综合样本 C007C

Transcription

1 ... Q2... Q4... Q5... Q7... Q11... Q12... Q13... Q16... Q18... Q19... Q2... Q21... Q22... Q23... Q24... Q27... Q28... Q32... Q34... Q35... Q36... Q38... Q4... Q41... Q42... Q43... Q44... Q45... Q46... Q47... Q53 Q1

2 Q2

3 Q3

4 y A B C D E d<7mm d=7 15mm l l5mm l5mm vc=5m/min.6 vc=1m/min.6 vc=15m/min.5 E.5 E.5 E mm/rev.4 B.3.2 C D mm/rev.4 B.3.2 C D mm/rev.4 B.3.2 C D.1 A.1 A.1 A mm mm mm : S45C(18HB) : MTJNR2525M16N : TNMG1648 : P mm/rev E B D C A mm/rev B D C.2.1 A E mm mm : S45C : vc=1m/min Q4

5 y y (m/min) (min) AP25N NX2525 UE615 MP325 MC625 VP15TF MC615 NX335 UE P : S45C HB18 : VB =.3mm : 1.5mm :.3mm/rev : PCLNR2525M12 : CNMG1248 (m/min) MC725 US735 MP735 MC715 US72 : SUS34 HB2 : VB =.3mm : 1.5mm :.3mm/rev : PCLNR2525M12 : CNMG1248-MA 1 8 UTi2T (min) M MC515 UE611 AP25N MC55 UC5115 NX2525 UC515 HTi1 : FC3 HB18 : VB =.3mm : 1.5mm :.3mm/rev : PCLNR2525M12 : CNMG1248 (m/min) 1 UTi2T (min) K 1. 2% 1/2 5% 1/ m/min Q5

6 y (mm) (mm/rev) SNCM431 STi1T mm p=1.mm vc=2m/min Tc=1min y (mm) (mm) SNCM431 STi1T mm f=.2mm/rev vc=2m/min Tc=1min Q6

7 y (-) 2 VB=.4mm 1mm=.32mm/rev 14 VB=.4mm (+) 1 8 (m/min) mm.2mm/rev 1m/min 1 (N) 2 6 2mm 5 (min).2mm/rev 1m/min ( C) (m/min) SK5 STi1T -Vr mm STi1 1mm.32mm/rev SK5 u u u u u $.1 $ (mm) y ( ) vc = 2 vc = 1 vc = 5 % % ($) SNCM431 (HB2) STi2 6 $ $ mm.32mm/rev u u u u Q7

8 ( ) y B f = f = f = 1.4B 1.15B SCM44 STi12 3mm.2mm/rev h.97h 1 2' h kr = kr = 15 kr = 3 B : f : h : kr : (min) (m/min) u u u u u u A A ' A A' y y Q8

9 y 1/ (mm).2.5 SNCM439 (HB28) P1 vc=2m/min p=1.5mm f=.335mm/rev (min) 1 5 EDR VB KT (mm) SNCM439 (HB22) P1 vc=16m/min p=1.5mm f=.45mm/rev u u u u u u (N) (N) (N) (mm) SNCM439 (HB22) P1 vc=1m/min p=1.5mm f=.425mm/rev Q9

10 !(mm) y (mm/rev) (mm) SNCM439 (HB2) P2 vc=12m/min p=.5mm SNCM44 (HB28) P1 vc=1m/min p=2mm f=.335mm/rev.4.2 (mm) (mm).8.4 SNCM439 (HB2) (mm) P1 vc=14m/min p=2mm f=.212mm/rev Tc=1min u u u u u u (mm/rev) B C E D A :.4R(TNGG1644R) :.8R(TNGG1648R) : 1.2R(TNGG16412R) (mm).2 R1 15 S45C (HB18) TNGG1644R TNGG1648R TNGG16412R (STi1T) ETJNR33K16 3 vc=1m/min ABCDEQ4 Q1

11 (Pc) y Pc = Kc yvc vc = ) Dm n 1 ytc Tc= Im l p f vc Kc ( vc = ) Dm n = = 11m/min m/min ødm (kw) 3mm12m/min.2mm/rev 8% (m/min) * 1mmm 7min -1 &5 )=3.14Dm=5n=7 (min) 1mm1min -1.2mm/rev I = f n =.2 1 = 2mm/min MP Kc (MP).1 (mm/rev).2 (mm/rev).3 (mm/rev).4 (mm/rev).6 (mm/rev) HB HRC HB vc (m/min) : Dm (mm) : ) (3.14) : n (min -1 ) : n Pc (kw) : p (mm) : f (mm/rev) : vc (m/min) : Kc (MP) : ( : Tc (min) : Im (mm) : I (mm/min) : Kc=31MP yf f = l n Pc = yh h= f 2 1(!m) 8RE = 4.65 (kw) (mm/rev) 5min -1 12mm/min n=5i=12 f = l = 12 =.24mm/rev n 5.24mm/rev.8mm.2mm/rev f=.2 mm/revr=.8 h =.22 1 = 6.25!m 8.8 6!m f (mm/rev) : I (mm/min) : n (min -1 ) : n h (!m) : f (mm/rev) : RE(mm) : f l Tc = Im = 1 =.5min l 2.5 6=3 Q11

12 Q12

13 y (KAPR) (GAMP) GAMP GAMF KAPR : (T) (GAMF) (I) T I y (-) (+ ) (+ ) (-) (+ ) 45 ykapr (N) fz(mm/t.) fz(mm/t.) fz(mm/t.) SCM44 (HB281) ø125mm vc=125.6m/min p=4mm e=11mm p e (+ ) (-) DP DN NP GAMP + + (GAMF) (-) Q13

14 fz y KAPR:9 KAPR:75 KAPR:45 h=fz 9 h=.96fz h=.75fz fz fz vc=1m/min Tc=69min vc=125m/min Tc=55min vc=16m/min Tc=31min SNCM HB DC=125mm M2 p=3.mm e=11mm fz=.2mm/t. y Q14

