/0 SCALE BRUSHLESS POWERED RACING BUGGY :0 The contents are subject to change without prior notice due to product improvements and specificatrion changes. Introduction Maintenance Manual & Parts Catalogue No.65-F This radio control model car is not a toy! Before beginning assembly, please read this manual thoroughly. Thank you for purchasing this Thunder Tiger product. This manual contains the steps and instructions required to assemble your car. Please read this manual completely before attempting to start maintenance. Follow the directions in this manual closely to reduce problems during operation. We offer online help on our www.acehobby.com or www.thundertiger.com and forums and our product specialists are ready to take your call if you have any technical questions. Have fun and enjoy the exciting world of R/C. SPARROWHAWK XXB www.thundertiger.com
Safety Precautions Please read all of the instructions and familiarize yourself with the product and its controls before operation.. This product is not a toy. It is a high performance model car therefore it is important to familiarize yourself with the model, its manual, and its construction before assembly or operation. Adult supervision is necessary for children operating this model.. Always keep this instruction manual on hand during assembly and for operating reference. 3. Do not use a power screwdriver to install screws into plastic parts. A power screwdriver s high rotation speed can heat up the screw being installed which can result in some melting of the plastic parts or stripped threads.. For best performance, it is important to make sure all the moving parts can move freely without binding. 5. This product, its parts, and its assembly tools can be harmful to your health. Always exercise extreme caution when assembling and operating this product. Keep away from any high speed rotating parts during operation... 3.. 5. Index Manual Format Symbols Used Throughout The Manual STEP Rear Differential STEP Slipper Clutch STEP3 Rear Bulkhead Unit STEP Rear Suspension STEP5 Front Bullkhead Unit STEP6 Front Suspension STEP7 Shock Absorber STEP8 Steering Bellcrank STEP9 Installation of Rear End STEP0 Installation of Front End STEP Steering Servo P. P. P.3 P.3 P. P. P.6 P.7 P.0 P. P.3 P.3 P. STEP Steering Servo STEP3 Installation of Motor Mount STEP Installation of Top Plate STEP5 Installation of Battery Pack STEP6 Receiver & E.S.C STEP7 Tire/Wheels STEP8 Body Shell SPARROWHAWK XXB EXPLODED VIEW SPARROWHAWK XXB PART SPARROWHAWK XXB OPTION PART BODY SHELLS WHEEL & TIRE OPTION PART LIST OPTIONAL ELECTRONICS P.5 P.5 P.6 P.6 P.7 P.7 P.8 P.9 P. P.7 P.30 P.3 P.3 Tools Included Hex Wrenches.5 /.0 /.5 / 3.0mm -Way Cross Wrench Tools Required For Assembly Philips Screwdrivers (L/M/S) Needle Nose Pliers Wire Cutter Hobby Knife CA Lexan Body Curved Scissor Ruler Super Glue (CA Glue) Thread Locking Adhesive (Threadlocker) Grease
