1
3 SUPERIOR 55% AI-Zn SUPERIORITY 55 鋁鋅之優異性能 55% AI-Zn alloy coated sheet steel is the fastest growing steel product in the world. No other steel sheet coating technique, including lowaluminum alloy coated sheet steel such as Galfan (5% AI-Zn), can match the unique combination of benefits of 55% AI-Zn. 20years of actual outdoor atmospheric exposure tests conclusively demonstrate the superior corrosion resistance of 55% AI-Zn. Produced in a complete range of tensile strengths and formability levels, 55% AI-Zn coated sheet is used for a broad range of painted and unpainted market applications. 鍍55 鋁鋅鋼板為當今世界上成長最快 速的鋼鐵產品 其它鍍層鋼板 包括低 鋁含量鋁鋅鍍層鋼板Galfan(鍍5 鋁鋅 鋼板)都不能達到鍍55 鋁鋅鋼板所具 有之鋁 鋅兩者極佳組合的優秀性能 20年間長期的屋外大氣曝露試驗中可證 明鍍55 鋁鋅鋼板優越的耐蝕性能 其 製品可依各種不同的強度與加工性能之 要求 廣泛的應用在上漆及未上漆等各 種用途 CORROSION RESISTANCE Based on comparative coated sheet steel tests* at an industrial site at Bethlehem, PA, USA: 55% AI-Zn exhibits no evidence of rust after more than 20 years! Whereas, Zn rusted at 10 years, 4% AI-Zn rusted at 10 years,and 7% AI-Zn rusted at 9 years. 55% AI-Zn is projected to endure more than 50 years to first rust, calculated on the basis of weight loss measurements! *As of June, 1987. 耐蝕性能 55 鋁鋅在世界各地區如田園地區 工 業地區 一般海岸地區及嚴苛的海洋地 區進行長期的大氣曝露試驗結果 證實 在相同鍍層厚度情況下 55 鋁鋅較鍍 鋅耐蝕 高2 6倍 Corrosion resistance 55% AI-Zn has proven to be 2 to 6 times more durable than galvanized of equivalent thickness at rural, industrial, marine, and severe marine test sites worldwide in long -term atmospheric exposure. 塗裝性 55 鋁鋅最適合用於塗裝用途 其獨特 的鍍層組織可提供優異的塗膜附著性與 良好的延展性 提供最傑出的性能表 現 Painted 55% AI-Zn is especially suited for painting because the special alloy coating provides excellent paint adhesion and good ductility, combined with outstanding overall performance. 沖壓加工 鍍55 鋁鋅鋼板具有與連續退火式鍍鋅 鋼板相同的成型性能 舉凡沖壓用料 (DQ) 深衝用料(DDQ)等用途均可符合 需求 若需更特殊成型用途要求時可與 特定製造商商議 Drawability 1987年6月現在 55% AI-Zn coated steel sheet can be formed as readily as continuously annealed galvanized sheet. Both drawing quality (DQ) and deep drawing quality (DDQ) are available from selected suppliers for more difficult forming applications. 優異的耐腐蝕性能 在美國賓西法尼亞州B et h lehem 市工 業地區進行的鍍面鋼板比較試驗 * 可 得以下結果: 鍍55 鋁鋅合金鋼板經過20年後 仍無鏽蝕痕跡 但相對的鍍鋅鋼板 約10年 鍍4 鋁鋅鋼板約10年 鍍7 鋁鋅鋼板約9年即產生鏽 蝕現象 由鏽蝕重量損耗測定值來計算 可 發現鍍55 鋁鋅合金鋼板的抗腐 蝕 能可達50年以上 註:截止至1987年6月 焊接性能 55 鋁鋅可用一般的電阻焊與電弧焊方 式來進行電焊工作 其熔接條件與一般 鍍鋅鋼板相同 耐高溫性能 Weldability 55 鋁鋅與鍍鋅 低鋁含量鋁鋅(如5 鋁鋅)鍍層鋼板來比較 55 鋁鋅具有 特優的高溫抗氧化與熱反射性 55% AI-Zn is weldable with conventional resistance and arc welding processes using conditions similar to those for galvanized sheet. High temperature resistance 55% AI-Zn has particularly good heat oxidation resistance and heat reflectivity compared to conventional galvanized sheet and lower aluminum (e.g. 5%AI)-zinc coatings. 3 4 Industrial site tests 工業地區暴露試驗 4 Pre-engineered buildings 預製建築 NON-RESIDENTIAL CONSTRUCTION 非民宅用建築物 The building market has dramatically embraced 55% AI-Zn as the preferred roofing/siding solution for long-term corrosion problems. Each year the market demands more 55% AI-Zn coated sheet steel to meet the need for cost-effective, durable and attractive roofing and siding. 