15 y f fz : f : 1.4mm No. fz 1 2.3mm.1mm () (b) (c) 1.3 ~.1mm Q15

16 L yvc vc = ) DC n 1 1mmm (m/min) vc (m/min) : DC(mm) : π (3.14) : n (min -1 ) : 35min -1 &125 )3.14DC=125n=35 DC n vc = ) DC n = = 137.4m/min m/min y fz fz = vf z n (mm/tooth) (fz) fz (mm/tooth): z : vf (mm/min) : n (min -1 ) : f=zxfz 5min -1 15mm/min fz = vf 5 = =.1mm/tooth z n 1 5.1mm/tooth yvf vf = fz z n (mm/min) n vf (mm/min) : fz (mm/tooth): n (min -1 ) :.1mm/tooth15min -1 z : vf = fz z n = = 5mm/min 5mm/min ytc Tc= L vf (min) Tc (min) : vf (mm/min : L (mm) : ldc FC21mm3mm& m/min.25mm 2min -1 DC l vf= =8mm/min L=3+2=5mm Tc = 5 = (min).625 6=37.5sec37.5 Q16

17 (Pc) y Pc = Kc p e vf Kc ( (Al-Mg) (Al-Si) 2mm8mm 28mm/min8m/min &2512 8% (Al-Zn-Mg-Cu) Pc (kw) : p (mm) : e (mm) : vf (mm/min) : Kc (MP) : ( : n = 1vc 1 8 = )DC = min -1 fz = vf 28 = z n =.228mm/tooth Pc = = 1.68 kw Kc(MP).1mm/tooth.2mm/tooth.3mm/tooth.4mm/tooth.6mm/tooth HB HB HRC HB Q17

18 Q18

19 y y 2 5% 3 45% 4 4% 6 2% y Q19

20 y y y 2 R Q2

21 mm y h= R 1 cos sin -1 ( P ) 2R R R :(PRFRAD)(RE) P : P h : y P P R P P R h Q21

22 X Q22

23 y Wo We Wf y b b c c WmWm' We : Wf : Wo : Wm : Wm' : Q23

24 Q24 y y 118 1mm.4.1mm

25 y S y X XR S N X Q25

26 Z yq26

27 vc y vc = ) DC n 1 1,mmm yvf vf = fr n(mm/min) ytc Tc = vf DC Id i n fr n n n f (m/min) ld vc (m/min) : DC (mm) : ) (3.14) : n (min -1 ) : 135min -1 &12 Tc (min) : n (min -1 ) : ld (mm) : fr (mm/rev): i : )=3.14DC=12n=135 vc = ) DC n = = 5.9m/min m/min vf (mm/min) : Z fr (mm/rev) : n (min -1 ) :.2mm/rev 135min -1 vf = f n = = 27mm/min 27mm/min SCM44&153mm 5m/min.15mm/rev n = 5 1 = min Tc = = =.188 6i11.3 sec Q27

28 SCr415(H) Cr3 523M15 12C Cr y JIS W-nr. DIN BS EN AFNOR UNI UNE SS AISI/SAE GB STKM 12A 1.38 STKM 12C RSt C E 24-2 Ne 1311 A C15 8M15 CC12 C15, C16 F C22 5A2 2C CC2 C2, C21 F SUM SMn28 23M7 1A S25 CF9SMn28 F SMn Y15 SUM22L SMnPb28 S25Pb CF9SMnPb28 11SMnPb L SPb2 1PbF2 CF1Pb2 1SPb SMn36 24M7 1B S3 CF9SMn36 12SMn Y SMnPb36 S3Pb CF9SMnPb36 12SMnP L14 S15C Ck15 8M15 32C XC12 C16 C15K S25C Ck StE E FeE39KG 2145 A C35 6A35 CC35 C35 F C45 8M46 CC45 C45 F S2 212M36 8M 35MF4 F21G Mn4 15M M Mn SMn438(H) Mn5 4M5 36Mn Mn2 SCMn Mn6 15M28 14A 2M5 C28Mn 133 3Mn S35C Cf35 6A35 XC38TS C Mn S45C Ck45 8M46 XC42 C45 C45K Ck45 S5C Cf53 6A52 XC48TS C C55 7M55 9 C C6 8A62 43D CC55 C S55C Ck55 7M55 XC55 C5 C55K S58C Ck6 8A62 43D XC6 C Mn Ck11 6A96 XC1 F SK C15W1 BW1A Y15 C36KU F W1 SUP C15W1 BW2 Y12 C12KU F W21 y JIS W-nr. DIN BS EN AFNOR UNI UNE SS AISI/SAE GB SM4A, SM4B SM4C St C E A SM49A, SM49B Fe52BFN 1.57 St B E36-3 SM49C Fe52CFN St M19 2MC5 Fe52 F Si7 25A S7 55Si8 56Si Si2Mn SiCr7 6SC7 6SiCr8 6SiCr SUJ Cr6 534A C6 1Cr6 F ASTM 521 Gr15, 45G Mo D3 16Mo3KW 16Mo ASTM A24Gr.A Mo Mo5 16Mo Ni6 16N6 14Ni6 15Ni6 ASTM A35LF X8Ni X1Ni9 XBNi9 ASTM A353 SNC NiCr6 64A35 111A 35NC SNC415(H) NiCr1 14NC11 16NiCr11 15NiCr SNC815(H) NiCr14 655M13 36A 12NC , 331 SNCM22(H) NiCrMo2 85M NCD2 2NiCrMo2 2NiCrMo SNCM NiCrMo Type 7 4NiCrMo2(KB) 4NiCrMo CrNiMo6 82A16 18NCD6 14NiCrMo13 Q28

