tunnel outrigger cross member web floor center rail floor center rail TIR patch floor rail, rubber plug fork lift pocket fork lift pocket top plate fork lift pocket bottom plate fork lift pocket reinforcement () () tunnel bolster gusset manual arc welding CO 2 gas shielded welding fork lift pocket side rail gooseneck tunnel tunnel bolster tunnel bow tunnel plate tunnel side rail Welding welding arc welding gas auto welding semi auto welding manual welding flat welding horizontal welding vertical welding overhead welding tack welding butt welding around welding skip welding stitch wilding continuous welding welding seam, welding bead back bead welding equipment welding wire welding rod electrode electrode holder welding starting plate TAO XIN 25 2004-1-30
penetration percent oxygen cutting, fire cutting fusion Shot Blasting shot blasting 1 st shot blasting 2 nd shot blasting shot ball grit cut wire degreasing air blowing profile, roughness density cleanliness abrasive Painting painting, spray surface preparation pretreatment shop primer zinc primer epoxy zinc rich primer mid. coat top coat bitumen, under coating base curing agent thinner paint booth drying oven, drying booth setting booth dry film thickness(d.f.t.) wet film thickness(w.f.t.) film thickness gauge D.F.T. gauge spray gun nozzle Floor floor, floor board countersunk floor guide rail, angle steel, Sealant butyl sealant chloroprene sleaant, neoprene sealant silicon sealant Gasket door gasket rubber gasket gasket retainer, gasket keeper horizontal vertical Material material component raw material corten (SPA-H) steel steel sheet stainless steel corrugation slope square tube flat sheet flat bar metal iron plastic electro galvanized plate hot-dipping galvanized plate hot roll Cold roll angle strip moisture content moisture gauge varnish self tapping screw urethane coated plywood floor Steel coil TAO XIN 26 2004-1-30
Roller, roll forming machine Floor strength test End wall strength test Bottom lifting Top lifting Fork lift pocket lifting test Longitudinal tacking test Transversal racking test Roof strength test Side wall test Ass y jig Electric hoist Jack Jig Clamp Die Leveller Press brake Shearing machine Uncoiling machine Shot blasting machine Punch press Crane Fork truck Motor Hydraulic cylinder Pump Chipping hammer Grinder Grinding wheel Wire brush Hammer Spray gun Nozzle Rubber hammer Rivet gun Welding torch Test Dimensional check Tension test Light leak test Restraint test End wall test Stacking test weatherproofness test watertighness concentrated loading uniformly distributed load deceleration deformation premanent deformation diagonal direction force door opening dimension internal external gauge indicator transversal longitudinal nominal dimension tolerance original maximum minimum parallel position prototype test support tension twist lock unloaded, empty floor test vehicle venire calipers,venire gauge yield point pad aperture compression concentric eccentric Marking TIR approval Class emblem CSC CSC satety approval Immunization plate Consolidated date plate Decal Logo TAO XIN 27 2004-1-30
Defects & Repairing Serial No. Paint decal Height mark Height mark Zebra mark Weight decal Cubic capacity Payload Max. Gross weight Tare weight Under cut Welding bead Miss welding Over lap Porosity Welding slag Slag Spatter Pinhole Pitting Sagging Holiday Lamination Orange peeling Rust Fading Gap Damage Crumple Dust Crooked Negative Omission Corrosion Roughness Bending Mark Paint dust Foot mark Dirty Miss operate Peeling off Scratch Shrinking Split, Crack Twist Wrinkle Contamination Burn through Burr Air bubble, bubbling Blow hole Bent Straightness, Alignment Concave Convex Camber Protrusion Water drainage Hidden part Caulking Caulking and painting Check Grinding Frinding and painting Putty Re-spray Sand paper Sealing Degrease Touch up Repair welding Other Owner Owner s representative Class representative Paint s representative Classification society Approve Certificate Shop Production line Yard Test station Inspection Inspector, surveyor Quality Technical specification Accept Reject TAO XIN 28 2004-1-30
TAO XIN 29 2004-1-30