000Book_TCH22EAP(50ST)_ChS.indb

Transcription

1 Hedge Trimmer TCH EAP (50ST)/TCH EA (50ST)/TCH EBP (6ST) TCH EB (6ST)/TCH ECP (6ST)/TCH EC (6ST) TCH ECP (78ST)/TCH EC (78ST) Handling instructions TCHEBP (6ST) Read through carefully and understand these instructions before use.

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10 MEANINGS OF SYMBOLS NOTE: Some units do not carry them. Symbols WARNING The following show symbols used for the machine. Be sure that you understand their meaning before use. It is important that you read, fully understand and observe the following safety precautions and warnings. Careless or improper use of the unit may cause serious or fatal injury. Read, understand and follow all warnings and instructions in this manual and on the unit. Contents WHAT IS WHAT?... 0 WARNINGS AND SAFETY INSTRUCTIONS... SPECIFICATIONS... OPERATING PROCEDURES... MAINTENANCE... 3 Always wear eye, head and ear protectors when using this unit. Before using your machine Read the manual carefully. Check that the cutting equipment is correctly assembled and adjusted. Start the unit and check the carburetor adjustment. See MAINTENANCE. WHAT IS WHAT? Since this manual covers several models, there may be some difference between these illustrations and your unit. Use the instructions that apply to your unit Recoil starter. Fuel tank 3. Throttle lever lockout 4. Throttle lever 5. Front handle 6. Rear handle 7. Spark plug 8. Hand guard 9. Cutting blade 0. Air cleaner. Stop switch. Blade guard 3. Gear case 4. Choke lever 5. Lock lever 6. Priming pump 7. Blade case 8. Combi box spanner 9. Handling instructions TCH EAP (50ST), TCH EA (50ST) TCH EBP (6ST), TCH EB (6ST) TCH ECP (6ST), TCH EC (6ST) TCH ECP (78ST), TCH EC (78ST)

11 WARNINGS AND SAFETY INSTRUCTIONS Keep for future reference. THIS HEDGE TRIMMER CAN CAUSE SERIOUS INJURIES. Read the instructions carefully for the correct handling, preparation, maintenance, starting and stopping of the hedge trimmer. Become familiar with all controls and the proper use of the hedge trimmer. Operator safety Always wear a safety face shield or goggles. Always wear heavy, long pants, boots and gloves. Do not wear loose clothing, jewelry, short pants, sandals or go barefoot. Secure hair so it is above shoulder length. Do not operate this tool when you are tired, ill or under the influence of alcohol, drugs or medication. Never let a child or inexperienced person operate the machine. Beware of overhead power lines. Wear hearing protection. Never start or run the engine inside a closed room or building. Breathing exhaust fumes can kill. Keep handles free of oil and fuel. Keep hands away from cutting equipment. Do not grab or hold the unit by the cutting equipment. When the unit is turned off, make sure the cutting attachment has stopped before the unit is set down. When operation is prolonged, take a break from time to time so that you may avoid possible Hand-Arm Vibration Syndrome (HAVS) which is caused by vibration. If the cutting mechanism strikes any foreign object or the hedge trimmer starts making any unusual noise or vibration, shut off the power source and allow the hedge trimmer to stop. Disconnect the spark plug wire from the spark plug and take the following steps: Inspect for damage; Check for, and tighten, any loose parts; Have any damaged parts replaced or repaired with parts having equivalent specifications. WARNING Antivibration systems do not guarantee that you will not sustain Hand-Arm Vibration Syndrome or carpal tunnel syndrome. Therefore, continual and regular users should monitor closely the condition of their hands and fingers. If any symptoms of the above appear, seek medical advice immediately. If you are using any medical electric/electronic devices such as a pacemaker, consult your physician as well as the device manufacturer prior to operating any power equipment. When a foreign object is caught in the blade, turn off the engine, and remove the foreign object carefully using a plier etc., after the hedge trimmer has been cooled down. Be careful when removing the foreign object, since the blade may move because of the backlash. Unit/machine safety Inspect the entire unit/machine before each use. Replace damaged parts. Check for fuel leaks and make sure all fasteners are in place and securely tightened. Replace parts that are cracked, chipped or damaged in any way before using the unit/machine. Keep others away when making carburetor adjustments. Use only accessories as recommended for this unit/machine by the manufacturer. WARNING Never modify the unit/machine in any way. Do not use your unit/ machine for any job except that for which it is intended. Fuel safety Mix and pour fuel outdoors and where there are no sparks or flames. Use a container approved for fuel. Never remove the fuel cap or add fuel with the power source running. Allow engine and exhaust components to cool down before refuelling. Do not smoke or allow smoking near fuel or the unit/machine or while using the unit/machine. Never refuel indoors. Wipe up all fuel spills before starting engine. Move at least 3 m away from fueling site before starting engine. Stop engine before removing fuel cap. Empty the fuel tank before storing the unit/machine. It is recommended that the fuel be emptied after each use. If fuel is left in the tank, store so fuel will not leak. Store unit/machine and fuel in area where fuel vapors cannot reach sparks or open flames from water heaters, electric motors or switches, furnaces, etc. WARNING Fuel is easy to ignite or get explosion or inhale fumes, so that pay special attention when handling or filling fuel. Cutting safety Do not cut any material other than plant hedge. Inspect the area to be cut before each use. Remove objects which can be thrown or become entangled. For respiratory protection, wear an aerosol protection mask when cutting the grass after insecticide is scattered. Keep others including children, animals, bystanders and helpers outside the 5 m hazard zone. Stop the engine immediately if you are approached. Hold the unit/machine firmly with both hands. Keep firm footing and balance. Do not over-reach. Keep all parts of your body away from the muffl er and cutting attachment when the engine is running. Keep cutting tool below shoulder level. NEVER operate unit from a ladder, while in a tree or from any unstable support. When relocating to a new work area, be sure to shut off the machine and ensure that all cutting attachments are stopped. Never place the machine on the ground when running. Always carry a first-aid kit when operating any power equipment. Never start or run the engine inside a closed room or building and/or near the inflammable liquid. Breathing exhaust fumes can kill. Maintenance safety Maintain the unit/machine according to recommended procedures. Disconnect the spark plug before performing maintenance except for carburetor adjustments. Keep others away when making carburetor adjustments. Use only genuine Tanaka replacement parts as recommended by the manufacturer. When the hedge trimmer is stopped for servicing, inspection or storage, shut off the power source, disconnect the spark plug wire from the spark plug and make sure all moving parts have come to a stop. Allow the hedge trimmer to cool before making any inspection, adjustments, etc. Transport and storage Carry the unit/machine by hand with the engine stopped and the muffl er away from your body. Allow the engine to cool, empty the fuel tank, and secure the unit/machine before storing or transporting in a vehicle. Empty the fuel tank before storing the unit/machine. It is recommended that the fuel be emptied after each use. If fuel is left in the tank, store so fuel will not leak. Store unit/machine out of the reach of children. Clean and maintenance the unit carefully and store it in a dry place. Make sure engine switch is off when transporting or storing. When transporting in a vehicle or storage, cover blade with blade cover. If situations occur which are not covered in this manual, take care and use common sense. Contact your Tanaka dealer if you need assistance. Pay special attention to statements preceded by the following words: WARNING Indicates a strong possibility of severe personal injury or loss of life, if instructions are not followed. CAUTION Indicates a possibility of personal injury or equipment damage, if instructions are not followed.