29 JIS W-nr. DIN BS EN AFNOR UNI UNE SS AISI/SAE GB SCr Cr4 42Cr Cr SUP9(A) Cr3 527A C CrMn SCM415(H) CrMo5 12CD4 12CrMo CrMo45 14CrMo CrMo Gr27 15CD3.5 15CD4.5 SCM42 SCM43 SCM432 SCCRM3 ASTM A182 F11, F CrMo CD9 12CrMo9 Gr31, 45 12CD1 12CrMo1 TU.H 2218 ASTM A182 F MoV MoCrV CrMoV M39 4C 36CrMoV CrNiMo4 816M4 11 4NCD3 38NiCrMo4(KB) 35NiCrMo CrNiMo6 817M NCD6 35NiCrMo6(KB) CrNiMoA SCr43(H) Cr4 53A32 18B 32C4 34Cr4(KB) 35Cr Cr SCr44(H) Cr4 53M C4 41Cr4 42Cr Cr MnCr5 (527M2) 16MC5 16MnCr5 16MnCr CrMn CrMo4 1717CDS11 25CD4 25CrMo4(KB) Cr3 3CrMn 78M CrMo4 78A37 19B 35CD4 35CrMo4 34CrMo SCM CrMo4 78M4 19A 42CD4TS 41CrMo4 42CrMo CrMo 4CrMoA 42CrMo SCM44(H) CrMo4 78M4 19A 42CD4 42CrMo4 42CrMo CrMnMo CrMo12 722M24 4B 3CD12 32CrMo12 F.124.A 224 SUP CrV4 735A5 47 5CV4 5CrV4 51CrV CrVA 4CAD CrAlMo7 95M39 41B 41CrAlMo7 41CrAlMo CAD Cr6 BL3 Y1C6 1Cr6 L3 CrV, 9SiCr SKS WCr6 15WC13 1WCr6 15WCr5 214 CrWMo SKS2, SKS3 17WCr5KU SKT NiCrMoV6 BH224/5 55NCDV7 F.52.S L6 5CrNiMo X8Ni X1Ni9 XBNi9 ASTM A Ni19 Z18N NiCrMo M13 36C 15NiCrMo13 14NiCrMo131 SKD X21Cr12 BD3 Z2C12 X21Cr13KU X21Cr12 D3 X25Cr12KU ASTM D3 Cr12 SKD X153CrMoV12 BD2 X16CrMoV12 D2 Cr12MoV SKD X1CrMoV5 BA2 Z1CDV5 X1CrMoV5 F A2 Cr5Mo1V SKD X4CrMoV51 BH13 Z4CDV5 X35CrMoV5KU X4CrMoV X4CrMoV51 X4CrMoV51KU H13 ASTM H13 4CrMoV5 SKD X21CrW12 X215CrW121KU X21CrW WCrV7 BS1 45WCrV8KU 45WCrSi8 271 S1 SKD X3WCrV93 BH21 Z3WCV9 X28W9KU X3WCrV9 H21 3WCrV X165CrMoV12 X165CrMoW12KU X16CrMoV SKS V1 BW2 Y115V W21 V SKH S BT4 Z8WKCV X78WCo185KU HS T4 W18Cr4VCo5 SKH S BT1 Z8WCV X75W18KU HS18--1 T1 SCMnH/ G-X12Mn12 Z12M12 Z12M12 XG12Mn12 X12MN12 SUH X45CrSi93 41S45 52 Z45CS9 X45CrSi8 F.322 HW3 X45CrSi93 SUH S BA2 Z4CSD1 15NiCrMo D3 SKH9, SKH S6/5/2 BM2 Z85WDCV HS F M S HS2-9-2 HS M7 SKH S6/5/2/5 BM HS F M35 Q29

30 X1CrNiMoNb1812 Z6CNDNb1713B X6CrNiMoNb Cr17Ni12Mo3Mb y JIS W-nr. DIN BS EN AFNOR UNI UNE SS AISI/SAE GB SUS X7Cr13 43S17 Z6C13 X6Cr13 F OCr13 1Cr X7Cr14 F.841 SUS X12CrS13 416S21 Z11CF13 X12CrS13 F SUS X1Cr13 41S21 56A Z1C14 X12Cr13 F Cr13 SUS X8Cr17 43S15 6 Z8C17 X8Cr17 F Cr17 SCS G-X2Cr14 42C29 56B Z2C13M SUS42J X46Cr13 42S45 56D Z4CM X4Cr14 F Cr13 Z38C13M S17 Z8CA12 X6CrAl S37 Z8CA12 X2Cr SUS X22CrNi17 431S29 57 Z15CNi6.2 X16CrNi16 F Cr17Ni2 SUS43F X12CrMoS17 Z1CF17 X1CrS17 F F Y1Cr17 SUS X6CrMo17 434S17 Z8CD17.1 X8CrMo Cr17Mo SCS X5CrNi C11 Z4CND13.4M (G)X6CrNi CA6-NM SUS X1CrA113 43S17 Z1C13 X1CrA112 F OCr13Al SUS X1CrA118 43S15 6 Z1CAS18 X8Cr17 F Cr17 SUH X8CrNiSi2 443S65 59 Z8CSN2.2 X8CrSiNi2 F.32B HNV6 SUH X1CrA124 Z1CAS24 X16Cr Cr25N SUH X53CrMnNiN S54 Z52CMN21.9 X53CrMnNiN219 EV8 5Cr2Mn9Ni4N X1CrMoTi S X2CrMoV12-1 X2CrMoNi Z7CNU y JIS W-nr. DIN BS EN AFNOR UNI UNE SS AISI/SAE GB SUS34L X2CrNi S11 Z2CN18.1 X2CrNi L OCr19Ni1 SUS X5CrNi189 34S11 58E Z6CN18.9 X5CrNi181 F OCr18Ni9 F.3541 F.354 SUS X12CrNiS188 33S21 58M Z1CNF18.9 X1CrNiS18.9 F Cr18Ni9MoZr SUS34L 34C12 Z3CN SCS X2CrNi189 34S12 Z2CrNi181 X2CrNi18.11 F L SUS X12CrNi177 Z12CN17.7 X12CrNi177 F Cr17Ni7 SUS34LN X2CrNiN181 34S62 Z2CN LN SUS X5CrNiMo S16 58J Z6CND17.11 X5CrNiMo1712 F Cr17Ni11Mo2 SCS G-X6CrNi189 34C15 Z6CN18.1M SCS G-X6CrNiMo C16 F.8414 SCS G-X5CrNiMoNb C17 Z4CNDNb1812M XG8CrNiMo1811 SUS316LN X2CrNiMoN1813 Z2CND LN OCr17Ni13Mo S13 Z2CND17.12 X2CrNiMo L SCS X2CrNiMo S L OCr27Ni12Mo3 Z2CND17.12 X2CrNiMo1712 SUS316L S13 Z6CND X8CrNiMo , SUS317L X2CrNiMo S12 Z2CND19.15 X2CrNiMo L OOCr19Ni13Mo UNS V X1NiCrMo Z6CNT A SUS S12 58B Z6CNT18.1 X6CrNiTi1811 F X1CrNiTi189 F Cr18NI9Ti SUS S17 58F Z6CNNb18.1 X6CrNiNb1811 F X1CrNiNb189 F Cr18Ni11Nb X1CrNiMoTi181 32S17 58J Z6CNDT17.12 X6CrNiMoTi1712 F Ti Cr18Ni12Mo2T Q3

