切割机简介 石材切割机是一种以旋转的金刚石切割片切割大理石等石材 瓷砖 混凝土和类似材料的手持式电动工具 请您在使用前务必仔细阅读说明书, 并严格按照说明书指示使用该切割机 1. 操作控制 输出轴 2. O 型圈 3. 内法兰 4. 金刚石

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1 6112 各产品外观之间存在差异, 请以实物为准 专业电动工具 中国 GB 石材切割机 Marble Cutter PROFESSIONAL TOOLS

2 切割机简介 石材切割机是一种以旋转的金刚石切割片切割大理石等石材 瓷砖 混凝土和类似材料的手持式电动工具 请您在使用前务必仔细阅读说明书, 并严格按照说明书指示使用该切割机 1. 操作控制 输出轴 2. O 型圈 3. 内法兰 4. 金刚石切割片 5. 外法兰 6. 环形扳手 7. 法兰螺栓 8. 套筒扳手 9. 手柄 10. 深度支架 11. 开关 12. 开关自锁钮 2 工具规格 型号 6112 额定电压 (V) 220 额定频率 (Hz) 50 额定输入功率 (W) 1400 空载转速 (/min) 输出轴螺纹 M6 金刚石切割片直径 (mm) 110 金刚石切割片孔径 (mm) 20 最大切割深度 (mm) 34 重量 (kg) 2.9 保护等级 绝缘等级 E 注 : 为求改进, 本说明书所载规格可能不预先通告而给予更改 Page 1 Manual_Revised_V1.1

3 安全操作须知 警告 : 阅读所有警告和所有说明没有按照以下列举的警告或说明而使用或操作将导致触电 着火和 / 或严重伤害 在所有以下列举的警告中术语 电动工具 指市电驱动 ( 有线 ) 电动工具或蓄电池驱动 ( 无线 ) 电动工具 保存这些说明 1. 工作场地 1) 保持工作场地清洁和明亮 混乱和黑暗的场地会引发事故 2) 不要在易爆环境, 如有易燃液体 气体或粉尘的环境下操作电动工具 电动工具产生的火花会点燃粉尘或气体 3) 让儿童和旁观者离开后操纵电动工具 分心会使你放松控制 2. 电气安全 1) 电动工具插头必须与插座相配 绝不能以任何方式改装插头 需接地的电动工具不能使用任何转换插头 未经改装的插头和相配的插座将减少触电危险 2) 避免人体接触接地表面, 如管道 散热片和冰箱 如果你身体接地会增加触电危险 3) 不得将电动工具暴露在雨中或潮湿环境中 水进入电动工具将增加触电危险 4) 不得滥用电线 绝不能用电线搬运 拉动电动工具或拔出其插头 让电动工具远离热 油 锐边或运动部件 受损或缠绕的电线会增加触电危险 5) 当在户外使用电动工具时, 使用适合户外使用的外接电线 适合户外使用的电线将减少触电危险 6) 当在潮湿环境下使用该机器不可避免时, 使用剩余电流装置 (RCD) 保护 剩余电流装置的使用可以减少触电的危险 3. 人身安全 1) 保持警觉, 当操作电动工具时关注所从事的操作并保持清醒 切勿在有疲倦, 药物 酒精或治疗反应下操作电动工具 在操作电动工具期间精力分散会导致严重人身伤害 2) 使用安全装置 始终配戴护目镜 安全装置, 诸如适当条件下的防尘面具 防滑安全鞋 安 全帽 听力防护等装置能减少人身伤害 3) 避免突然起动 确保开关在插入插头时处于关断位置 手指放在已接通电源的开关上或开关处于接通时插入插头可能会导致危险 4) 在电动工具接通之前, 拿掉所有调节钥匙或扳手 遗留在电动工具旋转零件上的扳手或钥匙会导致人身伤害 5) 手不要伸得太长 时刻注意脚下和身体平衡 这样在意外情况下能很好地控制电动工具 6) 着装适当 不要穿宽松衣服或佩带饰品 让头发 衣服和袖子远离运动部件 宽松衣服 佩饰或长发可能会卷入运动部件 7) 如果提供了与排屑装置 集尘设备连接用的装置, 则确保它们连接完好且使用得当 使用这些装置可减少碎屑引起的危险 8) 使用夹钳或其他方法将工件固定在平台上 用手握机器或将机器倚靠在身体上导致不平稳可引起失控 9) 不要使用梯子或其他不稳定的支撑方法 在特殊情况下, 稳固的立足使使用更好的控制机器 10) 使手保持干燥, 清洁, 无油脂 带油的手可能导致失控 11) 经常佩戴有侧面护罩的护目镜 日常戴的眼镜可能有防冲击的镜头, 但它们不是安全护目镜 遵循该注意事项将减少眼睛伤害 12) 保护您的呼吸器官 当有尘工作时, 佩戴防尘面具 遵循该注意事项将减少严重的身体伤害 13) 保护您的听觉 在长时间持续工作中, 需佩戴耳塞 遵循该注意事项将减少严重的身体伤害 4. 电动工具使用和注意事项 1) 不要滥用电动工具, 根据用途使用适当的电动工具 选用适当的设计额定值的电动工具会使你工作更有效 更安全 2) 如果开关不能接通或关断工具电源, 则不能使用该电动工具 不能用开关来控制的电动工具是危险的且必须进行修理 3) 在进行任何调节 更换附件或贮存电动工具之前, 必须从电源上拔掉插头和 / 或将电池盒脱开电源 这种防护性措施将减少电动工具突然起动的危险 4) 将闲置电动工具贮存在儿童所及范围之外, Manual_Revised_V1.1 Page 2

