FENGHUA FENGHUA ADVANCED TECHNOLOGY (HOLDING) CO., LTD APPROVAL : CUSTOMER : SHEET PARTNAME GENERAL THICK FILM CHIP FIXED RESISTOR(lead free surface treatment) : SPECIFICATION : VERSION : DATE R-5.6 APPROVAL RC01 * * * RC02 * * * RC03 * * */ RS03 * * * RC05 * * */ RS05 * * * RC06 * * */ RS06 * * * RC1210 * * */ RS1210 * * * RC1812 * * * RC10 * * */ RS10 * * * RC12 * * * APPROVAL 1 24
No TABLE OF CONTENTS 1.0 Summary 2.0 Structure And Dimensions 3.0 How To Order 4.0 Performance Specification 5.0 Reliability Data 6.0 Package 7.0 Environmental Protection Statement 8.0 Recommended soldering profile 9.0 Storage Methods 10.0 Precautions For Use 11.0 SGS Attachment (SGS Report) 2 24
RC/RS 1.0 Summary 0201 0402 0603 0805 1206 1210 1812 2010 2512 the dimension type for chip resistor including 0201 0402 0603 0805 1206 1210 1812 2010 2512, and the features are as below: * miniature and light weight * stable electrical capability and high reliability * superior mechanical and frequency * low assembly cost, suit for automatic SMT * suit for re-flow and wave flow soldering. * RoHS Compliant with RoHS Directive The application for the chip resistor are wildly in computer, communication, industry automatization, aviation, military, digital TV, digital acoustics and consume electronics, etc. 2.0 Structure And Dimensions 2.1 Structure Substrate Face Electrode Reverse Electrode Resistive Element 1 st Cover Glass 2 nd Cover Glass Al2O3 / Ag/Pd, Ag Ruthenium Glass Glass marking Termination Between Termination Outer Termination Glass Ag Ni Plating * Sn Plating 3 24
RC/RS 2.2 Dimensions Type L mm W mm t mm a mm b mm 0201 0.60 0.05 0.30 0.05 0.23 0.05 0.10 0.05 0.15 0.05 0402 1.00 0.10 0.50 0.10 0.30 0.10 0.20 0.10 0.25 0.10 0603 1.60 0.15 0.80 0.15 0.40 0.10 0.30 0.20 0.30 0.20 0805 2.00 0.20 1.25 0.15 0.50 0.10 0.40 0.20 0.40 0.20 1206 3.20 0.20 1.60 0.15 0.55 0.10 0.50 0.20 0.50 0.20 1210 3.20 0.20 2.50 0.20 0.55 0.10 0.50 0.20 0.50 0.20 1812 4.50 0.20 3.20 0.20 0.55 0.10 0.50 0.20 0.50 0.20 2010 5.00 0.20 2.50 0.20 0.55 0.10 0.60 0.20 0.60 0.20 2512 6.40 0.20 3.20 0.20 0.55 0.10 0.60 0.20 0.60 0.20 2.3 Appearance 2.3.1, the resistive element should be covered with protective coating that don t fade easily, the surface of coating should avoid unevenness, 2.3.2 the electrode should be printed uniformly, the plating should not fade easily, and should avoid unevenness, flaw, pinhole and discoloration. 2.3.3 the resistive element should is crack-free, and the marking is readable. 4 24
RC/RS 3.0 How To Order C S 0603 K 100ppm/ 0805 1206 power rating series 1210 L 250ppm/ 1812 2010 Normal Power Series 2512 M 500ppm/ Upgraded Power Series chip jumper no marking R C 0 5 K 1 0 0 2 F T product code code Type R chip resistor 01 02 0201 0402 packing style 03 0603 05 0805 06 1206 1210 1210 1812 1812 10 2010 12 2512 Resistance Temperature Coefficient Code 0201 0402 W U 200ppm/ 400ppm/ T B C Tape & Reel Bulk Case Case Resistance Value Code tolerance E-24 D 0.5% Three digits (E-24 series): The first two F 1% digits are significant figures and the third one denotes number of zeros. G 2% E-96 J 5% Four digits (E-96 series):the first three K 10% digits are significant figures and the four one denotes number of zeros. R Decimal point should be expressed by "R. 000 Jumper is expressed by 000 Example 103=10KE-24 1003=100K E-96 1R0=1.0 000=0 J( ) Chip Jumper 50m 5 24
