SAP SAP SAP

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1 SAP SAP R/

2 SAP SAP SAP

3 9:00-9:05 9:05 PP 9:06-9:20 9:21-9:35 9:35 9:36-10:05 10:06-10:35 10:35 10:50-11:30 11:30 11:31-11:55 11:55 11:56-12:00

4 (Cont d) 13:00-13:30 13:30 13:31-14:00 14:01-14:30 14:31-15:00 15:00 15:15-15:50 15:50 15:51-16:20 16:21-16:30 16:30 16:31-16:45 16:46-17:00

6 in R/3 (MRP/ ) /

7 MM

8 SAP R/3 SD / / &

9 ,,,,,

10 SAP DIEN ERSA FERT HALB HAWA HIBE LEER NLAG ROH VERP WETT PROD /

11 SAP

12 MRP

13 PP

14 MRP/MPS MRP 1 MRP 2 MRP/MPS MRP 3 MRP4

15 MRP I,,, MRP MRP MPS

16 MRP I ( ) : MRP/ MPS :, : : GR :

17 MRP 2

18 MRP 3 : :,, : MRP

19 MPS : ( - ) (eg ) : SD PP MRP BOM MRP

21 BOM BOM BOM BOM BOM BOM

22 -- BOM,BOM ( / ), 12/31/1999 A A B C B D X >>>> from 1/1/95 from 12/31/95 to 12/30/95 to 12/31/99

23 BOM

24 BOM BOM e.g

25 BOM (assembly) Stock material Non-stock material Variable-sized item text item Scrap/waste components: By-product Document Part Class

26 BOM BOM BOM A B C

28 - - / / 28

30 W W1 100 W2 30 Centre 200

31 类.

32 (SET) (MACH) (LAB) $70.00 $60.00 $80.00 $

33 Set up 1.0 hrs Machine 5.5 hrs Teardown.5 hrs

34 1 hr 1 hr 8 hrs 7 hrs 6 hrs

36 -... / 36

37 BOM BOM BOM BOM W/C

38 (PRT) BOM : PP-ASSEM : -Time Tkts - ing : Pre-assemble frame : Lab:10 mins Mach:10 mins

39 , : group sub- level combined (main)

41 10 20 N N R 1

42 X Y Z

43 BOM Op. 10 Op. 20 Op. 10 Op. 30 Op. 30

44 - 线

45 线

49 Op. 20 Op. 20 Op. 10 Op. 30 Op. 90 Op. 40

50 R/3 MRP, BOM 50

52 SAP SOP MPS MRP SD, MRP MPS

53 SAP MRPII (MPS) (MRP) 53

54 PP F06010

55 PP-BD PP-SOP Products, production Processes and Resource demands Coordination and planning of production activities PP-MRP PP-CRP Generation of order proposals based on demands defined by PP-SOP Provides overviews from rough-cut through to detailed shop floor planning PP-SFC Generates data used for processing orders, e.g., dates, costs and resources PP-PC Controls product costing PP-IS Monitoring / analyzing on-going production activities / data

56 MPS/MRP 56

57 库产订单产... 57

58 MTS(1) (Make-to to-stock) MTS 库产 58

59 (1) 59

60 (2) 60

61 (3) MRP

62 (4) 62

63 MTS(2) (Make-to to-stock) MTS 库产 63

64 库产 (1) PIR PO = WS PO _ S S _ PO = PIR _ S S PO PO PIR PIR S WS WS 64

65 库产 (2) MPS MRP 65

66 库产 (3)

67 库产 (4) ( ) ( ) 67

68 1

69 Stop at level

70 1 计订单

71 2 : Assembly 01 Assembly 02

72 1 订单独 MRP MRP3

73 2 Assembly 02 Assembly 03

74 (1) X X A B 74

75 (2) X X A B 75

76 (3) X X A B 76

77 (4) X X A B 77

78 (5)

79 6

80 / A Qty = 10 B Qty = 12 X / = 1 Y / : X MRP Today Stock Qty Avail Qty 0 Z / = 2 / : Y MRP Today Stock Today 订单 A 计订单 125 独 X Today 订单 B 计订单 126 独 X Qty Avail Qty Today 订单 A 计订单 123 订单 A Today 订单 B 计订单 124 订单 B / : Z MRP Today Stock 计订单 127 独 X 计订单 128 独 X Qty Avail Qty

81 (1) Time 81

82 (2) Time Backward consumption period PB PB Time Forward consumption period PF PF / 1 2 Time PB PF 82