建築市場中普遍能接受使用鍍55 鋁鋅 鋼板於屋頂 邊牆成型建材 以解決建 築物長時期耐腐蝕問題 每年市場中對 鍍55 鋁鋅鋼板的需求均持續增加 以 滿足價格合理 堅久耐用與引人注意的 屋頂 邊牆建材之需求 最佳全方位的保護性能 鍍55 鋁鋅鋼板只需要極少的 甚至不 需要維修保養 並可長期的抵抗因為腐 蝕而生成的破裂 穿孔或結構性的破 壞 由以鍍55 鋁鋅鋼板搭建15年以上 的建築物來觀察 其特殊的鋁鋅合金鍍 層確實優於鍍鋅鋼板 Best all-around protection 55% AI-Zn requires little or no maintenance and offers longterm performance against rupture, perforation or structural failure due to corrosion. The use of 55% AI-Zn for more than 15 years on actual building installations shows this special alloy is clearly superior to conventional galvanized sheet. Steel standing seam roofs 鋼鐵固定縫接屋頂 預製金屬建築 鍍55 鋁鋅鋼板廣泛用於低斜率屋頂之 預製建築物 低斜率屋頂在長時期使用 時 鍍55 鋁鋅鋼板之優良耐腐蝕性能 對於排水不易的低斜度屋頂更能給予最 佳的保護 Pre-engineered metal buildings 55% AI-Zn is used extensively for pre-engineered buildings, especially low slope, standing seam roofs. The standing water corrosion resistance of 55% AI-Zn is critical for long-term protection of low slope roofs. 普通建築 非民宅用建築物如購物中心 辦公大 樓 銀行 醫院和公共建築等低斜度 屋頂之建築物為鍍55 鋁鋅鋼板成型的 屋頂建材提供了具吸引力的廣大市場 鋼板成型之屋頂建材日漸的取代非金屬 平頂建材如組裝式屋頂 單層隔板建材 等 Commercial buildings 商業大樓 Non-residential buildings such as shopping centers, office buildings, banks, hospitals, and public buildings are an attractive and rapidly growing market for 55% AI-Zn low slope roofs. The steel standing seam roof system is finding increased use for retrofit replacement of non-metallic flat roofs such as built-up roofs and single-ply membranes. 5 Shopping centers 購物中心 6
5 一般建造物 普通建築 INNOVATIVE ARCHITECTURE 革新的建築材料 Non-residential high slope roofs need to be attractive as well as durable. Painted 55% AI-Zn is available in a wide variety of colors, textures, and finishes, offering unlimited creative possibilities. The clean, crisp lines and pleasing colors of painted 55% AI-Zn add beauty and quality to any building. 非民宅用的高斜度屋頂不僅講求美觀 同時必需經久耐用 鍍55 鋁鋅烤漆鋼 板有豐富的顏色 光澤度與光滑的表 面 具有無限的創造性 鍍55 鋁鋅烤 漆鋼板清淨 明亮的線條及賞心悅目的 顏色 賦予建築物美觀與高品質的形 象 一般建築物 Attractive and durable roofs 美觀耐用的屋頂 學校 教會 辦公室 商店 旅館及其 它商業 建築物的設計規劃 使用此種 單一材料 可以同時兼具美觀的造型及 優秀的防蝕功能等雙重優勢 鍍55 鋁 鋅烤漆鋼板極易加工成多種色彩與多樣 化的屋頂 邊牆建材 綜合鍍55 鋁鋅 鋼板的延展強度 易成型 色彩豐富與 施工容易等優點可以發現 在現今設計 觀念改變的同時 它可以解決許多設計 上的問題點 是一種無可比擬的建築設 計材料 Schools, churches, offices, stores, hotels, and other commercial building designs take advantage of the opportunity to combine form and function with a single material. Multicolored and patterned roofs and fascias are easily accomplished with painted 55% AI-Zn. The combined span strength, profile, color, and performance of 55% AI-Zn stimulate unique architectural concepts and design solutions. 修復 鍍55 鋁鋅鋼板成型容易 用以代替傳 統如空心磚頂 石棉瓦頂 木製瓦頂 混凝土瓦頂 石板瓦頂等建材 可解決 許多問題 故成為上述傳統建材最佳的 代用品 耐久性佳的鍍55 鋁鋅鋼板用 於屋頂 邊牆建材不僅美觀大方 並且 堅固耐用 Restorations 55% AI-Zn solves many problems with a single solution when substituted for roofing of terra cotta and concrete tile as well as slate, wood shakes and asbestos cement. 