A ST M SCH40 SCH80 SCH120 UPVC SCH40 SCH80 CPVC ASTM SCH40, SCH80, SCH120 UPVC PIPES & ASTM SCH40, SCH80 CPVC PIPES 1

Transcription

1 A ST M SCH40 SCH80 SCH120 UPVC SCH40 SCH80 CPVC ASTM SCH40, SCH80, SCH120 UPVC PIPES & ASTM SCH40, SCH80 CPVC PIPES 1

2 Contents ASTM UPVC ASTM UPVC PIPES 1. Preface 2. ASTM SCH40/SCH80/SCH120 UPVC Physical Properties of SCH40 SCH80 SCH120 UPVC Pipes 3. UPVC Chemical Properties of UPVC Pipes 4. ASTM SCH40/SCH80/SCH120 UPVC ASTM SCH40/SCH80/SCH120 UPVC Pipes Specification 5. UPVC NAN YA Vinyl Adhesive 6. UPVC Installation of UPVC Pipes ASTM CPVC ASTM CPVC PIPES 1. Preface 2. CPVC Characteristies of CPVC Pipes 3. CPVC CPVC Chemical Properties 4. CPVC Applications of CPVC Pipes 5. CPVC Specifications of CPVC Pipes : 1. CPVC ASTM SCH40 (CNS 14664) ASTM Specification for SCH40 CPVC Pipes : 2. CPVC ASTM SCH80 (CNS 14664) ASTM Specification for SCH80 CPVC Pipes : 6. CPVC ( ) Installation of CPVC Pipes (Unheating connection) 7. CPVC Instructions for Installation of CPVC Pipes 8. CPVC NAN YA CPVC Adhesive 2

3 ASTM UPVC ASTM UPVC PIPES 1

4 1 Preface 1958 UPVC CPVC UPVC CNS ASTM ISO JIS UPVC ASTM SCH40 SCH80 SCH120 ISO JIS VP VU UPVC ISO JIS CPVC ASTM SCH40 SCH80 JIS VP VU CNS CPVC JIS CNS UPVC CPVC 產品 Products 材質符合標準 Materials standard SCH40, SCH80 UPVC 管 SCH40, SCH80 UPVC Pipes Cell classification B SCH120 UPVC 管 ASTM D-1784 SCH120 UPVC Pipes SCH40, SCH80 CPVC 管 SCH40, SCH80 CPVC Pipes Cell classification ASTM D-1784 尺度 成品物性符合標準 Outlines dimensional spec. & physical properties ASTM D-1785 尺度範圍 Sizes 3 /8 ~24 1 /2 ~12 ASTM F /8 ~16 Nan Ya Plastics Corporation was established in 1958 and was at once engaged in the production of UPVC pipes and fittings, CPVC Pipes and fittings. On account of excellent quality, complete specifications and punctual delivery, the products have received good comment and reputation from the plastic circle. Our UPVC pipes and fittings fulfill the set standards specifications by either CNS or ASTM, ISO, JIS; the Pipes and fittings includes ASTM SCH40, SCH80, SCH120 and JIS VP, VU and CNS, also for thickness and thin wall pipes by JIS. At present, we have the largest and newest equipment for producing UPVC pipes and fittings CPVC Pipes and fittings in Taiwan. Our productivity is the strongest and our distributing network covers the whole world. We shall continue to develop new quality products to meet market demand, maintain punctual delivery and offer best services to our customers. 2

