SAP SAP SAP - PDF 免费下载

SAP SAP R/3 2002 8 13 1

SAP SAP SAP

9:00-9:05 9:05 PP 9:06-9:20 9:21-9:35 9:35 9:36-10:05 10:06-10:35 10:35 10:50-11:30 11:30 11:31-11:55 11:55 11:56-12:00

(Cont d) 13:00-13:30 13:30 13:31-14:00 14:01-14:30 14:31-15:00 15:00 15:15-15:50 15:50 15:51-16:20 16:21-16:30 16:30 16:31-16:45 16:46-17:00

in R/3 (MRP/ ) /

SAP R/3 SD / / &

,,,,,

SAP DIEN ERSA FERT HALB HAWA HIBE LEER NLAG ROH VERP WETT PROD /

SAP

MRP

MRP/MPS MRP 1 MRP 2 MRP/MPS MRP 3 MRP4

MRP I,,, MRP MRP MPS

MRP I ( ) : MRP/ MPS :, - - - : : GR :

MRP 2

MRP 3 : :,, : MRP

MPS : ( - ) (eg ) : SD PP MRP BOM MRP

BOM BOM BOM BOM BOM BOM

-- BOM,BOM ( / ), 12/31/1999 A A B C B D X----------------------------------------------------------->>>> from 1/1/95 from 12/31/95 to 12/30/95 to 12/31/99

BOM

BOM BOM 10 20 30 10 20 e.g

BOM 1 2 3 (assembly) 31 31 32 32 33 33 Stock material Non-stock material Variable-sized item text item Scrap/waste components: By-product Document Part Class

BOM BOM BOM A B C

- - / / 28

W1 100 10 20 W1 100 W2 30 Centre 200

类.

(SET) (MACH) (LAB) $70.00 $60.00 $80.00 $70.00 0010 0020 0030 0040

Set up 1.0 hrs Machine 5.5 hrs Teardown.5 hrs 0010 0020 0030 0040

1 hr 1 hr 8 hrs 7 hrs 6 hrs

-... / 36

BOM BOM BOM BOM W/C

10 20 30 (PRT) BOM : PP-ASSEM : -Time Tkts - ing : Pre-assemble frame : Lab:10 mins Mach:10 mins

, : group sub- level combined (main)

03 03 02 02 01 01 10 20 30 40 50 60 10 20 30 40 50 60 10 15 20 10 15 20 40 50 40 50 0001 0002 0000

10 20 N 10 20 N R 1

0010 0020 0022 X 0024 0026 Y 0030 0040 0050 0045 Z

BOM Op. 10 Op. 20 Op. 10 Op. 30 Op. 30

- 线 1 01 1 1 1 02 1 2 2 01 1 3 2 02 2 1 3 1.

线

0010 0020 0040 0050

0010 0020 0030

Op. 20 Op. 20 Op. 10 Op. 30 Op. 90 Op. 40

R/3 MRP, BOM 50

SAP SOP MPS MRP SD, MRP MPS

SAP MRPII (MPS) (MRP) 53

PP F06010

PP-BD PP-SOP Products, production Processes and Resource demands Coordination and planning of production activities PP-MRP PP-CRP Generation of order proposals based on demands defined by PP-SOP Provides overviews from rough-cut through to detailed shop floor planning PP-SFC Generates data used for processing orders, e.g., dates, costs and resources PP-PC Controls product costing PP-IS Monitoring / analyzing on-going production activities / data

MPS/MRP 56

库产订单产... 57

MTS(1) (Make-to to-stock) MTS 库产 58

(1) 59

(2) 60

(3) MRP

(4) 62

MTS(2) (Make-to to-stock) MTS 库产 63

库产 (1) 10 11 PIR PO = WS PO _ S S _ PO = PIR _ S S PO PO PIR PIR S WS WS 64

库产 (2) MPS MRP 65

库产 (3)

库产 (4) ( ) ( ) 67

2 01 02 Stop at level

1 计订单

2 : Assembly 01 Assembly 02

1 订单独 MRP MRP3

2 Assembly 02 Assembly 03

(1) X X A B 74

(2) X X A B 75

(3) X X A B 76

(4) X X A B 77

(5)

/ A Qty = 10 B Qty = 12 X / = 1 Y / : X MRP Today Stock Qty Avail Qty 0 Z / = 2 / : Y MRP Today Stock Today 订单 A 计订单 125 独 X Today 订单 B 计订单 126 独 X Qty 10 10-12 12- Avail Qty 0 0 10 0 0 12 0 Today 订单 A 计订单 123 订单 A Today 订单 B 计订单 124 订单 B 10 10-12 12-0 10 0 0 12 0 / : Z MRP Today Stock 计订单 127 独 X 计订单 128 独 X Qty 5 10-12 12- Avail Qty 5 10 0 12 0 80

(1) Time 81

(2) Time Backward consumption period PB PB Time Forward consumption period PF PF / 1 2 Time PB PF 82

MPS MPS MPS TO MRP 83

MPS - MRP : MPS Pump MRP Spiral casing Wheel Shaft Blank Seal Blank Blank 84

MRP 订单 / PIR 计订单 1 2 独计订单 Raw material 1 Raw material 2 Raw material 3 独 85

86 86 MRP MPS BOM 订单 ( ) /

订单 / / BOM 独 87

(example: 15 days) 计订单 MRP 订单, 计订单 Time Today 88

MRP 订单订单计订单 1 2 计订单计订单 1 2 3 90

计订单 - - 91

SOP, 93

SOP

/ 95

/ W 29/94 W 30/94 M 08/94 M 09/94 5 000 7 000 22 000 25 000 6 000 6 000 24 000 24 000...................... 96

-> W 29/94 W 30/94 M 08/94 M 09/94 50 70 220 250 50 70 220 250 / W 29/94 W 30/94 M 08/94 M 09/94 50 70 220 250 60 70 250 250 10 10 40 40 / W 29/94 W 30/94 M 08/94 M 09/94 50 70 220 250 80 40 320 264 3 0 10 10 97

