No TABLE OF CONTENTS 1.0 Summary 2.0 Structure And Dimensions 3.0 How To Order 4.0 Ratings and Performance Specification 5.0 Reliability Data 6.0 Package 7.0 Environmental Protection Statement 8.0 Recommended soldering profile 9.0 Storage Methods 10.0 Precautions For Use 3 22
1.0 Summary 0603 0805 1206 1210 1218 1812 2010 2512 The dimension type for High Power chip resistor including 0603 0805 1206 1210 1218 1812 2010 2512, and the features are as below: Features 3 W High power up 3W TCR 50 PPM/ Lowest TCR is 50 PPM/ Miniature and light weight Suit for re-flow and wave flow solder. Low assembly cost suit for automatic SMT equipment. Current detecting resistors for power supply, motor circuits etc. Superior mechanical and frequency characteristics ROHS According with RoHS standard Applications Switching Power Supply Over Current Protection in Audio Application Voltage Regulation Module(VRM) DC-DC Converter Charger Automotive Engine Control Portable Devices etc. 2.0 Structure And Dimensions 2.1 1 Structure 1 4 22
2 Structure 2 3 Structure 3 2.2 1 Structure 1 Dimensions 5 22
Type L mm W mm t mm a mm b mm 0603 1.60 0.15 0.80 0.15 0.40 0.10 0.30 0.20 0.30 0.20 0805 2.00 0.20 1.25 0.15 0.50 0.10 0.40 0.20 0.40 0.20 1206 3.20 0.20 1.60 0.15 0.55 0.10 0.50 0.20 0.50 0.20 1210 3.20 0.20 2.50 0.20 0.55 0.10 0.50 0.20 0.50 0.20 1218 3.15 0.20 4.60 0.20 0.55 0.10 0.37 0.20 0.65 0.20 1812 4.50 0.20 3.20 0.20 0.55 0.10 0.50 0.20 0.50 0.20 2010 5.00 0.20 2.50 0.20 0.55 0.10 0.60 0.20 0.60 0.20 2512 6.40 0.20 3.20 0.20 0.55 0.10 0.60 0.20 0.60 0.20 2 Construction 2 Dimensions Type Resistance(m L mm W(mm) T mm D mm RP 12 M50 0.50 6.35 0.25 3.18 0.25 1.40 0.20 1.30 0.30 RP 12 M75 0.75 6.35 0.25 3.18 0.25 1.00 0.20 1.30 0.30 RP 12 R001 1.00 6.35 0.25 3.18 0.25 0.80 0.20 1.30 0.30 RP 12 1M50 1.50 6.35 0.25 3.18 0.25 0.65 0.20 1.30 0.30 RP 12 R002 2.00 6.35 0.25 3.18 0.25 0.50 0.20 1.30 0.30 6 22
3 Construction 3 Dimensions Type Resistance(m L mm W(mm) T mm D mm RP 12 0.50 0.75 6.35 0.25 3.18 0.35 1.00 0.20 1.93 0.75 RP 12 1.0 20 6.35 0.25 3.18 0.35 0.60 0.20 1.93 0.75 2.3 Appearance 2.3.1, The surface of resistor is covered with Protecting Coating which hard to fade, and the surface of coating should avoid unevenness. 2.3.2 The terminal part is covered equable, the plating is hard to fade, and should avoid unevenness, flaw, pinhole and discoloration. 2.3.3 With a clear mark, the resistor body is crack-free. 7 22
3.0 How To Order RP G 03 M R047 F T Product Code Thick film chip fixed Type Code Code Type 03 0603 05 0805 06 1206 1210 1210 1218 1218 1812 1812 10 2010 12 2512 Power Rating Code Code Power rating E 1/8W F 1/4W G 1/2W H 3/4W J 1W K 1.5W L 2W M 2.5W N 3W Resistance Temperature Coefficient Code Resistance Value Code R m T.C.R M Units: Decimal Code point should be expressed H 50 PPM/ by R Units:m X 75 PPM/ Decimal point should be expressed by M K 100 PPM/ Example J 150 PPM/ R22=0.22 R10=0.10 L 250 PPM/ R047=0.047 M 500 PPM/ M50=0.50m 2M50=2.50m N -100~+400 PPM/ R 700PPM/ S 1000PPM/ T 2000PPM/ Resistance Tolerance Code Code Tolerance F 1% G 2% H 3% J 5% K 10% Packing Style Code Code Packing Style T B C Tape & Reel Bulk Case Case 8 22
