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1991 1993 OMAT 1995 OptiMil 1996 OptiMil 1998 OptilTurn 1999 OptiDrill 2001 OMAT 2002 OMAT-Pro, PC XL
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CNC / / CNC NC
Allen Bradley Deckel-Maho-Gildemeister Fadal Fagor Fanuc Fidia Haas Heidenhain Heller Uni-Pro Hitachi Seiki Hurco UltiMax Makino Mitsubishi Mori Seiki NUM Okuma Olivetti OSAI Philips Selca Siemens Sinumerik Tosnuc Toyoda Vickers Acramatic Yasnac
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OptiMil
Company: Airbus, Toulouse, France Machine: CMS 4-Spindle CNC: NUM 760 Material: Alloy Steel 35NCD16 Comparison of Cutting Time 40 35 30 Time w ith OptiMil: Time w ithout OptiMil: 25 Minutes 20 15 10 5 0 Face Mill/Insert End Mill/HSS End Mill/HSS End Mill/Insert End Mill/Insert RPM=406 RPM=80 RPM=80 RPM=450 RPM=450 Feed=284 Feed=65 Feed=65 Feed=108 Feed=108 dia=80 dia=50 dia=50 dia=50 dia=50 Time with OptiMil: 26.0 27.0 12.1 20.5 21.0 Time without OptiMil: 34.0 34.0 18.0 25.0 30.0 % of Time Saved: 23.5% 20.6% 32.8% 18.0% 30.0% OVERALL TIME SAVING = 24.4% Total 106.6 141.0 24.4%
Company: Boeing, Witicha, Kansas Machine & CNC: OKK MHA650 with Fanuc 18M CNC Material: Aluminum Part Description Stringer Splice Seconds Cutting Time Comparisons 600 500 With OptiMil 400 Without OptiMil 300 200 dia=4" dia=0.75" dia=0.5" dia=0.5" dia=0.75" dia=0.5" dia=0.25" dia=0.5" 100Feed=100in/minFeed=0.20in/min Feed=20in/min Feed=22.8in/min Feed=50in/min Feed=0.5in/min Feed=14in/min Feed=30in/min RPM=4000 RPM=4000 RPM=2000 RPM=4000 RPM=4000 RPM=4000 RPM=1900 RPM=4000 0Face Mill/Insert End Mill/HSS Drill End Mill/HSS End Mill/HSS End Mill/HSS End Mill/HSS End Mill/HSS Face Mill/Insert End Mill/HSS Drill End Mill/HSS End Mill/HSS End Mill/HSS End Mill/HSS End Mill/HSS RPM=4000 RPM=4000 RPM=2000 RPM=4000 RPM=4000 RPM=4000 RPM=1900 RPM=4000 Feed=100in/min Feed=0.20in/min Feed=20in/min Feed=22.8in/min Feed=50in/min Feed=0.5in/min Feed=14in/min Feed=30in/min dia=4" dia=0.75" dia=0.5" dia=0.5" dia=0.75" dia=0.5" dia=0.25" dia=0.5" Total With OptiMil: 23 299 27 28 354 95 74 121 1021 Seconds Without OptiMil: 39 416 34 42 522 142 111 146 1452 Seconds Time Savings: 41.0% 28.1% 20.6% 33.3% 32.2% 33.1% 33.3% 17.1% 29.7% Overall Time Saving for Total Job = 29.7%
Company: Chevron Aerospace, UK Machine/CNC: Chiron FZ-22L Material: Aluminium Part Description: Wing Spar Cutting Time Comparisons With OptiMil 7000 Without OptiMil 6000 5000 Seconds 4000 3000 dia=63mmdia=30mmdia=20mm dia=16mmdia=0.375" dia=0.75" dia=20mm dia=1" dia=1" dia=1" dia=1" dia=20mm dia=66mm dia=16mmdia=12mm Carbide Face End HSSCarbide SloEnd CarbideBall Nose End HSSEnd Carbide Special Special