-> -> -> - > -> -> -> -> - > -> -> -> -> -> -> - > 99

100

SOP SOP : MPS / MRP 102

103

MRP - :, 104

MRP - BOM BOM = 1 1 : 105

MPS--

MPS- 107

-MPS MPS MPS, 108

MRP : MPS : M0, MRP : PD : MPS. : MRP : MRP 109

: : MPS: MPS: 110

MPS MRP : BOM & : BOM 1 2 3 4 5 6 7 Start July 1 Finish July 5 Labor Machinery Raw s /

MPS MPS MPS MPS MPS MPS MRP MRP MRP

MPS 项 MPS MPS BOM, MPS 项 BOM, stopping points to review planning result

MPS MPS, 计订单. MPS MRP ( ->MRP ). ATP ( -> ).. (Planning->Rescheduling check)

.,,.. MRP,,,,.

MRP MRP 订单订单订单订单 118

MRP MRP BOM

BOM 独 BOM

/ = = E1 Level 0 B1 B2 R1 R2 R3 Level 1 Level 2

MRP :

MRP, MRP --today MRP

MRP MRP MRP MRP MRP MRP.

/ : 计订单订单订单订单单订单订单独 129

MRP vs MRP 130

MRP vs MRP MRP MRP,,, MRP

: MRP.. MRP

MRP /

MRP / / /

MRP MRP MRP

订单

137

订单 ------------------------------ ------------------------------ / / 0020 0020 ------------------------------ ------------------------------ 0010 0010 ------------------------------ ------------------------------ Control Control Info Info 0010 0010 ------------------------------ ------------------------------ 0010 0010Number Number ------------------------------ ------------------------------

订单 MRP

产订单 (Setup, Machine, Labor) /

产订单组

产订单 B A C : A, Qty: 100 PCS Schd Type: B Basic s: Start/Finish s s 0010 B 1 0010 PHNASM00 0020 C 1 0020 0030 0040 User fields: 0010 PHNASM00 0020 0030 0040 PHNASM00 Std Values: Setup: 005 Prodn: 075 TDown: 005

/ 11 1 10 Order head 2 Operations 9 Material components 3 8 Production resources/tools Costs Planned Target Actual 100 20 50 4 7 5 6 144

BOM &

产订单 CRT REL DSPT CNF DLV COMP. BOM RTG..... s delivered... (MILE)..... (PRC). (SETC)

产订单

产订单释,,...

Order header Operations Material components Production resources/tools Costs Planned Target Actual 100 20 50 149

150 Units 50 Units 200 Units 200 Units Today 09/01/2002 Net Available 150 100 300 100 for 150 Units not Available

产订单 1 2 1 2 3

认 0010 0010 - -Assemble Board Board 0020 0020 - -Assemble Case Case C 0010 0010 Activities Activities 0020 0020 Activities Activities 0030 0030 - -Assemble unit unit 0040 0040 - -Final Test Test 0030 0030 Activities Activities 0040 0040 Activities Activities

认数

PP PP-PC PP-MRP PP-MPS PP-BD PP-IS Shop Floor Info System PP-CRP PP-SFC PP Planning QA Quality Assurance MM s Mgmt. PM SD Sales & Distribution R/3 Client / Server HR Human Resources FI Financial Accounting IS Industry Solutions CO Controlling OC Main- tenance Office & Communi- cation AM Fixed Assets Mgmt. PS Project System CO CO-PC CO-PA CO-PA CO-OPA CO-CCA

数,,, 类, 数线 ROH-1 Bill of material 10 ROH-1 Qty 2 pcs 20 HALB-1 Qty 3 pcs Cost s for cost Roll-up 10 2 pc * $3.00/pc = $6.00 20 3 pc * $34,000/pc = $102.00 Price Control S Price $3.00 HALB-1 Price Control S 1 $4.00 2 3.00 3 17.00 4 8.00 5 2.00

产订单 BOM

产 /

BOM BOM MRP MRP

Set Set up up.5.5 hrs hrs Proc Proc 5.5 5.5 hrs hrs Teardown Teardown.5.5 hrs hrs No. No. Splits Splits Setup Setup Process Process T/D T/D

0010 0020 0030 Queue Setup Process Teardown Wait Move

... + + = + * /

1 2 Fabrication Assembly Fabrication Mach=16 hrs Labor=18 hrs Assm Line 1 Assm Line 2 Work Center 1 Mach = 10 hrs Labor = 8 hrs Work Center 2 Mach = 6 hrs Labor = 10 hrs

... Setup Process Teardown 166

167 167 1. 1. -> -> -> -> -> 2. 2. MPS MPS -> -> ->MPS/MPS >MPS/MPS-> 3. 3. / -> -> ->MPS/ >MPS/ -> / 4. 4. MRP MRP -> ->MRP >MRP ->MRP >MRP -> 5. 5. -> ->MRP >MRP ->MRP/ >MRP/ -> / 6. 6. 7. 7. 8. 8. 9. 9. -> -> -> -> -

168

SAP R/3 (PP) PP) 169