4 并且不要让不熟悉电动工具或对这些说明不了解的人操作电动工具 电动工具在未经训练的用户手中是危险的 5) 保养电动工具 检查运动件的安装偏差或卡住 零件破损情况和影响电动工具运行的其他条件 如有损坏, 电动工具必须在使用前修理好 许多事故由维护不良的电动工具引发 6) 保持切削刀具锋利和清洁 保养良好的有锋利切削刃的刀具不易卡住而且容易控制 7) 按照使用说明书以及打算使用的电动工具的特殊类型要求的方式, 考虑作业条件和进行的作业来使用电动工具 附件和工具的刀头等 将电动工具用作那些与要求不符的操作可能会导致危险情况 8) 保存此说明书 向使用该机器的使用者提供该说明书 如果将此机器出借给别人使用, 也将此说明书一并借出 5. 维修 1) 将你的电动工具送交专业维修人员, 必须使用同样的备件进行更换 这样将确保所维修的电动工具的安全性 2) 当维修时, 仅使用有标示的零部件 3) 按照本说明书中维修部分操作 使用未经授权的零件或未按该说明书中的指示操作可能引发触电的危险 石材切割机使用注意事项 警告 : 请仔细阅读本手册的全部指令 如未能遵守下列任何指令, 则可能会导致电击 火灾等严重的人身伤害 1 工具的电线确保放在机身后面, 远离金刚石切割片 2 工件请用夹具或台钳卡紧 3 借助金属探测仪等检查切割位置有无隐蔽的电线 气体 供水管道 4 工具在操作中, 请勿清除石灰粉 杂质等 5 请勿随意在机壳任何位置钻孔, 以防漏电 6 连续使用时要使用防护耳罩 7 在拿放金刚石切割片时要小心 8 不得使用破损 变形或有裂痕的金刚石切割片, 以免意外伤害 9 将手远离旋转部件 10 只有在手握紧工具时方可开动工具, 并且工作时要握紧工具 11 不得在金刚石切割片与工件接触的情况下起动切割机 当起动新换上金刚石切割片的工具时, 必须在一个保护良好的区域内握住工具, 让其空转一分钟 如运行良好再进行实际操作 12 切割机断电后, 在金刚石切割片完全停转之前, 不要放下切割机, 且不得用任何外力迫使金刚石切割片停转 13 注意! 在结束操作之后不要马上接触金刚石切割片, 避免热刀具烧伤皮肤 14 勿加工含石棉之材料 15 切勿将机器交给儿童操作 16 必须使用金刚石切割片, 不得使用不符合说明书规定性能的金刚石切割片, 且使用的金刚石切割片许可转速不可低于机器的空载转速 17 不得使用砂轮片 ( 专门设计的也使用砂轮片的多用工具除外 ) 及带刃金刚石切割片, 以免造成伤害 18 不可使用本机器切割木材 塑胶或金属 19 切割混凝土 瓷砖或石材时, 切割深度应小于 20mm 20 本工具不具备湿切条件, 严禁带水作业 21 不得在拆除固定护罩的状态下运行 22 更换金刚石切割片 调整切割深度或水管 或维修切割机前应将插头从电源上拔脱, 金刚石切割片处于静止状态 23 让手始终远离切割区域或金刚石锯片 你的另一只手始终握住辅助手柄 如果双手都握住切割机, 就不会被锯片伤害 24 不得接触工件的下面 护罩无法防护工件下方的锯片 25 始终使用尺寸和轴心形状 ( 菱形或圆形 ) 配合得当的金刚石锯片 如果金刚石锯片与切割机夹装部件不符将引起偏心运作而导致失控 26 不得使用损坏的和尺寸不符的垫圈和螺栓 使用损坏的或尺寸不符垫圈和螺栓会导致操作失控 通过观察来检验 Page 3 Manual_Revised_V1.1