3.1 The Explanation For The Resistance Value Marking IEC E-24 IEC E-24 E-96 E-96 Series Resistance Cross-reference List E-24 E-24 series 10 n ( unit 1 10 100 1K 10K 100K 1M 10M ) Table one 1.0 1.1 1.2 1.3 1.5 1.6 1.8 2.0 2.2 2.4 2.7 3.0 3.3 3.6 3.9 4.3 4.7 5.1 5.6 6.2 6.8 7.5 8.2 9.1 E-96 E-96 series ( 10 n ) ( 1 10 100 1K 10K 100K 1M 10M ) Table two 1.00 1.02 1.05 1.07 1.33 1.37 1.40 1.43 1.78 1.82 1.87 1.91 2.37 2.43 2.49 2.55 3.16 3.24 3.32 3.40 4.22 4.32 4.42 4.53 5.62 5.76 5.90 6.04 7.50 7.68 7.87 8.06 1.10 1.13 1.15 1.18 1.47 1.50 1.54 1.58 1.96 2.00 2.05 2.10 2.61 2.67 2.74 2.80 3.48 3.57 3.65 3.74 4.64 4.75 4.87 4.99 6.19 6.34 6.49 6.65 8.25 8.45 8.66 8.87 1.21 1.24 1.27 1.30 1.62 1.65 1.69 1.74 2.15 2.21 2.26 2.32 2.87 2.94 3.01 3.09 3.83 3.92 4.02 4.12 5.11 5.23 5.36 5.49 6.81 6.98 7.15 7.32 9.09 9.31 9.53 9.76 9 22
E-24 E-24 Series 0.1 R 1 R E-24 For resistance in the range of 0.1 R 1, expressed with three digits, R represents decimal point (the first digit), the last two digits represent significant figures in E-24 Series. For example 0.47 R47 Resistance as 0.47 Marking would be R47 0.1 R10 Resistance as 0.1 Marking would be R10 0.01 R 0.1 0805 1206 1210 1812 2010 2512,, R ( ), 0, E-24 0603 V E-24. For resistance in the range of 0.1 R 1, and the dimension type of 0805 1206 1210 1812 2010 2512,the marking and resistance code are the same; Expressed the resistance value with four digits, R represents decimal point (the first digit), the second digit is 0, the last two digits represent significant figures in E-24 Series; for the dimension of 0603, expressed the resistance value with three digits, the first digit is V, the last two digits represent significant figures in E-24 Series. For example 0805 0.047 R047 For the dimension type of 0805 1206 1210 1812 2010 2512, resistance as 0.047 Marking would be R047. 0603 0.047 V47 For the dimension type of 0603, resistance as 0.047 Marking would be V47. E-96 E-96 Series 0.1 R 1, R E-96 For resistance in the range of 0.1 R 1, expressed the resistance value with four digits, R represents decimal point (the first digit), the last three digits represent significant figures in E-96 Series. For example 0.499 R499 Resistance as 0.499 Marking would be R499. 0.102 R102 Resistance as 0.102 Marking would be R102. IEC IEC E-24 For the resistance which don t belong to IEC serial, use the resistance of IEC serial which is most close to the required resistance of non-iec serial for replacement. To get agreement by both party if there special requirement for the marking. 10 22
4.0 Ratings and Performance Specification 1 Ratings Construction 1 Item 0603 0805 1206 1210 1812 2010 2512 Rated Power Resistance Range Tolerance for Resistor 1/8W 1/4W 1/2W 1/2W 3/4W 1W 1W 20 m R 22M 10 m R 22M 10 m R 1000m 1% 2% 3% 5% 10% Temperature Range of Use -55 ~ +125 Rated Temperature +70 2 3 Ratings Construction 2 3 Item 2512 Rated Power Resistance Range m Tolerance for Resistor 2W 2.5W 3W 0.5 2.0 7.0 10.0 4.0 6.0 1.0 2.0 3.0 0.5 0.75 1% 2% 3% 5% 10% Temperature Range of Use -55 ~ +170 Rated Temperature +70 4.1 Performance Specification The rated voltage at each resistance should be calculated. From the equation below, and when the rated voltage exceeds the maximum voltage used shown in the table, the rated voltage used should be the maximum voltage. E= Rated Voltage E Rated Voltage V & Max. Voltage R Normal Resistance Used P Rated Power W 11 22 Type 0603 50V 0805 150V 1206 1210 1812 2010 2512 Max Voltage Used 200V
