( ) - PDF Free Download

维修手册

5-1 5-2 5-3 5-4 17-1 17-2 ( ) 17-3 17-4

EX35D EX40D (OHC) mm (in.) 89 65 (3.50 2.56) ml (cu.in.) 404 (24.65) 8.3 kw(hp)/ r.p.m. kw(hp)/ r.p.m. N m / r.p.m. (kgf m / r.p.m.) (ft lb. / r.p.m.) 5.5(7.5)/3000 6.3(8.5)/3600 7.4(10.0)/3600 26/2400 (2.6/2400) (19.18/2400) 6.3(8.5)/3000 7.0(9.5)/3600 8.8(12.0)/3600 8.8(12.0)/3600 10.3(14.0)/3600 27/2400 (2.7/2400) (19.91/2400) SE SG SH SJ SAE10W-30 SAE 5W-30 L 1.2 g/kw h (g/hp h) 381 (280) L 7.0 V-A NGK BR-6HS 12-1A, 3A, 16.7A ( ) / ( ) kg (lb.) 33 (72.75) ( ) mm (in.) 389 x 450 x 447(15.31 x 17.72 x 17.60) * - 1 -

SAEJ1349-2 -

EX35D r.p.m. - 3 -

EX40D r.p.m. - 4 -

EX 2 - - - - - - OHC - - - - - - EX EPA CARB Tier 3 EX - 5 -

25 25 4-1 4-2 4-3 4-4 - 6 -

1 2 1 2 4-5 / 4-6 4-7 - 7-4-8

4-9 4-10 24 EX35 40 * 4-11 - 8 -

54 13. 4-12 4-13 4-14 4-15 - 9 -

4-16 - 10 -

4-17 - 11 -

5-1 - 12 -

1 M14 12mm * 14 mm 2 (OFF) 5-2 OFF 5-3 - 13 -

3 4 10 mm M6 : 2 M6 x 16 : 1 M6 : 2 4 M6 x 16 : 1 5-4 - 14 -

5 (1) (2) 12 mm 10 mm M6 x 8 mm : 5 M8 : 2 M8 x 12 mm : 1 6 (1) (2) (3) 12 mm 12 mm M8 : 2 M8 x 25 mm : 2 10 mm M6 x 12 mm : 1 M6 x 12 : 1 5-6 M6 x 8 : 5 M8 : 2 5 M8 x 12 : 1. A : 2 A M8 x 25 : 2 5-5 - 15 -

7 M4 x 12 mm : 2 8 10 mm M6 x 14 mm : 4 9 (1) (2) 10 mm M6 x 16 mm : 5 M6 : 4 10 10 mm M6 x 12 mm : 3 M4 x 12 : 2 7 M6 x 16 : 5 M6 x 14 : 4 8 M6 : 4 9 10 5-7 - 16 -

11 10 mm M6 x 12 mm : 1 12 (1) (2) (3) 10 mm M6 x 25 mm : 1 13 12 M6 x 12 : 1 () 11 13 5-8 - 17 -

14 10 mm M6 x 25 mm : 2 15 5-10 1 2. 24 mm M18 16 5-11 5-10 5-11 M6 x 8 : 1 16 M18: 1 15 M6 x 25 : 2 14 5-9 - 18 -

17 [ ] [ ] (1) (2) (3) (4) 12 mm M8 12 mm M8 x 12 mm : 1 M8 M8 x 28 : 2 M8 x 12 17 17 5-12 - 19 -

18 10 mm M6 x 10 mm : 1 19 M6 x 10 A 18 15W 40W 200W M6 x 20L M6 x 25L M6 x 20L 2 2 4 19 15W 40W 200W 5-13 - 20 -

20 (1) (2) 10 mm M6 x 12mm : 4 21 5-16 5-15 5-16 21 A 5-14 20 M6 x 12 : 4-21 -

22 5-18 12 mm M8 x 38mm : 8 5-18 M8 x 38 : 8 22 5-17 - 22 -

23 (1) 5-20 (2) 5-21 (3) O (4) 5-22 (5) M10 box M6 x 12mm : 1 M6 x 12 : 1 5-20 5-21 5-22 23 M6 x 12 : 1 23 5-19 - 23 -

