Su's Precision Toos Internationay Recognized Quaity 自動化製程 Automatic Manufacturing Process 嚴格檢驗流程 Rigorous Quaity Inspection 2

Transcription

1 蘇氏精密工具品質倍受國際肯定 創立於 1976 年,35 載歲月一路走來, 均秉持積極專業技術, 生產高速鋼鑽頭 高鈷端銑刀 鎢鋼鑽頭 鎢鋼立銑刀等切削刀具 ; 並代銷歐洲品牌 ERA BOHER 之高速鋼材, 及提供本公司最專業的熱處理為客戶服務 公司始終以 不斷創新突破, 技術提昇, 現代化經營 作為全體員工共同努力的信念 我們除了不斷鑽研切削新技術, 更投入鉅資不斷引進歐美最先進的加工設備, 以確保蘇氏刀具達到世界級的品質標準 30 年來, 我們以一步一腳印的步伐追求公司成長 未來, 我們將持續努力以卓越的技術背景, 為客戶提供最佳的服務 SU'S PRECISION TOOS CO., T. was estabished in With 35 years of manufacturing experience, Su's Company is dedicated manufacturer of high speed stee dris, high cobat end mis, soid carbide dris, and soid carbide end mis. In addition, our business range incudes distribution of ERA and BOHER high speed stees from Europe, and services of heat treatment. Since the company was estabished, each one at Su's has been fuy dedicated to foow the company's poicy as "Constant Innovation, Technoogy Upgrading, Modernized Operation". We have constanty researched the atest cutting technoogy and have heaviy invested in a wide range of the most advanced European and American machining equipment which enabes Su's toos to achieve word cass quaity eve. For over 30 years, we have aways pursued the company's growth at steady steps. In the future, we wi keep moving to provide the best possibe cutting toos for our customers. A these are backed by our outstanding technoogica background. 真空熱處理 Vacuum Heat Treatment Furnace 先進刀具研磨機 Advanced Grinders 1

2 Su's Precision Toos Internationay Recognized Quaity 自動化製程 Automatic Manufacturing Process 嚴格檢驗流程 Rigorous Quaity Inspection 2

3 Su s 目錄 INEX 高速鋼鑽頭 HSS ris 頁次 Page -101 直柄花鑽頭 ( 鑽頭組 ) Straight Shank Twist ris B-102 圓鑽 ri Banks N-103 諾氏鑽頭 Noss ris T-104 斜柄鑽頭 Taper Shank Twist ris -1210~1230 直柄長鑽頭 Straight Shank Twist ong ris S-105 高速短刃鑽頭 High Speed Stub ris S-106 覆 TiAIN 高速短刃鑽頭 TiAIN High Speed Stub ris G-112 深孔用 - 強力型直柄鑽頭 Conica Futed Straight Shank Twist ris K-1310~1330 深孔用 - 強力型直柄長鑽頭 Conica Futed Straight Shank Twist ong ris U-111 不銹鋼用 - 直柄高鈷鑽頭 Cobat HSS Straight Shank Twist ris For Stainess Stee I-113 氮化鈦 - 直柄 花鑽頭 TiN Coated Straight Shank Twist ris Q-114 鋁用 - 直柄鑽頭 Straight Shank Twist ris For Auminum M-118 / 119 沈頭鑽頭 Sink & Step ris For Screw Thread P-115 / 116 NC 定點鑽頭 NC Spotting ris 9~ ~14 15~17 18~ ~

4 Su s 高速鋼鑽頭 HSS ris 頁次 Page TP-152 鋼構用斜柄鑽頭 Taper Shank ris For Iron Frames 2T71 斜柄高鈷鑽頭 Taper Shank HSS Cobat ris 2N71 諾氏高鈷鑽頭 Noss HSS Cobat ris U-111 小徑鑽頭 - 不銹鋼錶帶專用小徑鑽頭 Sma iameter ris - Cobat ris For Watchstrap U-151 小徑鑽頭 - 一般錶帶專用小徑鑽頭 Sma iameter ris - HSS ris For Watchstrap (Fast Heix) -154 / 155 左旋鑽頭短刃型 / 長刃型 eft Hand Heix Straight Shank HSE Twist ris stub & ong Fute S 高速短刃鑽頭切削條件 Cutting Conditions Of High Speed Stub ris 莫氏圓錐柄規格 Morse NO. Of Taper Shank 35 鋼構用斜柄鑽頭切削條件 riing Conditions Of ris For Iron Frames 36 HSS 鑽頭之切削條件選擇表 I~IV Cutting Conditions Seecting Tabe-1~4 For HSS ris 37~40 花鑽頭尖頭的應用 Appications Of Twist ris 41 花鑽頭加工異常原因及對策 I~III Troube Shooting Tabe-1~3 For Twist ri Machining 42~44 鑽削計算 riing Cacuation Formuas 45 4