12 NOTE Helpful information for correct function and use. CAUTION Do not disassemble the recoil starter. you may get a possibility of personal injury with recoil spring. SPECIFICATIONS MODEL TCHEAP (50ST) TCHEA (50ST) TCHEBP (6ST) TCHEB (6ST) TCHECP (6ST) TCHEC (6ST) TCHECP (78ST) TCHEC (78ST) Engine Size (ml). Spark Plug NGK BMR 7A (Europe and Australia) or Champion CJ 6 (other regions) Fuel Tank Capacity (l) 0.30 Dry Weight (kg) Overall blade length (mm) Blade type Sound pressure level LpA (db(a)) (ISO 057) Sound power level Lw measured (db (A)) (000/4/EC) LwA (db (A)) Vibration level (m/s ) (ISO 057) Front handle Rear handle NOTE Equivalent noise level/vibration level are calculated as the time-weighted energy total for noise/vibration levels under various working conditions with the following time distribution : ISO /5 idle, 4/5 racing. 000/4/EC...only racing. * All data subject to change without notice. OPERATING PROCEDURES Fuel (Fig. ) WARNING The hedge trimmer is equipped with a two- stroke engine. Always run the engine on fuel, mixed with oil. Provide good ventilation, when fueling or handling fuel. Fuel Always use branded 89 octane unleaded gasoline. Use genuine two-cycle oil or use a mix between 5: to 50:, please consult the oil bottle for the ratio or Tanaka dealer. If genuine oil is not available, use an anti-oxidant added quality oil expressly labeled for air-cooled -cycle engine use (JASO FC GRADE OIL or ISO EGC GRADE). Do not use BIA or TCW (-stroke water-cooling type) mixed oil. Never use multi-grade oil (0W/30) or waste oil. Always mix fuel and oil in a separate clean container. Always start by filling half the amount of fuel, which is to be used. Then add the whole amount of oil. Mix (shake) the fuel mixture. Add the remaining amount of fuel. Mix (shake) the fuel-mix thoroughly before filling the fuel tank. Fueling WARNING (Fig. ) Always shut off the engine before refueling. Slowly open the fuel tank (), when filling up with fuel, so that possible over-pressure disappears. Tighten the fuel cap carefully, after fueling. Always move the unit at least 3 m from the fueling area before starting. Before fueling, clean the tank cap area carefully, to ensure that no dirt falls into the tank. Make sure that the fuel is well mixed by shaking the container, before fueling. Starting CAUTION Before starting, make sure the cutting attachment does not touch anything.. Set stop switch () to ON position (A). (Fig. 3) * Push priming pump (4) several times so that fuel flows through the pump or return pipe. (If so equipped) (Fig. 4). With the throttle lever lockout (3) pressed, pull throttle lever, then slowly release the throttle lever first, then the throttle lever lockout. This will lock the throttle in starting position. (Fig. 3) 3. Set choke lever (5) to CLOSED position (B). (Fig. 5) 4. Pull recoil starter briskly, taking care to keep the handle in your grasp and not allowing it to snap back. (Fig. 6) 5. When you hear the engine attempts to start, return choke lever to RUN position (open) (C). Then pull recoil starter briskly again. NOTE If engine does not start, repeat procedures from to After starting engine, allow the engine about -3 minutes to warm up before subjecting it to any load. Cutting When cutting, operate engine at full throttle as this maintains proper blade speed. When trimming top of hedge, hold trimmer so blades are between 5 and 30 degrees from a horizontal position and swing trimmer in an arc toward edge of hedge to sweep cuttings off. When trimming sides of hedge, hold blade vertically and swing unit in an arc. NOTE Multi-position twist handle (Fig. 7) The rear control handle turns 90 degrees to provide comfortable use while accommodating a variety of cutting angles. The handle allows for five different locking positions. Before attempting to adjust rear handle, make sure the machine is at idle or engine is shut off.