5 2 ASTM SCH40/SCH80/SCH120 UPVC UPVC 硬管 SCH40 SCH80 SCH120 規格成品物性表 試驗項目 長期水壓試驗 Sustained Pressure 爆破水壓試驗 Burst Pressure 壓扁試驗 Flattening 品質標準 符合 ASTM D-1785, 如下表所示 符合 ASTM D-1785, 如下表所示 膠化試驗 Extrusion Ouality 符合 ASTM D-1785 註 :(1) 以上資料來源 :ASTM D-1785 (2) 試驗溫度為 73 (23 ) (3)SCH80 SCH120 之使用操作壓力係指無螺牙之管線 符合 ASTM D-1785, 加壓內徑變形至原來 40% 時, 不破裂 UPVC 硬管 SCH40 SCH80 SCH120 規格之各種耐水壓力值比較表 : 單位 Unit : PSI(MPa) SCH40 SCH80 SCH120 標準管徑 Size UPVC 管線 /CPVC 管線之使用溫度與操作壓力對照表 Temperature Pressure De-rating For Thermoplastic Materials System Operating Temperature 管線使用溫度 長期水壓試驗值 Sustained Pressure 爆破水壓試驗值 Burst Pressure 使用操作壓力 Water Pressure Ratings 長期水壓試驗值 Sustained Pressure 爆破水壓試驗值 Burst Pressure 使用操作壓力 Water Pressure Ratings Remarks : (1) The above data comes from ASTM D (2) Testing temperature is 73 (23 ). 3 長期水壓試驗值 Sustained Pressure 爆破水壓試驗值 Burst Pressure 使用操作壓力 Water Pressure Ratings 3 /8 1310(9.03) 1990(13.72) 620(4.27) 1930(13.31) 2940(20.27) 920(6.34) 1 /2 1250(8.62) 1910(13.17) 600(4.14) 1780(12.27) 2720(18.76) 850(5.86) 2130(14.69) 3250(22.41) 1010(6.96) 3 /4 1010(6.96) 1540(10.62) 480(3.31) 1440(9.93) 2200(15.17) 690(4.76) 1620(11.17) 2470(17.03) 770(5.31) 1 950(6.55) 1440(9.93) 450(3.10) 1320(9.10) 2020(13.93) 630(4.34) 1510(10.41) 2300(15.86) 720(4.96) 1 1 /4 770(5.31) 1180(8.14) 370(2.55) 1090(7.52) 1660(11.45) 520(3.59) 1250(8.62) 1900(13.10) 600(4.14) 1 1 /2 690(4.76) 1060(7.31) 330(2.28) 990(6.83) 1510(10.41) 470(3.24) 1130(7.79) 1720(11.86) 540(3.72) 2 580(4.00) 890(6.14) 280(1.93) 850(5.86) 1290(8.89) 400(2.76) 990(6.83) 1510(10.41) 470(3.24) 2 1 /2 640(4.41) 970(6.69) 300(2.07) 890(6.14) 1360(9.38) 420(2.90) 980(6.76) 1490(10.27) 470(3.24) 3 590(4.07) 840(5.79) 260(1.79) 790(5.45) 1200(8.27) 370(2.55) 930(6.41) 1420(9.79) 440(3.03) 4 470(3.24) 710(4.90) 220(1.52) 680(4.69) 1040(7.17) 320(2.21) 900(6.21) 1380(9.51) 430(2.96) 5 410(2.83) 620(4.27) 190(1.31) 610(4.21) 930(6.41) 290(2.00) 830(5.72) 1260(8.69) 400(2.76) 6 370(2.55) 560(3.86) 180(1.24) 590(4.07) 890(6.14) 280(1.93) 780(5.38) 1190(8.20) 370(2.55) 8 330(2.28) 500(3.45) 160(1.10) 520(3.59) 790(5.45) 250(1.72) 760(5.24) 1160(8.00) 380(2.62) (2.07) 450(3.10) 140(0.97) 490(3.38) 750(5.17) 230(1.59) 770(5.31) 1170(8.07) 370(2.55) (1.93) 420(2.90) 130(0.90) 480(3.31) 730(5.03) 230(1.59) 710(4.90) 1090(7.52) 340(2.34) (1.89) 410(2.87) 130(0.90) 470(3.29) 720(4.97) 220(1.54) (1.89) 410(2.87) 130(0.90) 470(3.29) 710(4.90) 220(1.54) (1.89) 410(2.87) 130(0.91) 460(3.22) 700(4.90) 220(1.54) (1.82) 390(2.73) 120(0.84) 460(3.22) 700(4.90) 220(1.54) (1.75) 380(2.66) 120(0.84) 450(3.15) 680(4.76) 210(1.47) (3) SCH 80, SCH 120 Water Pressure rating means unthread piping. Elevated temperature fluid mediums require a de-rating of thermoplastic pipe maximum internal pressure ratings at 73. To determine the maximum internal pressure rating at an elevated temperature, simply multiply the product pressure rating at 73 by the percentage specified for the desired temperature. 本表係以常溫 73 (23 ) 時,UPVC 管線 /CPVC 管線之使用操作壓力為 100%, 隨著使用溫度升高, 其操作壓力殘餘的百分比 (23) (27) (32) (38) (43) (49) (54) (60) (66) (71) (77) (82) (88) (93) (99) UPVC 100% 90% 75% 62% 50% 40% 30% 22% CPVC 100% 100% 91% 82% 73% 65% 57% 50% 45% 40% 32% 25% 22% 20% -0- 註 : 有螺牙的管線,UPVC 部份不得超過 110 (43 );CPVC 部份不得超過 150 (66 ) NOTE: Threaded products should not be used at temperatures above 110 (43 ) for UPVC, and 150 (66 ) for CPVC.

6 3 UPVC Chemical Properties of UPVC Pipes ( 二 ) 化學性質 Chemical Properties 下列為化學抗性術語中所用之代表字 : 有良好的抗性, 不起作用可使用 : 略加注意可使用 : 不能使用 The followings are the marks for the Technical terms of Chemical Resistance. :Fine resistance, no action, usable. :Usable with care. :Unusable. 化學品 CHEMICAL 化學品 CHEMICAL 乙醛 Acetaldehyde 乙醛 40 水溶液 Acetaldehyde, aq 40% 乙醯胺 Acetamide - - 醋酸蒸氣 Acetic acid, vapor 冰醋酸 Acetic acid, glacial 20% 醋酸 Acetic acid, 20% 80% 醋酸 Acetic acid, 80% 醋酸酐 Acetic anhydride 丙酮 Acetone 乙炔 ( 電石氣 ) Acetylene 己二酸 Adipic acid 丙烯醇 Alcool,allyl 丁基苯甲醇 Alcohol, butyl benzyl 丁醇 ( 正丁醇 ) Alcohol, butyl (n-butanol) 丁醇 ( 丁醇 -2) Alcohol, butyl (2-butanol) 乙醇 Alcohol, ethyl 六烷醇 Alcohol, hexyl 異丙醇 ( 丙醇 -2)Alcohol, isopropyl (2-propanol) 甲醇 Alcohol, methyl 丙醇 Alcohol, propyl (1-propanol) 氯丙烯 Allyl chloride 明礬 Alums 氣氨 Ammonia, gas 液氨 Ammonia, liquid 氨水 Ammonia, aq 銨鹽 ( 除氟化物 )Ammonium salts, except fluoride 氟化銨 25% Ammonium fluoride, 25% 醋酸戊酯 Amylacetate 苯胺 Aniline 氯化苯胺 Aniline chlorohydrate 苯胺鹽酸鹽 Aniline hydrochloride 苯胺染 ( 素 ) 料 Aniline dyes 蔥酉昆料 Anthraquinone 蔥酉昆磺酸 Anthraquinone sulfonic acid 三氯化銻 Antimony trichloride 王水 Aqua regia 砷酸 80% Arsenic acid, 80% 苯基化磺酸 Aryl-sulfonic acid 鋇鹽 Barium salts 啤酒 Beer 甜菜糖溶液 Beet sugar liquor 苯甲醛 10% 溶液 Benzaldehyde, 10% 苯甲醛 10% 以上 Benzaldehyde, above 10% 苯 Benzene(benzol) 苯磺酸 10% Benzene sulfonic acid, 10% 苯磺酸 Benzene sulfonic acid 苯甲酸 ( 安息香酸 ) Benzoic acid 黑液 ( 紙廠 )Black liquor-paper 漂液 12.5% 有效氯 Bleach, 12.5% active chlorine 漂液 5.5% 有效氯 Bleach, 5.5% active chloride 硼砂 Borax 硼酸 Boric acid 三氟化硼 Boron trifluoride 溴酸 Bromic acid 液溴 Bromine,liquid 25% 溴氣 Bromine, gas, 25% 溴水 Bromine, aq 丁二烯 Butadine 丁烷 Butane 丁四醇 Butantetrol(erythritol) 丁二醇 Butanediol 醋酸丁酯 Butyl acetate 丁基酚 Butyl phenol 丁烯 Butylene 丁酸 Butyric acid 鈣鹽水溶液 Calcium Salts aq 次氨酸鈣 Calcium hypochlorite 氫氧化鈣 Calcium hydroxide 蔗糖液 Cane sugar liquors 二硫化碳 Carbon bisulfide 二氧化碳 Carbon dioxide 二氧化碳水溶液 Carbon dioxide, aq 一氧化碳 Carbon monoxide 四氯化碳 Carbon terachloride 酪蛋白 Casein 菎麻油 Castor oil 4

