Microsoft Word - PS-0400 庄惟婷-ICR mAh-3.7V 板+插头线(包蓝色PVC).doc

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1 Customer / 客户 : Number/ 文件编号 : PS-0400 Cylindrical Li-ion Battery Specifications 圆柱型锂离子电池规格书 Model No. / 型号 : ICR H M-2600mAh-3.63V Approved by/ Date 批准 / 日期 Andrew Hou Checked by/ Date 审核 / 日期 ZhaoZhen Prepared by/date 编制 / 日期 WUFengMei Edition 版本 A Description 描述 First Edition 首次发行 History of revisions 修订记录 Prepared by Approved by Date 编制 批准 日期 WUFengMei Andrew Hou Tel: , Fax: The 5th,11# Building, HuaLian Industrial Park, HuaNing Road, DaLang Community, LongHua Town, Shenzhen, P.R.China 深圳市龙华新区大浪街道华宁路华联工业区 11 栋 5 楼 Note: 1. Please kindly sign on the underneath and send it back to us if the samples have been approved. 请帮忙在下面客户确认栏中签名并回传, 如果样品通过了客户的测试 2. Please kindly contact us as soon as possible if the samples can t be approved. Thanks! 请尽快与我们联系, 如果样品没有通过客户的测试 谢谢! Client Confirmation 客户确认 Date / 日期 Page 1 of 12

2 Contents / 主要内容 1.Product Summary / 产品概要 Product configurations / 产品组成 Product Dimensions / 产品结构 Product Specifications / 产品规格 Product Performance / 产品电性能 PCM Specifications / 保护板规格 Security Test / 安全测试 Storage and Transportation / 储存与运输 Use Attentions / 使用注意事项 Warranty / 品质保证 Others / 其它事项 Note / 通知 Page 2 of 12

3 1.Product Summary/ 产品概要 1.1 Standard/ 依据标准 This product complies with National Standard GB/T Cell Phone Lithium-ion Battery General Specifications of PRC. 本产品依据标准 : 中华人民共和国国家标准 GB/T 蜂窝电话用锂离子电池总规范 1.2 Sphere of application/ 适用范围 This specification is applied to ICR H M -2600mAh battery Manufactured by SHEN ZHEN KAYO BATTERY Co., Ltd. 本规格书是由制作提供, 适用的电池型号是 ICR H M -2600mAh 2.Product Configurations / 产品组成 No. Item Components Descriptions Remark 序号 项目 零件描述 备注 1 Cylindrical Li-ion Cell 圆柱型锂离子电芯 ICR H M 2600mAh 3.63V SAMSUNG 2 PCM / 保护板 R5402N101KD+DMN2016UTS*2+10K NTC JY V3 3 4 Wire & Connector 导线与插头 PVC Film PVC 膜 Molex P 反向 UL # 黑 - 黑 - 黄 - 红 - 红 外露 50±3mm Blue/ 蓝色 / 3.Product Dimensions / 产品结构 3.1Pack Drawing / 电池尺寸图 Page 3 of 12

