東レＡＢＳ樹脂"トヨラック"

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1 Standard s of TOYOLAC TYPES Processing Features A Injection Middle Impact Strength Transparent Injection High Rigidity 910 X01 Injection Scratch 912 X02 Injection High Scratch A20C 333 Injection SAN Standard Injection and High Impact Strength 100 X01 Extrusion Super High Impact Strength 250 X10 Injection High Flow Injection High Rigidity 532 X02 Injection Abrasion, High Sliding General Purpose Injection Medium Impact Strength 700 X01 Injection High Flow Medium Impact 700 SG5 Injection Medium Impact High Gloss Extrusion Extrusion 600 X06 Extrusion Extrusion 600 X50 Extrusion Extrusion, Thermoforming, High Impact Strength 600 X52 Extrusion Extrusion, Profile Extrusion Glass Fibre 100G-10 Injection 10 Glass Fiber Reinforced ABS 100G-10T1 Injection 10 Glass Fiber Reinforced ABS, High Flow Reinforced ABS 100G-20 Injection 20 Glass Fiber Reinforced ABS (ABSG) 100G-30 Injection 30 Glass Fiber Reinforced ABS Glass Fibre ASG-10 Injection 10 Glass Fiber Reinforced AS Reinforced AS ASG-20 Injection 20 Glass Fiber Reinforced AS (ASG) ASG-30 Injection 30 Glass Fiber Reinforced AS 420Y MH1 Injection High Heat (DTL 88 o C) 430Y MH1 Injection High Heat (DTL 90 o C) 440Y MH1 Injection High Heat (DTL 92 o C) 440Y MH5 Injection High Heat High Flow (DTL 92 o C) 450Y MH1 Injection Medium High Heat (DTL 98 o C) 450Y MH5 Injection Medium High Heat High Flow (DTL 98 o C) High Heat ABS 450Y X10 Injection Medium High Heat (DTL 95 o C) 460Y MH1 Injection Medium High Heat (DTL 100 o C) 470Y MH1 Injection Super High Heat (DTL 104 o C) 450G-10R Injection 10 Glass Fiber Reinforced ABS (DTL 114 o C) 450G-20R Injection 20 Glass Fiber Reinforced ABS (DTL 118 o C) 450G-20S Injection 20 Glass Fiber Reinforced ABS, Super High Heat (DTL 128 o C) 450G-30R Injection 30 Glass Fiber Reinforced ABS (DTL 121 o C) 450Y BM1 Injection High Heat Blow Molding (DTL 101 o C) 884 X01 Injection 0.75mm V-2, 1.5mm V-0, 2.5mm 5VA 824V X01 Injection 0.75mm V-2, Light Resistance Flame Retardant 834V X01 Injection 2.0mm V-0, 3.0mm 5VA, Light 834V X06 Injection 2.0mm V-0, 3.0mm 5VA, Light 844V X05 Injection 1.5mm V-0, 2.5mm 5VA, 2.0mm 5VB, Light 855VG-20 Injection 20 Glass Fiber Reinforced ABS, 1.5mm V-0, 2.5mm 5VA Non Halogen ABS NH82C X01 Injection 0.75mm V-2, 3.0mm V-2 Chemical Painting Plating Alloy Green Natural Rubber ABS AX05 X03 Injection Standard AX05 X08 Injection High Flow AX05 X32 Injection High Rigidity AX84 X01 Injection Flame Retardant, 1.5mm V MPM Injection Medium Impact Strength 100 MPF Injection High Impact Strength 100 MPJ Injection High Flow 100 MPK Injection High Flow 440Y X50 Injection High Heat Painting (DTL 90 o C) 450Y X50 Injection High Heat Painting (DTL 93 o C) 315 X01 Injection High Flow 325 Injection Standard 335 MPL Injection High Flow, High Impact VX10G20 Injection Glass Fiber Reinforced ABS//PBT Resin RFX10 X01 Injection ABS//r-PET Alloy RJX2G-20 Injection 20 Glass Fiber Reinforced AS//r-PET RJX2G-30 Injection 30 Glass Fiber Reinforced AS//r-PET PX10 X06 Injection PC//ABS Alloy, High Impact Strength PX10 X07 Injection PC//ABS Alloy, Super High Impact Strength RNX82 Injection r-pc//abs alloy, 0.75mm V-2, 3.0mm V-2 RNX84 Injection r-pc//abs alloy, 1.5mm V-0 100N X01 Injection Middle Impact Strength 100N X02 Injection Super High Impact Strength 100N 322 Injection High Impact Strength 700N X02 Injection High Flow 335N X01 Injection Plating 100N MPJ Injection Painting