7 3 UPVC Chemical Properties of UPVC Pipes 化學品 CHEMICAL 化學品 CHEMICAL 苛性鉀 ( 氫氧化鉀 ) Caustic potash (potassium hydroxide) 苛性鈉 ( 氫氧化鈉 ) Caustic Soda (sodium hydroxide) 賽璐蘇 Cellosolve 醋酸纖維素賽璐蘇溶液 Cellosolve acetate 三氯乙醛水化物 Chloral hydrate 氯胺 Chloramine % 氯酸 Chloric acid, 20% 氯氣 ( 乾 ) Chlorine, gas,dry 氯氣 ( 濕 ) Chlorine, gas,wet 液氯 Chlorine, liquid 氯水 Chlorine water 氯化醋酸 Chloracetic acid 氯苯 Chlorobenzene 氯化氯甲苯 Chlorbenzyl chloride 氯仿 ( 三氯甲烷 ) Chloroform 氯磺酸 Chlorosulfonic acid 鉻酸 10% Chromic acid, 10% 鉻酸 30% Chromic acid, 30% 鉻酸 40% Chromic acid, 40% 鉻酸 50% Chromic acid, 50% 檸檬酸 Citric acid, 20% 椰子油 Coconut oil 煉碳爐氣 Coke oven gas 銅鹽水溶液 Copper salts,aq 玉米油 Corn oil 玉米甜漿 Corn syrup 棉花子油 Cottonseed oil 甲酚 Cresol 甲基苯甲酸 Cresylic acid, 50% 乙醛巴豆 Croton aldehyde 天然油 ( 原油 ) Crude oil 環己烷 Cyclohexane 環己醇 Cyclohexanol 環己酮 Cycohexanone 重氮鹽 Diazo salts 柴油 Diesel fuels 二乙基胺 Diethyl amine 鄰 苯二甲酸 二辛酯 Dioctyl phthalate 磷酸二鈉 Disodium phosphate 乙二胺酸鹽 Diglycolic acid 1.4 一二噁烷 dioxane-1.4 二甲基胺 Dimethylamine 二甲基甲醯胺 Dimethyl formamide 清潔劑水溶液 Detergents, aq 鄰 苯二甲酸二丁酯 Dibutyl phthalate 癸二酸二丁酯 Dibutyl sebacate 二氯化苯 Dichlorobenzene 二氯乙烯 Dichloroethylene 醚類 Ethers 乙酯類 Ethyl esters 鹵化乙烷類 Ethyl esters 鹵化乙烯類 Ethylene halides 乙二醇 Ethylene glycol 環氧乙烯 Ethylene oxide 脂肪酸 Fatty acids 鐵鹽 Ferric salts 氟氣 ( 乾 ) Fluorine, dry gas 氟氣 ( 濕 ) Fluorine, wet gas 氟硼酸 25% Fluoboric acid, 25% 氟矽酸 Fluosilicic acid 甲醛 Formaldehyde 蟻酸 Formic acid 冷煤 -F11, F12, F113, F114 Freon-F11, F12, F113, F114 冷媒 -F21, F22 Freon-F21, F22 小果汁及果肉 Fruit juices and pulps 燃料油 Fuil oil 口夫喃醛 Furfural 煤氣 Gas, coal, manufactured 天然瓦斯 甲烷 Gas, natural, methane 汽油 Gasolines 明膠 ( 動物膠 )Gelatin 甘油 ( 丙三醇 )Glycerine (Glycerol) 二醇類 Gglycols 動物膠 Glue, animal 羥化醋酸 HOCH2COOH Glycolic acid 綠液二紙廠 Green liquor, paper 沒食子酸 Gallic acid 庚烷 Heptane 己烷 Hexane 20% 氫溴酸 Hydrobromic acid, 20% 鹽酸 Hydrochloric acid 10% 氫溴酸 Hydrobromic acid, 10% 60% 氫溴酸 Hydrobromic acid, 60% 100% 氫溴酸 Hydrobromic acid, 100% 氫氰酸 Hydrocyanic acid 氫 Hydrogen 50% 過氧化氫 Hydrogen peroxide, 50% 90% 過氧化氫 Hydrogen peroxide, 90% 硫化氫水溶液 Hydrogen sulfide, aq 5