5 切割机工作时产生的粉尘可能含有致癌或对人体有害的化学物质 例如 : 油漆中含的铅 砷和铬与木材起反应后也会产生有毒物质 为了减少这些有毒的化妆物质对人体的伤害, 要尽量保证在通风的环境下工作, 并且工作时配戴合格的安全保护装置 2) 以上述相反动作即可拆卸 紧 松 配备 环形扳手 1 个 (19mm /10mm) 套筒扳手 1 个 (10mm) 在某些国家或某些特殊的机型, 其所提供的配备, 可能与以上所给的资料稍有出入 套筒扳手 环形扳手 操作说明 1. 检查供电电压接单相交流电, 一定要注意电源电压应该与工具铭牌上所示的电压相同, 以免造成工具过载, 影响工作精度. 2. 金刚石切割片的安装与拆卸 更换金刚石切割片前, 请先将插头从电源插座上拔下 请戴上防护手套 请务必确认金刚石割片已经安装妥当, 而且刀片完整无损 1) 将内法兰 (3) 装入输出轴 (1) 上, 接着将金刚石切割片 (4) 装入内法兰轴上, 同时将外法兰 (5) 压紧金刚石切割片, 再使用套筒扳手 (8) 将法兰螺栓 (7) 透过外法兰 (5) 逆时针旋转使其旋紧, 此时必须使用环形扳手 (6) 固定外法兰 (5) 安装时请注意 : 齿轮箱上的箭头指向必须和金刚石切割片上的箭头指向一致 为了你的安全, 所有扳手使用完后, 应立即取下, 放回工具箱内 3 开关操作瞬间运作开机 : 按下开关关机 : 放开开关持续运作开机 : 按住开关, 接着按下开关自锁钮, 然后放开开关 关机 : 按下开关, 放开开关 开关自锁钮 开关 Manual_Revised_V1.1 Page 4

6 手柄 底板 底板 B 3) 切割时必须使用均匀的力推动机器, 为了达到最理想的切割效果, 金刚石切割片必须穿透工件并突出工件之外约 2mm( 毫米 ) 4) 对混凝土等进行 20mm 以上的切割时, 必需要分两步进行作业, 否则不但电动机将过载而导致损坏, 工作效率也会大大降低 即图示端面 A 不可超过限深刻度线 5 切割样线的调整 混凝土限深 (20mm) 刻度线 A 端面 把机身 ( 底板 ) 放置于要切割的材料 ( 即工件 ) 上, 用底板边缘使金刚石切割片对准样线 ( 如图 B 线所示 ) 实际应用 警告 : 不得使用砂轮 ; 不得使用不符合制造商规定的金刚石锯片 ; 不得使用破损 变形或有裂痕的切割片 ; 不得在拆除固定护罩的状态下运行 ; 不得在切割片与工件接触的情况下启动切割机 ; 切割机断电后, 在切割片完全停转之前, 不要放下切割机, 且不得用任何外力迫使金刚石锯片停转 ; 更换切割片 调节切割深度或维修切割机前, 应将插头从电源上吧脱, 金刚石锯片处于静止状态 ; 当金刚石锯片有可能切割到暗线或自身电线的场所进行操作时, 只能通过绝缘握持面来握住电动工具 金刚石锯片碰到带电导线可能会使电动工具的外露金属部件带电并使操作者受到危险 ; 当进行 盲切割 进入墙体或其它盲区时要格外小心 金刚石锯片可能会割到煤气管或水管, 电线或由此引起反弹的物体 为了减少爆炸 切割等危险和伤害, 作业前必须检查切割位置有无隐蔽的电线 气体 供水管道! 通过观察来检验 Page 5 Manual_Revised_V1.1