31 JIS W-nr. DIN BS EN AFNOR UNI UNE SS AISI/SAE GB SUH X15CrNiSi212 39S24 Z15CNS2.12 X6CrNi Cr23Ni13 SUH X12CrNi S24 Z12CN252 X6CrNi252 F S OCr25Ni2 SCS X1CrNi C Z1NCDU25.2 F X4CrNiMo165 Z6CND S111 Z8CNA17-7 X2CrNiMo PH Z1NCDU Z1CNDU2-18-6AZ NO828 S31254 y JIS W-nr. DIN BS EN AFNOR UNI UNE SS AISI/SAE GB SUH X12NiCrSi3616 Z12NCS SCH G-X4NiCrSi C11 XG5NiCr3919 HT, HT 5 y JIS W-nr. DIN BS EN AFNOR UNI UNE SS AISI/SAE GB 1 FC1 GG 1 Ft 1 D 11 No 2 B FC GG 15 Grde 15 Ft 15 D G15 FG No 25 B HT15 FC2.62 GG 2 Grde 22 Ft 2 D G2 12 No 3 B HT2 FC GG 25 Grde 26 Ft 25 D G25 FG No 35 B HT25 No 4 B FC3.63 GG 3 Grde 3 Ft 3 D G3 FG3 13 No 45 B HT3 FC GG 35 Grde 35 Ft 35 D G35 FG No 5 B HT35.64 GG 4 Grde 4 Ft 4 D 14 No 55 B HT4.666 GGL NiCr22 L-NiCuCr22 L-NC A436 Type 2 y JIS W-nr. DIN BS EN AFNOR UNI UNE SS AISI/SAE GB FCD4.74 GGG 4 SNG 42/12 FCS 4-12 GS FGE QT4-18 GGG 4.3 SNG 37/17 FGS GGG FCD5.75 GGG 5 SNG 5/7 FGS 5-7 GS 5 FGE QT GGG NiCr22 Grde S6 S-NC A43D2 GGG NiMn137 L-NiMn 137 L-MN FCD6 GGG 6 SNG 6/3 FGS QT6-3 FCD7.77 GGG 7 SNG 7/2 FGS 7-2 GS 7-2 FGS QT7-18 SUS X12CrNiTi S32 58B, 58C Z6CNT18.12B X6CrNiTi18 11 F Cr18Ni9Ti y JIS W-nr. DIN BS EN AFNOR UNI UNE SS AISI/SAE GB FCMB /6 MN FCMW33 GTS-35 B 34/12 MN FCMW GTS-45 P 44/7 Mn 45 GMN FCMP GTS-55 P 51/4 MP 5-5 GMN FCMP54 GTS-65 P 57/3 MP FCMP GTS-65-2 P 57/3 Mn 65-3 GMN A22-73 FCMP69 GTS-7-2 P 69/2 Mn 7-2 GMN A22-82 Q31

32 JIS Suprem S5C AUK1 KTSM2A SD1 PDS1 KPM1 MT5C KTSM21 SD17 PXZ S55C KTSM22 SD21 SCM44 AUK11 KTSM3A SD61 PDS3 KTSM31 SCM445 HOLDAX SK3 SK3 YK3 K3 YC3 SKS3 SKS3 GOA KS3 SGT SKS31 GO31 K31 SKS93 SK31 YK3 K3M YCS3 SKD1 KD1 CRD SKD11 SKD11 KAD181 DC11 KD11 SLD SKD11 AUD11 DC3 KD11V SLD2 SKD11 KDQ SKD12 RIGOR DC12 KD12 SCD SX4 SX44 SX15V FH5 TCD DC53 KD21 SLD8 PD613 GO4 ACD37 GO5 HMD5 GO4F HPM2T YSM HPM31 HMD1 KDM5 HMD5 KD11S ACD6 ACD8 ACD9 (P2) IMPAX KTSM3M PX5 KPM3 HPM2 MT24M (P2) HPM7 (P21) KTSM4EF NAK55 KAP HPM1 KTSM4E NAK8 KAP2 HPM5 GLD2 CENA1 SKD4 DH4 KD4 YDC SKD5 DH5 KD5 HDC SKD6 DH6 KD6 SKD61 SKD61 Over M DHA1 KDA DAC SKD61 MFA SKD62 SKD62 DH62 KDB DBC SKT4 GFA KTV DM SKD7 DH72 KDH1 YEM (H1) DH73 SKD8 DH41 KDF MDC QRO8M YHD4 DH71 DH42 DH21 KDW KDHM AE31 YEM4 YHD5 SKT4 SKT4A YHD26 6F4 MPH SKT4 DH31 KDA1 DAC3 KDA5 DAC1 DAC4 GF78 DAC45 DH76 DAC55 TD3 DH2F KDAS FDAC YHD3 MDC K YEM K Q32

33 JIS SKH51 MH51 H51 YXM1 SKH55 MH55 HM35 YXM4 SKH57 MH57 MV1 XVC5 MH8 NK4 YXM6 MH24 MH7V1 MH64 VH54 HV2 XVC11 HM3 YXM7 MH85 KDMV YXR3 MH88 HM9TL YXR4 YXR7 YXR35 ASP23 KHA32 DEX2 HAP1 ASP3 KHA3 DEX4 HAP4 KHA3VN DEX6 HAP5 KHA3N DEX7 HAP63 KHA33N DEX8 HAP72 KHA5 KHA77 ASP6 KHA6 SUS43 GLD1 SUS42 STAVAX S STAR KSP1 HPM38 SUS44C ELMAX KAS44 SUS44C KSP3 SUS42 SUS42 SUS63 NAK11 U63 PSL (414) MAS1C KMS18 2 YAG DMG3 HRNC ICD1 ICD5 Q33

34 1 4 s 4 z JIS B X Yy=fx R!m!m Rz Rz YpYv!m RZJIS yr R "c (mm) Rz RZJIS Rz RZJIS l (mm) s.5 z.25.1 s.1 z s.2 z.1.4 s.4 z.8.25 ]]]].2.8 s.8 z s 1.6 z s 3.2 z.8 ]]] s 6.3 z s 12.5 z s 25 z 2.5 ]] s 5 z s 1 z 5 2 s 2 z 8 ] R : RzRzJIS5 Q34