2 Typical Application of TOYOLAC s A Transparent X X02 A20C 333 General Purpose Glass Fibre Reinforced ABS (ABSG) Glass Fibre Reinforced AS High Heat ABS Flame Retardant Non Halogen ABS Chemical Painting Plating Alloy Green Natural Rubber ABS Typical Application Juice Blender, Fan Blade, Vehiche Reflector, Cosmetic Case, Lighter Housing, etc Telephone Cases, Blender, Table Lamp Body, Hair Dryer, Electrical Fan,CD Player Parts, Casings for Instruments, Calculator Cases, Toys, Parts of Camera Body, Remote Control Cars, Gun Toys, Mirror Casings, Clock Casing, etc. 100 X01 Toys, Suitcase, Parts of Miscellaneous Goods, etc. 250 X10 3.5" Micron Floppy Disc Cases, Video Cassette Guide Panels, VCR Front Panel, Sophisticated Audio Parts, etc. Audio & Video Cassette Cases, Remote Controller Cases, Air Cleaner Parts, Hand Mixer Parts, Buttons & Handles of Audio Products, Parts of AV Products, Calculator Cases, Toys, Toner Cartridges, writer & Printer Ribbon Cartridges, Parts of Camera Body, Part of Miscellaneous Goods, etc. 532 X02 Digital Home Appliances, Parts of Miscellaneous Goods, etc X SG X X X52 100G G-10T1 100G G-30 ASG-10 ASG-20 ASG Y MH1 430Y MH1 440Y MH1 440Y MH5 450Y MH1 450Y MH5 450Y X10 460Y MH1 470Y MH1 450G-10R 450G-20R 450G-30R 450G-20S 450Y BM1 884 X01 824V X01 834V X01 834V X06 844V X05 etc. Speaker Case, Piano Key, Cosmetic Case, Printer Outer Parts, Table Lamp Body, Laptop Cases, Vacuum Cleaner Housing, Shaver Cases, etc Spoiler, Skirting, Console, etc. LED TV back casing, DJ Player Bottom Parts, Photocopier Internal Parts, Audio 855VG-20 Bottom Housing, etc Computer Monitor, CD-ROM Parts, Fax Machine Parts, Photocopier Parts,Alarm NH82C X01 Devices, Laser Printers Housing, Jet Printers Power Surge Devices, Adaptor Casing, Power Transformer Casing, Sockets Plugs, Disc Drive Parts,Air er Inner AX05 X03 AX05 X08 Refrigerator Door Cap, Other Application required Chemical ABS AX05 X32 AX84 X MPM 100 MPF Motorcycle Parts, Other Painting Applications 100 MPJ 100 MPK 440Y X50 Spoiler, Skirting, Door Mirror, Power Window Switch Panel, Door Garnish Panel, 450Y X50 Console, Car Trim, etc. 315 X Plating for Automobile, Electro Plating Applications 335 MPL VX10G20 Office Automation Equipment, Digital Home Appliance, Automobile Part, etc. RFX10 X01 Green inovavtion product which can apply similar application as General Purpose RJX2G-20 Structural Parts of Electrical Goods Components, Air-er Cooling Fan (Cross RJX2G-30 Flow Fan, Propeller Fan, etc.), PX10 X06 Office Automation Equipment, Digital Home Appliance, Generic Component/ PX10 X07 Livingware, Automobile Part, etc. Computer Monitor, CD-ROM Parts, Fax Machine Parts, Photocopier Parts, Alarm RNX82 Devices, Laser Printers Housing, Jet Printers Power Surge Devices, Adaptor Casing, Power Transformer Casing, Sockets Plugs, Disc Drive Parts, Air er Inner RNX84 Devices, etc. 100N X01 100N X02 100N N X02 335N X01 LCD/PDP Panel, LCD Stand, Toys, Washing Machine, Control Panel, Telephone Housing, Electric Rice Cooker Control Panel, Tape Cartridge Housing, Hand Phone Charger, Copier Paper Tray, Computer Mouse, Cosmetic Compact Case, Disposal Shaver, Binder Ring, DVD-ROM Control Button, Speaker Housing, etc Telephone Cases, Printers Parts, Headphone Stereo Body, Key Board, Vacuum Cleaner Parts, Interior Parts of Refrigerator, Exterior Parts of Room Air-er, Calculator Cases, Toilet Parts, Parts of Camera Body, Parts of Miscellaneous Goods, Housing Equipments, Electric Home Appliances, Generic Component/Livingware, Digital Home Appliances, Suitcase, Funiture, Part of Miscellaneous Goods, etc. Structural Parts of Camera, Audio Products, Printer & other OA Machines, etc. Structural Parts of Electrical Goods Components, Air-er Cooling Fan (Cross Flow Fan, Propeller Fan, etc.), Reel for Pan Cake of Magnetic Tapes, etc. Automobile Parts, Radiator Grill, Car Speaker Grill, Instrumental Panel, Central Panel, Portable CD Player Casing, CD Changer, Car Audio Parts, Portable Cassette Player Casing, etc. Car Speaker Frame, Housing Components, etc. Computer Monitor, CD-ROM Parts, Fax Machine Parts, Photocopier Parts, Alarm Devices, Laser Printers Housing, Jet Printers Power Surge Devices, Adaptor Casing, Power Transformer Casing, Sockets Plugs, Disc Drive Parts, Air er Inner Devices, etc. Toys, Suitcase, Part of Camera, Parts of Miscellaneous Goods, etc. Plating for Automobile, Electro Plating Applications 100N MPJ Painting Applications Important Notes: 1 In as much as Toray Plastics (Malaysia) Sdn, Bhd. has no control over the use to which other may put this material, it does not guarantee that the same results as those described herein will be obtained. Nor does Toray Plastics (Malaysia) Sdn. Bhd. guarantee the effectiveness or safety of any possible or suggested design for articles of manufacture as illustrated herein by any photographs, technical drawing and the like. Each user of the material of design or both should make his own tests to determine the suitability of the material or design or both for his own particular use. Statements concerning possible or suggested uses of the materials or designs described herein are not to be construed as constituting a license under any Toray Plastics (Malaysia) Sdn. Bhd. Patent covering such use or as recommendations for use of such materials or designs in the infringement of any patent. 2 The materials described herein are not recommended for medical applications involving any implantation inside the human body. Material Safety Data Sheets for the materials concerned should be referred to before any use. All information displayed is correct at the time of publication.