5 Su s 目錄 INEX 高鈷端銑刀 HSE End Mis 頁次 Page EM-4141 / 4143 高鈷端銑刀 - 標準 2 刃 長 2 刃型 HSE End Mis - Standard 2 & ong 2 Futes EM-4142 / 4144 高鈷端銑刀 - 標準 4 刃 長 4 刃型 HSE End Mis - Standard 4 & ong 4 Futes EM-4145 / 4147 高鈷端銑刀 - 覆 TiCN 標準 2 刃 長 2 刃型 HSE End Mis-TiCN Coated Standard 2 & ong 2 Futes EM-4146 / 4148 高鈷端銑刀 - 覆 TiCN 標準 4 刃 長 4 刃型 HSE End Mis-TiCN Coated Standard 4 & ong 4 Futes EM-4141 / 4142 高鈷端銑刀 - 標準 2 刃 4 刃型 ( 英制 ) HSE End Mis-Standard 2 & 4 Futes (Inch) EM-4145 / 4146 高鈷端銑刀 - 覆 TiCN 標準 2 刃 4 刃型 ( 英制 ) HSE End Mis-TiCN Coated Standard 2 & 4 Futes (Inch) EM 高鈷端銑刀切削條件 Cutting Conditions Of HSE End Mis 鎢鋼鑽頭 Soid Carbide ris 頁次 Page W-1711 銑刀柄鎢鋼高速鑽頭 End Mi Shank-Soid Carbide High Speed ris W-1721 TiAIN 鎢鋼直柄短刃鑽頭 IN 1897 TiAIN Soid Carbide Stub ris W-1722 鎢鋼直柄短刃鑽頭 IN 1897 Soid Carbide Stub ris W-1731 TiAIN 鎢鋼直柄鑽頭 IN 338 TiAIN Soid Carbide Straight Shank ris W-1732 鎢鋼直柄鑽頭 IN 338 Soid Carbide Straight Shank ris WP-1751 / 1761 TiAIN 鎢鋼 NC 定點鑽頭 TiAIN Soid Carbide NC Spotting ris WP-1752 / 1762 鎢鋼 NC 定點鑽頭 Soid Carbide NC Spotting ris W 鎢鋼鑽頭切削條件 Cutting Conditions Of Soid Carbide ris ~62 5

6 Su s 鎢鋼立銑刀 Soid Carbide End Mis 頁次 Page WE-4201 極細微粒碳化鎢立銑刀 (2 刃 ) Micro Grain Carbide End Mis (2 Futes) WE-4301 極細微粒碳化鎢立銑刀 (3 刃 ) Micro Grain Carbide End Mis (3 Futes) WE-4401 極細微粒碳化鎢立銑刀 (4 刃 ) Micro Grain Carbide End Mis (4 Futes) WE-4202 極細微粒碳化鎢長刃立銑刀 (2 刃 ) Micro Grain Carbide ong Fute End Mis (2 Futes) WE-4402 極細微粒碳化鎢長刃立銑刀 (4 刃 ) Micro Grain Carbide ong Fute End Mis (4 Futes) WE-4221 極細微粒碳化鎢圓鼻立銑刀 (2 刃 ) Micro Grain Carbide Corner-Radius End Mis (2 Futes) WE-4421 極細微粒碳化鎢圓鼻立銑刀 (4 刃 ) Micro Grain Carbide Corner-Radius End Mis (4 Futes) WE-4241 極細微粒碳化鎢微小徑立銑刀 (2 刃 ) Micro Grain Carbide Micro-iameter End Mis (2 Futes) WE-4251 極細微粒碳化鎢長頸小徑立銑刀 (2 刃 ) Micro Grain Carbide ong-neck Short-Fute End Mis (2 Futes) WE-4601 極細微粒碳化鎢立銑刀 (6 刃 ) Micro Grain Carbide End Mis (6 Futes) WE-4211 極細微粒碳化鎢球型立銑刀 (2 刃 ) Micro Grain Carbide Ba End Mis (2 Futes) WE-4411 極細微粒碳化鎢球型立銑刀 (4 刃 ) Micro Grain Carbide Ba End Mis (4 Futes) WE-4212 極細微粒碳化鎢長柄球型立銑刀 (2 刃 ) Micro Grain Carbide ong-shank Ba End Mis (2 Futes) WE-4242 極細微粒碳化鎢微小徑球型立銑刀 (2 刃 ) Micro Grain Carbide Micro-iameter Ba End Mis (2 Futes) WE-4252 極細微粒碳化鎢長頸小徑球型立銑刀 (2 刃 ) Micro Grain Carbide ong-neck Short Fute Ba End Mis (2 Futes) WE-4231 極細微粒碳化鎢鋁合金用立銑刀 (2 刃 ) Micro Grain Carbide For Auminum Aoy Processing End Mis (2 Futes)