RC/RS 3.1 the explanation for the resistance value marking IEC E-24 E-96 IEC E-24 E-96 Series Resistance Cross-reference List 1.0 1.1 1.2 1.3 1.00 1.02 1.05 1.07 1.10 1.13 1.15 1.18 1.33 1.37 1.40 1.43 1.47 1.50 1.54 1.58 E-24 ( E-24 series) 10 n ( unit 1 10 100 1K 10K 100K 1M ) 1.5 1.6 1.8 2.0 (table one) 2.2 2.4 2.7 3.0 3.3 3.6 3.9 4.3 E-96 (E-96 series) ( 10 n ) 4.7 5.1 5.6 6.2 ( 1 10 100 1K 10K 100K 1M ) 1.78 1.82 1.87 1.91 1.96 2.00 2.05 2.10 (table two) 2.37 2.43 2.49 2.55 2.61 2.67 2.74 2.80 3.16 3.24 3.32 3.40 3.48 3.57 3.65 3.74 4.22 4.32 4.42 4.53 4.64 4.75 4.87 4.99 5.62 5.76 5.90 6.04 6.19 6.34 6.49 6.65 6.8 7.5 8.2 9.1 7.50 7.68 7.87 8.06 8.25 8.45 8.66 8.87 1.21 1.24 1.27 1.30 1.62 1.65 1.69 1.74 2.15 2.21 2.26 2.32 2.87 2.94 3.01 3.09 3.83 3.92 4.02 4.12 5.11 5.23 5.36 5.49 6.81 6.98 7.15 7.32 9.09 9.31 9.53 9.76 6 24
RC/RS E-24 10 E-24series: express resistance value on the glass side with three digits, the first tow digits should be significant and the third one denote number of zeros. for example 10K E-96 E-96series 0805 1206 1210 1812 2010 2512 10. For the dimension type of 0805,1206,2010,2512 express the resistance value with four digits, the first three digits are significant figures and the fourth denotes the number of zeros for example 100 K 0603 E-96 for the dimension type of 0603, express the resistance value with three code, the first two digit code denote the resistance of E-96 series, and the third code of letter denote the multiplier (see the table one and two ) for example R the decimal point should be expressed by R for example 0 the jumper should be expressed by 0 for example 2M 5.6 0 0201 0402 for the dimension type of 0201 0402, there is no mark on the glass side. for example IEC IEC E-24 For the resistance which don t belong to IEC serial, use the resistance of IEC serial which is most close to the required resistance of non-iec serial for replacement. to get agreement by both party if there special requirement for the marking 7 24
RC/RS table three E-96 E-96 series resistance value code code E-96 The resistance of E-96 series code E-96 The resistance of E-96 series code E-96 The E-96 resistance The resistance of E-96 code of E-96 series series 01 100 25 178 49 316 73 562 02 102 26 182 50 324 74 576 03 105 27 187 51 332 75 590 04 107 28 191 52 340 76 604 05 110 29 196 53 348 77 619 06 113 30 200 54 357 78 634 07 115 31 205 55 365 79 649 08 118 32 210 56 374 80 665 09 121 33 215 57 383 81 681 10 124 34 221 58 392 82 698 11 127 35 226 59 402 83 715 12 130 36 232 60 412 84 732 13 133 37 237 61 422 85 750 14 137 38 243 62 432 86 768 15 140 39 249 63 442 87 787 16 143 40 255 64 453 88 806 17 147 41 261 65 464 89 825 18 150 42 267 66 475 90 845 19 154 43 274 67 487 91 866 20 158 44 280 68 499 92 887 21 162 45 287 69 511 93 909 22 165 46 294 70 523 94 931 23 169 47 301 71 536 95 953 24 174 48 309 72 549 96 976 table four multiplied code multiplier 10-1 10-2 10 0 10 1 10 2 10 3 10 4 10 5 code X Y A B C D E F 8 24