8 3 UPVC Chemical Properties of UPVC Pipes 化學品 CHEMICAL 化學品 CHEMICAL 硫化氫 乾 Hydrogen sulfide, dry 對苯二酚 Hydroquinone 羥胺醯酸鹽 Hydroxylamine sulfate 聯胺 Hydrazine 二次氯酸 Hypochlorous acid 3% 碘 碘化鉀水溶液 Iodine, in KI, 3%,aq 碘酒精溶液 Iodine, alc 10% 碘水溶液 Iodine, aq, 10% 噴射燃料 JP-4 和 JP-5 Jet fuels, JP-4 and JP-5 煤油 Kerosene 酮類 Ketones 牛皮紙溶液 Kraft paper liquor 漆溶劑類 Lacquer thinners 乳酸 25% Lactic acid, 25% 豬油 Lard oil 十二酸 Lauric acid 氯化十二烷 Lauryl chloride 硫酸化十二烷 Lauryl sulfate 鉛鹽 Lead salts 石灰硫磺 Lime sulfur 亞麻仁油酸 Linoleic acid 亞麻仁油 Linseed oil 甜酒 Liqueurs 酒 Liqueurs 鋰鹽 Llthium salts 潤滑油 Lubricating oils 機油 Machine Oil 鎂鹽 Magnesium salts 馬來酸 Maleic acid 蘋果酸 Malic acid 硫酸錳 Manganese sulfate 汞鹽 Mercuric salts 水銀 ( 汞 ) Mercury 異丙二烯丙酮 Mesityl oxide 金屬皂水溶液 Metallic soaps, aq 甲烷 Methane 醋酸甲酯 Methyl acetate 溴化甲烷 Methyl bromide 甲基熔料劑 Methyl cellosolve 氯化甲烷 Methyl chloride 甲基甲仿 Methyl chloroform 甲基環己酮 Methyl cyclohexanone 甲基丙烯酸甲酯 Methyl methacrylate - 水楊酸甲酯 Methyl salicylate 硫酸甲酯 Methyl sulfate 甲基磺酸 Methyl sulfonic acid 二溴甲烷 Methylene bromide 二氯甲烷 Methylene chloride 二碘甲烷 Methylene iodine 牛奶 Milk 礦物油 Mineral oil 混合酸 ( 硫酸及硝酸 )Mixed acids (sulfuric & nitric) 混合酸 ( 硫酸及磷酸 )Mixed acids (sulfuric & phosphoric) 糖蜜 Malasses 一氯化苯 Monochlorobenzene 乙醇一胺 Monoethanolamine 機車油 Motor oil 石油精 Nophtha 奈 Naphthalene 鎳鹽 Nickel salts 尼古丁 Nicotine 尼古丁酸 Nicotinic acid 硝酸 0 至 50% Nitric acid, 0 tp 50% 硝酸 60% Nitric acid,60% 硝酸 70% Nitric acid,70% 硝酸 80% Nitric acid,80% 硝酸 90% Nitric acid,90% 硝酸 100% Nitric acid,100% 發煙硝酸 Nitric acid, fuming 硝化苯 Nitrobenzene 硝化甘油 Nitroglycerine 亞硝酸 Nitrous acid 一氧化二氮 氣 Nitrous oxide, gas 硝化二醇 Nitroglycol 硝化丙烷 Nitropropane 蔬菜油 Oils, vegetable 油及脂肪 Oils abd fats 油酸 Oleic acid 發煙硫酸 Oleum 橄欖油 Olive oil - 草酸 Oxalic acid 氧氣 Oxygen, gas 臭氧氣 Ozone, gas 棕櫚酸 10% Palmitic acid, 10% 棕櫚酸 70% Palmitic acid, 70% 石蠟 Paraffin 戊烷 Pentane 40% 過氯酸 Peracetic acid, 40% 10% 過氯酸 Peracetic acid, 10% 70% 過氯酸 Peracetic acid, 70% 6

9 3 UPVC Chemical Properties of UPVC Pipes 化學品 CHEMICAL 化學品 CHEMICAL 四氯乙烯 Perchloroethlene 石油 粗品 Petroleum, sour 酚 Phenol 苯胼碳 Phenylcarbinol 苯胼 Phenylhydrazine 苯胼 HCI Phenylhydrazine HCI 光氣液態氣態 Phosgene, liquid, gas 液化光氣 Phosgene, liquid 磷酸 Phosphorus,acid 黃磷 Phohosphorus, yellow 紅磷 Phosphorus, red 五氧化二磷 Phosphorus pentoxide 三氯化磷 Phosphorus trichloride 照片化學藥品水溶液 Photographic chemicals,aq 鄰一苯二甲酸 Phthalic acid 苦味酸 Picric acid 金屬溶劑 Plating solutions, metal 鉀鹽水溶液 Potassium salts, aq 過錳酸鉀 25% Potassium permanganate, 25% 烷磺酸鉀 Potassium alkyl xanthates 丙烷 Propane 二氯丙烷 Propylene dichloride 丙二醇 Propylene glycol 環氧丙烯 Propylene oxide 口比啶 Pyridine 焦性沒食子酸 Pyrogallic acid 嫘縈凝結浴液 Rayon coagulation bath 海水 Sea water 水楊酸 Salicylic acid 水楊醛 Salicylaldehyde 石西酸 Selenic acid 下水道之污物住宅區 Sewage, residential 矽酸 Silicic acid 矽油 Silicone oil 銀鹽 silver salts 肥皂 Soaps 鈉鹽 溶液 Sodium salts, aq, except 氯化鈉 ( 食鹽 ) sodium chlorite 氯酸鈉 Sodium chlorate 重鉻酸鈉 酸 Sodium dichromate, acid 過硼酸鈉 Sodium perborate 氯化錫 Stannic chloride 二氯化錫 Stannous chloride 澱粉 Starch 硬脂酸 Stearic acid 斯多德爾溶劑 Stoddard solvent 亞硫酸鹽溶液 Sulfite liquor 硫磺 Sulfur 糖溶液 Sugars, aq 二氧化硫 乾 Sulfur dioxide, aq 二氧化硫 濕 Sulfur dioxide, wet 三氧化硫 乾 Sulfur dioxide, aq 三氧化硫 濕 Sulfur dioxide, wet 硫酸至 70% Sulfuric acid, up to 70% 硫酸 70%~90% Sulfuric acid, 70 to 90% 硫酸 90%~100% Sulfuric acid, 90 to 100% 亞硫酸 Sulfurous acid 妥爾油 Tall oil 丹寧酸 Tannic acid 丹寧酒 Tanning liquors 酒石酸 Tartaric acid 四氯乙烷 Tetrachloroethane 四乙鉛 Tetraethyl lead 四氫口夫喃 Tetrahydrofuran 二氯氧化硫 (SOCI 2 ) Thionyl chloride 線切油 Thread cutting oils 一烯帖醇 ( 香油腦 ) Terpineol - 四氯化鈦 Titanium tetrachioride 甲苯 Toluene 磷酸三丁酯 Tributyl phosphate 檸檬酸三丁酯 Tributyl citrate - 磷酸三甲酚酉每 Tricresyl phosphate 三氯化醋酸 Trichloroacetic acid 三氯乙烯 Trichloroethylene 三乙醇胺 Triethanolamine 三乙基胺 Triethylamine 松節油 Turpentine 尿素 Urea 尿 Urine 凡士林 Vaseline 蔬菜油 Vegetable oils 醋 Vinegar 醋酸乙烯 Vinyl acetate 蒸餾水 Water, distilled 活水 Water, fresh 地下水 Water, mine 鹽水 Water, salt 龍頭水 Water, tap 威士忌 Whiskey 酒 Wines 二甲苯 Xylene 鋅鹽 Zinc salts 化學抗性資料僅提供參考用 7