13 The machine will automatically shut off if the throttle lever is pressed while the handle is NOT secured in one of the five preset positions. Never attempt to operate the machine unless the rear handle is properly locked in place. To rotate the handle; push the lock lever (6) allowing the handle to turn. Press the lock lever (6) to release the lock and allow the handle to turn. Rotate the handle to the desired 0, 45 or 90 locking position and release the lock lever (6) to lock the handle in place. D: LOCK E: UNLOCK Stopping (Fig. 8) Decrease engine speed, and push stop switch to stop position (F). MAINTENANCE MAINTENANCE, REPLACEMENT OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEM MAY BE PERFORMED BY ANY NONROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL. Carburetor adjustment (Fig. 9) WARNING The cutting attachment may be spinning during carburetor adjustments. Never start the engine without the complete cleaner cover. Otherwise the clutch can come loose and cause personal injuries. In the carburetor, fuel is mixed with air. When the engine is test run at the factory, the carburetor is adjusted. A further adjustment may be required, according to climate and altitude. The carburetor has one adjustment possibility: T = Idle speed adjustment screw. Idle speed adjustment (T) Check that the air filter is clean. When the idle speed is correct, the cutting attachment will not rotate. If adjustment is required, close (clockwise) the T-screw, with the engine running, until the cutting attachment starts to rotate. Open (counter-clockwise) the screw until the cutting attachment stops. You have reached the correct idle speed when the engine runs smoothly in all positions well below the rpm when the cutting attachment starts to rotate. If the cutting attachment still rotates after idle speed adjustment, contact Tanaka dealer. Air filter (Fig. 0) The air filter must be cleaned from dust and dirt in order to avoid: Carburetor malfunctions. Starting problems. Engine power reduction. Unnecessary wear on the engine parts. Abnormal fuel consumption. Clean the air filter daily or more often if working in exceptionally dusty areas. Cleaning the air filter Remove the cleaner cover and the filter. Rinse it in warm soap suds. Check that the filter is dry before reassembly. An air filter that has been used for some time cannot be cleaned completely. Therefore, it must regularly be replaced by a new one. A damaged filter must always be replaced. NOTE Saturate the element in -cycle oil or the equivalent. Squeeze the element to distribute the oil completely and to remove any excess oil. Spark plug (Fig. ) The spark plug condition is influenced by: An incorrect carburetor setting. Wrong fuel mixture (too much oil in the gasoline). A dirty air filter. Hard running conditions (such as cold weather). These factors cause deposits on the spark plug electrodes, which may result in malfunction and starting diffi culties. If the engine is low on power, diffi cult to start or runs poorly at idling speed, always check the spark plug first. If the spark plug is dirty, clean it and check the electrode gap. Readjust if necessary. The correct gap is 0.6 mm. The spark plug should be replaced after about 00 operation hours or earlier if the electrodes are badly eroded. NOTE In some areas, local law requires using a resistor spark plug to suppress ignition signals. If this machine was originally equipped with resistor spark plug, use the same type of spark plug for replacement. Cutting blade (Fig., 3) The blades are installed to the blade guide with the four, five or six bolts. Those bolts are tightened with a clearance so that the blades can move smoothly. When clearance is too small The blades do not move properly and the sliding surfaces may seize. When clearance is too large The blades are poor in sharpness. To adjust the blade clearance. Loosen the blade fixing nuts.. Fully tighten the blade fixing bolts and then loosen them approx. 3/8 turn. 3. With the bolts set at that position, tighten the blade fixing nuts. Be sure to replace blade guide fixing bolts when they are loosened, worn or damaged. Also be sure to replace damaged cutter blade. NOTE Properly lubricate the blade sliding surfaces with machine oil. Gear case (Fig. 4) Apply a good quality lithium based grease through the grease fitting until a small amount comes out between the cutting blades and the gear case. Lubricate the grease from the grease nipple (indicated by an arrow) next to the gear case using a commercially available cartridge grease gun. NOTE Lubrication should be applied 3g at 0 hour intervals and more frequently with heavy use. Fuel filter (Fig. 5) Remove the fuel filter from the fuel tank and thoroughly wash it in solvent. After that, push the filter into the tank completely. NOTE If the filter is hard due to dust and dirt, replace it. Cleaning the cylinder fins (Fig. 6) When leaves get caught between cylinder fins (7), the engine may overheat, resulting in lower output. To avoid this, always keep cylinder fins and cylinder cover clean. Every 00 operating hours, or once a year (more often if conditions require), clean fins and external surfaces of engine of dust, dirt and oil deposits which can contribute to improper cooling. Cleaning the muffler (Fig. 7) Remove the muffl er and spark arrestor (if so equipped), and clean out any excess carbon from the exhaust port or muffl er inlet every 00 hours of operation. For long-term storage Drain all fuel from the fuel tank. Start and let engine run until it stops. Repair any damage which has resulted from use. Clean the unit with a clean rag, or high pressure air hose. Put a few drops of two-cycle engine oil into the cylinder through the spark plug hole, and spin the engine over several times to distribute oil. Cover the unit and store it in a dry area. 3

14 Maintenance schedule Below you will find some general maintenance instructions. For further information please contact your Tanaka dealer. Daily maintenance Clean the exterior of the hedge trimmer. Check the blade guide for damage or cracks. Change the guard in case of impacts or cracks. Check that the blade is sharp, and without cracks. Check that the blade nut is suffi ciently tightened. Make sure that the blade blunt guard is undamaged and that it can be securely fitted. Check that nuts and screws are suffi ciently tightened. Weekly maintenance Check the starter, especially cord and return spring. Clean the exterior of the spark plug. Remove it and check the electrode gap. Adjust it to 0.6 mm, or change the spark plug. Clean the cooling fins on the cylinder and check that the air intake at the starter is not clogged. Check gear case is filled with grease. Clean the air filter. Monthly maintenance Rinse the fuel tank with gasoline. Clean the exterior of the carburetor and the space around it. Clean the fan and the space around it. 4