35 1 mm 3, kgf (HB) B C D 6kgf 1kgf 15kgf 1kgf 1.6mm MP (1/16in) (HV) (HRA) (HRB) (HRC) (HRD) (HS) (767) (757) (745) (733) (722) (712) (71) (698) (684) (682) (67) (656) (653) (647) (638) (495) (477) (461) mm 3, kgf (HB) B C D 6kgf 1kgf 15kgf 1kgf 1.6mm MP (1/16in) (HV) (HRA) (HRB) (HRC) (HRD) (HS) (11.) (19.) (18.5) (18.) (17.5) (17.) (16.) (15.5) (14.5) (14.) (13.) (12.) (11.) (18.8) (17.5) (16.) (15.2) (13.8) (12.7) (11.5) (1.) (9.) (8.) (6.4) (5.4) (4.4) (3.3) (.9) AMS Metls Hnd book81 21MP=1N/mm 2 3JIS1 Q35

36 (mm) > B1 C9 C1 D8 D9 D1 E7 E8 E9 F6 F7 F8 G6 G7 H6 H Q36

37 !m H8 H9 H1 JS6 JS7 K6 K7 M6 M7 N6 N7 P6 P7 R7 S7 T7 U7 X e3 e e4 e e4.5 e e5.5 e9 e6.5 e e8 e e9.5 e e11 e e12.5 e e14.5 e e16 e e18 e e2 e Q37

38 (mm) > b9 c9 d8 d9 e7 e8 e9 f6 f7 f8 g5 g6 h5 h6 h Q38

39 !m h8 h9 js5 js6 js7 k5 k6 m5 m6 n6 p6 r6 s6 t6 u6 x e2 e3 e e2.5 e4 e e3 e4.5 e e4 e5.5 e e4.5 e6.5 e e5.5 e8 e e6.5 e9.5 e e7.5 e11 e e9 e12.5 e e1 e14.5 e e11.5 e16 e e12.5 e18 e e13.5 e2 e Q39

40 M HSS M HSS M HSS M HSS M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M Q4

41 mm d M3 M4 M5 M6 M8 M1 M12 M14 M16 M18 M2 M22 M24 M27 M3 d d' D D' H H' H" ød' ød ød' d ød1 ød' ød ød' H H" H' H ød1 d Q41

42 d 1 LS t5 t1 2 I2 I4 I3 7/24 (d5) 6 d3 d1 DF_2 DF 6 d2 d3 d1 DF CRKS 7/24 t3 t2 CRKS LS I1 I5 11 DF DF_2 t1 t2 t3 t5 d1 d3 LS CRKS d5 BT M BT M BT M BT M BT M CRKS d1 d2 LS I1 I2 I3 d3 I4 DF I5 NT M12 W 1/ NT M16 W 5/ NT M24 W NT M3 W 1 1 / H d2 33 d1 BD d2 H I1 LS d c e R r b R e c 8 18 d M.T.NO. I1 LS d1 BD 4 d1 BD d d2 I1 LS t r CRKS K M M M M M M M33 8 d d2 6 r t K CRKS M.T.NO. I1 LS d1 BD Q42

43 y P kp MP br kgf/cm 2 tm mmh2o mmhgtorr 1P=1N/m N dyn kgf J kw h kgf m kcl J=1W s, 1J=1N m 1cl=4.1865J P MPN/mm 2 kgf/mm 2 kgf/cm P=1N/m 2 W kgf m/s PS kcl/h W=1J/s, PS: 1PS=.7355kW 1cl=4.1865J Q43

44 Q44 S45C8m/min

45 TiC-TiN CBN Si3N Al2O3 WC 21 7 Hv kcl/g tom %.125r W/m k 1-6 /k C > CBN > CBN Si3N Al2O i TiC < TiN TC W/m K= cl/cm sec r Q45

46 MP735 MP713 VP3RT P UTi2T M UTi2T K HTi5T HTi1 UTi2T N HTi1 S RT95 RT91 MT915 TF15 P UE615 UE611 MC615 MY515 UE62 MC625 F71 MP612 VP15TF MP613 VP2RT VP3RT (PVD) (PVD) (PVD) (PVD) (PVD) M MC715 US72 MC725 US735 F73 VP15TF VP2RT MP73 MP714 (PVD) (PVD) (PVD) (PVD) H MBC1 BC811 MBC2 BC82 MB825 MB825 MB835 CBN SF1 MF7 MF1 TF15 MF2 MF3 GTi5 GTi1 GTi15 GTi2 GTi3 GTi35 GTi4 GC15 GC2 GC3 TF15 MF1 MF2S GM3 K UC515 MC55 UC5115 MC515 MY515 MC52 VP15TF (PVD) N LC15TF S US95 MP95 VP5RT VP1RT MP915 VP15TF MP912 MP93 MP913 (PVD) (PVD) (PVD) (PVD) (PVD) (PVD) (PVD) (PVD) H MP81 (PVD) VP15TF (PVD) P NX2525 NX335 NX4545 M NX2525 NX4545 K NX2525 P AP25N VP25N MP325 VP45N (PVD) (PVD) (PVD) (PVD) M AP25N (PVD) VP25N (PVD) K AP25N (PVD) N MD22 MB42 K MB71 MB515 MB73 MBS14 BC53 CBN MG1 MG2 MG25 MG3 MG4 MG5 MG6 Q46