Continue Item Specification 2.5 (2.5 E), The Max. Overload Voltage should be 2.5 E, When the Voltage exceeds the maximum overload voltage in the table below. the value shown in the table should be the maximum one. Max. Overload Voltage 0603 0805 1206 1210 1812 2010 2512 100V 300V 400V 400V 400V 400V 400V 70 /80 Remark: When used at ambient temperature over 70 /80, the load power should be reduced as Power Derating Curve shown below. Power Derating Curve (Rated Load) (%) 100 75 50 25 Temperature Range of Use -55 +125-55 +170 70-55 50-25 0 25 50 75 80 100 125 150 170 200 Ambient Temperature 1 Curve is the same with Construction 1 2 3 Curve is the same with Construction 2 3 12 22
5.0 Reliability Data 5.1 1 1 Reliability Data 1 Apply to Construction 1 item specification resistor test method type 0603 Resistance 0805 Temperature 1206 Coefficient 1210 1812 2010 2512 Resistance 0.01 R 1 500PPM/ Resistance Temperature code Coefficient M Measured Between -55 +125 No mechanical damage. R (2.0%R+0.005 ) Short Time Overload 2.5 5 JIS C 5202 2.5 Rated Current or Max Overload Current whichever is lower for 5 seconds 100V, 1, Apply DC 100V between substrate and termination for 1 minute, then check insulation resistance. Insulation Resistance 1000M Min 13 22
Continue item Solderability Resistance to Soldering Heat specification resistor 95%. The termination coverage should be 95% cover min No mechanical damage. R (2.0%R+0.005 ) test method (JIS C 5202) 2S,, 10mm, 240 5, 2s 0.5s, 10 Resistor should be dipped in the melted solder bath at 240 5 for 2s 0.5s. Flux should be removed from the surface of the termination with clean organic solvent. 10mm, 270 5, 10s 1s, 1 Resistor should be dipped in the melted solder bath at 270 5 for 10 s 1s, Flux should be removed from the surface of the termination with clean organic solvent., resistor should be exposed at room condition for one or two hours, then check the resistance value. :, :1.6mm Substrate :Glass Epoxy (t=1.6mm) Thickness of Copper foil:0.035mm Span:90mm. Bending Distance: 0603 0805 1206 1210 1218: 3mm 1812 2010 2512 : 1 mm (duration):10s 1s Bending Strength No mechanical damage. R (2.0%R+0.005 ) 14 22
Continue item specification resistor test method (JIS C 5202) Rapid Temperature cycle Steady State Humidity (70 ) Load Life No mechanical damage. R (2.0%R+0.005 ) No mechanical damage. R (3.0%R+0.005 ) No mechanical damage. R (3.0%R+0.005 ) -55 3 30 2 3 125 3 30 5. 1, 2-55 3 for 30mins normal temp. for 2 3 mins 125 3 for 30mins, total 5 cycles. 40 2, 90% 95% 1000 Resistor should be exposed at 40 2 and 90~95% relative humidity in a humidity test chamber for 1000 hours. 70 2 1.5,0.5 ( ), 1000 Resistor should be exposed at70 2 for 1000hours,during this time the rated voltage or the max working voltage (choose the small one )shall be applied intermittently for 1.5 hours ON,0.5 hours OFF. Resistance to Solvent No mechanical damage. R (2.0%R+0.005 ) :, 10 1 Dipping in solvent solution of Isopropyl alcohol for 10h 1h. 5.2 2 2 3 Reliability Data 2 Apply to Construction2&3 item T.C.R Thermal Shock Short Time Overload specification resistor within specified T.C.R No mechanical damage. R (1.0%R+0.5m ) No mechanical damage. R (1.0%R+0.5m ) test method -55 ~+125 Measure between -55 ~+125 (MLT-STD-202F-Method 304) -55 150 100 (MLT-STD-202F-Method 107G) -55 150 100cycles 2.5, ( ), 5 Apply 2.5 times rated voltage or the max. overload voltage(choose the small one) for 5 seconds. (JIS C 5202) 15 22