10 4 ASTM SCH40/SCH80/SCH120 UPVC ASTM SCH40/SCH80/SCH120 UPVC PIPES SPECIFICATION 規格 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 外徑及公差吋 (mm) 0.675±0.004 (17.14±0.10) 0.840±0.004 (21.34±0.10) 1.050±0.004 (26.67±0.10) 1.315±0.005 (33.40±0.13) 1.660±0.005 (42.16±0.13) 1.900±0.006 (48.26±0.15) 2.375±0.006 (60.32±0.15) 2.875±0.007 (73.02±0.18) 3.500±0.008 (88.90±0.20) 4.500±0.009 (114.30±0.23) 5.563±0.010 (141.30±0.25) 6.625±0.011 (168.28±0.28) 8.625±0.015 (219.08±0.38) ±0.015 (273.5±0.38) ±0.015 (323.85±0.38) ±0.015 (355.60±0.38) ±0.019 (406.40±0.48) ±0.019 (457.20±0.48) ±0.023 (508.00±0.58) ±0.031 (609.60±0.79) 厚度及公差吋 (mm) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ASTM D1785 標準 8 單位 /Unit:Ginch(m/m) SCH 40 SCH 80 SCH 許可操作壓力參考重量 psi (kg/m) (kg/cm 2 ) 620 (43.66) 600 (42.25) 480 (33.80) 450 (31.69) 370 (26.06) 330 (23.24) 280 (19.72) 300 (21.13) 260 (18.31) 220 (15.49) 190 (13.38) 180 (12.68) 160 (11.27) 140 (9.86) 130 (9.15) 130 (9.15) 130 (9.15) 130 (9.15) 120 (8.45) 120 (8.45) 厚度及公差吋 (mm) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) 23 許可操作壓力參考重量 psi (kg/m) (kg/cm 2 ) 920 (64.79) 850 (59.86) 690 (48.59) 630 (44.37) 520 (36.62) 470 (33.10) 400 (28.17) 420 (29.58) 370 (26.06) 320 (22.54) 290 (20.42) 280 (19.72) 250 (17.61) 230 (16.20) 230 (16.20) 220 (15.49) 220 (15.49) 220 (15.49) 220 (15.49) 210 (14.79) 厚度及公差吋 (mm) 23 許可操作壓力參考重量 psi (kg/m) (kg/cm 2 ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) 1,010 (71.13) 770 (54.23) 720 (50.70) 600 (42.25) 540 (38.03) 470 (33.10) 470 (33.10) 440 (30.99) 430 (30.28) 400 (28.17) 370 (26.06) 380 (26.76) 370 (26.06) 340 (23.94)

11 4 ASTM SCH40/SCH80/SCH120 UPVC ASTM SCH40/SCH80/SCH120 UPVC PIPES SPECIFICATION 註 : 1. PVC 管材質符合 ASTM D1784 標準 PVC 1120 = Cell Classification PVC 管尺度 成品物性符合 ASTM D1785 標準 3. 用途說明 : (1) 在溫度 60 以下之耐腐蝕工程管線 可耐大多數酸 鹼 鹽 脂肪族溶液 氧化劑和鹵素等, 運用於電子廠化工業 電鍍 飲用水 廢水處理等涉及腐蝕性流體輸送的工業應用 (2)SCH120 壓力範圍 340psi(23.94kgf/cm 2 ) 1,010psi(71.13kgf/cm 2 ), 管壁提供了多種鑽孔, 攻絲等加工製造足夠的壁厚 1. The material used in the manufacture of the pipe shall be domestically produced rigid polyvinyl chloride (PVC) compound, with a Cell Classification of (PVC 1120) as defined in ASTM D PVC pipes shall be manufactured in accordance to the requirements of ASTM D1785 for physical dimensions and tolerances. 3. Application: (1) Pressure corrosion resistant pipes for use at temperatures up to and including 60 (140 F). Typical applications include: chemical processing, plating, high purity applications, potable water systems, water and wastewater treatment, and other industrial applications. (2) Schedule 120 pressure rating 340 psi (23.94kgf/cm 2 ) to 1,010 psi (71.13kgf/cm 2 ), heavy wall dimensions provide sufficient wall thickness suitable for many drilling, tapping, and other custom machining/fabrication operations. 9

12 5 UPVC NAN YA Vinyl Adhesive UPVC UPVC UPVC CNS NAN YA Vinyl Adhesive was reserved for the uses of rigid UPVC products, as UPVC pipe, PVC fitting etc. It suits the installation of UPVC pipe lines during different temperatures, by the way the product's qualities and physical properties are all apply to standard CNS When the UPVC pipe lines were installed by NAN YA Vinyl Adhesive, the UPVC pipe lines will start to transfer water after wait for 24 hours. But if the temperature is under 5, the UPVC pipe lines need to keep 48 hours waiting affer installed, then start to transfer water. No Eating VINYL ADHESIVE for RIGID VINYL PRODUCTS CHARACTERISTICS : Colorless and transparent Excellent adhesion for rigid PVC PVC serves as main material. After the applied adhesive is coagulated, it still maintains its characteristics May cause adhesive applied surface a swelling state to achieve adhesion effect Easy coating Quantity for coating : 0.02g/cm 2 APPLICATIONS : On PVC pipes On PVC vent ducts On PVC pipes and their accessories On PVC plates Rigid or semi-rigid PVC products MATERIAL AND PHYSICAL TEST CORRESPONDS TO ASTM STANDARD / PACKING CATEGORY : 180KG, 15KG, 1KG, 500G 10