7 注意事项 1 作业前, 先固定好工件 ( 使用固定装置或老虎钳能够更安全 稳定地夹牢工件 ) 2 注意金刚石切割片的尺寸, 金刚石切割片的安装孔必须和内法兰凸缘完全吻合, 不可使用异径或转接头 3 在工件之下垫木块以防变形或碎裂 4 作业中如果金刚石切割片卡住了, 会产生强大之反弹, 此时必须马上关闭机器 工具维护保养 注意 : 对切割机进行维修检查之前, 必须把插头拔离电源插座 1 检查金刚石切割片 使用磨损或断裂的金刚石切割片将引起马达故障 降低切割效率 建议定期进行更换金刚石切割片 2 检查安装螺钉 经常检查安装螺钉是否紧固稳妥 螺钉松开极易引起严重事故 3 检查 O 型圈 定期检查 O 型圈是否老 化或丢失, 以免会影响整机的寿命 4 定期检查线缆( 使用 YZW 类型 ) 如发现损伤应立即委托授权的维修中心处理 5 保持通风槽清洁顺畅 经常清除尘埃 油污, 严防杂物入内 6 更换碳刷 由经授权的维修中心检查和更换碳刷, 以防止触电和保证工具长期安全使用 7 必须由授权的维修中心进行维修 只能使用的配件 零件 8 清洁 避免使用造成塑料龟裂损坏的溶剂擦拭塑料零件 建议使用稍微沾湿了肥皂水的柔布 请勿让马达淋到水, 禁止将整个机身投入水中, 以免引起马达故障及触电事故! 环境保护 1. 的包装可以百分之百进行回收再生处理 2. 报废的电动工具和附件中含有大量有价值的原材料及合成材料, 同样可以进行再生回收 3. 切割时所产生的粉尘中会包含有害物质, 因而不应作为普通垃圾倾倒, 而应交给特殊垃圾回收站处理 服务 1. 工具需要保修时, 请自行送至当地特约维修中心, 并提供有效保修卡及购机发票原件, 遗失保修卡恕不补发 2. 由于正常磨耗 过载或不当使用而导致的损坏, 不在保修范围内 附 : 一般故障及排除方法故障 原因 排除方法 1. 电源断了 1. 修复电源 1. 接电后电机不运转 2. 接头松落 2. 检查所有接头 3. 开关接触不良或不动作 3. 修理或更换开关 4. 电刷与换向器表面不接触 4. 更换碳刷 2. 接电后有异声且不旋转或转 1. 开关触点烧坏 1. 修理或更换开关 得很慢 2. 机械部分卡住 2. 检查机械部分 1. 电枢短路 1. 修复电枢 3. 换向器上产生环火或较大火 2. 电刷和换向器接触不良 2. 更换碳刷花 3. 换向器表面不光洁 3. 清除杂物, 使换向器表面光洁 1. 金刚石切割片损坏 1. 更换金刚石切割片 4. 工作中旋转慢且有异声 2. 金刚石切割片碰到钢筋 2. 重新选择作业点 3. 润滑脂太多 3. 选择适量的润滑脂 Manual_Revised_V1.1 Page 6

8 DESCRIPTION OF THE TOOL Marble cutter is hand-held power tools with a rotating diamond cutting discs such as cutting marble stone, tile, concrete and similar materials,. Read, understand and follow all safety rules and instructions before using this tool. 1. MAIN PARTS Spindle 2. "O"Ring 3. Inner flange 4. Diamond cutting disc 5. Outer flange 6. Ring spanner 7. Flange bolt 8. Socket wrench 9. Plunge lock lever 10. Depth Support 11. Switch 12. Lock-on button 2 TOOL SPECIFICATIONS Model 6112 Rated voltage ( V ) 220 Rated frequency ( Hz ) 50 Rated input Power ( W ) 1400 No load (/min ) Spindle screw thread M6 Diamond cutting disc diameter ( mm ) 110 Diamond cutting disc mounting hole ( mm ) 20 Cutting depth at max. ( mm ) 34 Weight ( kg ) 2.9 Protect grade Insulated grade E NOTE: Due to s continuing program of development, the specifications herein are subject of change without prior notice. Page 7 Manual_Revised_V1.1