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16 TCHEAP 6

17 TCHEAP COVER FIXING BOLT COMP CLEANER COVER 3 CLEANER SPONGE 4 CHOKE VALVE 5 MACHINE SCREW (W/WASHERS) M CLEANER BODY 7 CHOKE HANDLE 8 (W/FLANGE) D4 9 TSCREW (TAS) 0 SCREW (B) 3 SCREW (D) 4 SYRINGE 3 PRIMER BASE ASS'Y 4 PUMP GASKET 5 PUMP DIAPHRAGM 6 STRAINER 7 GUIDE PIN ROLLER 8 SYRINGE RETAINER 9 SCREW (E) 0 BALL PLUG RETAINER SCREW (MAIN MIXTURE) METERING LEVER SPRING 3 PIN 4 METERING DIAPHRAGM ASS'Y 5 METERING COVER 6 SCREW (METERING COVER) 7 POST 8 ROTOR COVER ASS'Y 9 SCREW (C) 30 RETAINING RING (E-TYPE) D.3 3 O-RING 3 INLET NEEDLE VALVE 33 SCREW (A) 34 METERING LEVER 35 METERING GASKET 36 CARBURETOR ASS'Y 37 CARBURETOR INSULATOR 38 INTAKE PACKING 39 GLASS WASHER 4 40 CARBURETOR PACKING 4 SEAL LOCK HEX. SOCKET BOLT (W/WASHERS) M5 4 (W/WASHERS) M CORD 44 CAUTION LABEL 45 SEAL LOCK HEX. SOCKET HD. BOLT M4 46 CYLINDER COVER 47 METAL FITTING OF PLUG CAP 48 PLAG CAP 49 CORD INSULATION TUBE 50 BAND 5 IGNITION COIL 5 SPARK PLUG 53 CYLINDER 54 COVER PACKING 55 INTAKE COVER (A) 56 SEAL LOCK SCREW M HEAT PROTECTION PANEL 58 MUFFLER ASS'Y 59 BOLT WASHER M6 60 M INTAKE COVER (B) 6 PISTON PIN 63 PISTON 64 (W/SP.WASHER) M CYLINDER PACKING 66 PISTON RING 67 PISTON PIN CIR CLIP 68 FLYWHEEL NUT 69 BOLT WASHER D7 70 STARTER PAWL 7 STARTER PAWL SPRING 7 MAGNETO ROTOR 73 RETAINING RING D4 74 CRANK CASE (B) ASS'Y 75 OIL SEAL TB 7 76 BALL BEARING 600C3 77 SHIM T0. 78 SHIM T CRANK SHAFT 80 CRANK CASE (A) ASS'Y 8 CRANK CASE PACKING 8 KNOCK PIN 4 83 CLUTCH (B) 84 CLUTCH DRUM 85 BALL BEARING 600ZC3 86 RETAINING RING FOR D5 SHAFT 87 GREASE NIPPLE COMP. 88 (W/FLANGE) D MUFFLER PROTECTOR 90 MACHINE SCREW (W/WASHERS) M5 6 9 HEX. HOLE BOLT 6 8/S 3 9 (W/BUTTON) M FIXATION PLATE (A) 94 FIXATION PLATE (B) 95 TAIL PIPE(A) 96 EXHAUST COVER 97 LABEL 98 D PLATE 00 STARTER KNOB 0 STARTER ROPE 0 (W/BUTTON) M RECOIL SPRING 04 STARTER ROPE REEL 05 DAMPER SPRING 06 CAM PLATE 07 SET SCREW 08 RECOIL STARTER 09 AIR DEFLECTOR 0 FUEL TANK CAP ASS'Y TANK CAP CHAIN FUEL GROMMET 3 FUEL PIPE 4 FUEL PIPE (PINK) 5 RETURN GROMMET 6 CLIP 7 PUMP FILTER 8 CUSHION RUBBER 4 9 TANK 0 HEAT PROTECTION PANEL (A) 4 NAME PLATE 4 HANDLE 43 SEAL LOCK HEX. SOCKET HD. BOLT M SPRING LOCK WASHER D5 45 BRAKE AXIS WASHER 46 HANDLE (A) 48 CAUTION LABEL 49 SPRING (A) 50 LOCK LEVER 5 THROTTLE LEVER 5 THROTTLE WIRE 53 PROTECTION TUBE 54 EARTH TERMINAL 55 D TRIGGER LOCKOUT 57 THROTTLE LEVER SPRING 58 TAB TERMINAL 59 STOP SWITCH (A) 60 SCREW M3 0 6 STOP BUTTON(RED) 6 STOP BUTTON MARK 63 HANDLE B 64 (W/FLANGE) D NYLON NUT M5 66 SMALL WASHER 5 67 FIXATION PLATE (B) 68 (W/FLANGE) M6 69 NYLON NUT M6 70 BOLT WASHER D6 7 SUPPORT PLATE 7 U- NUT M WASHER D BOLT (B) 3 75 BLADE ASS'Y (A) 76 BLADE CASE (A) 77 BOLT (A) 78 GEAR CASE B 79 GEAR CASE (A) ASS'Y 80 CLIP 8 GEAR SHAFT 8 GUIDE PLATE 83 GEAR 84 HOLDING PLATE 85 GREASE STOP A 86 GEAR CASE GASKET 87 GEAR CASE COVER 88 GEAR CASE B 89 (W/WASHERS) M BOX WRENCH 0/9MM 7