7 Su s 目錄 INEX 鎢鋼立銑刀 Soid Carbide End Mis 頁次 Page WE-4331 極細微粒碳化鎢鋁合金用立銑刀 (3 刃 ) Micro Grain Carbide For Auminum Aoy Processing End Mis (3 Futes) WE-4232 極細微粒碳化鎢鋁合金用長刃立銑刀 (2 刃 ) Micro Grain Carbide ong ength Of Cut For Auminum Aoy Processing End Mis (2 Futes) 絲攻系列 TAPS Series 頁次 Page 絲攻系列 TAPS SERIES FT TiN 粉末擠壓絲攻 長牙 TiN Coated ASP Forming Taps-ong Thread FT TiN 擠壓絲攻 長牙 TiN Coated Forming Taps-ong Thread 81 82~83 84~85 FT TiN 擠壓絲攻 TiN Coated Forming Taps 86~88 FT 非鐵合金用擠壓絲攻 長牙 Forming Taps For Non-Ferrous Metas-ong Thread FT 非鐵合金用擠壓絲攻 Forming Taps For Non-Ferrous Metas TAP-501 / 511 SFT 螺旋絲攻 / POT 先端絲攻 SFT Spira Fute Taps / POT Spira Point Taps TAP-502 系列螺旋絲攻 SSP Series Spira Fute Taps SSP TAP-512 系列先端絲攻 SGN Series Spira Point Taps SGN 89~ ~93 94~95 96~97 7

8 Su s 絲攻系列 TAPS Series 頁次 Page TAP = 切削 + 塑性加工的母螺紋造型法 Tap=Cutting+Femae Thread Produced By Soft Machining 98 擠壓絲攻螺紋下孔徑表 Recoended ri Hoe Sizes For Forming Taps 99~100 螺絲攻下孔徑寸法表 Tap ri Hoe Sizes 101~102 SR 精度表 SR imits 103 切削速度與切削液 Recoended Tapping Speeds & ubricants 104 擠壓絲攻攻牙作業發生異常原因及對策 Troube Shooting For Forming Taps Machining 105~106 切削絲攻攻牙作業發生異常原因及對策 Troube Shooting For Cutting Taps Machining 107~110 硬度換算表 Hardness Conversion Tabe 111 線規號數 字母 英制 公制換算表 Conversion Tabe For Code Number, Character, Inch And Metric 112 英制 公制對照表 Inch / Metric Conversion Tabe 113 攜帶式鑽頭尖研機 ris Re-Sharpening Machine 頁次 Page SUS-1 小型鑽頭尖研機 (Ø ) ri Re-Sharpening Machine (Ø ) SUS-2 大型鑽頭尖研機 (Ø ) ri Re-Sharpening Machine (Ø ) 114~ ~115 8

9 Su s 直柄花鑽頭 Straight Shank Twist ris 高速鋼鑽頭 HSS ris 適用於一般鋼料,HRC 30 以下之合金鋼 鑄鐵 鑄鋼等被切削材 適合一般鑽床 車床 桌上車床之鑽孔加工 Suitabe for driing Genera Stees, Aoy Stees with hardness under HRC 30, Cast Iron and Cast Stee, etc. Suitabe for driing operations on driing machines, athes and bench athes HSS (m/m.) PA 切削條件請參照 P37~40 Cutting data P37~40 9