4 4.Product Specifications / 产品规格 Table 1 / 表 1: No. 序号 Item 测试项目 Performance 性能参数 Typical / 典型 2600mAh 1 Capacity 容量 Minimum / 最小值 2500mAh 2 Nominal Voltage 标称电压 3.63V Remark 备注 Discharge at 0.2C 5 A to 2.75V after standard charge. 标准充电后, 使用 0.2C 5 A 的电流放电到 2.75V Operation voltage during standard discharge. 标准放电过程的工作电压值 3 Cut-off Voltage 放电终止电压 2.75V 4 Charging Voltage 充电电压 4.20±0.05V 5 Internal Impedance 内阻 180mΩ AC 1KHz after standard charge 标准充电后 AC 1KHz 测试 CC / CV: 4.20V / 0.2C 5 A charging till to 6 Standard Charge 标准充电 the current decline to 0.01C 5 A, at 23. 恒流 / 恒压 : 4.20V / 0.2C 5 A 充电直到电 Charge time: Approx 7. 0h. 充电时间 : 大约 7.0 小时 流下降到 0.01C 5 A, 环境温度 23 Discharge continuously with 0.2C 5 A to 7 Standard Discharge 标准放电 2.75V. 使用恒流 0.2C 5 A 的电流连续放电到 2.75V CC / CV: 4.20V / 0.5C 5 A charging till to 8 Fast Charge 快速充电 the current decline to 0.01C 5 A, at 23. 恒流 / 恒压 : 4.20V / 0.5C 5 A 充电直到电 Charge time: Approx 4.0h. 充电时间 : 大约 4.0 小时 流下降到 0.01C 5 A, 环境温度 23 Discharge continuously with 0.5C 5 A to 9 Fast Discharge 快速放电 2.75V. 使用恒流 0.5C 5 A 的电流连续放电到 2.75V 10 Max. Charge Current 最大充电电流 1.0C 5 A Max. Continuous 11 Discharge Current 1.0C 5 A 最大连续放电电流 12 Operation Temperature 10~+45 Charge 充电 工作温度 -20~+60 Discharge 放电 13 Storage Temperature 储存温度 Less than 1 year: -10~+25 少于 1 年 : -10~+25 Recommend to charge and discharge at least 1 time to Page 4 of 12

5 Less than 6 months: -10~+30 maintain battery. 少于 6 个月 : -10~+30 建议至少要对电池进行一次充 Less than 3 months: -10~+40 放电, 进行电池性能维护 少于 3 个月 : -10~ Storage Humidity 储存湿度 65±20% RH 15 Weight 重量 Approx: 50.0g 大约 50.0g Length: 66.0±0.5mm 长度 :66.0±0.5mm 16 Product Dimensions 产品尺寸 Width: 21.5±0.5mm 宽度 :21.5±0.5mm Initial battery dimensions 初始电池尺寸 Diameter: 18.5±0.5mm 直径 :18.5±0.5mm 17 Open Voltage 出厂电压 V 5.Product Performance / 产品电性能 5.1 Standard Testing Conditions / 标准测试条件 Unless otherwise stated, tests should be done within one month of delivery under the following conditions: * Initial batteries: less than 5 cycles * Relative humidity: 45~85% RH * Ambient Temperature: 23±3 * Notes on standard charge / discharge condition 除非其它规定, 测试应该在出货一个月内进行测试, 遵循以下测试条件要求 : * 新生产电池 : 少于 5 次循环以下 * 相对环境湿度 :45~85% RH * 环境温度 :23±3 5.2 Measuring Instrument / 测量仪器 Dimension Measuring Instrument / 尺寸测量仪器 The dimension measurement shall be implemented by instruments with equal or more precision scale of 0.01mm. 尺寸测量应使用测量精度达到 0.01mm 或以上测试仪器 Voltmeter/ 电压表 Standard class specified in the national standard or more sensitive class having inner impedance more than 10kΩ/V. 国家标准或更高灵敏度等级电压表, 仪器内部阻抗 10kΩ/V Ammeter / 电流表 Standard class specified in the national standard or more sensitive class. Total external resistance including ammeter and wire is less than 0.01Ω. 国家标准或更高灵敏度等级电流表, 仪器总阻抗 0.01Ω Internal Impedance Meter / 内阻测量仪 Impedance shall be measured by a sinusoidal alternating current method (AC 1kHz LCR meter). 内阻测试仪测试方法为交流脉冲阻抗法 (AC 1kHz LCR) Page 5 of 12