3 GRADE LINE UP 主要级别览表 Group 分类 Grade 级别 Feature 特征 900 Middle Impact 中抗冲击 920 High Rigidity 高刚性 Transparent 910 Scratch 耐刮划透明 912 High Scratch 高耐刮划 A20C SAN Standard 一般 100 High Impact 高抗冲击 250 High Flow, High Rigididty 高流动高刚性 General 500 High Rigidity 高刚性 Purpose 532 Abrasion, High Sliding 耐磨耗高折动汎用 700 Middle Impact 中抗冲击 600 Extrusion 押出 824V 0.75mm V-2 834V 2.0mm V-0, 3.0mm 5VA Flame 阻燃 844V 1.5mm V-0, 2.5mm 5VA Retardant mm V-2, 1.5mm V-0, 2.5mm 5VA 阻燃 855VG Glass Fibre Reinforced ABS Resin, 1.5mm V-0, 2.5mm 5VA 玻璃纤维强化 ABS 树脂 NH82C Non Halogen, 0.75mm V-2, 3.0mm V-2 无卤 Heat 耐热 Fiber Reinforced 纤维强化 Painting 涂装 Plating 电镀 Chemical 耐药 Alloy 合金 Green Natural Rubber ABS 绿色天然橡胶 ABS 树脂 420Y 430Y 440Y 450Y Heat High Heat 耐热性高耐热性 470Y Super High Heat 超耐热性 450G Glass Fiber Reinforced 玻璃纤维强化 ABS 树脂 450Y BM1 High Heat Blow Molding 耐热吹塑 ASG-10 ASG-20 ASG G-10 Glass Fiber Reinforced AS Resin 玻璃纤维强化 AS 树脂 100G-10T1 Glass Fiber Reinforced ABS Resin 100G-20 玻璃纤维强化 ABS 树脂 100G MPM 100 MPF 100 MPJ 100 MPK Painting 涂装 440Y X50 High Heat Painting 450Y X50 高耐热性涂装 315 High Flow 高流动性 325 Standard 一般 335 High Flow High Impact 高流动性高抗冲击 AX05 X03 Standard 一般 AX05 X08 High Flow 高流动性 AX05 X32 High Rigidity 高刚性 AX84 X01 Flame Retardant 阻燃性 VX10G Glass Fiber Reinforced ABS//PBT Resin 玻璃纤维强化 ABS//PBT 树脂 RFX10 ABS//r-PET ABS// 回收 PET 树脂 RJX2G Glass Fiber Reinforced AS//r-PET 玻璃纤维强化 ABS// 回收 PET 树脂 PX10 PC//ABS PC//ABS 合金树脂 RNX82 r-pc//abs alloy, 0.75mm V-2, 3.0mm V-2 RNX84 r-pc//abs alloy, 1.5mm V-0 100N Middle/High/Super High Impact 中 / 高 / 超高抗冲击 700N High Flow 高流动性 335N Plating 电镀 100N MPJ Painting 涂装回收 PC//ABS 无卤阻燃性