RC/RS 4.0 Performance Specification Item specification Type 0201 0402 0603 0805 1206 1210 1812 2010 2512 1/20w 1/16W 1/16W 1/10W 1/8W 1/4W 1/2W 1/2W 1W Normal Power Series Rated Power / / 1/10W 1/8W 1/4W 1/3W / 3/4W / Upgraded Power Series 70 Remark: When used at ambient temperature over 70, the load power should be reduced as Power Derating Curve shown below. The rated voltage at each resistance should be calculated. From the equation below, and when the rated voltage exceeds the maximum voltage used shown in the table, the rated voltage used should be the maximum voltage. Rated Voltage & Max. Voltage Used E= E Rated Voltage V R Normal Resistance P Rated Power W Max Voltage Used T 0201 25V 0402 50V 0603 50V 0805 150V 1206 200V 1210 200V 1812 200V 2010 200V 2512 200V 2.5 (2.5 E), The Max. Overload Voltage should be 2.5 E, When the Voltage exceeds the maximum overload voltage in the table below. the value shown in the table should be the Max. Overload Voltage maximum one. 0201 0402 0603 0805 1206 1210 1812 2010 2512 50V 100V 100V 300V 400V 400V 400V 400V 400V 0201 0402 0603 0805 1206 1210 1812 2010 2512 rated current for chip jumper 0.5A 1A 1A 2A 2A 2A 2A 2A 2A 9 24
RC/RS Continue Item Specification Tolerance for Resistor Resistance Range Temperature Range of Use Rated Temperature (Rated Load) (%) 0201 0402 0603 0805 1206 1210 1812 2010 2512 1 1M : 1% 1 3.3M 1% 5% 10% Chip Jumper: 50 m 1 ~10M : 1% 2% 5% 10% 10 ~1M : 0.5% Chip Jumper: 50 m 1% 2% 5% 10% Chip Jumper: 50 m 0201 1 3.3M 0 Chip Jumper Other Size Power Derating Curve 100 1 10M E-24 E-96 Series 0 Chip Jumper -55 ~ +125 +70 Temperature Range of Use -55 +125 75 70 50 25-55 50-25 0 25 50 75 100 125 150 Ambient Temperature 10 24
RC/RS 5.0 Reliability Data item type specification resistor Resistance jumper Resistance code Temperature Coefficient 1 R<100 400PPM/ U 0201 100 R 3.3M 200PPM/ W Resistance 1 R<10 0402 1M <R 10M 400PPM/ U Temperature Coefficient 10 R 1M 200PPM/ W 0603 1 R<10 0805 1M <R 10M 250PPM/ L 1206 K 2010 R<1 R>10M 500PPM/ 2512 M 1210 10 R 1M 100PPM/ 1812 Short Time Overload test method (JIS C 5202) Measured Between -55 +125 2.5, ( ), 5.. apply 2.5 times rated No obvious damage. No obvious damage. R (2.0%R+0.1 ) 50m voltage or the max. overload voltage(choose the small one) for 5 seconds. 100V, 1,. Apply DC 100V between substrate and termination for 1 minute, then check insulation resistance Insulation Resistance 1000M Min 11 24
RC/RS item solderability specification resistor jumper 95%. The termination coverage should be 95% min test method (JIS C 5202) 2S,, 10mm, 240 5,2 0.5,, 10. Resistor should be dipped in the melted solder bath at 240 5 for 2 0.5 sec. Flux should be removed from the surface of the termination with clean organic solvent. 10mm, 270 5,, 10 1, 1. No obvious,. damage with No obvious Resistor should be dipped in the melted solder bath at 270 resis- tance to readable mark damage with soldering heat 5 for 10 1 sec, Flux should be removed from the R readable mark surface of the termination with clean organic solvent., (1.0%R+0.05 ) 50m resistor should be exposed at room condition for one or two hours, then check the resistance value. :, :1.6mm Substrate :Glass Epoxy (t=1.6mm) Thickness of Copper foil:0.035mm Span:90mm. Bending Distance: 0201 0402 0603 0805 1206 1210:3mm 1812 2010 2512 : 2 mm no mechanical bending speed :1mm/S damage no mechanical R damage bending (1.0%R+0.05 ) 50m strength 12 24