24 (1) (2) (3) 12 mm M10 75mm : 4 M8 35mm : 2 25 (1) 5-24 (2) 5-24 24 M10 x 75 : 4 25 M8 x 35 : 2 5-23 - 24 -

26 (1) (2) (3) 12 mm M8 x 40mm : 2 27 (1) 2 (2) 26 M8 x 40 : 2 27 5-25 - 25 -

28 (1) (2) 5-27 29 (1) [] 5-28 (2) M6 x 10mm : 1 M6 x 16mm : 2 5-27 5-28 M6 x 10 : 1 M6 x 16 : 2 29 28 5-26 - 26 -

5-4 5-4-1 (1) (2) (3) (4) (5) (6) (7) (8) (9) 5-4-2 (1) (a) 8.0-10.0 N m (80-100 kgf cm) (5.8-7.2 ft lb.) M6 x 16 5-29 M6 x 10 (2) (a) (b) 5-30 - 27 -

(3) (a) R 5-33 5-31 1 1 2 2 5-32 "R" 5-33 - 28 -

(4) a MAG 1 MAG 2 5-34 (5) MAG 1 "MAG" 2 5-36 5-35 180 "MAG" ( ) 5-36 - 29 -

(b) (c) M8 (12mm ) 22.5-27.5 N m (225-275 kgf cm) (16.3-19.9 ft lb.) 5-37 (d) (6) 1 2 5-38 5-39 - 30 -

(7) Fig.5-40 5-41 (8) 6 1 4 1 4 5 3 2 3 2 M10 75 mm : 1,2,3,4, : 4 pcs. (14mm ) M8 35 mm : 5,6 : 2 pcs. (12mm ) 17.0-19.0 N m (170-190 kgf cm) (12.3-13.7 ft lb.) 29.0-31.0 N m (290-310 kgf cm) (21.0-22.4 ft lb.) 37.0-39.0 N m (370-390 kgf cm) (26.7-28.2 ft lb.) - 5 6, (1) 18 ±1N m6 30 ±1N m4 M10 75mm (2) 18 ±1N m6 38 ±1N m4 M10 75mm M10 x 75 : 4 M8 x 35 : 2 5-42 - 31 -

(9) (a) (b) 112 5-43 (10) M6 x 12 : 1 ( ) M6 x 12 : 1 5-44 - 32 -

(11) 5-45 5-46 (12) 5-47 - 33 -

(13) 1215 22.0-24.0 N m (220-240 kgf cm) (16.2-17.7 ft lb.) M8 x 38 mm : 8 (12mm ) ( 1215 ) 5-48 - 34 -

(14) 1 2 5-50 5-49 (15) 5-50 +0.03 0.12 0 mm +0.0012 (0.0047 0 in.) (9mm ) 5.0-7.0 N m (50-70 kgf cm) (3.6-5.1 ft lb.) 5-51 - 35 -

(16) M6 12 mm : 4 5.0-7.0 N m (50-70 kgf cm) (3.6-5.1 ft lb.) 5-52 M6 x 12 : 4 (17) : NGK BR-6HS (21 mm ) 0.6-0.7 mm (0.024-0.028 in.) 12.0-15.0 N m (120-150 kgf cm) (8.7-10.8 ft lb.) 23.0-27.0 N m (230-270 kgf cm) (16.6-19.5 ft lb.) (18) M8 x 12 : 1 M8 12 mm : 1 5-53 - 36 -

(19) a b c 100.0-120.0 N m (1000-1200 kgf cm) (72.3-86.8 ft lb.) 5-54 M18 : 1 (24mm ) (20) 5-55 0.3-0.5 mm (0.012-0.020 in.) 7.0-9.0 N m (70-90 kgf cm) (5.1-6.5 ft lb.) M6 25 mm : 2 5-56 M6 x 8 : 1 (M6 8 mm : 1 ) 5-57 - 37 -