47 P P1 P1 ST1P TX1S SRT WS1 IC7 P2 UTi2T ST2E UX3 SRT IC7 EX35 SMA DX3 IC5M P3 UTi2T A3 UX3 PW3 SR3 IC5M EX35 SM3 DX3 IC54 P4 ST4E SR3 EX45 IC54 KU1 M EH51 M1 UMN WA1B H1A K313 U1E K68 89 IC7 M2 UTi2T KU1 IC7 EH52 DX25 UX3 EX35 H13A K313 HX IC8 U2 UMS K68 IC2 M3 UTi2T A3 UX3 IC8 DX25 H1F EX IC2 UMS SM3 IC28 M4 UM4 EX45 IC28 KU1 K H1 TH3 K1 HTi5T KG3 WH5 K313 H2 KS5F K68 KU1 EH1 KW1 KG1 H1 K1 HTi1 TH1 WH1 K IC2 EH51 GW15 KT9 HM K68 G1E KU1 KS15F CR1 K2 UTi2T EH2 GW25 WH2 H13A K313 HX IC2 KS2 KG2 EH52 K68 K3 UTi2T G1E KG3 883 H1 H1 N N1 KS5F KW1 H2 H13A N1 HTi1 KU1 EH1 KW1 IC8 TH1 KT9 WH1 K313 H15 EH51 GW15 IC2 K68 N2 G1E KU1 IC8 EH2 KS15F CR1 WH2 K313 HX IC2 EH52 K68 N3 H25 S S1 RT95 SW5 KG3 S1 H1 RT95 K1 EH1 KS5F FZ5 H1A IC7 RT91 SW1 K313 HX EH51 TH1 KG1 H1F IC8 MT915 K68 H13A S2 K1 RT91 EH2 KS15F FZ15 IC7 SW25 K313 H25 TF15 EH52 KS2 KG2 IC8 K68 S3 TF15 KG3 P P1 SRT P2 UTi2T A3N UX3 SRT IC5M EX35 K125M DX3 IC28 P3 UTi2T A3N UX3 PW3 SR3 IC5M EX35 GX DX3 IC28 P4 PW3 SR3 EX45 IC28 M M1 UMN DX25 IC8 M2 UTi2T A3N UX3 EX35 UMS IC2 DX25 IC8 M3 UTi2T A3N UX3 EX45 SM3 UMS IC28 K3 UTi2T KG3 M4 EX45 IC28 K K1 HTi5T KG3 K115M,K313 K1 HTi1 G1E TH1 KW1 K115M KG1 WH1 GW25 K313 IC2 K2 UTi2T G1E KS2 GW25 KT9 CR1 KG2 WH2 H13A HX IC2 Q47

48 HT7 Z Z1 Z1 SF1 MF7 MF1 HTi1 MF2 TF15 Z2 MF3 Z3 F XF1 F1 AFU AF SF2 AF1 A1 CC F MD5F MD158 MD1 MD58 MD7F FW3 FZ5 FB5 FB1 FZ1 FZ15 FB15 FZ15 FB15 FB2 FZ2 FB2 NM8 PN9 6UF,H3F 8UF,H6F NM15 H1F 89 BRM2 EF2N H15F NM NS52 TN3 P AP25N T11A AT52 PV3 LN1 IC2N P1 VP25N T1A GT52 TN61 CX5 IC52N GT72 PV71 P1 NS52 T12A TN6 TP12 NX2525 NS73 CX5 IC2N T2Z PV6 CT515 KT315 TP13 AP25N GT73 CX75 CZ25 IC52N T15A TN61 GC1525 KT125 CM VP25N NS953 PX75 IC53N T15Z PV71 CMP GT953 NX2525 T12A NS53 TN6 IC2N P2 AP25N T2Z NS73 PV6 CX75 KT325 IC52N TP12 VP25N T3Z GT73 TN62 PX75 CH55 GC1525 KT112 IC3N TP13 NX335 T15A NS953 PV72 PX9 KT52 IC53N MP325 T15Z GT953 PV725 IC75T P3 MP325 PV725 T3Z VP45N PV9 PX9 IC75T T11A NS52 TN6 TP12 M NX2525 T1A AT53 PV6 LN1 TP13 M1 AP25N GC1525 KT125 T2Z GT53 TN62 CX5 CM VP25N T15Z GT72 PV72 CMP TN9 T12A NX2525 NS53 TN62 T2Z CX5 M2 AP25N GT73 PV9 CH55 T15A CX75 VP25N NS73 PV72 T15Z PV725 M3 NS71 TN3 K T11A NS52 PV3 NX2525 T1A K1 AT52 PV75 AP25N T2Z GT52 TN61 T15Z GT72 PV71 LN1 K1 TN6 T12A NS52 PV6 NX2525 T2Z KT325 GT73 TN62 LN1 CT515 AP25N T15A KT125 NS73 PV72 T15Z PV725 NX2525 K2 AP25N T3Z CX75 P P1 NX2525 TN6 CX75 MZ1 C15M IC3N P2 NX2525 T25A NS53 CH55 KT53M TN1M CX75 CH73 C15M CT53 HT7 TN6 CX9 MZ1 MP12 KT65M MZ2 IC3N P3 NX4545 NS53 T25A CX9 MZ3 NS54 T45A CX99 CH735 NS74 IC3N M M1 NX2525 TN6 IC3N M2 NX2525 NS53 TN1M CX75 CH55 KT53M CH73 CT53 HT7 MZ1 KT65M MZ2 C15M IC3N M3 NX4545 T25A NS54 CX9 MZ3 NS74 CX99 CH735 K K1 K1 NX2525 NS53 TN6 K2 NX2525 CX75 KT53M Q48