13 6 UPVC Installation of UPVC Pipes TS TS unheating connection method : 1. ( ) 30~45 1/3t 2. TS ( ) 5. TS 1. On outside of pipe use a beveling tool to produce a t/3, 30 chamfer. 2. Each UPVC pipes mark line for the depth of the socket onto the pipe with reference. 3. Clean, wipe with a clean and dry rag. 4. Using applicator aggressively apply a full even layer of UPVC adhesive equal to the depth of the socket onto the pipe.then aggressively apply a medium layer of UPVC adhesive into the fitting socket. Immediately while UPVC adbesive is still wet or tacky, assemble the piper into the fitting. Do not assemble if UPVC adhesive coatings are hardened. 5. Newly assembled joints must not be handled during set time and handled very carefully during cure time. TS 接頭 TS joint 雄管端 Male pipe end UPVC 膠合劑 UPVC Adhesive 11

14 ASTM CPVC ASTM CPVC PIPES 12 12

15 1 Preface CPVC CPVC C N S CPVC ASTM F441 CPVC SCH40 S C H80 C P V C A S T M D CPVC CPVC Featuring excellent acid, alkali and corrosion resistance, high rigidity, minimum fluid resistance and no influence on water quality, the heat-resistant CPVC is a lightweight material for easy handling and installation. It meets a wide range of applications that include household hot water, hot spring water, chemical engineering works, heated fluid supply in semiconductor Fab. or chamical factories; industrial heated waste water drainage as well as fire fighting works. As best-selling products, the CPVC pipes and fittings produced by NAN YA feature a full range of both physical and chemical properties that meet CNS 14664, ASTM F441 for SCH40, SCH80 standards. CPVC material meet cell classification of ASTM D Currently, we have the largest and finest production equipment for CPVC pipes and fittings in Taiwan. The overall output, which is second to none in the local industry, is sold worldwide. At the same time, the intensive local marketing network is delivering satisfactory service as well. 13

16 2 CPVC Characteristies of HT-CPVC Pipe and Fitting / PVC 1. Optimal heat resistance: This makes the product apt for the supply of heated water or heated chemical fluids, which under Good pharmacopoeia and corrosion resistance: The optimal resistance to acids, alkalis and corrosion makes the product apt for piping works for hot water and heated chemical fluids. 3. Optimal heat insulation: At minimum heat transmittance: The minimum heat transmittance that is rated at approximately 1/360 that of steel pipes, delivers heat insulation to the fluid inside the pipe. 4. No incrustation: Thanks to the glossy wall that invites n incrustation, the pipe delivers larger flow when compared with metal pipes of identical diameters. 5. No impacts on water quality: When used for long period of time, the pipe does not produce impacts on the water quality and it meets all solution requirements. 6. Good electrical insulation: The god electrical insulation makes the pipe apt for high-voltage and heat-resistant applications. 7. Easy installation: As other UPVC pipes, this pipe is installable by using a simple method at minimum cost. PVC 管線 /CPVC 管線之使用溫度與操作壓力對照表 Temperature Pressure De-rating For Thermoplastic Materials Elevated temperature fluid mediums require a de-rating of thermoplastic pipe maximum internal pressure ratings at 73. To determine the maximum internal pressure rating at an elevated temperature, simply multiply the product pressure rating at 73 by the percentage specified for the desired temperature. 本表係以常溫 73 (23 ) 時,UPVC 管線 /CPVC 管線之使用操作壓力為 100%, 隨著使用溫度升高, 其操作壓力殘餘的百分比 System Operating Temperature 管線使用溫度 (23) (27) (32) (38) (43) (49) (54) (60) (66) (71) (77) (82) (88) (93) (99) UPVC 100% 90% 75% 62% 50% 40% 30% 22% CPVC 100% 100% 91% 82% 73% 65% 57% 50% 45% 40% 32% 25% 22% 20% -0- 註 : 有螺牙的管線,UPVC 部份不得超過 110 (43 );CPVC 部份不得超過 150 (66 ) NOTE: Threaded products should not be used at temperatures above 110 (43 ) for UPVC, and 150 (66 ) for CPVC. 14

17 3 CPVC CPVC Chemical Properties CPVC 管對大部分的酸 鹼 鹽具有優良抗化學藥品性, 但是如用於有機溶劑時, 物性將顯著降低 CPVC pipes shows an excellent chemical resistance to most acids, alkaline and salts. But when it is used for organic solvents, it is remarkably swelled and physical properties fall down. 化學品 /Chemicals 濃度 /Concentration 20 /68 60 / /176 鹽酸 /Hydrochloric acid 20% Excellent Excellent Good 鹽酸 /Hydrochloric acid 35% Excellent Excellent Good 硝酸 /Nitric acid 40% Excellent Fair Fair 硝酸 /Nitric acid 60% Good Fair Not good 硫酸 /Sulfuric acid 30% Excellent Good Good 硫酸 /Sulfuric acid 50% Excellent Good Not Good 亞硫酸 /Sulphurous acid 100% Good Not good Not good 醋酸 /Acetic acid 60% Excellent Fair Fair 醋酸 /Acetic acid 95% Good Not good Not good 碳酸 /Cartonic acid 100% Excellent Fair Fair 苛性鈉 ( 氫氧化鈉 )/Caustic soda 40% Excellent Excellent Good 苛性鈉 ( 氫氧化鈉 )/Caustic soda 60% Excellent Excellent Good 氯化鈉 ( 食鹽 )/Sodium chloride Saturate/ 高飽合度 Excellent Excellent Good 碳酸鈉 /Sodium carbonate Saturate/ 高飽合度 Excellent Excellent Good 硫酸鈉 /Sodium sulfate Saturate/ 高飽合度 Excellent Excellent Good 過氧化氫 /Hydrogen peroxide Less than 30%/ 30% 以下 Excellent Good Not good 碳酸銨 /Ammonium carbonate Saturate/ 高飽合度 Excellent Excellent Good 甲醇 /Methanol 100% Excellent Fair Unavailable 乙醇 /Ethanol 100% Excellent Good Unavailable 異丙醇 /Isopropanol 100% Excellent Good Good 丁醇 /Butanol 100% Excellent Good Fair 甘油 ( 丙三醇 )/Glycerine 100% Excellent Excellent Excellent 丙酮 /Acetone 100% Unavailable Unavailable Unavailable 乙酮 /Methyl othyl ketone 100% Unavailable Unavailable Unavailable 甲苯 /Toluene 100% Unavailable Unavailable Unavailable 15