(21) (a) (b) (22) (5-58, 59) (a) (b) (c) M6 x 12 : 1 () 5-58 - 38 -

(23) (5-58, 59) * 5-59 Hz 60Hz EX35 40 / 50Hz EX35 40 / 60Hz (STD) 36 mm 30 mm - 39 -

(24) a b M6 : 2 M6 16 mm : 1 M6 x 16 : 1 M6 : 2 5-60 (25) (5-58) (1) (2) 5-61 - 40 -

(26) (1) 2 (M6 12 mm : 3 ) (2) (M6 : 4 ) (3) (M4 12 mm : 2 ) * ( C) (4) (M6 16 mm : 5 ) * () (5) (M6 14 mm : 4 ) C M4 x 12 : 2 M6 x 14 : 4 M6 x 15 : 5 M6 : 4 M6 x 12 : 3 5-62 (27) 48 49-41 -

(28) (1) M8 : 2 M8 25 mm : 2 (2) M6 12 mm : 1 M6 x 12 BOLT : 1 pc. (29) 5-63 M6 x 8 : 5 M8 : 2 M8 12 mm : 1 M8 : 2 18.0-22.0 N m (180-220 kgf cm) (13.0-16.2 ft lb.) M8 x 12 : 1 (2) M6 8 mm : 5 5-64 - 42 -

(30) 5-65 (31) API SE EX35 1.2L EX40-43 -

(33) EX35 EX40 1 2500 r.p.m. 10 min. 2 3000 r.p.m. 10 min. 3 3600 r.p.m. 10 min. 4 4.3 HP 4.8 HP 3600 r.p.m. 30 min. 5 8.5 HP 9.5 HP 3600 r.p.m. 30 min. - 44 -

6. 6-1 API (American Petroleum Institute ) SA SB SC SD SE SF SG SH SJ : SE (SG,SH SJ) 6-2 SAE (Society of Automotive Engineers ) 5W 10W 20W #20 #30 #40 10W-30 10W-40-20oC 40oC * 6-3...................................20........... 100-45 -

7. 7-1 T.I.C. (1) T.I.C. 7-2 (1) (2) 0.6~0.7-46 -

8. 8-1 I 3 I 5 I 1 I 2 I 4 I 6 8-1 8-2 (a) I I ON I (r.p.m.) 8-2 (b) I3 ON I1I4 OFF I2 (c) I5 ON I1I6 OFF I2 8-2 - 47 -

9. 9-1 ( ) 9-1 9-2 -M +M ST B 066-00003-30 LA108 LA408 (12V-24AH ) OFF ON -M +M B S 9-2 - 48 -

9-3 LA106 LA104, LED, * 9-3 - 49 -

10. 10-1 EX35, 40 DENSO (V) 12 (kw) 0.6 M8 1.25 76 50 (kg) 3.4 150.2 53.8 (204) 10-1 10-2 8 [ON] M M, S M S S M M M (12V-24AH) 10-2 M S[ON] M M S - 50 -

10-3 - - () 10-3 - 51 -

11. 11-1 100 M -30 +180 11-2 11-1 11-2 11-3 - 52 -

12. 12-1 EX A 12-1 A 12-2 12-2 - 53 -

13. 13-1 EX35 EX40 109 107 113 110 40 44 49 51 (mm) 17 19 13-2 13-2-1 13-2-2 13-2-3 / / 13-2-4-54 -

C B B a b C a b A A d c c b d A B A - A B - B C - C 13-1 - 55 -

13-3 / 24 13 27 14 23 28 22 25 26 1 18 14 11 6 2 6 4 3 2 10 3 12 4 d c b 5 A B 8 13-2 - 56 -

13-2 13-3-1 (1)2625 (2) 2223 2427 13-3-2 (1) 14 13 28 (2) 13-3-3 (1) 18 (2) 13-3-4 (1) 8 53 (2) 3 11 * (3) / (4) 8 4 N m (40 kgf cm/2.9 ft lb ) 13-3-5 (1) 10 4 12 (2) 12 4 10 6 2 * 12 4 * * * 2 * 6-57 -