18 TCHEA 8

19 TCHEA COVER FIXING BOLT COMP CLEANER COVER 3 CLEANER SPONGE 4 CHOKE VALVE 5 MACHINE SCREW (W/WASHERS) M CLEANER BODY 7 CHOKE HANDLE 8 (W/FLANGE) D4 9 SCREW (TAS) 0 SCREW (B) 3 SCREW (D) 4 SYRINGE 3 PRIMER BASE ASS'Y 4 PUMP GASKET 5 PUMP DIAPHRAGM 6 STRAINER 7 GUIDE PIN ROLLER 8 SYRINGE RETAINER 9 SCREW (E) 0 RETAINER (BALL PLUG) SCREW (MAIN MIXTURE) METERING LEVER SPRING 3 PIN 4 METERING DIAPHRAGM ASS'Y 5 METERING COVER 6 SCREW (C) 3 7 POST 8 ROTOR COVER ASS'Y 9 SCREW (C) 30 RETAINING RING (E-TYPE) D.3 3 O-RING 3 INLET NEEDLE VALVE 33 SCREW (A) 34 METERING LEVER 35 METERING GASKET 36 CARBURETOR ASS'Y 37 CARBURETOR INSULATOR 38 INTAKE PACKING 39 GLASS WASHER 4 40 CARBURETOR PACKING 4 SEAL LOCK HEX. SOCKET BOLT (W/WASHERS)M5 4 (W/WASHERS) M CORD 44 SEAL LOCK HEX. SOCKET HD. BOLT M4 45 CYLINDER COVER 46 METAL FITTING OF PLUG CAP 47 PLAG CAP 48 CORD INSULATION TUBE 49 BAND 50 IGNITION COIL 5 SPARK PLUG 5 CYLINDER 53 COVER PACKING 54 INTAKE COVER (A) 55 SEAL LOCK SCREW M HEAT PROTECTION PANEL 57 MUFFLER ASS'Y 58 BOLT WASHER M6 59 M INTAKE COVER (B) 6 PISTON PIN 6 PISTON 63 (W/SP.WASHER) M CYLINDER PACKING 65 PISTON RING 66 PISTON PIN CIR CLIP 67 FLYWHEEL NUT 68 BOLT WASHER D7 69 STARTER PAWL 70 STARTER PAWL SPRING 7 MAGNETO ROTOR 7 RETAINING RING D4 73 CRANK CASE (B) ASS'Y 74 OIL SEAL TB 7 75 BALL BEARING 600C3 76 SHIM T0. 77 SHIM T CRANK SHAFT 79 CRANK CASE (A) ASS'Y 80 CRANK CASE PACKING 8 KNOCK PIN 4 8 CLUTCH (B) 83 CLUTCH DRUM 84 BALL BEARING 600ZC3 85 RETAINING RING FOR D5 SHAFT 86 GREASE NIPPLE COMP. 87 (W/FLANGE) D MUFFLER PROTECTOR 89 SCREW (W/WASHERS) M HEX. HOLE BOLT 6 8/S 3 9 (W/BUTTON) M FIXATION PLATE (A) 93 FIXATION PLATE (B) 94 TAIL PIPE(A) 95 EXHAUST COVER 96 LABEL 97 D PLATE 99 STARTER KNOB 00 STARTER ROPE 0 (W/BUTTON) M RECOIL SPRING 03 STARTER ROPE REEL 04 DAMPER SPRING 05 CAM PLATE 06 SET SCREW 07 RECOIL STARTER 08 AIR DEFLECTOR 09 FUEL TANK CAP ASS'Y 0 TANK CAP CHAIN FUEL GROMMET FUEL PIPE 3 FUEL PIPE (PINK) 4 RETURN GROMMET 5 CLIP 6 PUMP FILTER 7 CUSHION RUBBER 4 8 TANK 9 HEAT PROTECTION PANEL (A) 4 NAME PLATE 4 HANDLE 43 SEAL LOCK HEX. SOCKET HD. BOLT M SPRING WASHER M5 45 BRAKE AXIS WASHER 46 HANDLE A 47 CAUTION LABEL 48 SPRING (A) 49 LOCK LEVER 50 THROTTLE LEVER 5 THROTTLE WIRE 5 PROTECTION TUBE 53 EARTH TERMINAL 54 D TRIGGER LOCKOUT 56 THROTTLE LEVER SPRING 57 TAB TERMINAL 58 STOP SWITCH ASS'Y (A) 59 SCREW M STOP BUTTON(RED) 6 STOP BUTTON MARK 6 HANDLE B 63 (W/FLANGE) D NYLON NUT M5 65 SMALL WASHER 5 66 FIXATION PLATE (B) 67 (W/FLANGE) M6 68 NYLON NUT M6 69 BOLT WASHER M6 70 SUPPORT PLATE 7 U-NUT M6 3 7 WASHER D BOLT (B) 3 74 BLADE ASS'Y (A) 75 BLADE CASE (A) 76 BOLT (A) 77 FLEXIBLE GROMMET 78 GEAR CASE (A) ASS'Y 79 CLIP 80 GEAR SHAFT 8 GUIDE PLATE 8 GEAR 83 HOLDING PLATE 84 GREASE STOP A 85 GEAR CASE GASKET 86 GEAR CASE COVER 87 GEAR CASE B 88 (W/WASHERS) M BOX WRENCH 0/9MM 9

20 TCHEBP 0

21 TCHEBP COVER FIXING BOLT COMP CLEANER COVER 3 CLEANER SPONGE 4 CHOKE VALVE 5 MACHINE SCREW (W/SP. WASHERS) M CLEANER BODY 7 CHOKE HANDLE 8 (W/FLANGE) D4 9 SCREW (TAS) 0 SCREW (B) 3 SCREW (D) 4 SYRINGE 3 PRIMER BASE 4 PUMP GASKET 5 PUMP DIAPHRAGM 6 STRAINER 7 GUIDE PIN ROLLER 8 SYRINGE RETAINER 9 SCREW (E) 0 BALL PLUG RETAINER SCREW (MAIN MIXTURE) METERING LEVER SPRING 3 PIN 4 METERING DIAPHRAGM 5 METERING COVER 6 SCREW (C) 7 POST 8 ROTOR COVER 9 SCREW (C) 30 RETAINING RING (E-TYPE) D.3 3 O-RING 3 INLET NEEDLE VALVE 33 SCREW (A) 34 METERING LEVER 35 METERING GASKET 36 CARBURETOR ASS'Y 37 CARBURETOR INSULATOR 38 INTAKE PACKING 39 GLASS WASHER 4 40 CARBURETOR PACKING 4 SEAL LOCK HEX. SOCKET BOLT (W/WASHERS) M5 5 4 (W/WASHERS) M CORD 44 CAUTION LABEL 45 SEAL LOCK HEX. SOCKET BOLT (W/WASHERS) M4 46 CYLINDER COVER 47 METAL FITTING OF PLAG CAP (60) 48 PLAG CAP 49 CORD INSULATION TUBE 50 BAND 5 IGNITION COIL ASS'Y 5 SPARK PLUG 53 CYLINDER 54 COVER PACKING 55 INTAKE COVER (A) 56 SEAL LOCK SCREW M HEAT PROTECTION PANEL 58 MUFFLER ASS'Y 59 BOLT WASHER M6 60 M INTAKE COVER (B) 6 PISTON PIN 63 PISTON 64 (W/SP.WASHER) M CYLINDER PACKING 66 PISTON RING (R-978-3) 67 CIR CLIP 68 FLYWHEEL NUT M7 69 BOLT WASHER D7 70 STARTER PAWL 7 STARTER PAWL SPRING 7 MAGNETO ROTOR 73 RETAINING RING D4 74 CRANK CASE (B) COMP. 75 OIL SEAL 76 BALL BEARING 600C3 77 SHIM T0. 78 SHIM T CRANK SHAFT 80 CRANK CASE (A) ASS'Y 8 CRANK CASE PACKING 8 KNOCK PIN 4 83 CLUTCH (B) 84 CLUTCH DRUM 85 BALL BEARING 600ZC3 86 RETAINING RING FOR D5 SHAFT 87 GREASE NIPPLE COMP. 88 (W/FLANGE) D MUFFLER PROTECTOR 90 MACHINE SCREW (W/SP. WASHERS) M5 6 9 HEX. SOCKET BOLT (W/SP. WASHER) M SEAL LOCK HEX. SOCKET BUTTON BOLT 3 (W/WASHERS) M FIXATION PLATE (A) 94 FIXATION PLATE (B) 95 TAIL PIPE (A) 96 EXHAUST COVER 97 LABEL 98 (W/FLANGE) D ROPE STOPPER 00 STARTER KNOB 0 STARTER ROPE 0 SEAL LOCK SOCKET BUTTON BOLT (W/WASHERS) M RECOIL SPRING 04 REEL 05 DAMPER SPRING 06 CAM PLATE 07 SET SCREW 08 STARTER ASS'Y 09 AIR DEFLECTOR 0 FUEL TANK CAP ASS'Y TANK CAP CHAIN FUEL GROMMET 3 FUEL PIPE 4 FUEL PIPE (PINK) 5 RETURN GROMMET 6 CLIP 7 PUMP FILTER 8 ANTI VIB. RUBBER 4 9 TANK 0 HEAT PROTECTION PANEL (A) 4 NAME PLATE 4 HANDLE 43 SEASL LOCK HEX. HOLE BOLT SPRING LOCK WASHER D5 45 BRAKE AXIS WASHER 46 HANDLE(A) 48 CAUTION LABEL 49 SPRING (A) 50 LOCK LEVER 5 THROTTLE LEVER 5 THROTTLE WIRE 53 PROTECTION TUBE 54 EARTH TERMINAL 55 D TRIGGER LOCKOUT 57 THROTTLE LEVER SPRING 58 TAB TERMINAL 59 STOP SWITCH ASS'Y 60 SCREW M3X0 6 STOP BUTTON (RED) 6 STOP BUTTON MARK 63 HANDLE (B) 64 (W/FLANGE) D WASHER NYLON NUT M SUPPORT PLATE 68 FIXATION PLATE (B) 69 (W/FLANGE) M6 70 BLADE ASS'Y 7 U-NUT M6 4 7 GUARD PLATE 73 WASHER D BOLT (A) 5 75 HEX. SOCKET FLAT HD. SCREW M BLADE CASE 77 FLEXIBLE GROMMET 78 GEAR CASE (A) ASS'Y 79 CLIP 80 GEAR AXIS 8 HEX. SOCKET FLAT HD. SCREW M6 5 8 GUIDE PLATE 83 CAM ROD 84 GEAR 85 GREASE STOP A 86 GEAR CASE GASKET 87 GEAR CASE COVER 88 M GEAR CASE B 90 (W/WASHERS) M COMBI. BOX SPANNER 0 9,PLUS