Manual Format How to read the instruction manual? A: B: C: D: A: B: C: D: The manual indicates the assembly step number and the parts that are to be assembled. The manual displays actual size drawings, and part quantities used. All parts, except screws, are identified by their order numbers. When purchasing spare parts, identify the part required and cross reference this to the spare parts list in the end of this manual, which shows the spare parts and the corresponding order numbers. This instruction manual uses several symbols. Pay careful attention to them during construction. Details are given at the bottom of each page. Example STEP 0x5xmm Ball Bearing 6mm Ball Stud 3 Caster Block Bushing C 3xmm BT Machine Screw Front Suspension B C Marked "L" "L" In the chassis set, these dog bones have been assembled in one-piece unit. A D C 3 3 Symbols Used Throughout The Manual C.A oil x L R Apply C.A Glue Apply silicon oil Assemble as many times as specified Assemble left and right side the same way Cut off shaded portion Ensure smooth, non-binding movement when assembling Pay close attention here Cut off excess 3 Assemble in right order Drill holes with the specified diameter Hint Apply threadlocker Apply grease x Must be purchased separately
STEP.5xmm F/H Philip Machine Screw Front Differential / Rear Differential 8 X 5 5 8xxmm Ball Bearing 3 3x5mm Washer 5 6 5 5x8mm Washer 3 3 5.x0.8mm O-Ring O silicon oil 6 3x9mm Pin You may also use silicone oil to replace grease for the differentials. Fill up to 80%. Change the viscosity of the silicone oil according to track conditions and your driving style. STEP Side View Slipper Clutch 7mm Standard 3xmm Set Screw x Optional.5 mm E-clip E 3 3 3 5xx mm Ball Bearing Hint Apply grease X Assemble as many times as specified x Must be purchased separately 3
STEP Rear Suspension Rear Shock Tower 6 mm(l) Ball Stud (PD90) 3x8 mm BT Philip Machine Screw 3 3x6 mm BT Philip Machine Screw 3 STEP5 Front Differential Unit 5xx mm Ball Bearing 3 Leave one unit of drive axle for next step. mm E-clip E 3.5 mm E-clip E Hint 6
STEP7 Shock Absorber.5mm E-Clips E 8 3 Attach the shock eyelet onto the shock shaft until it reaches the mark line on the shaft. Shock Eyelet 3 8 or 5 3.8x.9 mm O-Ring O Shock Shaft 5 Shock Shaft Cover the shaft with cloth before griping it with pliers. X Front x X Rear x silicon oil Piston Pull down the piston and slowlly fill in the silicon oil. The factory set-up of the shock is #500 of silicon oil for the front and rear shock absorbers. #500 Then gently move the shaft/piston up and down to get rid of the bubbles. Add silicon oil one more time up to the brim. Put the shock bladder onto the shock body, wipe off excess oil and tighten the shock cap. X Ensure the piston moves smoothly X Front x Rear x mm mm mm 6mm Use 6 mm preload spacer for front. Use 8 mm preloadd spacer for rear. 6mm Compress the spring an d install spring cup. X Hint Apply silicon oil X X Assemble as many times as specified 0
STEP7 Shock Absorber Front Shock Absorbers Rear Shock Absorbers
STEP8 6mm(L) Ball Stud Swing Post Screw Steering Bellcrank 3 3 3 Top View Rear 3 5x8x.5mm Ball Bearing 3 Side View 3 Rear Note direction STEP8 Steering Bellcrank Side View 3.5 mm Apply grease Pay close attention here Ensure smooth, non-binding movement when assembling
STEP Steering Servo 3x0mm F/H Self-Tapping Screw Marked "T" "T" 6mm(S) Ball Stud Neutral Steering Servo Type ACE R/C S903/S008MG ACE R/C DS05/DS33 Airtronics / Sanwa / JR / KO Futaba Hitec Servo Hom Mount T T A T H Marked "T" for Thunder Tiger stock servo. Find the appropriate servo horn mount for your servo from the chart. Install the servo horn arm with the stock mounting screw. See the graphic for the correct neutral angle. "T" 90 STEP Steering Servo 3x0mm F/H Philip Machine Screw