14. 14-1 14-1-1 (1) -1-2 -3 14-1 -4 2-5 14-1 - 58 -

(2) 14-2 -1-2 (3) ( 14-2) -1 1/4-2 -3 (3)-1 (3)-2 14-2 14-1-2 (1) -1 14-3 -2 14-4 -3-4 14-3 14-4 - 59 -

(2) -1 ( 14-5) 14-5 -2 14-6 (3) 14-6 -1 (M6) 5.5 N m (55 kgf cm) (4.0 ft lb.) 200 MM (4) -1 6-2 14-7 14-7 - 60 -

(5) -1 20 14-7 20mm -2 14-8 -3 14-9 -4 50-5 14-8 14-9 * - 61 -

14-1-3 (1) (a) (b) (2) (a) 30 1 2 (b) 1 2 (c) 14-1-4 (1) (a) 14-10 (b) * 弹簧 (2) 14-11 - 62 -

15. 15-1 15-2 50 o C 15-3 3 3~5 30 33 * 15-4 5~50 20-63 -

15-5 15-5-1 V * 15-5-2 15-5-3 15-1 SS41P mm EX35/40 6.0 020-01002-20, : : : : mm mm mm 6.0 40 10.5 SS41P mm EX35/40 18 27 N m(kgf cm) (: mm) 8T 40-50 (408-510) 011-01003-00, 30-64 -

15-2 15-3 15-4 - 65 -

2) 16. 16-1 1. - 2. 3. 1. 1) 2) 3) 2. 1) 3) 4) 5) 3. 1) 2) / 3) 4) 5) 6) 7) 8) - 66 -

5. 1. 1 2 3 4 5 6 7 2. 1 2 3 4 3. 1 2 3 4 4. 1 2 1. 1) 2 3 / 4 5 1. 1 2 3) 2. 1 3. 1 4. 1 2 3 1-67 -

1 4 5 2. 1 2 1. 2 3 3 4 5 6 1. 1 2 3 2. 1 2 1. 1 2. 2 1 / 2 3 4 3. 1 4. 2 1 2 3 4-68 -

- 69-16-2 S M B (+) MK / () (-)

1. SB S START SB (+) (-) S B M (1) SB (2) SB 2. 2. 3. 12.4-12.8V ( ) 12.4V 12V 20 o C 1.22-1.29 ( ) 1.22 0.04 4. (1) B-M (2) 5. (+) M (-) M (+) (1) 12.4V 1.22 20 o C (2) 3. 12V-24AH * (1) 4.(1) (2) (3) 4. (2) (1) B-M (2) B-M 5. (1) (1) - 70 -

(3) B 16-3 [20 C (68F)] 5-7 kω 1-1.4 Ω (1) (2) (1) (2) (3) (1) (2) a) b) c) (a) (b) A 16-4 [20 C (68F)] 15W 6 Ω 40W 1 Ω 1.1 Ω 0.1 ~ 0.2 Ω 200W 0.1 ~ 0.2 Ω - 71 -

17. 17-1 : mm (in.) * 0.05 (0.002) 0.1 (0.004) * / 0.7-1.0 (0.0276-0.0394) - * / 6.035-6.053 (0.2376-0.2383) - * D1 D2 D1, D2 7.970-7.980 (0.3138-0.3142) 7.9 (0.3110) * D3 D4 D3, D4 8.00-8.018 (0.3150-0.3157) 8.05 (0.3169) - 72 -

: mm (in.) * 89.000-89.022 (3.5039-3.5040) 0.1mm 89.250-89.272 (3.5138-3.5147) 89.500-89.522 (3.5236-3.5245) * 0.01 (0.0004) * 0.015 (0.0006) * 88.980-89.000 (3.5032-3.5039) 88.89 (3.4996) +0.25 89.230-89.250 (3.5130-3.5138) 89.14 (3.5095) +0.50 89.480-89.500 (3.5228-3.5236) 89.39 (3.5193) - 73 -