9 GENERAL SAFETY RULES WARNING: Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury. The term "power tool" in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool. SAVE THESE INSTRUCTIONS WORK AREA 1. Keep workplace clean and well lit. Cluttered and dark workplaces invite accidents. 2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. 3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. Electrical safety 1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. 2. Avoid body contact with earthed or grounded surfaces such as conduits, radiators, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. 3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. 4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. 5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. 6. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. Personal safety 1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. 2. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non- skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce person- al injuries. 3. Avoid suddenly starting. Ensure the switch is in the off position before plugging in. When your finger on the switch or plugging in power tools that have the switch on invites accidents. 4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. 5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. 6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. 7. f devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards. 8. Use clamps or another practical way to support and secure the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control. 9. Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the power tool in unexpected situations. 10. Keep handles dry, clean, and free from oil and grease. Slippery hands cannot safely control the power tool. 11. Always wear safety glasses with side Manual_Revised_V1.1 Page 8

10 shields. Everyday glasses may have impact resistant lenses, but they are not safety glasses. Following this rule will reduce the risk of eye injury. 12. Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury. 13. Protect your hearing. Wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious person injury. Power tool use and care 1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. 2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. 3. Disconnect the plug from the power source be- fore making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. 4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. 5. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. 6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. 7. Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations Page 9 different from those intended could result in a hazardous situation. 8. Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you lend this tool to someone else, also lend them these instructions. Service 1). Have your power tool serviced by a qualified repair person. 2). When servicing a power tool, use only identical replacement parts. 3). Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of shock or injury. SPECIFIC SAFETY RULES WARNING: 1. Place the cord in rear of the tool, and keep it far from the diamond cutting disc. 2. Clamp work piece securely with clamping devices or a vise. 3. Use appropriate detectors to determine if utility lines electricity, gas or water supply line are hidden in the work area. 4. Never clean any dust or dirt during operation. 5. Never drill any hole in the housing of the tool, which will result in electric shock. 6. Wear ear protection in continuous working time. 7. Take care when fetch the diamond cutting disc. 8. Never use diamond cutting disc, if it is crackled or damaged, ensure safety operation. 9. When operation, keep hands away from the rotating parts. 10. Hold the tool firmly before turning on the tool, and hold it securely still in operation. 11. Ensure the diamond cutting disc doesn t touch the work piece before using. Running the tool no loaded for at least 1 minute in a Manual_Revised_V1.1

11 protection area when using the new diamond cutting disc for the first time. 12. After power is off, do not put down the machine before the cutting disc stops running, and do not use force to break the cutting disc. 13. Caution! Diamond cutting discs become very hot during operation; do not touch them until they have cooled down. 14. Don t work with materials containing asbestos. 15. Never allow children to use the machine. 16. Only use diamond cutting discs (Never use it isn t accord with the manufacturer s instructions for performance) with the maximum permissible speed that is at least as high as the no-load speed of the machine. 17. Never use grinding wheel pieces (with the exception of multifunctional tools with use grinding wheel pieces) or diamond cutting discs with blade to ensure safety. 18. Don t work with materials such as wood, plastic and metal. 19. The cutting depth is less than 20 mm, when cutting concrete, tile and stone. 20. his machine cannot be used for wet cutting. 21. Never work when the fixed guard is dismantled. 22. To reduce the risk of injury, always unplug the tool and make sure switch is turned off before any assembly and adjustment. 23. Keep your hands away from the cutting area and the diamond wheel. Always hold the auxiliary handle by one hand. If hold the power tool by both hands which can avoid person injury. 24. Do not reach under the workpiece. The guard can t help to protect the operator from the wheel under the workpiece. 25. The arbor size and shape of wheels must properly fit the spindle of the power tool. Wheels with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 26. Do not use a damaged, incorrectly sized washers or blots which can cause loss of control. Check by watching. WARNING: Some dust created by power Cutting contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: lead from lead-based paints arsenics and chromium from chemically reacted lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment. STANDARD ACCESSORIES Ring spanner...one set(19mm /10mm) Socket Wrench...one set(10mm) Be sure to check the accessories as it is subject to change by areas and models. OPERATION 1. POWER SUPPLY Power tool plugs must match the outlet. Do not use any adapter plugs with earthed power tools. Check the power supply, operation power should be a little less than rated power says on the name plate. 2. CHANGING OF DIAMOND CUTTING DISC Before changing of diamond cutting disc, please remove the plug from the socket. Wear protective gloves. Make sure the diamond cutting disc has been correctly inserted and is in perfect working condition. (1) Place the inner flange (3) onto the spindle (1), then place the diamond cutting disc (4) compaction the inner flange. At one time used the outer flange (5) impact into the diamond cutting disc. Permeanced the Manual_Revised_V1.1 Page 10