Special Special End Mill InsCarbide FaEnd CarbidEnd Carbide 2000 1000 0 Carbide Face Mill End HSS Carbide Slot End Carbide Ball Nose End HSS End Carbide Special Special Special Special End Mill Insert Carbide Face Mill End Carbide End Carbide dia=63mm dia=30mm dia=20mm dia=16mm dia=0.375" dia=0.75" dia=20mm dia=1" dia=1" dia=1" dia=1" dia=20mm dia=66mm dia=16mm dia=12mm Total With OptiMil: 1269 3960 2381 1270 187 246 1006 314 66 350 273 220 2565 72 272 14451 Seconds Without OptiMil: 1793 5759 3155 1705 247 331 1388 375 88 423 263 326 3758 92 365 20068 Seconds Time Savings: 29.2% 31.2% 24.5% 25.5% 24.3% 25.7% 27.5% 16.3% 25.0% 17.3% -3.8% 32.5% 31.7% 21.7% 25.5% 28.0% Overall Time Savings for Total Job=28%
Company: Daimler Chrysler Aerospace, Germany Machine/CNC: Forest Line with Siemens Material: Aluminium Part Description: Aircraft Wing Part Minutes 100.0 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 Cutting Time Comparisons With OptiMil Without OptiMil dia=36 dia=36 dia=36 dia=36 dia=36 dia=20 dia=25mm Feed= 1672 Feed=1672 Feed=1672 Feed=1672 Feed=1672 Feed=800 Feed=7600mm/min RPM=7960 RPM=7960 RPM=7960 RPM=7960 RPM=7960 RPM=8000 RPM=7600 End End Mill Mill End End Mill Mill End End Mill Mill End End Mill Mill End End Mill Mill End End Mill Mill End Mill RPM=7960 RPM=7960 RPM=7960 RPM=7960 RPM=7960 RPM=8000 RPM=7600 Feed= 1672 Feed=1672 Feed=1672 Feed=1672 Feed=1672 Feed=800 Feed=7600mm/min dia=36 dia=36 dia=36 dia=36 dia=36 dia=20 dia=25mm Total With OptiMil: 30.3 51.2 60.4 47.2 71.0 4.9 23.3 288.2 Minutes Without OptiMil: 38.4 62.0 75.6 59.1 88.7 6.3 30.0 360.0 Minutes Time Savings: 21.1% 17.3% 20.1% 20.1% 20.0% 23.2% 22.3% 20.0% Overall Time Saving for Total Job =20.0%
Company: BF Goodrich Landing Gear, Tullahoma, TN, USA Machine: Pratt&Whitney 6 Spindle Milling Center CNC: Fidia CNC Control Material: 400 Series Stainless Steel Part Description: Track Beam (2123F-66-10) 400 Cutting Time Comparisons 350 300 With OptiMil: Minutes 250 200 150 Without OptiMil: 100 50 0 Face Insert Ball Nose Ball Nose Long Ball Nose Ball Nose Short Ball Nose dia=2.5" dia=2" dia=0.75" dia=1" dia=2" dia=1" Feed= Feed= Feed= Feed= Feed= Feed= RPM= RPM= RPM= RPM= RPM= RPM= Total With OptiMil: 87 233 36 12 60 46 474 Minutes Without OptiMil: 105 344 50 18 87 67 671 Minutes Time Savings: 17.1% 32.3% 28.0% 33.3% 31.0% 31.3% 29.4% Overall Time Saving for Total Job = 29.4%