: mm (in.) * 0.050-0.090 (0.0020-0.0035) 0.15 (0.0059) ( ) 0.030-0.125 (0.0012-0.0049) - * 20.989-21.022 (0.8263-0.8276) 21.045 (0.82854) * 20.992-21.000 (0.8265-0.8268) 20.960 (0.8252) * 0.065-0.107 (0.0026-0.0042) 0.25 (0.0098) * 0.10-0.25 (0.0039-0.0098) 1.5 (0.0591) ( ) 0.15-0.55 (0.0059-0.0217) 1.5 (0.0591) - 74 -

: mm (in.) * 38.000-38.016 (1.4961-1.4967) 38.1 (1.5000) * 0.030-0.060 (0.0012-0.0024) 0.2 (0.0079) * 21.010-21.023 (0.8272-0.8277) 21.08 (0.8299) * 0.010-0.032 (0.0004-0.0013) 0.12 (0.0047) * 0.100-0.780 (0.0039-0.0307) 1.0 (0.0394) * 37.956-37.970 (1.49433-1.4949) 37.85 (1.4902) * D1 D2 D1 34.986-34.997 (1.3774-1.3778) D2 34.986-34.997 (1.3774-1.3778) - 75 -

: mm (in.) * ( ) 35.658-35.758 (1.4039-1.4078) 35.61 (1.4020) 39.408-39.508 (1.5515-1.5554) 39.36 (1.5496) D1,D2 10.0-10.036 (0.3937-0.3951) 10.05 (0.3957) * * D1 D2 D3 D4 D3,D4 9.953-9.975 (0.3919-0.3927) 9.95 (0.3917) * 5.970-5.985 (0.2350-0.2356) 5.85 (0.2303) 5.970-5.985 (0.2350-0.2356) 5.85 (0.2303) * 0.050-0.083 (0.0197-0.0033) 0.3 (0.0118) 0.050-0.083 (0.0197-0.0033) 0.3 (0.0118) * 0.12-0.15 (0.0047-0.0059) 0.25 (0.0098) 0.12-0.15 (0.0047-0.0059) 0.25 (0.0098) - 76 -

: mm (in.) 36.5 (1.4370) * a * b a: 90 b: 0.7-1.0 (0.0276-0.0394) 2.0 (0.0787) 160N (16kgf.) F L 346.20 (13.6299) 349.0 (13.7402) L 17-2 EX35 EX40 (kg/cm 2 / 500 rpm) 4.5 / 3600 rpm (L/Hr) 3.3 3.8 (L) 1.2 (ml) 600 (ml/hr) 7~11 * 10W-30 SE / 3600rpm - 77 -

17-3 M10 75 N m kgf cm ft lb 29.0-31.0 290-310 21.0-22.4 37.0-39.0 370-390 26.7-28.2 M8 35 17.0-19.0 170-190 12.3-13.7 22.5-27.5 225-275 16.3-19.9 100.0-120.0 1000-1200 72.3-86.8 22.0-24.0 220-240 16.2-17.7 12.0-15.0 23.0-27.0 120-150 230-270 8.7-10.8 16.6-19.5 18.0-22.0 180-220 13.0-16.2 7.0-9.0 70-90 5.1-6.5 8.0-10.0 80-100 5.8-7.2 17-4 mm in. 0.12-0.15 0.0047-0.0059 0.3-0.5 0.012-0.020 0.6-0.7 0.024-0.028-78 -

18. 100 18-1 (1) (2) (3) (4) (5) (1) (2) (3) (4) (5) 18-2 (1) (1) 18-3 (1) (2) (3) (1) (2) (3) 18-4 (1) (2) (3) (1) (2) (3) - 79 -

18-5 (1) (1) 18-6 (1) (2) (3) (1) (2) (3) 18-7 (1) (2) (3) (1) (2) (3) 18-8 (1) ( : 1 ) ( : 3 ) (1) (2) (3) - 80 -

18-9 (1) 18-1 (2) (3) 2-3 (4) (5) - 81 -

ISSUE EMD-ES7484