6 5.3 Standard Charge and Discharge / 标准充电和放电 Standard Charge / 标准充电 : Lithium ion battery charging method: Constant Current / Constant Voltage (CC/CV) 锂离子电池充电方法 : 恒流 / 恒压充电 (CC/CV) Standard charge current: 0.2C 5 A =520mA 标准充电电流 :0.2C 5 A =520mA Charge voltage: 4.20V 充电电压 : 4.20V Use 0.2C 5 A constant current to charge batteries, convert to use 4.20V constant voltage to charge when the batteries voltage achieves 4.20V at Cut off charging when the charging current decline to 0.01C 5 A 在 23 3 环境温度下, 先使用 0.2C 5 A 恒定电流给电池充电, 在电池电压上升到 4.20V, 转用 4.20V 恒定电压充电, 当充电电流下降到 0.01C 5 A 时, 终止充电 Standard Discharge / 标准放电 Standard discharge current: 0.2C 5 A =520mA 标准放电电流 :0.2C 5 A =520mA Batteries should be discharged with constant current 0.2C 5 A to 2.75V at 电池标准放电应在 23 3 的环境温度中, 使用 0.2C 5 A 的恒定电流连续放电到 2.75V 5.4 Appearance / 外观 The cell / battery shall be free from cracks, scars, breakage, rust, discoloration, leakage and deformation. 电池外观应平整, 洁净完好, 不能有褶皱, 刮伤, 锈斑, 漏液等等 5.5 Performance Test / 电性能测试 Table 2 / 表 2: Item Test Conditions Requirements 测试项目测试条件标注要求 Open-Circuit Voltage 开路电压 Internal Impedance 内阻 Capacity 容量 Within 24 hours after standard charge. 充满电后 24 小时内 Upon fully charge (1kHz LCR meter). 电池充满电的情况下, 使用 1KHz 的交流脉冲内阻测试仪 Standard Charge / Discharge 标准充电 / 放电 4.08V 180mΩ 2500mAh 5.6 Temperature Performance / 温度性能 Batteries should be standard charged, and stored in temperature as below of table 3 for 3hours, and then discharge batteries to 2.75V with 0.2C 5 A at relative temperature. The expectation of discharge capacity percentage as below of table 3 compare to nominal capacity. 电池标准充满电后, 储存于如表 3 的温度值中 3 小时, 然后在此温度下使用 0.2C 5 A 的电流放电到 2.75V. 电池的放电容量与电池标称容量的百分比如表 3 Table 3 / 表 3: Temperature 温度 Capacity Percentage 50% 80% 100% 80% 容量百分比 Page 6 of 12

7 5.7 Cycle Life and Leakage Test / 循环寿命和漏液测试 Table 4: No. Item Criteria Test Conditions 序号项目标准要求 1 2 Cycle Life 循环寿命测试 Leakage 漏液测试 300 cycles 70% of the Initial Capacity 70% 的初始容量 No leakage 无漏液 1.Standard charge / 标准充电 2. Rest 30minutes / 搁置 30 分钟 3. Standard discharge / 标准放电 4. Rest 30minutes / 搁置 30 分钟 5. Recycles step 1~ step 4 till to 300 cycles at 23±3 / 重复按照步骤 1~ 步骤 4 的测试 300 循环, 在 23±3 的环境温度中 fully charge, store at 60±3, 60±10%RH for 1week. 电池满充电后, 储存在 60±3, 60±10%RH 的环境中 1 周 6. PCM Specifications / 保护板规格 6.1 Using scope: The specifications apply to Li-ion Battery Protection Module for KAYO Company. 保护板规格适用于嘉洋公司锂离子电池保护板要求 6.2 Battery capacity: 2600mAh 电池容量 :2600mAh 6.3 Environment request: RoHS. 环保要求 : 符合 RoHS 6.4 Function description: Over charge protection, Over discharge protection, Over current protection Short circuit protection 保护板功能描述 : 过充电保护, 过放电保护, 过电流保护和短路保护 6.5 Electric features / 电气属性 (Ta=25 ): Protection IC: R5402N101KD-TD-FF Parameter value 保护 IC: R5402N101KD-TD-FF 参数值 Item Min. Typical Max. Unit 项目 最小 典型 最大 单位 over charge protection voltage 过充电保护电压 V over charge release voltage 过充电恢复电压 V over discharge protection voltage 过放电保护电压 V over discharge protection release voltage 过放电恢复电压 V over current protection current 过流保护电流 A over current protection delay time 过流保护延迟时间 ms over charge protection delay time s Page 7 of 12