49 P P1 UE615 AC81P T915 CA51 AC7G T95 CA555 JC11V HG81 GC425 KCP5 TP5 IC915 GC45 KC915 TP15 IC815 IC428 P1 UE615 AC81P MC615 AC7G T915 CA51 UE611 AC82P T95 CA555 JC11V HG81 GC4315 KCP1B IC915 MY515 AC2 T9115 CA515 JC215V HG825 GC4215 KCP1 TP15 IC915 CA5515 GM82 GC415 KCP25 TP25 IC815 GC4325 KC911 IC825 P2 MC615 CA515 GC4315 UE611 AC82P MC625 AC2 T9115 CA5515 UE62 AC83P T9125 CA525 JC11V HG825 GC4215 IC915 CA5525 JC215V GM82 GC415 KCP25B IC825 GM25 GC4325 KCP25 TP25 IC925 MY515 CR925 GC4225 KC9125 IC925 GC425 IC835 P3 MC625 CA525 GC4325 UE62 AC83P T9125 CA5525 UE635 AC63M T9135 CA53 JC215V GM25 GC4225 KCP3 UH64 T935 CA5535 JC325V GM835 GC425 KCP4 TP35 IC835 GC4235 KC85 TP3 IC925 IC935 CR925 GC435 P4 UE635 UH64 AC63M T9135 T935 CA53 CA5535 JC325V JC45V GM835 GX3 GC4235 GC435 KCP3 KCP4 KC914 KC94 KC924 KC9245 TP35 TP3 IC935 M M1 MC715 IC925 US72 AC61M T9115 CA6515 JC11V GC215 KCM15 TM2 IC615 IC825 MC715 AC61M IC925 M2 US72 AC63M T62 CA6515 MC725 AC63M T9125 CA6525 JC11V HG825 GM25 GC215 KCM15 KC9225 TM2 IC615 IC925 IC656 MC725 AC63M M3 US735 AC63M T63 CA6525 GM835 GX3 GC225 KCM25 IC935 KC923 TM4 IC625 IC635 M4 US735 AC63M KCM35 AC63M GX3 GC225 KC924 KC9245 TM4 IC625 IC935 K K1 MC55 AC45K UC515 AC41K T515 CA455 JC5W HX355 GC325 TH15 CA41 JC15V HG335 GC321 KCK5 TK11 TK1 IC55 IC97 K1 AC45K MC515 AC41K CA4515 JC5W HX3515 GC325 KCK15B TK11 IC55 UC5115 AC415K T5115 CA41 JC15V HG3315 GC321 KCK15 TK1 IC51 MY515 AC42K CA4115 JC11V HG81 GC3215 KCK2 TK2 IC915 AC7G KC9315 TK21 IC428 IC428 K2 MC515 AC415K IC51 UC5115 AC42K T5115 CA4515 UE611 AC7G T5125 CA4115 JC11V HG825 KCK2 MY515 AC82P CA412 JC215V GM82 GC3215 KC911 TK21 IC815 KC9325 TK2 IC915 IC915 IC418 K3 UE611 AC82P T5125 JC215 HG825 GM82 KC9125 KC9325 IC915 IC418 S CA6515 S1 US95 CA6525 CA6535 S5F P P1 JC73U MP15 IC98 IC41 IC915 P2 F73 ACP1 T313 JC73U GX214 GC422 MP15 MP25 IC51 IC52M P3 F73 ACP1 T313 GX214 GX216 GC423 KCPK3 KC93M MP25 IC45 P4 GX23 GX3 GC424 KC935M GX216 KC53M M M1 IC925 M2 F73 ACP1 T313 CA6535 JC73U GX214 KC925M MP25 IC52M IC935 M3 F73 ACP1 T313 CA6535 GX214 GX216 GC24 KC93M MP25 IC935 GX3 IC45 M4 GX23 GX216 KC93M GX3 KC935M IC635 K K1 JC6 K1 MC52 ACK1 T1115 T115 JC6 K2 MC52 ACK2 T1115 T115 JC61 K3 JC61 GX3 GC322 GC333 K2W GC333 GC34 KC915M KC92M KC925M KCPK3 KC93M KC935M MK15 MK2 MK2 MK3 IC51 IC915 IC41 IC45 IC52M Q49 CVD

50 IC18Q5 PVD P M K S P P1 P1 VP1MF AH71 P2 P3 P4 M1 VP1RT VP2RT VP15TF VP2MF VP1RT VP2RT VP15TF VP2MF AC52U AC53U AC53U AH71 AH725 AH12 SH73 GH73 GH13 AH725 AH12 SH73 GH73 GH13 AH74 J74 AH74 J74 M1 VP1MF AH71 M2 M3 VP1RT VP2RT VP15TF VP2MF VP1RT VP2RT VP15TF VP2MF MP735 AC52U AC52U AC53U AH71 AH725 AH12 SH73 GH73 GH13 GH33 AH63 PR915 PR15 PR915 PR15 PR93 PR125 PR1115 PR1225 PR1425 PR93 PR125 PR1115 PR1225 PR915 PR125 PR1225 PR1425 PR125 PR1125 PR1225 PR915 PR93 GH33 AH725 AH12 SH73 PR1125 GH73 GH13 J74 AH645 JC53 JC815 JC53 JC515 JC815 JC515 JC815 IP2 IP3 IP5S IP1S GC1525 GC125 GC1525 GC125 GC1125 GC125 GC1125 GC15 GC125 GC1125 GC115 GC15 GC125 GC1125 GC115 GC1125 GC235 M4 MP735 AC53U J74 GC235 KC51 KC551 KU1T KC525 KC5525 KC7215 KC7315 KU25T KC715 KC72 KU25T KC7235 KC74 KC714 KC73 KC51 KC551 KC65 KC615 KC525 KC5525 KC72 KC725 KC73 KC7225 CP2 TS2 CP25 TS25 CP5 CP5 CP2 TS2 CP25 TS25 CP5 CP5 IC25 IC35 IC57 IC57 IC87 IC97 IC98 IC228 IC25 IC38 IC328 IC35 IC354 IC57 IC528 IC57 IC87 IC88 IC97 IC98 IC928 IC18 IC128 IC328 IC228 IC25 IC328 IC33 IC354 IC528 IC18 IC128 IC328 IC228 IC328 IC33 IC528 IC18 IC128 IC328 IC33 IC354 IC57 IC52 IC57 IC87 IC97 IC328 IC25 IC33 IC354 IC88 IC98 IC18 IC128 IC328 IC228 IC25 IC328 IC33 IC18 IC128 IC328 IC328 IC928 IC18 IC128 IC328 K1 GH11 K1 AC51U AH11 AH71 PR95 KC51 CP2 IC35 KC721 TS2 IC18 K2 GH11 CP2 VP1RT KC715 IC228 IC35 AH11 AH71 CP25 VP2RT PR95 KC7215 IC88 IC98 AH725 AH12 TS2 VP15TF KC7315 IC18 GH73 GH13 TS25 K3 AH725 VP1RT IC228 IC35 AH12 VP2RT KC7225 CP5 IC88 IC98 GH73 VP15TF IC18 GH13 MP95 S1 VP5RT AH95 JC53 JC815 IC57 IC97 S1 MP95 AH95 SH73 JC53 GC115 KC51 CP2 CP25 IC57 MP915 AC51U AH11 JC515 GC15 KC541 TS2 IC93 VP1RT AH12 JC815 GC125 KC551 TS25 S2 MP915 CP25 IC3 IC88 AC51U AH12 JC515 GC125 KC525 MT915 PR1125 TS25 IC98 IC928 AC52U AH725 JC815 GC1125 KC5525 VP2RT CP5 IC328 IC86 S3 VP15TF AC52U AH725 PR1125 GC1125 ATH8D PTH8M P1 JC53 PCA8M PCS8M P1 JC53 ACS5E IC25 IC35 PR73 JC53 CY92 IC88 IC81 PR83 GC11 JC815 JX15 JX12 KC715M IC9 IC93 ACP2 PR125 GC125 JC515 PC2M JP42 IC98 IC91 PR1225 JC5118 PCA12M IC95 P2 IC25 IC3 JC515 PR73 IC328 IC33 JC53 AH725 PR83 IC35 IC528 JC54 CY15 GC125 MP612 AH12 PR125 KC522M F25M IC88 IC81 ACP2 JC6235 CY15 GC11 VP15TF GH33 PR1225 KC525M MP3 IC83 IC9 JC815 JX115 GC23 AH33 PR123 IC98 IC91 JC5118 PR1525 IC928 IC95 JC6235

