Tyres Assembly Systems
Our Mission ICAPlants has been working since a long time in industrial automation, developing specific solutions for many industrial purposes to satisfy Customers worldwide. Our tyres assembly systems can ensure a high yield and safe operation together with a reduction in production down time. Our mission is not only the quality and the reliability of our systems but also their proper and on time installation. Our systems are able to assemble and inflate wheels from 4 inches for small vehicles up to 38 inches for heavy agricultural vehicles. All our systems are capable to process different sizes with automatic and fast change over time. An important feature is the modularity: standard and special parts are assembled togheter to best fit to your business. Icaplants and their subsidiaries, also operates in the pharmaceutical, glass and general industry with a market highly internationalized and offices in China and USA.
Our Capability 3D Simulation and Robot Studio Analisys Feasibility Studies and Layout Drawings Electrical & Software Design Mechanical Design Installation - Start up - Training Production After Sales & Spare Parts Project Management
AUTOMOTIVE TAS 500 TAS 500 Assembly System has been developed for the automotive market with high performances in terms of productivity, yield and quality in a wide range of product sizes. TAS 500 assembly system is able to assemble and inflate tyres from 14 to 20 inches with a cycle time shorter than 12 seconds. / Automatic lubrication of tyres and rims / Manual tyres loading / Manual rims loading / Automatic tyres fitting / Automatic tyres inflating / Manual tyres unloading / Balancing / Automatic loading from cages / Robotized unloading on cages / Tyres pressure control / Automatic control of rims and tyres dimension / Valve automatic insertion / Sorting conveyors systems RIMS DIMENSION 14 20 MAX DIAMETER PNEUMATICS 900 mm PNEUMATICS HEIGHT 80 300 mm CYCLE MEAN TIME 12 15 sec. MAX INFLATING PRESSURE 4 bar INFLATING STATION LUBRICATION RIMS LOADING ROBOTIZED UNLOADING ON CAGES BALANCING FITTING MACHINE AUTOMATIC LOADING FROM CAGES
TRUCKS TAS 800 TAS 800 assembly system has been designed for the strict parameters and range of models of the industrial vehicles. It enables automatic assembly and inflating of wheels which weight and sizes cause severe ergonomic issues in the manual operations. TAS 800 assembly system is able to assemble and inflate tyres from 19 to 22,5 inches in less than 40 seconds. / Automatic lubrication of tyres and rims / Automatic tyres loading / Assisted rims loading / Automatic tyres fitting / Automatic tyres inflating / Robotized unloading on cages / Automatic loading from cages / Tyres pressure control / Automatic control of rims and tyres dimension / Conveyors systems RIMS DIMENSION 19 22,5 MAX TYRES DIAMETER TYRES HEIGHT MEAN CYCLE TIME MAX INFLATING PRESSURE 1200 mm 200 400 mm 25 40 sec. 9 bar ROBOTIZED TYRES LOADING MANUAL RIMS LOADING FITTING MACHINE AUTOMATIC UNLOADING ON CAGES LUBRICATION INFLATING STATION MANUAL UNLOADING
AGRICULTURAL - Heavy Vehicles TAS 20-38 HA TAS 20-38 HA assembly system has been designed for all the model range of the heavy industrial vehicles. It ensures automatic assembly and inflating of wheels with a weight not suitable for manual processing. The automation of inflating considering the size of wheels is an innovative proposal for speed and operational safety. TAS 20-38 HA is able to fully assemble and inflate tyres from 20 to 38 inches in less than 120 seconds. / Automatic tyres and rims lubrication / Assisted tyres loading / Assisted rims loading / Semi-Automatic tyres fitting / Automatic tyres inflating / Manual unloading / Tyres pressure control / Automatic tyres fitting / Automatic tyres loading / Automatic rims loading / Automatic unloading RIMS DIMENSION 20 38 MAX TYRES DIAMETER TYRES HEIGHT MEAN CYCLE TIME MAX INFLATING PRESSURE 1850 mm 200 700 mm 120 sec. 5 6 bar INFLATING STATIONS TYRES LOADING UNLOADING CONVEYOR FITTING MACHINE MANUAL RIMS LOADING
AGRICULTURAL - Light Vehicles TAS 300 The system has been developed in order to assembly tyres of small size for light agricultural vehicles or similar. TAS 300 line is able to assemble and inflate tyres from 4 up to 18 inches with a cycle time shorter than 15 seconds. The system guarantees also the assembling and inflating of slightly warped tyres. / Manual tyres and rims lubrication / Manual tyres loading / Manual rims loading / Automatic tyres fitting / Automatic tyres inflating / Manual tyres unloading / Automatic tyres and rims lubrication / Robotized unloading on pallets / Tyres pressure control / Stamping system RIMS DIMENSION 4 12 12 18 MAX TYRES DIAMETER 700 mm 1000 mm TYRES HEIGHT 80 250 mm 80 450 mm MEAN CYCLE TIME 12 25 sec. 30 sec. MAX INFLATING PRESSURE 6 bar 6 bar RIMS CONVEYOR LUBRICATION STEP CONVEYOR INFLATING STATION TYRES CONVEYOR RIM AND TYRE OVERLAPPING FITTING MACHINE WHEELS CONVEYOR
Plants and Machinery for Pharmaceutical Industry Handling Systems for Plastic and Paper reels Tyres Assembly Systems Machines and Turn Key Systems for the Glass Industry Machine tending, Packing and Palletizing TRADING Shanghai Co. Ltd Tel. +86 21 34250259 - Fax +86 21 64397995 www.icapgroup.it icapshangai@gmail.com S.S. 156 dei Monti Lepini - 04100 - B.go S. Michele (LT) ITALY Tel. +39 0773 26271 - Fax +39 0773 262746 www.icapgroup.it info@icapgroup.it Yong Sheng Building, Room 510, No.2025, Zhong Shan(W) Road, Shanghai 200035 Tel. +86 21 34250259 - Fax +86 21 64397995 www.icapgroup.it icapshangai@gmail.com