55% AI-Zn formability permits very refined and convincing reproductions of these conventional materials. Durable 55% AI-Zn steel shingles and panels combine aesthetic preservation, strength and long life. Exterior soffit detail 外部拱腹修飾 7 8 Commercial buildings 商業建築 6 Residence 住宅 民宅 PAINTED FOR RESIDENTIAL 民宅用塗裝鋼材 Residential high slope roofs offer numerous architectural possibilities for painted and unpainted 55% AI-Zn. Clean, contemporary designs using roll-formed roofing/siding panels can be just as pleasing as rustic shakes or Spanish tile replica roofs. 55% AI-Zn is a perfect choice for any residential dwelling. 民用住宅中的大斜度房頂的建築設計是 鍍55 鋁鋅鋼材經上漆和未上漆的一大 應用市場 在現代化簡潔的設計理念 下 使用輥輪成形的屋頂 邊牆建材 即使是像 製的漿木或西班牙的磚瓦 一樣給人有舒爽的感覺 選用鍍55 鋁 鋅鋼板作為民宅用建築材料實在是一個 很好的方案 景觀方面 Landscaping 鍍55 鋁鋅鋼板亦廣泛地使用在戶外建 物如籬笆 花園中儲物室等建材 運用 精心選配鋼板的色彩可與週圍環境相互 襯托 使居住環境更加美觀及優雅 55% AI-Zn is used widely for such outdoor products as fencing and garden storage sheds. Well chosen colors are selected to blend gracefully with the residential environment. 防水性能 鍍55 鋁鋅鋼板之長期耐蝕性能與令人 滿意的成型扣鎖性能 使鍍55 鋁鋅鋼 板成為雨水導水管與落水管的最佳選 擇 Rainware Outdoor fence 屋外柵欄 The long-term corrosion performance and desirable lock-forming properties make 55% AI-Zn coated sheet steel an excellent choice for attractive rain gutters and downspouts. 娛樂方面 鍍55 鋁鋅鋼板亦適合作為娛樂器材的 材料如地面游泳池 兒童健身器材與其 它體育場設施器材等 Recreation Recreational items such as aboveground swimming pools and children's gym sets and playground equipment take advantage of the outstanding properties of painted 55% AI-Zn. 室內裝璜 其它住宅中的用途如中庭屋頂 暖爐排 煙道管 溫室組件與升降式車庫門等均 可使用鍍55 鋁鋅鋼板 鍍55 鋁鋅烤 漆鋼板其美麗的外觀與高耐腐蝕 能可 充分合乎住宅材料的要求 Around the house Garden storage shed 花園儲藏室 Other interesting residential uses are patio roofs, fireplace ducts, greenhouse components, and overhead door panels. Painted 55% AI-Zn is used in residential construction wherever good looks and superior corrosion resistance are required. 9 10 Multi-family dwelling 集合住宅 住宅公寓
7 Refrigerator drain pan- DQ 冰箱排水盤- 一般沖壓 MAJOR AND ALL APPLIANCES 各種電氣用品 More and more manufacturers of major appliances are using costeffective 55% AI-Zn to solve corrosion and high temperature problems for critical appliance parts. The growing list of applications includes parts for clothes washers and dryers, refrigerators, cooking ovens, disposals, dishwashers, heat pumps, and commercial, as well as residential air conditioners. Smaller appliances as well, such as toaster ovens, coffee makers and microwave ovens, rely on 55% AI-Zn coated sheet steel for longer life. 越來越多的電器製品製造商使用價格經 濟的鍍55 鋁鋅鋼板來解決關鍵器具面 臨的腐蝕與高溫氧化所引發的問題 日 漸增加的用途應用包括各種電器的部 件 如洗衣機與乾衣機 冰箱 烹調烤 箱 廢物處理機 洗碗機 加熱泵 商 業或家庭用空調系統等 較小型的家電 器具如烤麵包機 咖啡壺和微波爐等均 採用鍍55 鋁鋅鋼板 以使產品使用壽 命延長 特殊性能 鍍55 鋁鋅鋼板使用於各種電器用途時 能提供更佳的熱反射性 耐腐蝕 與耐 高溫氧化性能 對烤麵包機 烤箱 熱 反射罩等器具而言 良好的熱反射 尤 其顯得格外重要 Exceptional properties Washer base- DDQ 洗衣機底盤- 深度沖壓 55% AI-Zn provides better heat reflectivity, corrosion and oxidation resistance in appliance applications. Good heat reflectivity is especially important for high temperature applications such as toasters, ovens, and heat shields. 