Company: Machine/CNC: Material: Part Description: 1800 Iscar Blades Technologies, Israel Hitachi Seiki HG 400 / Fanuc 15M Titanium Engine Blade Cutting Time Comparisons 1500 With OptiMil Without OptiMil 1200 Seconds 900 600 300 dia=60 dia=28 dia=60 dia=20 dia=6 dia=6 dia=6 dia=8 dia=8 dia=25 mm Feed=100 Feed=120 Feed=100 Feed=100 Feed=75 Feed=75 Feed=10 Feed=120 Feed=350 ed=250 mm/min RPM=150 RPM=260 RPM=120 RPM=260 RPM=700 RPM=700 RPM=40 RPM=1300 RPM=3000 RPM=400 Special End/HSS Special End/HSS Drill Drill Ball End/Carb End Carb End/HSS 0 Special End/HSS Special End/HSS Drill Drill Ball End/Carb End Carb End/HSS RPM=150 RPM=260 RPM=120 RPM=260 RPM=700 RPM=700 RPM=40 RPM=1300 RPM=3000 RPM=400 Feed=100 Feed=120 Feed=100 Feed=100 Feed=75 Feed=75 Feed=10 Feed=120 Feed=350 Feed=250 mm/min dia=60 dia=28 dia=60 dia=20 dia=6 dia=6 dia=6 dia=8 dia=8 dia=25 mm Total With OptiMil: 262 309 261 838 494 127 570 137 213 1070 4281 Sec Without OptiMil: 324 457 361 1240 634 162 840 190 318 1554 6080 Sec Time Savings: 19.1% 32.4% 27.7% 32.4% 22.1% 21.6% 32.1% 27.9% 33.0% 31.1% 29.6% Overall Time Saving for Total Job =29.6%
Company: Machine/CNC: Material: Part Description: Azemoldes, Portugal Correa Impax HH Mold & Die 5000 Cutting Time Comparisons Seconds 4500 4000 3500 3000 2500 2000 1500 1000 500 0 With OptiMil Without OptiMil dia=66 dia=66 dia=66 dia=32 dia=32 Feed=1500 Feed=1500 Feed=1500 Feed=2300 Feed=2000 RPM=900 RPM=900 RPM=2300 RPM=2300 RPM=2000 RPM=900 RPM=900 RPM=2300 RPM=2300 RPM=2000 Feed=1500 Feed=1500 Feed=1500 Feed=2300 Feed=2000 dia=66 dia=66 dia=66 dia=32 dia=32 Total With OptiMil: 2893 3197 3381 2362 1575 13408 Seconds Without OptiMil: 4013 4368 4632 3025 1999 18037 Seconds Time Savings: 27.9% 26.8% 27.0% 21.9% 21.2% 25.7% Overall Time Saving for Total Job = 25.7%
Company: Machine & CNC: Material: Part Description: Citroen Motors, France Toyoda with NUM 760 CNC Hard Steel Stamping Die Cutting Time Comparisons 140 120 100 With OptiMil Without OptiMil Minutes 80 60 40 20 0 dia=63 dia=50 dia=50mm Feed=800 Feed=900 Feed=1100mm/min Face RPM=1200 Mill/Insert Face RPM=1000 Mill/Insert Ball RPM=2200 Mill/Insert Face Mill/Insert Face Mill/Insert Ball Mill/Insert RPM=1200 RPM=1000 RPM=2200 Feed=800 Feed=900 Feed=1100mm/min dia=63 dia=50 dia=50mm Total With OptiMil: 91.6 72.4 48.7 212.7 Minutes Without OptiMil: 121.0 97.1 61.7 279.8 Minutes Time Savings: 24.2% 25.4% 21.0% 24.0% Overall Time Saving for Total Job = 24.0%
/ : C ( ) %: : A A x C :2x8 /, : AC x 16 = 16AC ( 20 / ): 16AC x 20 = 320AC ( ): / (320AC)
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Opel 28% Peugeot - Citroen - 30% Daimler Benz Aerospace 20.4% Rolls Royce 38.1% Toyota 27.2% Kawasaki 24% Israel Aircraft Industries 31.8% Blades Technologies (ISCAR) 20.7%
OMAT- OMAT Micheal / Mehtods Engineer OptiMil Mike / Morton Machining
Tooling and Production Sept.1997 OptiMil Machinery and production&engineering, UK_Sept.1996
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