4 Property Light Transmittance 光線透過率 Haze 模糊系数 High Rigidity 高刚性 Middle Impact 中抗冲击 Middle Impact 中抗冲击 High Scratch 耐刮划 High Scratch 高耐刮划 SAN Standard 一般 A20C A X01 X ISO C / 10 kg g/10min ISO 179/1eA 23 C / 50 RH kj/m ISO / 120 C/hr C ISO mm/min ISO C kg/m ASTM D mmt ASTM D mmt TRANSPARENT GRADE 透明型 HB HB HB HB HB HB

5 Property Glossiness 光泽度 High Impact 高抗冲击 Super High Impact 超高抗冲击 High Flow 高流动 High Rigidity 高刚性 Abrasion, High Sliding 耐磨耗, 高折动 Middle Impact 中抗冲击 Middle Impact High Flow 中抗冲击高流动 Middle Impact High Gloss 中抗冲击高光泽 X01 X X X01 SG5 309 X06 X50 X52 ISO C / 10 kg g/10min ISO 179/1eA 23 C / 50 RH kj/m ISO / 120 C/hr C ISO 178 Toray 东丽法 Incident Angle 60 o 2 mm/min GENERAL PURPOSE GRADE 一般型 >10 >10 >10 >10 >6 >10 > > ISO C kg/m HB HB HB HB HB HB HB HB HB HB HB HB Extrusion 押出

6 Property FLAME RETARDANT GRADE 阻燃型 General Purpose 一般 Light 耐光 Glass Fiber Reinforced ABS 玻璃纤维强化树脂 Non Halogen 无卤 V 834V 834V 824V 855VG-20 NH82C X01 X05 X01 X06 X01 X01 Glass Content 玻纤含量 ISO ISO 179/1eA 23 C / 50 RH kj/m ISO / 120 C/hr C ISO >5 >5 >5 >5 >5 3 > ISO C kg/m Toray 东丽法 200 C / 5 kg 220 C / 10 kg 2 mm/min g/10min mm V mm V mm V mm V mm V mm V mm V mm V mm 5VA 3.0 mm 5VA 3.0 mm 5VA 2.5 mm 5VA 3.0 mm V mm 5VA 2.0 mm 5VB

7 GLASS FIBRE REINFORCED GRADE 纤维强化型 Property Glass Fiber Reinforced ABS Resin 玻璃纤维强化 ABS 树脂 High Flow Glass Fiber Reinforced ABS Resin 高流动玻璃纤维强化 ABS 树脂 Glass Fiber Reinforced AS Resin 玻璃纤维强化 AS 树脂 Glass Content 玻纤含量 100G G G G-10T1 ASG-10 ASG-20 ASG-30 ISO C / 10 kg g/10min ISO 179/1eA 23 C / 50 RH kj/m ISO / 120 C/hr C ISO >2 >2 >2 >2 >2 >2 > ISO C kg/m Toray 东丽法 5 mm/min 2 mm/min HB HB HB HB HB HB HB