83 MPS MPS MPS TO MRP 83

84 MPS - MRP : MPS Pump MRP Spiral casing Wheel Shaft Blank Seal Blank Blank 84

85 MRP 订单 / PIR 计订单 1 2 独计订单 Raw material 1 Raw material 2 Raw material 3 独 85

86 86 86 MRP MPS BOM 订单 ( ) /

87 订单 / / BOM 独 87

88 (example: 15 days) 计订单 MRP 订单, 计订单 Time Today 88

89 89

90 MRP 订单订单计订单 1 2 计订单计订单

91 计订单

93 SOP, 93

94 SOP

95 / 95

96 / W 29/94 W 30/94 M 08/94 M 09/

97 -> W 29/94 W 30/94 M 08/94 M 09/ / W 29/94 W 30/94 M 08/94 M 09/ / W 29/94 W 30/94 M 08/94 M 09/

99 -> -> -> - > -> -> -> -> - > -> -> -> -> -> -> - > 99

100 100

101

102 SOP SOP : MPS / MRP 102

103 103

104 MRP - :, 104

105 MRP - BOM BOM = 1 1 : 105

106 MPS--

107 MPS- 107

108 -MPS MPS MPS, 108

109 MRP : MPS : M0, MRP : PD : MPS. : MRP : MRP 109

110 : : MPS: MPS: 110

111 MPS MRP : BOM & : BOM Start July 1 Finish July 5 Labor Machinery Raw s /

112 MPS MPS MPS MPS MPS MPS MRP MRP MRP

113 MPS 项 MPS MPS BOM, MPS 项 BOM, stopping points to review planning result

114 MPS MPS, 计订单. MPS MRP ( ->MRP ). ATP ( -> ).. (Planning->Rescheduling check)

115 .,,.. MRP,,,,.

116 QA

117

118 MRP MRP 订单订单订单订单 118

119 MRP MRP BOM

120 +

121 BOM 独 BOM

122 / = = E1 Level 0 B1 B2 R1 R2 R3 Level 1 Level 2

123 MRP :

124

125 MRP, MRP --today MRP

126 MRP, MRP --today MRP

127

128 MRP MRP MRP MRP MRP MRP.

129 / : 计订单订单订单订单单订单订单独 129

130 MRP vs MRP 130

131 MRP vs MRP MRP MRP,,, MRP

132 : MRP.. MRP

133 MRP /

134 MRP / / /

135 MRP MRP MRP

136 订单

137 137

138 订单 / / Control Control Info Info Number Number

139 订单 MRP

140 产订单 (Setup, Machine, Labor) /

141 产订单组

142 产订单 B A C : A, Qty: 100 PCS Schd Type: B Basic s: Start/Finish s s 0010 B PHNASM C User fields: 0010 PHNASM PHNASM00 Std Values: Setup: 005 Prodn: 075 TDown: 005

143

144 / Order head 2 Operations 9 Material components 3 8 Production resources/tools Costs Planned Target Actual

145 BOM &

146 产订单 CRT REL DSPT CNF DLV COMP. BOM RTG..... s delivered... (MILE)..... (PRC). (SETC)

147 产订单

148 产订单释,,...

149 Order header Operations Material components Production resources/tools Costs Planned Target Actual

150 150 Units 50 Units 200 Units 200 Units Today 09/01/2002 Net Available for 150 Units not Available

151 产订单

152

153 认 Assemble Board Board Assemble Case Case C Activities Activities Activities Activities Assemble unit unit Final Test Test Activities Activities Activities Activities

154 认数

155

156 PP PP-PC PP-MRP PP-MPS PP-BD PP-IS Shop Floor Info System PP-CRP PP-SFC PP Planning QA Quality Assurance MM s Mgmt. PM SD Sales & Distribution R/3 Client / Server HR Human Resources FI Financial Accounting IS Industry Solutions CO Controlling OC Main- tenance Office & Communi- cation AM Fixed Assets Mgmt. PS Project System CO CO-PC CO-PA CO-PA CO-OPA CO-CCA

157 数,,, 类, 数线 ROH-1 Bill of material 10 ROH-1 Qty 2 pcs 20 HALB-1 Qty 3 pcs Cost s for cost Roll-up 10 2 pc * $3.00/pc = $ pc * $34,000/pc = $ Price Control S Price $3.00 HALB-1 Price Control S 1 $

158 产订单 BOM

159 产 /

160

161 BOM BOM MRP MRP

162 Set Set up up.5.5 hrs hrs Proc Proc hrs hrs Teardown Teardown.5.5 hrs hrs No. No. Splits Splits Setup Setup Process Process T/D T/D

163 Queue Setup Process Teardown Wait Move

164 = + * /

165 1 2 Fabrication Assembly Fabrication Mach=16 hrs Labor=18 hrs Assm Line 1 Assm Line 2 Work Center 1 Mach = 10 hrs Labor = 8 hrs Work Center 2 Mach = 6 hrs Labor = 10 hrs

166 ... Setup Process Teardown 166

167 > -> -> -> -> MPS MPS -> -> ->MPS/MPS >MPS/MPS-> / -> -> ->MPS/ >MPS/ -> / MRP MRP -> ->MRP >MRP ->MRP >MRP -> > ->MRP >MRP ->MRP/ >MRP/ -> / > -> -> -> -

168 168

169 SAP R/3 (PP) PP) 169

(Electronic Data Interchange) (Executive Information System) (Economic Order Quantity) (Enterprise Resource Planning) (Flexible Manufacture System) (F

(Electronic Data Interchange) (Executive Information System) (Economic Order Quantity) (Enterprise Resource Planning) (Flexible Manufacture System) (F (Activity-Based Costing) (Activity-Based Budgeting) (Activity-Base Management) (Advanced Planning and Scheduling) Application Service Provider (Available To Promise) (Bill Of Material) (Business Process