18 4 CPVC Applications of CPVC Pipe and Fitting 1. 家庭 餐廳 大飯店等建築物的熱水用管 2. 一般工廠的熱水用管 3. 化學工廠的熱溫化學藥液輸送用管與熱溫廢水排放用管 4. 溫泉配管 5. 消防用管 6. 空調系統, 熱水循環配管 7. 高壓電纜, 耐熱性電力用管 8. 半導體電子工廠的熱水與熱溫化學藥品輸送配管 9. 電鍍工廠的熱溫電鍍藥液配管 10. 埋地式高壓電力電纜用套管 11. 其他各種熱溫液體輸送配管 1. Hot water piping for households, restaurants and hotels. 2. Hot water piping works for manufacturing plants. 3. Delivery pipe for heated chemical fluids and wastewater in chemical plants. 4. Hot spring piping 5. Fire fighting pipes 6. A/C systems, hot water circulation piping system 7. High-voltage cable and heat-resistant power pipes 8. Piping for transfer heated water or heated chemical fluids in semi-conducter Fab. 9. Piping for heated chemical fluids in electroplating plant. 10. Buried piping for high voltage power cable. 11. Other types of heated fluid delivery pipes. 熱水用管 Hot water piping 石化工廠 Petrochemical plant 溫泉配管 Hot Spring piping 半導體廠 Semi-conductor Fab. 16

19 5 CPVC Specifications of CPVC Pipes 1. CPVC 管 ASTM 標準 SCH40 規格 :(CNS 14664) ASTM Specification for SCH40 CPVC Pipes : 單位 : 吋 (mm) Unit : Incs(mm) 標稱管徑 Nominal Pipe Size 3/8 1/2 3/ /4 1 1/ / (1) 外徑及許可差 SCH 40 厚度 Wall Thickness 質量 (kg/m) (2) Outside Diameter and Toerance Minimum Tolerance (Kg/m) (2) ( 參考 ) 最小許可差 Approx. Weight 0.675± (17.14±0.10) (2.31) (+0.51) 0.840± (21.34±0.10) (2.77) (+0.51) 1.050± (26.67±0.10) (2.87) (+0.51) 1.315± (33.40±0.13) (3.38) (+0.51) 1.660± (42.16±0.13) (3.56) (+0.51) 1.900± (48.26±0.15) (3.68) (+0.51) 2.375± (60.32±0.15) (3.91+) (+0.51) 2.875± (73.02±0.18) (5.16) (+0.61) 3.500± (88.90±0.20) (5.49) (+0.66) 4.500± (114.30±0.23) (6.02) (+0.71) 5.563± (141.30±0.25) (6.55) (+0.79) 6.625± (168.28±0.28) (7.11) (+0.86) 8.625± (219.08±0.38) (8.18) (+0.99) ± (273.5±0.38) (9.27) (+1.12) ± (323.85±0.38) (10.31) (+1.24) ± (355.60±0.38) (11.10) (+1.35) ± (406.40±0.48) (12.70) (+1.52) 註 / Note : 1. 外徑係指任意垂直兩方向之外徑算術平均值 2. 質量之計算係以最小厚度加厚度許可差之 1/2 為計算厚度, 並以比重為 1.52 而計算者 3. 材質符合 ASTM D 標準 4. 尺度 成品符合 ASTM F-441 標準 1. Outer diameter shall refer to the arithmetic mean value of any 2 given O.D. at the right angle to each other. 2. Approximate weight shall be estimated by adding the minimum thickness to 1/2 of the allowable thickness tolerance at the specific gravity of Material meet the cell classification of ASTM D The outlines dimensional specifications and physical properties meet the ASTM F

20 5 CPVC Specifications of CPVC Pipes 2. CPVC ASTM SCH80 (CNS 14664) ASTM Specification for SCH80 CPVC Pipes : 單位 : 吋 (mm) Unit : Incs(mm) 標稱管徑 Nominal Pipe Size 3/8 1/2 3/ /4 1 1/ / (1) 外徑及許可差 SCH80 厚度 Wall Thickness 質量 (kg/m) (2) Outside Diameter and ( 參考 ) 最小許可差 Approx. Weight Toerance (1) Minimum Tolerance (Kg/m) (2) 0.675± (17.14±0.10) (3.20) (+0.51) 0.840± (21.34±0.10) (3.73) (+0.51) 1.050± (26.67±0.10) (3.91) (+0.51) 1.315± (33.40±0.13) (4.55) (+0.53) 1.660± (42.16±0.13) (4.85) (+0.58) 1.900± (48.26±0.15) (5.08) (+0.61) 2.375± (60.32±0.15) (5.54) (+0.66) 2.875± (73.02±0.18) (7.01) (+0.84) 3.500± (88.90±0.20) (7.62) (+0.91) 4.500± (114.30±0.23) (8.56) (+1.02) 5.563± (141.30±0.25) (9.52) (+1.14) 6.625± (168.28±0.28) (10.97) (+1.32) 8.625± (219.08±0.38) (12.70) (+1.52) ± (273.5±0.38) (15.06) (+1.80) ± (323.85±0.38) (17.45) (+2.08) ± (355.60±0.38) (19.05) (+2.29) ± (406.40±0.48) (21.41) (+2.57) 註 / Note : 1. 外徑係指任意垂直兩方向之外徑算術平均值 2. 質量之計算係以最小厚度加厚度許可差之 1/2 為計算厚度, 並以比重為 1.52 而計算者 3. 材質符合 ASTM D 標準 4. 尺度 成品性符合 ASTM F-441 標準 1. Outer diameter shall refer to the arithmetic mean value of any 2 given O.D. at the right angle to each other. 2. Approximate weight shall be estimated by adding the minimum thickness to 1/2 of the allowable thickness tolerance at the specific gravity of Material meet the cell classification of ASTM D The outlines dimensional specifications and physical properties meet the ASTM F