更多其它用途 目前 冷藏式自動販賣機以採用鍍55 鋁鋅鋼板來作為內裝襯板 以防止因常 時期的結露所引起的鏽蝕問題 此外 冰箱排水盤 商業用油炸煎鍋的內襯 材料及輔助加熱器部品材料等均採用鍍 55 鋁鋅鋼板來作為材料 經由不斷開 發新的用途 鍍55 鋁鋅鋼板逐漸擴展 在家電市場上的使用 More uses Interior linings of refrigerated vending machines are now fabricated from 55% AI-Zn sheet to fight corrosion caused by condensation build-up. And refrigerator drip pans, commercial fryer liners, and space heaters are additional uses in the expanding appliance market. Air conditioner part 空調器部件 11 12 Microwave oven- DDQ 微波爐- 深度沖壓 8 School bus sub-floor 校車底層地板 TRANSPORATION INDUSTRIES 運輸工業 55% AI-Zn alloy coated sheet steel is a proven performer in the transportation market, particularly for exhaust systems. 55% AI-Zn is also used for other corrosion resistant applications such as truck cabs, school bus sub-floors and underframe components, air cleaners, engine block freeze plugs, and trailer bodies. Because 55% AI-Zn possesses higher temperature oxidation resistance and ductility, it is a good solution for muffler components, tailpipes, and heat shields for catalytic converters. 鍍55 鋁鋅鋼板已普遍使用於運輸工業 上 尤其是用於汽車排氣系統時 效果 尤為顯著 此外 鍍55 鋁鋅鋼板亦用 於其它耐腐蝕性能要求較高的地方 如 卡車駕駛室 校車底層地板和底層部 件 空氣淨化器 引擎架冷凍活塞及掛 車車體材料等 正因鍍55 鋁鋅鋼板具 有優異的耐高溫氧化性和延展性 所以 特別適合用於製造消音器部件 尾管和 廢氣觸媒轉化器的散熱罩板等用途 嚴格的耐蝕要求 鍍55 鋁鋅鋼板在最嚴苛的運輸業應用 中表現出令人激賞的性能表現 譬如 在冬季積雪時 往往撒鹽來防止道路結 冰 此時汽車底部材料的耐腐蝕性能相 對就顯得格外重要 鍍55 鋁鋅鋼板亦 具有保護消音器內部的抗腐蝕性能 Tough corrosion requirements Truck cab 卡車駕駛室 55% AI-Zn performs admirably in the most demanding transportation applications. Increasing use of road de-icing salts, for instance, demands greater under-vehicle corrosion performance. 55% AI-Zn also protects against aggressive interior muffler condensate corrosion. 深衝加工性能 試驗的結果與經驗證明 對某些汽車部 件而言 材料的衝壓成型性是一個重 要的特性 一般沖壓(D Q)與深度沖壓 (DDQ)的等級與相關資料可與鍍55 鋁 鋅鋼板各生產製造商連繫 Drawability 焊接性能 Testing and experience have shown that sheet steel drawability is an important feature for some automotive applications. Drawing quality (DQ) and deep drawing quality (DDQ) grades of 55% AI-Zn are available from selected producers. 鍍55 鋁鋅鋼板亦可焊接 且由於其鍍 層鋅含量低 在焊接時比鍍鋅鋼板產生 較少電弧焊接時所產生之鋅蒸汽危害 Weldability Motor bike horn parts 摩托車喇叭部件 55% AI-Zn is readily welded and, due to its lower zinc content, the zinc fuming hazard of arc welding is significantly reduced compared to galvanized. 13 14 Muffler parts 消音器部件
9 Silo roofs Gym set 糧倉屋頂 遊樂器材 OTHER GROWING MARKETS 其它發展中的市場 The attractive appearance and costeffective performance of 55% AI-Zn are continuously stimulating new applications. The use of 55% AI-Zn coated sheet steel is increasing for agricultural applications such as storage buildings, silo roofs, and grain storage bins. 