8 HIGH HEAT GRADE 耐热型 Property Glass Content 玻纤含量 Super High Heat 超耐热 High Heat Blow Molding 耐热吹塑 420Y 430Y 440Y 440Y 450Y 450Y 450Y 460Y 470Y 450G-10R 450G-20R 450G-30R 450G-20S 450Y MH1 MH1 MH1 MH5 MH1 MH5 X10 MH1 MH1 BM1 ISO C / 10 kg g/10min ISO 179/1eA 23 C / 50 RH kj/m ISO / 120 C/hr C ISO >8 >10 >10 >10 >10 >10 >10 >9 >9 >2 >2 >2 >2 > ISO C kg/m Toray 东丽法 2 mm/min - Heat 耐热 High Heat 高耐热 HB HB HB HB HB HB HB HB HB HB Glass Fiber Reinforced ABS 玻璃纤维强化树脂

9 PAINTING 涂装型 Property Y 450Y MPM MPF MPJ MPK X50 X50 ISO C / 10 kg g/10min ISO 179/1eA 23 C / 50 RH kj/m ISO / 120 C/hr C ISO mm/min Painting 涂装 High Heat Painting 高耐热涂装 >10 >10 >10 >10 >6 > ISO C kg/m HB HB HB HB HB HB

10 Property High Flow 高流动 Standard 一般 High Flow High Impact 高流动高抗冲击 Standard 一般 High Flow 高流动 High Rigidity 高刚性 Flame Retardant 阻燃 AX05 AX05 AX05 AX84 X01 MPL X03 X08 X32 X01 ISO C / 10 kg g/10min ISO 179/1eA 23 C / 50 RH kj/m ISO / 120 C/hr C >10 >10 >6 > ISO C kg/m ISO mm/min PLATING 电镀型 HB HB HB HB HB HB 1.5 mm V-0 CHEMICAL RESISTANT 耐药型

11 ALLOY 合金型 Property Glass Fiber Reinforced ABS//PBT ABS//r-PET 玻璃纤维强化 ABS//PBT 树脂 VX10G20 RFX10 RJX2G-20 RJX2G-30 X01 Glass Fiber Reinforced AS//r-PET 玻璃纤维强化 AS//r-PET 树脂 Glass Content 玻纤含量 ISO ISO 179/1eA 23 C / 50 RH kj/m ISO / 120 C/hr C ISO > ISO C kg/m Toray 东丽法 240 C / 10 kg 250 C / 10 kg 260 C / 10 kg - g/10min HB HB HB HB 2 mm/min

12 ALLOY 合金型 Property PC//ABS Non-Halogen Flame Retardant r-pc// ABS 无卤阻燃型 r-pc//abs 树脂 PX10 PX10 RNX82 RNX84 X06 X07 X01 X01 Glass Content 玻纤含量 ISO ISO 179/1eA 23 C / 50 RH kj/m ISO / 120 C/hr C >50 >50 >50 > ISO C kg/m Toray 东丽法 240 C / 10 kg 250 C / 10 kg 260 C / 2.16 kg g/10min ISO mm/min HB HB 0.75 mm V mm V mm V-0

13 Property Glossiness 光泽度 Pellet YI 泛黄指数 Middle Impact 中抗冲击 High Impact 高抗冲击 Super High Impact 超高抗冲击 High Flow 高流动 Plating 电镀 Painting 涂装 100N 100N 100N 700N 335N 100N X X02 X02 X01 MPJ ISO C / 10 kg g/10min ISO 179/1eA 23 C / 50 RH kj/m ISO / 120 C/hr C > 8 > 10 > 8 > 8 > 10 > ISO C kg/m Toray 东丽法 GREEN NATURAL RUBBER ABS 绿色天然橡胶 ABS 树脂 Incident Angle 60 o JIS K C ISO mm/min HB HB HB HB HB HB