Continue Resistance to Soldering Heat (70 ) Load Life Solderability No mechanical damage. R (1.0%R+0.5m ) No mechanical damage. R (1.0%R+0.5m ) 95%. The termination coverage should be 95% cover min 260 5 10 1 (MLT-STD-202F-Method 210E) 260 5 10 1s 70 2 1000, 1.5, 0.5 (MLT-STD-202F-Method 108A) 70 2 1000h Rated voltage 1.5h/0.5off 235 5 2 0.5 (MLT-STD-202F-Method 208H 235 5 2s 0.5s Resistance to Dry Heat No mechanical damage R 1.0%R+0.005 +155 96 JIS C 5202 +155 96h 6.0 Package 6.1 Taping 6.1.1 Dimension And Structure A Carrier Tape Dimension paper carrier tape For 0603 0805 1206 1210 type 16 22
Unit:mm type A B W F E 0603 1.85 0.10 1.10 0.10 8.00 0.20 3.50 0.05 1.75 0.10 0805 2.35 0.10 1.65 0.10 8.00 0.20 3.50 0.05 1.75 0.10 1206 3.50 0.20 1.90 0.20 8.00 0.20 3.50 0.05 1.75 0.10 1210 3.50 0.20 2.80 0.20 8.00 0.20 3.50 0.05 1.75 0.10 type P P0 P1 D0 T 0603 4.00 0.10 4.00 0.10 2.00 0.05 1.50 0.10 0.60 0.10 0805 4.00 0.10 4.00 0.10 2.00 0.05 1.50 0.10 0.75 0.10 1206 4.00 0.10 4.00 0.10 2.00 0.05 1.50 0.10 0.75 0.10 1210 4.00 0.10 4.00 0.10 2.00 0.05 1.50 0.10 0.75 0.10 Embossed taping unit mm type A0 B0 W F E t 1218 4.80 0.10 3.40 0.10 12.00 0.10 5.50 0.10 1.75 0.10 0.25 0.05 1812 4.80 0.10 3.40 0.10 12.00 0.10 5.50 0.10 1.75 0.10 0.25 0.05 2010 5.45 0.10 2.77 0.10 12.00 0.10 5.50 0.10 1.75 0.10 0.24 0.05 1 Construction 1 2512 2512 6.73 0.10 3.40 0.10 12.00 0.10 5.50 0.10 1.75 0.10 0.24 0.05 0.50m 6.70 0.10 3.40 0.10 12.00 0.10 5.50 0.10 1.75 0.10 / 0.75m 6.80 0.10 3.50 0.10 12.00 0.10 5.50 0.10 1.75 0.10 / 1~10.m 6.70 0.10 3.40 0.10 12.00 0.10 5.50 0.10 1.75 0.10 / 2 3 Construction 2 3 type P P0 P1 D0 D1 K0 1218 4.00 0.10 4.00 0.10 2.00 0.05 1.55 0.10 1.50 0.10 1.00 0.10 1812 4.00 0.10 4.00 0.10 2.00 0.05 1.55 0.10 1.50 0.10 1.00 0.10 2010 4.00 0.10 4.00 0.10 2.00 0.05 1.50+0.10/-0 1.50 0.10 0.84 0.10 1 Construction 1 2512 2512 4.00 0.10 4.00 0.10 2.00 0.05 1.50+0.10/-0 1.50 0.10 0.81 0.10 0.50m 4.00 0.10 4.00 0.05 2.00 0.05 1.50+0.10 1.4Min 1.40 0.10 0.75m 4.00 0.10 4.00 0.05 2.00 0.05 1.50+0.10 1.4Min 1.35 0.10 1~10.m 4.00 0.10 4.00 0.05 2.00 0.05 1.50+0.10 1.4Min 0.80 0.10 2 3 Construction 2 3 17 22
B Reel Dimension unit:mm type M W T A B C D 0603 0805 1206 1210 1218 1812 2010 2512 178 2.0 9.5 1.0 12.5 1.5 2.0 0.5 13.0 0.5 21.0 0.5 58.0 2.0 178 2.0 13.0 0.5 15.5 1.5 2.0 0.5 13.0 0.5 21.0 0.5 57.0 2.0 6.1.2 Taping Specification A Ability top tape peel strength 11 70g(0.1N 0.7N), 300mm/min Peel strength is 11 70g(0.1N 0.7N) with speed of 300mm/min, and should not have flash and tear after peeling. test method minimum bending radius 50mm When carrier tape being bent by minimum bending radius(50mm),no defection of chip and no break of carrier tape. resistance to climate (for top tape) 60 90% 95% 120 The top tape don t peel off after exposing at 60 90% 95% RH for 120 hours.,. Resistor is free, no sticking to top tape and bottom tape.,. Resistor is easy to take out from carrier tape and chip hole have no mechanical damage. 18 22