8 过充电保护延迟时间 over discharge protection delay time 过放电保护延迟时间 short protection delay time 短路保护延迟时间 current consumption (power on) 保护板自耗电电流 ( 工作状态 ) Impedance 保护板内阻 ms μs 1.0 / 7.0 μa / / 50 mω 6.6 Reliability test / 可靠性测试 Humidity test: 40±2, 90%RH, 48h 湿度测试 :40±2, 90%RH, 48h High temp. test: 55±2, 2h 高温测试 :55±2, 2h Low temp. test: -20±2, 16h 低温测试 :-20±2, 16h ESD test: It can service perfectly after ± 4KV directly contact and ± 8KV air condition 静电测试 : 经过 ± 4KV 直接接触测试和 ± 8KV 空气间隔测试, 元件仍然能正常工作 6.7 PCB Layout / 电路板布局 : Page 8 of 12

9 6.8 Circuit diagram / 电路原理图 : 6.9 Parts list / 元件清单 : 器件编号 描述 规格 /part No. 尺寸 / 封装 数量 供应商 环境 Location Description Specification Size Qty Vendor ROHS U1 贴片保护 IC Protection IC R5402N101KD-TD-FF SOT RICOH U2,U3 贴片 MSOFET SMD MOSFET DMN2016UTS TSSOP-8 2 DIODES R1 贴片电阻 SMD Resistance 330Ω,±5%,1/16W YAGEO R2 贴片电阻 SMD Resistance 1KΩ,±5%,1/10W YAGEO ROHS R3 NTC 10KΩ,±1%,B= JOINSET C1,C2,C3 贴片电容 SMD Capacitance 0.1uf,-20~ +80%,Y5V,25V YAGEO B+,B- 镍片 7*3.0*0.3 / 2 / PCB PCB JY V3 43.0*9.8*1.0mm 1 / Page 9 of 12

10 7.Security Test (Cell)/ 安全测试 ( 电芯 ) Item 项目 Over charge 过充电测试 Over discharge 过放电测试 Heat shock 热冲击测试 Impact 重力冲击测试 Crush 挤压测试 Short Circuit 短路测试 Vibration 振动测试 Conditions 条件要求 Test Method Requirements 测试方法标准要求 No explosion, CC / CV: 4.60V / 3C 5 A charging for 8hrs No fire 恒流 / 恒压 :4.60V/3C 5 A 充电 8 小时不爆炸, 不起火 No explosion, Discharge at 0.5C 5 A to 2.75V, and then at no fire 0.2C 5 A to 0V. 不爆炸, 不起先用 0.5C 5 A 放电到 2.75V, 再转 0.2C 5 A 放电到 0V 火 Put batteries in a oven, start at 25, No explosion, temperature raises 5 /min, till to 130, and then remains No fire for 10 minutes. 不爆炸, 不起把电池放置在烤箱中, 以 5 / 分钟的温升加温, 直到烤箱温度火达到 130, 然后保持 10 分钟 Put a rod with diameter of 15.8mm on the batteries, and then No explosion, heavy block (weight of 9.1kg) crash on the cell from a certain No fire height (height of 61.0cm). 不爆炸, 不起放一根直径为 15.8mm 的杆子在电池表面上, 用一重力为火 9.1kg 的重物从 61cm 的高度落下, 撞击到电池表面的杆子上 Crush between two flat plates. Applied force is about 13KN No explosion, (1.72Mpa) for 10min. No fire 用两平板夹住电池, 使用 13KN (1.72Mpa) 的压力挤压电池, 不爆炸, 不起保持 10 分钟 火 No explosion, Batteries are to be short-circuited by No fire connecting positive and negative terminals of battery with copper wire having a maximum resistance load of 0.1Ω. 不爆炸, 不起用电阻少于 0.1Ω 的铜导体直接短接电池外部的正负极 火 Batteries are to be tested as following conditions: Amplitude: 1.6mm Frequency:10~55Hz(sweep:1Hz/min) Direction: X/Y/Z axis for 30min. The batteries are to be tested No fire, in three mutually no explosion perpendicular to each axis. 不爆炸, 电池应按照以下条件进行测试 : 不起火振幅 :1.6mm 频率 :10~55Hz( 以 1Hz/min 提高频率 ) 方向 : 以 X/Y/Z 为主轴, 向三个方向交互震动 30 分钟 Page 10 of 12