RC/RS item specification resistor jumper rapid temperature R1.0%R+0.05 50m cycle 0201: R (5.0%R+0.1 ) humidity (steady state) (70 ) load life : Other Size : R (3.0%R+0.1 ) 0201: R (5.0%R+0.1 ) 50m test method (JIS C 5202) -55 3 30 5 125 3 30 5. 1, 2. -55 3 for 30mins normal temp. for 5mins 125 3 for 30mins, total 5 cycles. 40 2, 90 95% 1000+48/-0. Resistor should be exposed at 40 2 and 90~95% relative humidity in a humidity test chamber for 1000+48/-0 hours : Other Size: R (3.0%R+0.1 ) 50m 70 2 1.5,0.5 ( ), 1000+48/-0. Resistor should be exposed at70 2 for 1000+48/-0 hours,during this time the rated voltage or the max working voltage (choose the small one )shall be applied intermittently for 1.5 hours ON,0.5 hours OFF :, 10 1. resistance to solvent no obvious damage R (1.0%R+0.05 ) no obvious damage 50m Dipping in solvent solution of Isopropyl alcohol for 10 1 hours. 13 24
RC/RS 6.0 Package 6.1 Taping 6.1.1 dimension and structure carrier tape dimension paper carrier tape for 0603 0805 1206 1210 type For 0201 0402 type unit mm) 14 24
RC/RS Unit:mm type A B W F E 0201 0.70 0.1 0.40 0.1 8.0 0.20 3.5 0.05 1.75 0.1 0402 1.20 0.10 0.70 0.10 8.00 0.20 3.50 0.05 1.75 0.10 0603 1.85 0.10 1.10 0.10 8.00 0.20 3.50 0.05 1.75 0.10 0805 2.35 0.10 1.65 0.10 8.00 0.20 3.50 0.05 1.75 0.10 1206 3.50 0.20 1.90 0.20 8.00 0.20 3.50 0.05 1.75 0.10 1210 3.50 0.20 2.80 0.20 8.00 0.20 3.50 0.05 1.75 0.10 type P P0 P1 D0 T 0201 2.0 0.05 4.0 0.1 2.0 0.05 1.5 0.1 0.5Max 0402 2.00 0.05 4.00 0.10 2.00 0.05 1.50 0.10 0.60Max 0603 4.00 0.10 4.00 0.10 2.00 0.05 1.50 0.10 0.60 0.10 0805 4.00 0.10 4.00 0.10 2.00 0.05 1.50 0.10 0.75 0.10 1206 4.00 0.10 4.00 0.10 2.00 0.05 1.50 0.10 0.75 0.10 1210 4.00 0.10 4.00 0.10 2.00 0.05 1.50 0.10 0.75 0.10 Embossed taping unit mm type A0 B0 W F E t 1812 4.80 0.10 3.40 0.10 12.00 0.10 5.50 0.10 1.75 0.10 0.25 0.05 2010 5.45 0.10 2.77 0.10 12.00 0.10 5.50 0.10 1.75 0.10 0.24 0.05 2512 6.73 0.10 3.40 0.10 12.00 0.10 5.50 0.10 1.75 1.10 0.24 0.05 type P P0 P1 D0 D1 K0 1812 4.00 0.10 4.00 0.10 2.00 0.05 1.55 0.10 1.50 0.10 1.00 0.10 2010 4.00 0.10 4.00 0.10 2.00 0.05 1.50+0.10/-0 1.50 0.10 0.84 0.10 2512 4.00 0.10 4.00 0.10 2.00 0.05 1.50+0.10/-0 1.50 0.10 0.81 0.10 15 24
RC/RS B reel dimension unit:mm type M W T A B C D 0201 0402 0603 0805 1206 1210 1812 2010 2512 178 2.0 10.0 1.5 12.0 2.0 2.5 0.5 13.0 0.5 31.0 1.0 80.0 1.0 178 2.0 13.0 1.5 15.5 2.0 2.5 0.5 13.0 0.5 31.0 1.0 57.0 2.0 6.1.2 taping specification ability top tape peel strength 11~70g(0.1N 0.7N), Peel strength is 11~70g(0.1N 0.7N), and should not have flash and tear after peeling. test method minimum bending radius 50mm When carrier tape being bent by minimum bending radius(50mm),no defection of chip and no break of carrier tape, resistance to climate (for top tape) 60 90 95% 120 The top tape don t peel off after exposing at 60 90 95% RH. For 120 hours,. Resistor is free, no sticking to top tape and bottom tape.,. Resistor is easy to take out from carrier tape and chip hole have no mechanical damage. 16 24
RC/RS B quantity in taping type 0201 0402 0603 0805 1206 1210 1812 2010 2512 quantity 10000 unit: PCS / reel no components have components no components lead Tape only top tape length terminal front 5000 4000 lead tape 110 140 200-250 300-350 6.1.3 outer packaging 1 10 6 the first package 1~10 reels the second package 6case Min Direction of Feeding unit:mm 17 24