STEP6 Receiver & E.S.C. Anntenna Thread antenna cord through the tubing. STEP7 Tire/Wheels X Tire insert foam Install the tire onto the wheel. Glue the tire to the wheel with instant glue in four spots around the tire on both sides. Warning: Follow the adhesive instructions for proper use and safety. Wear eye and hand protection. Hint Apply C.A Glue X Assemble as many times as specified
STEP7 Tire/Wheels xmm Socket Hex Machine Screw mm Washer STEP8 Body Shell 3x8mm BT Self-Tapping Screw w/washer Body Clip R Receiver Antenna Hole Position the connectors here. Hint Apply threadlocker
SPARROWHAWK XXB PARTS 3 BL MOTOR IBL36/39-50C PD703 MOTOR PINION GEAR,0T 0T PD77 ANTENNA BAG PD7837 MOTOR MOUNT PD785 CHASSIS PD786 SERVO MOUNT PD787 BATTERY BRACE PD786 OUTDRIVE CUPS PD790 FRONT BULK SET PD790 REAR BULK SET PD7905 DIFF SPUR GEAR T PD795 FRONT TOE PLATE x x8 x PD796 REAR TOE PLATE PD797 FRONT SUSP. ARMS PD798 REAR SUSP. ARMS PD790 SUSP. ARM MOUNT BUSHING x x x PD79 INNER HINGE PIN SET PD79-T FRONT SHOCK SET PD795-T REAR SHOCK SET PD796 SHOCK BODY SET x x () () () PD797 SHOCK SHAFT PD793 BUMPER PD793 FRONT WHEEL 33mm(B) ( ) PD7933 FRONT TIRE W/FOAM 33mm
SPARROWHAWK XXB PARTS () () () PD793 REAR WHEEL 3mm(B) ( ) PD7935 REAR TIRE W/FOAM 3mm PD7936- SHOCK TOWER SET PD7937 BALL STUD SPACER x x8 x x x PD7938 REAR WING MOUNT PD797 SHOCK BLADDER PD795 METAL TURNBUCKLE SET PD796-R SHOCK SPRING(R) x x x x x PD7998 BULK LOWER COVER PD8098 SHOCK PISTON SET PD905 DIFFERENTIAL CASE PD9077 STEERING BLOCK SET x8 x8 x8 PD9078 CASTER BLOCK SET C PD9080 OUTER HINGE PIN SET PD908 SUSP. ARM MOUNT BUSHING PD9086 SWING RACK SET x x x x x x x8 PD9087 SWING POST SCREW PD9090 HUB CARRIER SET PD90 SHOCK ACCESSORIES, MMGT PD903 SHOCK EYELET, TA x x x PD907 STEER SERVO HORN SET PD90 HXE ADAPTER SET PD978 DIFF GEAR SET PD979 DRIVE PINION SET 3T
CFRP=CARBON FIBER REINFORCED PLATE ALUM=ALUMINUM SPARROWHAWK XXB OPTION PARTS 改裝配件 () () () 30 ROTATING CAR STAND, O 車用旋轉工作台,橘 PD30 TIE END SET 球頭拉桿組零件包 PD773 LONG HEX ADAPTER 改裝六角輪轂轉接座 PD77 ALUM STEERING BLOCK SET 鋁合金改裝轉向臂 PD773 ALUM CASTER BLOCK SET 鋁合金改裝C型座組 PD77 ALUM HUB CARRIER SET 鋁合金改裝後輪座 PD7876 ALUM HEX ADAPTER 鋁合金改裝六角輪骨轉換器 PD7877 AL BATT. STRAP SCREW 電池夾片螺絲 PD795-T REAR TOE PLATE SET 改裝後投影板( / 3 ) PD7957 CFRP FRONT SHOCK TOWER 碳纖維前避震器支架板 Also see PD7877 () 6.8 COILS 6.8 迴圈 PD7878 CFRP BATT. STRAP 碳纖維電池夾板 () PD798 SHOCK SPRING(B) 避震器彈簧組(黑) Also see PD8098 / PD797 Also see PD8098 / PD797 () () PD7958 CFRP REAR SHOCK TOWER 碳纖維後避震器支架板.8 PD7965- REAR SWAY BAR SET(GOLD) 防傾桿組(金) () PD7960 FRONT ALUM SHOCK BODY SET 前鋁合金避震器套筒組 () PD796 REAR ALUM SHOCK BODY SET 後鋁合金避震器套筒組 PD796-L SHOCK SPRING(L) 避震器彈簧組(藍) PD7967 CFRP BULK LWR COVER 碳纖維差速箱下蓋板 PD7968 ALUM STEERING BELL CRANK 鋁合金改裝轉向搖臂 PD7965- REAR SWAY BAR SET(BLACK) 防傾桿組(黑) Also see PD99 PD7969 ALUM STEERING SLIDER 鋁合金改裝轉向曲柄 9. COILS 9. 迴圈 PD956 HEX WHL CAP SCREW 六角輪胎固定螺絲 PD988 CFRP CHASSIS 碳纖底板 7 Also see PD93 PD989 CFRP TOP PLATE 二樓板
WHEEL & TIRE OPTION PARTS LIST () () () () PD795-W FRONT WHEEL (WHITE) ( ) PD7953-W REAR WHEEL (WHITE) ( ) PD795-O FRONT WHEEL 33mm(O) ( ) PD795-Y FRONT WHEEL 33mm(Y) ( ) () () PD7953-O REAR WHEEL 3mm(O) ( ) PD7953-Y REAR WHEEL 3mm(Y) ( ) PART# DESCRIPTION NOTE PD795-W PD7953-W PD795-O PD795-Y PD7953-O PD7953-Y FRONT WHEEL (WHITE) REAR WHEEL (WHITE) FRONT WHEEL 33mm (ORANGE) FRONT WHEEL 33mm (YELLOW) REAR WHEEL 3mm (ORANGE) REAR WHEEL 3mm (YELLOW) 3
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