14 INJECTION MOLDING CONDITIONS (1) Drying ABS resin is hygroscopic in which moisture absorption occurs in proportion to environmental humidity. The water absorption process is a reversible process. Moisture of wet pellets will dissipate to the environment of lower humidity whereas dry pellets will absorb moisture to the amount touches equilibrium amount with the moisture in the air. The moisture absorption content depends on the relative humidity in the air and the period of time the resin was exposed. While TOYOLAC ABS resin is exposed to humid, the moisture is absorbed onto surface and into the pellets itself, recycled materials or moulded parts. The moisture absorption rate depends on pellet size, shape and environmental temperature. Non-dried ABS resin can cause silver streak problem on moulded parts. Generally, below drying conditions are recommended. (2) Cyclinder Temperature Cyclinder Temperature should be properly controlled according to the injection molding machines, the shapes and size of the products, and the mold structure. Cylinder temperature is depending on the flowability of material. (3) Mold Temperature Accurate temperature control of the mold cavity walls is important and has a direct influence on the production of quality molded parts. Separate control of each mold half is necessary for best results. Low residual stress is always perferable in order to have good surface condition. This can be obtained by high mold temperature. However, high mold temperature will prolong the cycle time and this is inadvisable. Thus, mold temperature should be optimized at the suitable temperature range based on the actual molding requirement. (4) Injection Speed & Pressure Injection speeds will be depending on products shape, gate structure and runner dimensions. Moderate injection speed is preferable in order to prevent orientation of rubber particles due to excessive sheer. Injection pressure should be controlled to mold full parts consistently with acceptable appearance. Many parameters affects injection pressure, such as injection temperature, products shape, nozzle and gate size, runner dimensions and mold temperature. (5) Mold Design Performance of parts made from TOYOLAC depends on the material properties, mold design, and the molding process. Good part design is critical for meeting application structural requirements and molding productivity. Consult Toray for the concrete understanding on feature of material. Group Drying Temperature / Time Cylinder Temperature Mold Temperature Transparent 80 ~ 90 C / 3 ~ 6 hrs 210 ~ 230 C 40 ~ 70 C Standard 80 ~ 90 C / 3 ~ 6 hrs 220 ~ 240 C 40 ~ 80 C Flame Retardant 80 ~ 90 C / 3 ~ 6 hrs 190 ~ 210 C (884 X01) 40 ~ 80 C 80 ~ 90 C / 3 ~ 6 hrs 210 ~ 230 C 40 ~ 80 C Heat 90 ~ 100 C / 3 ~ 6 hrs 210 ~ 230 C 40 ~ 80 C Fiber Reinforced 90 ~ 100 C / 3 ~ 6 hrs 240 ~ 260 C 40 ~ 80 C Specialty 80 ~ 90 C / 3 ~ 6 hrs 220 ~ 240 C 40 ~ 80 C ABS or AS//r-PET Alloy 95 ~ 105 C / 3 ~ 6 hrs 240 ~ 280 C 40 ~ 60 C ABS or AS//r-PC Alloy 95 ~ 105 C / 3 ~ 6 hrs 240 ~ 280 C 40 ~ 60 C

15 CAUTION Refer to Material Safety Data Sheet for this product before use. Traces of volatile gases may be released and irritate eyes, nose and throat. Use adequate local exhaust ventilation during drying and molding. Dispose of contents/container in accordance with local/region/national/international regulations. Keep away from direct sunlight, rain and moisture. This product are flammable. Keep away from heat and ignition source. Black smoke, carbon monoxide, carbon dioxide, nitrogen oxides and etc maybe generated in the case combustion of this product. When using with medical, food, drink or toys for infant, consult Toray about the concrete application and usage beforehand by all means. Do not use for any internal implantation. In as much as Toray Plastics (Malaysia) Sdn. Bhd. has no control over the use to which other may put this material, it does not guarantee that the same result as those described herein will be obtained. This information contained in this data sheet represents the best information currently available to us. The data and descriptions may be revised without notice. TORAY MAKES NO REPRESENTATION OR WARRANTY, WHETHER EXPRESSED OR IMPLIED, IN RESPECT OF FITNESS FOR A PARTICULAR PURPOSE AND SAFETY OF THIS MATERIAL. USER WILL BE SOLELY RESPONSIBLE FOR ASCERTAINING THE SUITABILITY OF THIS MATERIAL FOR THE PURPOSE, INCLUDING BUT NOT LIMITED TO, MEDICAL APPLICATION OR FOOD CONTACT APPLICATION PURPOSES.

LH_Series_Rev2014.pdf

LH_Series_Rev2014.pdf REMINDERS Product information in this catalog is as of October 2013. All of the contents specified herein are subject to change without notice due to technical improvements, etc. Therefore, please check