51 P M K S H P3 MP612 VP15TF MP613 VP3RT ACP2 ACP3 AH725 AH12 AH13 AH14 GH13 AH73 P4 VP3RT ACP3 AH14 PR66 PR123 JC515 JC54 JC815 JC5118 JC54 JC5118 JS445 JS46 CY25 CY25 HC844 JX145 PTH3E JS46 PTH4H JX16 GF3 GX3 M1 PCS8M PR73 M1 PR125 PR1225 JC5118 CY92 JX12 AH725 VP15TF PR73 JC515 AH12 CY15 MP713 PR66 JC54 M2 ACP2 GH33 CY15 MP73 PR125 JC5118 AH33 JX115 VP2RT PR1225 JC815 GH11 M3 M4 K1 K1 K2 K3 S1 S1 S2 S3 H1 H1 H2 H3 VP15TF MP713 MP73 VP2RT MP714 VP3RT MP714 VP3RT MP81 MP81 VP15TF VP2RT VP15TF VP2RT MP912 VP15TF MP912 VP15TF MP913 MP93 MP81 VP5HT VP15TF VP1H VP15TF ACP2 ACP3 ACP3 ACK3 ACK3 EH52Z EH2Z EH52Z EH2Z ACK3 ACP3 ACP3 AH12 AH725 AH13 AH14 PR66 GH13 AH73 PR151 GH34 AH14 AH11 GH11 AH33 AH11 GH11 AH725 AH12 GH13 AH33 GH13 PR121 PR95 PR121 PR95 PR95 PR95 PR95 JC515 JC815 JC85 JC5118 JC515 JC5118 JC85 JC53 JC53 JC815 JC515 JC58 JC815 JC6235 JC515 JC815 JC58 JC53 JC815 JC5118 JC53 JC515 JC815 JC5118 JC815 JC515 JC85 JC5118 JC85 JC5118 JC83 JC88 JC83 JC88 JC815 JC5118 JC815 JC5118 CY25 CY25 HC844 JM46 JX145 JX16 GF3 GX3 ATH8D PTH8M PCA8M PCS8M ASC5E JX15 JX12 CY92 CY1H CY1H CY15 CY15 PTH13S JX115 GC11 GC13 GC23 GC13 GC125 GC13 GC125 GC13 GC14 GC23 GC14 GC23 GC11 GC11 GC12 CY25 GX23 GX3 GC12 CY25 PTH4H PTH3E JX145 PCS8M PTH13S JS125 CY1H CY1H BH2 BH25 ATH8D PTH8M PCA8M JP45 JX15 KC725M KC53M KC735M KC715M KC73 KC522M KC525M KC725M KC735M KC51M KC52M KC525M KC725M KC735M F25M MP3 F3M F4M T6M F25M MP3 F3M F4M MP3 F4M MK2 C125 KC51M IC93 GC125 GC23 S3T KC522M KC525M IC25 IC3 IC328 IC33 IC35 IC528 IC83 IC9 IC928 IC95 IC18 IC93 IC25 IC3 IC88 IC83 IC9 IC98 IC928 IC18 IC25 IC3 IC328 IC33 IC83 IC928 IC18 IC35 IC81 IC83 IC9 IC91 IC928 IC95 IC18 IC35 IC88 IC81 IC83 IC9 IC98 IC91 IC928 IC95 IC18 IC35 IC88 IC83 IC98 IC928 IC95 IC18 IC3 IC98 IC88 IC9 IC83 IC928 IC328 IC33 GC23 KC725M F4M IC83 IC928 GC11 GC13 GC11 GC13 KC635M KC635M KC53M MH1 F15M F15M MP3 F3M IC93 IC9 IC9 IC88 IC98 IC18 IC88 IC98 IC18 Q51

52 CBN BC811 H H1 MBC1 MB81 BC811 MBC2 H1 BC82 MB825 MB825 MBC2 H2 BC82 MB825 BC82 H3 MB835 S S1 MB73 S1 S2 S3 MB71 K K1 MB515 MB73 K1 MB42 MB73 K2 MB42 BC53 K3 MBS14 MB42 MB835 BNC1 BNX1 BN1 BNC16 BNX2 BN2 BNC2 BNX25 BN25 BNC3 BN35 BN7 BN7 BN5 BNC5 BN7 BN75 BN7 BN7 BN7 BNS8 BN75 BN7 BXM1 BX31 BXM2 BX33 BXM2 BX36 BXC5 BX38 BX95 BX93 BX91 KBN5M KBN1M KBN51 KBN25M KBN525 KBN3M KBN35M CBN6K JBN3 CB715 CBN1 JBN245 CB725 CB2 CB7525 BX85 KBN6M JBN795 CB7525 CBN15 CBN16C CBN15 CBN16C CBN17 BX95 KBN6M JBN5 CBN2 BX9S BXC9 BX45 BX47 BX48 KBN9 KBN65B KBN57 KBN65M KBN7M CB7925 CBN3 CBN4C CBN5 CBN2 PCD N N1 MD25 DA9 DX18 JDA3 KPD1 DX16 JDA735 CD5 PCD5 N1 MD22 DA15 DX14 KPD1 CD1 PCD1 N2 MD22 DA22 DX12 JDA715 PCD2 N3 MD23 DA1 DX11 KPD23 JDA1 PCD3 PCD3MQ52

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