RC/RS,. When quantity shall not reach the max the remaining empty space shall be buried with buffer material,,. When the quantity is a few alternative packing methods may be used It is very important to ensure the safety of the products during transportation 6.1.4 label label on the reel (1. customer part No. 2. customer P/O) 3. fenghua Part No 4. quantity 5. resistance 6. rated power 7. tolerance 8. delivery date 9.QC QC marking 10 GP GP marking label on inner packaging box ( customer part No. 2. customer P/O) 3. fenghua Part No 4. quantity 5. resistance 6. rated power 7. tolerance 8. delivery date 9.QC QC marking 10 GP GP marking label on outer packaging box 1. customer name 2. contract No. 3. product name 4. fenghua part NO. 5. quantity 6. case No. 7. maker name 8.QC QC marking 9 GP GP marking ( ).Re mark :the content with bracket could be designed according to customers requirement. GP Identification method for labels: there would be GP markings on both of the inner and outer packaging labels as an identification for the lead-free surface treatment product. ( ) (label for Sn/Pb plating one) (label for Sn plating one) 6.2 Bulk Case packaging 6.2.1 dimension and structure 18 24
RC/RS 6.2.2 quantity in bulk case unit: PCS type quantity 0603 25,000 0805 10,000 1206 5,000 7.0 Environmental Protection Statement RoHS Compliant with RoHS Directive RoHS Cd-Hg-PBB-PBDE-Cr6 Free from Cd-Hg-PBB-PBDE-Cr6 that banned in the RoHS Directive. Pb 100ppm The termination of the chip resistor is lead-free. (Pb 100ppm) [ ( ) RoHS RoHS At present, the termination of the chip resistor has been lead-free that is RoHS compliance already, but the lead still exists in the resistor body (including face electrode, resistive element, 1st glass coating, 2nd glass coating, marking and inner electrode) for the alternative technology is not established. And that belongs to RoHS exemption of Lead in glass of cathode ray tubes, electronic components and fluorescent tubes, so our product is compliant with RoHS directive. 8.0 Recommended soldering profile *Recommended re-flow profile Re-flow 3 times 3 *Recommended wave solder profile 8.1 Recommended solder alloy :96.5Sn-3.0Ag-0.5Cu 19 24
RC/RS 9.0 Storage Methods: : 5 35, 45% 70%. Storage Conditions: T 5 35,RH 45% 70%. Avoiding storage in place full of corrosive gas. 10.0 Precautions for use 6 the products are suggested to be used within six months when received, and the storage condition mentioned above should be followed. the lead-free surface treatment products are applicable for lead-free soldering and Pb/Sn soldering also. Be sure to return a copy to our company after stamping your company acceptance, if no copy returned after three months, we would judge that you shall receive and accept this approval sheet. If there are any amendment, a former version shall become invalid. 11.0 SGS Pb-Cd-Hg-PBB-PBDE-Cr6 Attachment: SGS Report (including Pb-Cd-Hg-PBB-PBDE-Cr6) 20 24
1 Pb-Cd-Hg-PBB-PBDE-Cr6 Attachment 1 Pb-Cd-Hg-PBB-PBDE-Cr6: 21 24
Continuous: 22 24
Continuous: 23 24
2 Pb Attachment 2: Lead content in the surface treatment 24 24