由於鍍55 鋁鋅鋼板吸引人的外觀與合 理價格的特性 而不斷地被應用到其它 領域 鍍55 鋁鋅鋼板在農業應用方面 如倉庫 筒倉之屋頂建材 穀物儲藏室 等亦逐漸增多 下水道管 波形鋼管亦是鍍55 鋁鋅鋼板的另一市 場用途 地下管道必需能承受含有鹽份 之地下水及腐蝕性土壤的侵蝕 地下水 中含有泥石對管線所造成的磨損等耐腐 蝕與耐磨損性能均應加以考量 經由實 際的施工結果可以證明 在相同厚度材 料的情況下 鍍55 鋁鋅鋼板總體 能 表現較鍍鋅鋼板更好 Culvert pipe Culvert pipe Solar panels 下水道溝管 太陽能吸收板 Corrugated steel pipe is another market for 55% AI-Zn. Culvert application requires corrosion resistance to brackish water immersion, aggressive soil and abrasion caused by flowing water containing stones. Actual field installations have shown that, overall, the performance of 55% AI-Zn is better than galvanized coatings of equivalent thickness. 多樣的用途 鍍55 鋁鋅鋼板其它新發展的用途還包 括太陽能吸收板 園藝工具 水桶 公 路交通標識 屋架板 鐵路車站月台 電腦化停車庫升降平台 公園遊樂設 施 通風管道 管夾等等 鍍55 鋁鋅 鋼板亦可用於任何對腐蝕性能要求高的 地方 Many applications Other innovative applications of 55% AI-Zn include solar collector panels, garden tools, buckets, highway signs, truss plates, railroad car platforms, computerized parking garage platforms, playground equipment, ventilating ductwork, hose clamps and more. 55% AI-Zn coated sheet steel is applicable wherever superior corrosion resistant sheet steel is required. Light housing- DDQ House clamps 照明燈具座 深度沖壓 軟管夾子 15 16 Garden tools 園芸工具 園藝工具 Sauna 蒸汽浴室 10 GLOBAL ACCEPTANCE 為全球所承認 55% AI-Zn is the truly superior hot dip coated sheet steel. Its optimum composition, properties, and processing characteristics offer the best combination of quality, economy and long life. Commercial viability and worldwide acceptance are demonstrated by rapidly expanding markets and the number of major steelmarkers producing 55% AI-Zn. 鍍55 鋁鋅鋼板是一種非常優良的熱浸 鍍製鋼板 它最佳成份組合比 性質與 加工特性提供人們一種高品質 經濟性 與耐久性的最佳產品組合 由急速成長 的市場和各主要生產鍍55 鋁鋅鋼板鋼 廠數量即可證實鍍55 鋁鋅鋼板之優良 商業競爭力與廣為世界所認同 發展歷史 迄今為止 人們已生產了700萬噸以上 的鍍55 鋁鋅鋼板 幾乎相當於10億平 方米的鍍55 鋁鋅鋼板 隨著國際上鍍 55 鋁鋅鋼板需求的增加 產量亦隨之 持續成長 預計至西元2000年時鍍55 鋁鋅鋼板年產量可達1000萬噸 A proven track record Over 7 million tons of 55% AI-Zn have been produced. That's almost a billion m2 of 55% AI-Zn coated sheet steel. As the international demand for 55% AI-Zn increases, so does the industry capacity to produce it. By the year 2000, 55% AI-Zn sheet steel production is expected to be 10 million metric tons annually. 最新發展 國際鋅鋁鍍製協會(InterZAC) 一直致力 於發展鍍55 鋁鋅鋼板 在協會定期集 會中 許多製造商對鍍55 鋁鋅鋼板提 出了研究製造方式之改良與改善 這個 國際 的協會提供鍍55 鋁鋅鋼板技術 基礎與促進其研究發展 InterZAC 協 會及地區分會經常集會研討鍍55 鋁鋅 鋼板相關製品 製造方法的改善與潛在 新用途的檢討 在近年來的市場中 鍍 55 鋁鋅鋼板產量持續增加 預期未來 用途的持續成長及不斷的研究開發更高 的品質 定可確保鍍55 鋁鋅鋼板最佳 品質的地位 Latest advancements International conference 國際會議 Improvements in production and application of 55% AI-Zn are shared among producers through InterZAC (International Zinc-Aluminum Coaters) which is dedicated to the advancement of 55% AI-Zn alloy coated sheet steel. This international industry-wide support promotes the continued progress and superiority of 55% AI-Zn. InterZAC and its regional subcommittees hold frequent meetings to discuss product and process improvements related to 55% AI-Zn coated sheet, as well as new applications emerging all over the world. Dramatic success in current markets and the expected success in future market applications, as well as significant ongoing research and development activity, will assure 55% AI-Zn coated sheet's enduring distinction as the world's premier coated sheet steel. 17 Facilities tour 工廠參觀 18