11 8. Storage and Transportation / 储存与运输 8.1 Storage / 储存 : The Li-ion battery should be stored in a cool, dry and well-ventilated area. Keep away from fire and heat. 锂离子电池应被储存于比较清凉, 干燥, 通风的环境中, 应远离火源和高温的地方 The best capacity in storage is voltage between V. 最佳储存的条件是电池带电电压 V The battery should be stored in the specified temperature range, and according to the requirements of this specification for 3 months for 1 full charge and discharge and fill to 70% power 电池应按照本规格书指定的储存要求存放, 并按照本规格书要求 3 个月进行 1 次完整充放电并补电至 70% 电量 8.2 Transportation / 运输 : Do not mix the battery with other cargos. 不要将电池与其它货物混装 Do not immerse the battery in water or get it wet. 不要将电池浸入水中, 或者使电池潮湿 Do not stake batteries over 7 layers and upside-down. 不要将电池叠放超过 7 层, 或者倒置电池方向 Do not transport the battery when the ambient temperature is higher than 65. 不要在环境温度高于 65 时运输电池 9. Use Attentions / 使用注意事项 : To ensure to use battery properly, please read the specifications carefully. 为保证正确使用电池, 请仔细阅读以下注意事项 9.1 处理方法 : Do not dispose of the battery in fire or expose to the heat. 不要把电池丢入火中, 或者暴露在产生热源的地方 Do not connect battery in charger or equipment with reverse positive and negative terminals. 不要把电池的正 负极反接在充电器或者用电设备上 Do not short circuit the battery 不要使电池短路 Do not make battery in physical shock or vibration. 不要冲击或者震动电池 Do not disassemble battery. 不要解剖电池 Do not immerse battery in water or get it wet. 不要把电池浸入水中或者使电池受潮 Do not use batteries mixed with other different type, model. 不要把不同型号, 不同批次和不同生产厂商的电池混合在一起使用 Keep battery away from children. 远离儿童, 不要让儿童拿到 9.2 Charge / 充电 : Battery must be charged in appropriate charger. 电池必须正确使用充电器充电 Page 11 of 12

12 9.2.2 Do not use modified or damaged charger. 不要使用被改装过的或者损坏的充电器 Do not use unqualified with the specified charger. 不要使用不符合本规格书要求的充电器 9.3 Discharge / 放电 : Do not discharge battery with surpassing current of specified. 不要使用超出本规格书指定的规格放电 Do not discharge battery when the ambient temperature is out of the specified. 不要超出本规格书指定的放电温度范围给电池进行放电 Do not over discharge battery. 不要对电池进行过度放电 9.4 Disposal / 废弃电池管理 : Dispose of batteries appropriately according to local regulations different from other countries. 按照不同国家的废弃电池管理规则进行正确丢弃, 合理回收废弃电池 10. Warranty / 品质保证 6 months limited warranty against workmanship and material defect. 6 个月的电池品质保质期, 如果是电池材料, 工艺设计缺陷造成品质不良, 我司承担所有的责任 11. Others Because batteries utilize a chemistry product, battery should be used and stored appropriately. Otherwise, it maybe leads to battery performance decline; even so, it can be deteriorated, damaged, electrolyte leakage. So, please read the specifications carefully when using, storage or transportation, and keep maintaining battery according to the specifications. 电池属于电化学产品, 电池应遵循本规格指定规格合理使用和储存 否则, 可能会导致电性能下降, 漏液, 损坏, 甚至或者产生危险 在使用前, 消费者务必先详细阅读本规格书, 或者向我司咨询, 保证消费者能够正确使用电池产品和进行有效维护 12. Note / 通知 Any other items which are not covered in the specifications and it shall be referenced to relative standard and consulted by vendor and customer. 其它项目不包含在本规格书时, 应参照有关行业标准或者得到供货商和采购商的协商认可 Page 12 of 12

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