21 6 CPVC ( ) Installation of CPVC pipes (Unheating connection) TS TS unheating connection method : 1. ( ) 30~45 1/3t 2. TS ( ) 5. TS 1. On outside of pipe use a beveling tool to produce a t/3, 30 chamfer. 2. Each CPVC pipes mark line for the depth of the socket onto the pipe with reference. 3. Clean, wipe with a clean and dry rag. 4. Using applicator aggressively apply a full even layer of CPVC adhesive equal to the depth of the socket onto the pipe.then aggressively apply a medium layer of CPVC adhesive into the fitting socket. Immediately while CPVC adbesive is still wet or tacky, assemble the piper into the fitting. Do not assemble if CPVC adhesive coatings are hardened. 5. Newly assembled joints must not be handled during set time and handled very carefully during cure time. TS 接頭 TS joint 雄管端 Male pipe end CPVC 膠合劑 CPVC Adhesive 19

22 7 CPVC Instructions for installation of CPVC pipes 1.CPVC CPVC 200 (93 ) P34 2. CPVC 10kgf/cm CPVC CPVC UPVC 4. CPVC CPVC 5. CPVC UPVC 6. 7.C P V C C P V C 80~90 8.CPVC CPVC 1. Range of heat resistance of CPVC pipe: the CPVC pipe is usually used for heated fluids of up to 200 (93 ). The relationship between temperature and the applicable pressure is given in page Embedding in RC: Embedding of CPVC pipes in RC shall be avoided. When necessary, be sure to leave a proper expansion margin. Before grouting RC, a 1-hour static hydraulic test of 10 kgf/cm 2 shall be conducted and the test shall show no fracture of leakage. 3. Selection of adhesives: Adhesion of the CPVC pipe shall be carried out with a heat-resistant type for CPVC and no ordinary vinyl adhesive shall be used. 4. Prevention of site heating: No CPVC or UPVC fittings shall be heated or welded with a rod in the work site. 5. Prevention of freezing: Just like an ordinary UPVC pipe, all adapters used in cold areas shall be provided with freezing measures and the insulation material shall be heat-resistant. 6. Prevention of ultraviolet rays: Direct sunshine on the surface of the pipe would make the pipe decolor. The protruding adapter shall be coated with insulation materials. 7. Decoloring CPVC: When used in environment of 80~90 for long periods of time, the surface of the pipe may turn whitish, though the quality remains the same. 8. Support of CPVC pipes: CPVC pipes shall be properly supported at the following pitch: 單位 :m/ Unit : m 標稱管徑 縱向支撐距離 橫向支撐距離 Nominal diameter Longitudinal pitch Horizontal pitch 35m/m(11/4") 以下 /and under m/m(11/2")~65m/m(21/2") m/m(3")~150m/m(6") m/m(8") 以上 /and up

23 7 CPVC Instructions for installation of CPVC pipes 9.CPVC 管的搬運卸貨 :CPVC 管於搬運中或施工中應防止掉落, 卸貨時亦禁止用拋落之不當方法 10.CPVC 管管線之伸縮問題 : 1.CPVC 管線之解決伸縮問題, 請儘量採用圈狀伸縮接頭, 或具有耐熱橡膠環的伸縮接頭 2.CPVC 管橫向直向配管, 每 9m 長需裝配 1PC 伸縮接頭, 如不採用伸縮接頭, 則每 7m 以內採用 90 彎頭作平面狀配管, 以縮短直線配管長度, 並由彎頭來吸收熱脹冷縮所產生之內應力, 其考慮伸縮問題的橫向配管施工, 請參照下圖 CPVC 管線膨脹係數為 7x10-5 /, 伸縮量範例 : 水溫溫差 伸縮量 /HT-CPVC 管直線距離 cm/10M cm/10M 11.CPVC 管線最高點, 均應加裝自動排氣閥 12.CPVC 膠合劑, 不可參混水份 9. Handling and unloading of CPVC pipe: When handling or installing CPVC pipes, keep them from falling. When unloading them, do not drop them. 10. Expansion of CPVC pipes: (1)As solution to the issue of expansion of CPVC pipes, use tubular adapters or adapters having a heat-resistance rubber ring. (2)One expansion adapter shall be provided to the CPVC pipe in both horizontal and vertical direction at every 9 meters. If no expansion adapter is used, a flat bend of 90 shall be provided at every than 7 meters. The purpose of this adapter is to reduce the stretch of the linear piping and the bend would absorb the internal stress created by the expansion. For transverse piping works, the issue of expansion shall be dealt in the following manner. 11.The tops of CPVC pipe line, which has to instal automatic discharge valve. 12.CPVC adhesive can not touch with water. 直線部份較長時 Long straight lines 直線部份 4~7M 時 Straight lines of 4~7 meters 直線部份 2~4M 時 Straight lines of 2~4 meters 21

24 8 CPVC NAN YA CPVC Adhesive CPVC CPVC CPVC : 1KG 100g Nan Ya CPVC Adhesive has excellence heat-resistance, and perform strongly strengh in connected CPVC pipe and CPVC fitting. Also easy and fast for installation. No Eating. Packing Category : 1KG 100g 22

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