12 outer flange (5) onto the spindle and wither shins tighten the flange bolt (7) using the socket wrench (8). The assembly of the flange bolt must thereby hold the outer flange (5) tightly with the ring spanner (6). Lock-on button Switch (2) To remove the cutting disc, just operate the reverse steps. Tighten Loosen 4. ADJUSTING THE CUTTING DEPTH (1) Loosen the plunge lock lever on cutting depth scale and displace the base plate along its front side, lowering or raising it. (2) Until reaching the desired measure, tighten the plunge lock lever on cutting depth scale. Socket Wrench Ring spanner WARNING: When mounting, make sure that the direction of the arrows on the protective guard and the diamond cutting disc both point in the same direction. To reduce the risk of injury, always remove the wrenches from the tool after each use and put it into the tool box.] 3. SWITCHING ON AND OFF To start the tool, press the On/Off switch. To lock on, press and hold the On/Off switch, and press the lock-on button. To switch the unit off, release the On/Off switch or press and then release it Plunge lock lever Base Plate (3) Maintain a uniform feeding speed during the entire cutting procedure, if a perfect cut is desired. The diamond cutting disc must protrude 2mm out for the material. (4) When the cutting depth exceeds 20mm, concrete, and so on must be cut in tow steps. Never try to cut in one step; otherwise, the motor is liable to be overloaded and damage may result. Also cutting efficiency will be lowered in such an instance. As shown in Fig plane A never exceed the scale line of depth limit. Page 11 Manual_Revised_V1.1

13 Scale Line of Depth (20mm) Limit Plane A 5. ADJUSTING THE CUTTING LINE Set the machine body (base plate) on the material (workpiece) to be cut. Use the side on the base to align the diamond wheel with the cutting line. (As shown in Fig B line) accessory has come to a complete stop, and never force the accessory to stop by external force. Unplug the tool before changing accessories, making adjustments or performing any maintenance and make sure the accessory has come to a complete stop. Hold the power tool only by the insulated gripping surfaces when performing an operation where the tool may contact hidden wiring or its own power cord. Contact with a live wire will also make exposed metal parts of the power tool live and shock the operator. Stay alert when cutting into wall and other unknown work areas. The diamond wheel may contact gas lines, water lines, electric lines or other objects causing rebound. To reduce the risk of injury, before any work check the utility lines electricity, gas or water supply line are hidden in the work area. Base Plate APPLICATIONS WARNING Do not use the grinding wheel. B Line Do not use diamond wheels which are not specifically designed and recommended by the tool manufacturer. Do not use a damaged, distorted or cracked accessory. Do not use the tool unless the guards are in place. To resume a cutting operation while keeping the tool from contacting the workpiece. Never lay the power tool down until the Check by watching. APPLICATION HINTS 1) Before cutting, be sure the work piece is clamped securely (Use fixed equipment or pliers to prevent damage to clamp the workpiece is safely). 2) Observe the dimensions of the diamond cutting disc. The diameter of the hole must fit the mounting the flange. Do not use any reduction parts or adapters. 3) Put the block under the workpiece to prevent damage. 4) Blocking the diamond cutting discs leads to a strong jerking reaction. If this happens, switch off the machine immediately. Manual_Revised_V1.1 Page 12