B Quantity In Taping type 0603 0805 1206 1210 1218 1812 2010 2512 quantity 5000 4000 unit: PCS / reel C Carrier Tape Statement no components have components no components lead Tape only top tape Direction of Feeding length terminal front unit:mm lead tape 110 140 200-250 300-350 6.1.3 Outer Packaging 1 10 8 the first package 1 10 reels the second package 8 case Max 19 22
,, When the quantity is a few alternative packing methods may be used. It is very important to ensure the safety of the products during transportation. 6.1.4 Label label on the reel (1. customer part No. 2. customer P/O) 3. fenghua Part No 4. quantity 5. resistance 6. rated power 7. tolerance 8. delivery date 9.QC QC marking 10 GP or RoHS marking label on inner packaging box (1. customer part No. 2. customer P/O) 3. fenghua Part No 4. quantity 5. resistance 6. rated power 7. tolerance 8. delivery date 9.QC QC marking 10 GP or RoHS marking label on outer packaging box 1. customer name 2. contract No. 3. product name 4. fenghua part No. 5. quantity 6. case No. 7. maker name 8.QC marking 9. GP or RoHS marking Remark ( ) The content with bracket could be designed according to customers requirement., GP RoHS usually, the environmental Logo will use GP or RoHS which up to customers Decision. environmental logo on reel label environmental logo on outer box 20 22
6.2 Bulk Case Packaging 6.2.1 Dimension And Structure 6.2.2 Packaging Quantity Packaging style type 0603 0805 1206 Bulk case 1210 2010 1218 1812 2512 unit: PCS Bulk 1210 0603 1218 0805 1812 1206 2010 2512 quantity 25,000 10,000 5,000 1,500 1,000 10,000 4,000 7.0 Environmental Protection Statement RoHS Compliant with RoHS Directive. 1 Pb 100ppm The termination of the chip resistor is lead-free(pb 100ppm). 2 RoHS the Pb in the resistor body is belong to the RoHS exception of Pb in glass material According to the requirement of Administration on the Control of Pollution caused by Electronic Information Products, below are the hazardous substance information for the chip resistor hazardous substance part name Pb Hg Cd Cr 6+ PBB PBDE chip resistor SJ/T11363-2006 : Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the threshold requirement in ST/J11363-2006. SJ/T11363-2006 : Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above the threshold requirement in ST/J11363-2006. the Environment Friendly Use Period logo as below Remarks approval sheet. 50 above Environment Friendly Use Period only applicable under the condition specified in this 21 22
8.0 Recommended Soldering Profile Recommended re-flow profile 3 Re-flow 3 times Recommended wave solder profile Recommended solder alloy 9.0 Storage Methods : 5 35, 45% 70%. Storage conditions: T 5 35,RH 45% 70%. 96.5Sn-3.0Ag-0.5Cu Avoiding storage in place full of corrosive gas. 10.0 Precautions For Use 6 The products are suggested to be used within six months when received, and the storage condition mentioned above should be followed. The lead-free surface treatment products are applicable for lead-free soldering and Pb/Sn soldering also. Be sure to return a copy to our company after stamping your company acceptance, if no copy returned after three months, we would judge that you shall receive and accept this approval sheet. If there are any amendment, a former version shall become invalid. 22 22