22 TCHEB

23 TCHEB COVER FIXING BOLT COMP CLEANER COVER 3 CLEANER SPONGE 4 CHOKE VALVE 5 MACHINE SCREW (W/WASHERS) M CLEANER BODY 7 CHOKE HANDLE 8 (W/FLANGE) D4 9 SCREW (TAS) 0 SCREW (B) 3 SCREW (D) 4 SYRINGE 3 PRIMER BASE ASS'Y 4 PUMP GASKET 5 PUMP DIAPHRAGM 6 STRAINER 7 GUIDE PIN ROLLER 8 SYRINGE RETAINER 9 SCREW (E) 0 BALL PLUG RETAINER SCREW (MAIN MIXTURE) METERING LEVER SPRING 3 PIN 4 METERING DIAPHRAGM ASS'Y 5 METERING COVER 6 SCREW (C) 7 POST 8 ROTOR COVER ASS'Y 9 SCREW (C) 30 RETAINING RING (E-TYPE) D.3 3 O-RING 3 INLET NEEDLE VALVE 33 SCREW (A) 34 METERING LEVER 35 METERING GASKET 36 CARBURETOR ASS'Y 37 CARBURETOR INSULATOR 38 INTAKE PACKING 39 GLASS WASHER 4 40 CARBURETOR PACKING 4 SEAL LOCK HEX. SOCKET BOLT (W/WASHERS) M5 4 (W/WASHERS) M CORD 44 SEAL LOCK HEX. SOCKET HD. BOLT M4 45 CYLINDER COVER 46 METAL FITTING OF PLUG CAP 47 PLAG CAP 48 CORD INSULATION TUBE 49 BAND 50 IGNITION COIL 5 SPARK PLUG 5 CYLINDER 53 COVER PACKING 54 INTAKE COVER (A) 55 SEAL LOCK SCREW M HEAT PROTECTION PANEL 57 MUFFLER ASS'Y 58 BOLT WASHER M6 59 M INTAKE COVER (B) 6 PISTON PIN 6 PISTON 63 (W/SP.WASHER) M CYLINDER PACKING 65 PISTON RING 66 PISTON PIN CIR CLIP 67 FLYWHEEL NUT 68 BOLT WASHER D7 69 STARTER PAWL 70 STARTER PAWL SPRING 7 MAGNETO ROTOR 7 RETAINING RING D4 73 CRANK CASE (B) COMP. 74 OIL SEAL TB 7 75 BALL BEARING 600C3 76 SHIM T0. 77 SHIM T CRANK SHAFT 79 CRANK CASE (A) ASS'Y 80 CRANK CASE PACKING 8 KNOCK PIN 4 8 CLUTCH (B) 83 CLUTCH DRUM 84 BALL BEARING 600ZC3 85 RETAINING RING FOR D5 SHAFT 86 GREASE NIPPLE COMP. 87 (W/FLANGE) D MUFFLER PROTECTOR 89 MACHINE SCREW (W/WASHERS) M HEX. HOLE BOLT 6 8/S 3 9 (W/BUTTON) M FIXATION PLATE (A) 93 FIXATION PLATE (B) 94 TAIL PIPE (A) 95 EXHAUST COVER 96 LABEL 97 (W/FLANGE) D PLATE 99 STARTER KNOB 00 STARTER ROPE 0 (W/BUTTON) M RECOIL SPRING 03 STARTER ROPE REEL 04 DAMPER SPRING 05 CAM PLATE 06 SET SCREW 07 RECOIL STARTER 08 AIR DEFLECTOR 09 FUEL TANK CAP ASS'Y 0 TANK CAP CHAIN FUEL GROMMET FUEL PIPE 3 FUEL PIPE (PINK) 4 RETURN GROMMET 5 CLIP 6 PUMP FILTER 7 CUSHION RUBBER 4 8 TANK 9 HEAT PROTECTION PANEL (A) 4 NAME PLATE 4 HANDLE 43 SEAL LOCK HEX. SOCKET HD. BOLT M SPRING LOCK WASHER D5 45 BRAKE AXIS WASHER 46 HANDLE(A) 47 CAUTION LABEL 48 SPRING (A) 49 LOCK LEVER 50 THROTTLE LEVER 5 THROTTLE WIRE 5 PROTECTION TUBE 53 EARTH TERMINAL 54 D TRIGGER LOCKOUT 56 THROTTLE LEVER SPRING 57 TAB TERMINAL 58 STOP SWITCH (A) ASS'Y 59 SCREW M STOP BUTTON (RED) 6 STOP BUTTON MARK 6 HANDLE (B) 63 (W/FLANGE) D WASHER NYLON NUT M SUPPORT PLATE 67 FIXATION PLATE (B) 68 (W/FLANGE) M6 69 BLADE ASS'Y 70 U-NUT M6 4 7 GUARD PLATE 7 WASHER D BOLT (A) 5 74 HEX. SOCKET FLAT HD. SCREW M BLADE CASE 76 FLEXIBLE GROMMET 77 GEAR CASE (A) ASS'Y 78 CLIP 79 GEAR AXIS 80 HEX. SOCKET FLAT HD. SCREW M6 5 8 GUIDE PLATE 8 CAM ROD 83 GEAR 84 GREASE STOP A 85 GEAR CASE GASKET 86 GEAR CASE COVER 87 M GEAR CASE B 89 (W/WASHERS) M BOX WRENCH 0/9MM 3