14 TOOL MAINTENANCE WARNING: Before any work on the machine itself, pull the power plug. 1) nspect the diamond cutting discs. The diamond cutting disc damaged or worn our will cause motor malfunction and affect the cutting efficiency, so suggest to replace the diamond cutting disc periodically. 2) Inspect bolts periodically. If the bolts loosen, tighten them immediately, or will result in serious accident. 3) Regularly inspect O ring and check whether the O ring was aging or lost. Because it can affect the tool s life. 4) Inspect tool cords periodically(use YZW style). If damaged, have repaired at your nearest Authorized Service Center. 5) Keep the vents clean. Clean all parts of the tool, clean dust periodically. To prevent debris entry. 6) Change the brush. Inspect and change the brush by Authorized Service Center to ensure safety operation and long use life. 7) All service MUST only be performed by Authorized Service Center. ALWAYS use only accessories that are recommended for this tool. 8) Cleaning. Avoid the use of plastic cracks caused by damage to the solvent. Use clean cloths and mild soap to remove dirt, dust, etc. WARNING: Do not allow the water enter the motor and the tool full immersed in the ware, which will result in motor malfunction and electric shock. ENVIRONMENT PROTECTION 1. Tool, accessories and packaging should be sorted for environment-friendly recycling. 2. Power tools and accessories at the end of their service life still contain large amounts of valuable raw materials and plastics which can likewise be fed back into a recycling process. 3. Some dust created by working contains harmful chemicals must be collected by special garbage re- cycle site. SERVICE 1. In case of guarantee, repair or purchase of replacement parts, always contact the qualified service center. And supplied with the efficient service card and invoice. 2. It is without the scope of guarantee when the tool was normal wear, overload or improper use of damage. Trouble Shooting Problems Reasons Ways to Solve Problems 1. The Motor stops running 2. Running slowly (Not running) with the noise at the beginning of power turn-on 3. Commutator sparkle 4. Running slowly with the noise in process of working Page Unconnected to power 1. Connect to power source source 2. Plugs not fully connect 2. Check all plugs 3. Switch out of work 3. Replace or repair the switch 4. Brushs not touch the 4. Replace the brushs with two commutator new ones 1. Switch out of work 1. Replace or repair the switch 2. Mechanical trouble 2. Check mechanical parts 1. Armature short circuit 1. Repair the armature 2. Poor connection between the brush and the 2. Replace it with a new one commutator 3. Commutator surface not 3. Clean the commutator surface smooth 1. Diamond cutting disc 1. Replace it with a new one worn out 2. Diamond cutting disc touched reinforcing steel 2. Chose another work place bar 3. Too much lubricant grease 3. Chose proper lubricant grease Manual_Revised_V1.1

15 6112 爆炸图 Manual_Revised_V1.1 Page 14

16 序号 零配件编号 零配件名称 数量 六角螺母 Nut 小齿轮 Pinion 轴承 629 RS Ball bearing 垫片 Washer 转子 Rotor 绝缘板 Insulated Pad 轴承 608 RS Ball bearing 轴承套 Bearing Holder 导风罩 Fan Baffle 自攻螺钉 Tapping screw 定子 Stator 把手 Handle 开关护套 Switch guard 开关自锁钮护套 Button cover 开关 Swith 机壳 Motor Housing 自攻螺钉 Tapping screw 自攻锁紧螺钉 Tapping screw 碳刷 Carbon brush 刷握 Brush holder 刷帽 Brush cover 电源线组 Power cord 电源线护套 Cord guard 电源线压板 Anchorage 自攻螺钉 Tapping screw 橡胶圈 Rubber ring 齿轮箱 Gear case 纸垫片 Gasket 轴承 606 ZZ Ball bearing 大齿轮 Gear 挡圈 32 Circlips(H) 波形垫 Wave washer 轴承 6201 RS Ball bearing 输出轴 Shaft 齿轮箱盖 Gear case cover 自攻锁紧螺钉 Thread forming screw O 型圈 O ring 内法兰 Inner flange 外法兰 Outer flange 法兰螺栓 Flange bolt 弹性圆柱销 Spring pin 反牙螺钉 Screw(L.H.) 底板组 Base plate set 反牙螺钉 Screw(L.H.) 大垫圈 6 Plain washer 英制反牙螺母 Nut 波形垫 Wave washer 手柄 Hand power 1 Page 15 Manual_Revised_V1.1

17 序号 零配件编号 零配件名称 数量 开口挡圈 9 E Ring 电容 Capacitance 扳手 Wrench 套筒扳手 Wrench 挡尘板 Break dust 复合螺钉 Screw with washer 标准型弹簧垫圈 Spring Washer 平垫圈 Plain Washer 转子组件 Rotor set 齿轮组 Gear Set 1 Manual_Revised_V1.1 Page 16

18

19

20 中国南京江宁经济技术开发区将军大道 159 号制造商 :( 外商独资 ) 南京德朔实业有限公司 No.159 Jiang-Jun Rd., Nanjing Jiangning Economic & Technical Development Zone. Nanjing , P.R.China Tel: Fax:

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