24 TCHECP 4

25 TCHECP COVER FIXING BOLT COMP CLEANER COVER 3 CLEANER SPONGE 4 CHOKE VALVE 5 MACHINE SCREW (W/WASHERS) M CLEANER BODY 7 CHOKE HANDLE 8 (W/FLANGE) D4 9 SCREW (TAS) 0 SCREW (B) 3 SCREW (D) 4 SYRINGE 3 PRIMER BASE ASS'Y 4 PUMP GASKET 5 PUMP DIAPHRAGM 6 STRAINER 7 GUIDE PIN ROLLER 8 SYRINGE RETAINER 9 SCREW (E) 0 BALL PLUG RETAINER SCREW (MAIN MIXTURE) METERING LEVER SPRING 3 PIN 4 METERING DIAPHRAGM ASS'Y 5 METERING COVER 6 SCREW (C) 7 POST 8 ROTOR COVER ASS'Y 9 SCREW (C) 30 RETAINING RING (E-TYPE) D.3 3 O-RING 3 INLET NEEDLE VALVE 33 SCREW (A) 34 METERING LEVER 35 METERING GASKET 36 CARBURETOR ASS'Y 37 CARBURETOR INSULATOR 38 INTAKE PACKING 39 GLASS WASHER 4 40 CARBURETOR PACKING 4 SEAL LOCK HEX. SOCKET BOLT (W/WASHERS)M5 4 (W/WASHERS) M CORD 44 CAUTION LABEL 45 SEAL LOCK HEX. SOCKET HD. BOLT M4 46 CYLINDER COVER 47 METAL FITTING OF PLUG CAP 48 PLAG CAP 49 CORD INSULATION TUBE 50 BAND 5 IGNITION COIL 5 SPARK PLUG 53 CYLINDER 54 COVER PACKING 55 INTAKE COVER (A) 56 SEAL LOCK SCREW M HEAT PROTECTION PANEL 58 MUFFLER ASS'Y 59 BOLT WASHER M6 60 M INTAKE COVER (B) 6 PISTON PIN 63 PISTON 64 (W/SP.WASHER) M CYLINDER PACKING 66 PISTON RING 67 PISTON PIN CIR CLIP 68 FLYWHEEL NUT 69 BOLT WASHER D7 70 STARTER PAWL 7 STARTER PAWL SPRING 7 MAGNETO ROTOR 73 RETAINING RING D4 74 CRANK CASE (B) ASS'Y 75 OIL SEAL TB 7 76 BALL BEARING 600C3 77 SHIM T0. 78 SHIM T CRANK SHAFT 80 CRANK CASE (A) ASS'Y 8 CRANK CASE PACKING 8 KNOCK PIN 4 83 CLUTCH (B) 84 CLUTCH DRUM COMP. 85 BALL BEARING 600ZC3 86 RETAINING RING FOR D5 SHAFT 87 GREASE NIPPLE COMP. 88 (W/FLANGE) D MUFFLER PROTECTOR 90 SCREW (W/WASHERS) M5 6 9 TAIL PIPE 9 FIXATION PLATE (A) 93 MACHINE SCREW (W/WASHERS) M FIXATION PLATE (B) 95 (W/FLANGE) M6 96 HEX. HOLE BOLT 6 8/S 3 97 LABEL 98 D PLATE 00 STARTER KNOB 0 STARTER ROPE 0 (W/BUTTON) M RECOIL SPRING 04 STARTER ROPE REEL 05 DAMPER SPRING 06 CAM PLATE 07 SET SCREW 08 RECOIL STARTER 09 AIR DEFLECTOR 0 FUEL TANK CAP ASS'Y TANK CAP CHAIN FUEL GROMMET 3 FUEL PIPE 4 FUEL PIPE (PINK) 5 RETURN GROMMET 6 CLIP 7 PUMP FILTER 8 CUSHION RUBBER 4 9 TANK 0 HEAT PROTECTION PANEL (A) 4 (W/FLANGE) M6 3 4 FRONT HANDLE 43 CAUTION LABEL 44 FRAME 45 NAME PLATE 47 DAMPER 48 (W/FLANGE) D HANDLE (A) 50 SPRING (A) 5 LOCK LEVER 5 THROTTLE LEVER 53 THROTTLE WIRE 54 PROTECTION TUBE 55 PROTECTION TUBE 56 BAND 57 EARTH TERMINAL 58 D TRIGGER LOCKOUT 60 THROTTLE LEVER SPRING 6 TAB TERMINAL 6 STOP SWITCH (A) 63 SCREW M STOP BUTTON (RED) 65 STOP BUTTON MARK 66 HANDLE B 67 (W/FLANGE) D (W/FLANGE) M CLIP 70 NYLON NUT M6 3 7 WASHER SUPPORT PLATE 73 SPRING HOLDER 4 74 (W/FLANGE) M ANTIVIBRATION SPRING 4 76 BLADE ASS'Y 77 U-NUT M6 4(5) 78 GUARD PLATE 79 WASHER M7 5(6) 80 BOLT (A) 5(6) 8 HEX. SOCKET FLAT HD. SCREW M6 5 8 WIRE 83 MACHINE SCREW (W/WASHERS) M GEAR CASE ASS'Y 85 NEEDLE BEARING HK080B 86 HEX. SOCKET FLAT HD. SCREW M GUIDE PLATE 88 CAM ROD 89 GEAR COMP. 90 GREASE STOP A 9 GEAR CASE GASKET 9 GEAR CASE COVER 93 BALL BEARING 608ZZC3 94 GEAR CASE B COMP. 95 (W/WASHERS) M M BLADE CASE 50 BOX WRENCH 0/9MM 5

26 TCHEC 6

27 TCHEC COVER FIXING BOLT COMP CLEANER COVER 3 CLEANER SPONGE 4 CHOKE VALVE 5 MACHINE SCREW (W/WASHERS) M CLEANER BODY 7 CHOKE HANDLE 8 (W/FLANGE) D4 9 SCREW (TAS) 0 SCREW (B) 3 SCREW (D) 4 SYRINGE 3 PRIMER BASE ASS'Y 4 PUMP GASKET 5 PUMP DIAPHRAGM 6 STRAINER 7 GUIDE PIN ROLLER 8 SYRINGE RETAINER 9 SCREW (E) 0 BALL PLUG RETAINER SCREW (MAIN MIXTURE) METERING LEVER SPRING 3 PIN 4 METERING DIAPHRAGM ASS'Y 5 METERING COVER 6 SCREW (C) 7 POST 8 ROTOR COVER ASS'Y 9 SCREW (C) 30 RETAINING RING (E-TYPE) D.3 3 O-RING 3 INLET NEEDLE VALVE 33 SCREW (A) 34 METERING LEVER 35 METERING GASKET 36 CARBURETOR ASS'Y 37 CARBURETOR INSULATOR 38 INTAKE PACKING 39 GLASS WASHER 4 40 CARBURETOR PACKING 4 SEAL LOCK HEX. SOCKET BOLT (W/WASHERS)M5 4 (W/WASHERS) M CORD 44 SEAL LOCK HEX. SOCKET HD. BOLT M4 45 CYLINDER COVER 46 METAL FITTING OF PLUG CAP 47 PLAG CAP 48 CORD INSULATION TUBE 49 BAND 50 IGNITION COIL 5 SPARK PLUG 5 CYLINDER 53 COVER PACKING 54 INTAKE COVER (A) 55 SEAL LOCK SCREW M HEAT PROTECTION PANEL 57 MUFFLER ASS'Y 58 BOLT WASHER M6 59 M INTAKE COVER (B) 6 PISTON PIN 6 PISTON 63 (W/SP.WASHER) M CYLINDER PACKING 65 PISTON RING 66 PISTON PIN CIR CLIP 67 FLYWHEEL NUT 68 BOLT WASHER D7 69 STARTER PAWL 70 STARTER PAWL SPRING 7 MAGNETO ROTOR 7 RETAINING RING D4 73 CRANK CASE (B) ASS'Y 74 OIL SEAL TB 7 75 BALL BEARING 600C3 76 SHIM T0. 77 SHIM T CRANK SHAFT 79 CRANK CASE (A) ASS'Y 80 CRANK CASE PACKING 8 KNOCK PIN 4 8 CLUTCH (B) 83 CLUTCH DRUM COMP. 84 BALL BEARING 600ZC3 85 RETAINING RING FOR D5 SHAFT 86 GREASE NIPPLE COMP. 87 (W/FLANGE) D MUFFLER PROTECTOR 89 SCREW (W/WASHERS) M TAIL PIPE 9 FIXATION PLATE (A) 9 MACHINE SCREW (W/WASHERS) M FIXATION PLATE (B) 94 (W/FLANGE) M6 95 HEX. HOLE BOLT 6 8/S 3 96 LABEL 97 D PLATE 99 STARTER KNOB 00 STARTER ROPE 0 (W/BUTTON) M RECOIL SPRING 03 STARTER ROPE REEL 04 DAMPER SPRING 05 CAM PLATE 06 SET SCREW 07 RECOIL STARTER 08 AIR DEFLECTOR 09 FUEL TANK CAP ASS'Y 0 TANK CAP CHAIN FUEL GROMMET FUEL PIPE 3 FUEL PIPE (PINK) 4 RETURN GROMMET 5 CLIP 6 PUMP FILTER 7 CUSHION RUBBER 4 8 TANK 9 HEAT PROTECTION PANEL (A) 4 (W/FLANGE) M6 3 4 FRONT HANDLE 43 CAUTION LABEL 44 FRAME 45 NAME PLATE 46 DAMPER 47 (W/FLANGE) D HANDLE (A) 49 SPRING (A) 5 THROTTLE LEVER 50 LOCK LEVER 5 THROTTLE WIRE 53 PROTECTION TUBE 54 PROTECTION TUBE (L50) 55 BAND 56 EARTH TERMINAL 57 D TRIGGER LOCKOUT 59 THROTTLE LEVER SPRING 60 TAB TERMINAL 6 STOP SWITCH (A) 6 SCREW M3X0 63 STOP BUTTON (RED) 64 STOP BUTTON MARK 65 HANDLE B 66 (W/FLANGE) D (W/FLANGE) M6 68 CLIP 69 NYLON NUT M WASHER SUPPORT PLATE 7 SPRING HOLDER 4 73 (W/FLANGE) M ANTIVIBRATION SPRING 4 75 BLADE ASS'Y 76 U-NUT M6 4(5) 77 GUARD PLATE 78 WASHER M7 5(6) 79 BOLT (A) 5(6) 80 HEX. SOCKET FLAT HD. SCREW M6 5 8 WIRE 8 MACHINE SCREW (W/WASHERS) M GEAR CASE ASS'Y 84 NEEDLE BEARING HK080B 85 HEX. SOCKET FLAT HD. SCREW M GUIDE PLATE 87 CAM ROD 88 GEAR COMP. 89 GREASE STOP A 90 GEAR CASE GASKET 9 GEAR CASE COVER 9 BALL BEARING 608ZZC3 93 GEAR CASE B COMP. 94 (W/WASHERS) M M BLADE CASE 50 BOX WRENCH 0/9MM 7

28 0 Code E9945 NA Printed in China