10 直柄花鑽頭 Straight Shank Twist ris Su s -101 in 1/ / / / / / / / / / / in 3/ / / / / / / / / / / in HSS (in.) PA118 23/ / / / / / / / / / 切削條件請參照 P37~40 Cutting data P37~40 花鑽頭各部名稱 Shank iameter 直柄 Straight shank 後推拔 Back taper 螺旋角 Heix ange 本體間隙 Cearance depth of body 鑿刃角 Chise ange 腹板厚度 Web thickness 直徑間隙 Body cearance diameter 柄徑 斜柄 Taper shank 腹板推拔 Web taper 陸幅 and width 鑽邊 Magin width Fute ength 導程 ead of heix 間隙角 Cearance ange 切唇 Cutting ips 腹板 Web 鑽徑 iameter 尖端角 Point ange 柄長 Taper Shank ength 鑽體 Recess ength 全長 Overa ength 10

11 Su s 直柄鑽頭 圓棒組 Sets Of Straight Shank Twist ris & ri Banks 高速鋼鑽頭 HSS ris 29 支組 29 pcs/set 25 支組 25 pcs/set 100 支組 100 pcs/set 100 支組 100 pcs/set 121 支組 121 pcs/set 鑽頭組 : 直柄花鑽頭 不鋼用高鈷鑽頭 鍍鈦鑽頭 鋁用鑽頭 深孔用鑽頭 ri Sets Incuding: Straight Shank Twist ris, Cobat ris For Stainess Stee, TiN Coated ris, Straight Shank Twist ris For Auminum, Conica Futed Straight Shank Twist ris. 支數 Pieces Set 25 支組 25 Pieces Set 29 支組 29 Pieces Set 100 支組 100 Pieces Set 121 支組 121 Pieces Set 規格 Standard 1.0 ~ 13.0 ( 每隔 0.5/every 0.5 ) 1/16" ~ 1/2" ( 每隔 1/64"/every 1/64" ) 1.0 ~ 10.0 ( 每隔 0.1/every 0.1 ) ~ 13.0 ( 每隔 0.1/every 0.1 ) 包裝 Package 鐵盒 Stee Case 鐵盒 Stee Case 塑膠座 Pastic Case 壓克力盒 Acryic Case 11

12 圓鑽 ri Banks Su s B-102 HSS (m/m.) 以下雙頭平面 2.5 以上一尖一倒角 13.5 以上雙頭平面 Banks under 2.4 are two fat ends. Banks over 2.5 are one point end and one chamferring end. Banks over 13.5 are two fat ends. 12

13 Su s 諾氏鑽頭 Noss ris 高速鋼鑽頭 HSS ris N-103 諾氏鑽頭, 對於一般被切削的工作性質均可適用, 在鑚孔加工作業上既簡單又經濟 柄部的 "V" 槽溝是用來配合夾頭的爪子, 使鑽頭在作業時不會滑動 諾氏鑽頭可利用鑽頭加工, 鑚削孔徑可達 35m/m, 甚至更大 可使用於建築場等戶外作業, 既輕便又有效果 為了保護夾頭, 柄部加裝塑膠環套, 因此在使用時, 就不用擔心有夾持不良之現象, 進而提昇效率與壽命, 促使加工孔徑更精確 直徑 全長 柄徑 ds 直徑 全長 柄徑 ds ds Noss ri, suitabe for genera work materia, is simpe and economic in driing. The V-shot of shank, which combines with the cutches of chuck, fixes the dri during operation. Noss ri can be used on driing machines, and the driing diameter coud reach 35 even arger. It's convenient and efficient to operate at the buiding sites. For protection of the chuck, the shank is packed with a pastic ring. uring operation, the dri wi be coected we to get a more precise hoe. The performance and the too ife wi aso be improved. HSS (m/m.) PA118 直徑 全長 柄徑 ds 直徑 全長 柄徑 ds 切削條件請參照 P37~40 Cutting data P37~40 13

14 諾氏鑽頭 Noss ris Su s ds N-103 HSS (in.) PA118 in s in s 1/2 1" 17/32 9/16 19/32 5/8 1-1/32 1-1/16 1-3/32 1-1/8 21/32 11/16 23/32 3/4 25/ /32 1-3/16 1-7/32 1-1/4 1-9/ /16 27/32 7/8 29/32 15/16 1-5/ /32 1-3/8 1-7/16 1-1/2 31/32 切削條件請參照 P37~40 Cutting data P37~40 14

15 Su s 斜柄鑽頭 Taper Shank Twist ris 高速鋼鑽頭 HSS ris 適用於一般鋼料,HRC 30 以下之合金鋼 鑄鐵 鑄鋼等被切削材 柄部為莫氏圓錐柄, 配合導套使用 T-104 MT.NO Suitabe for driing Genera Stees, Aoy Stees with hardness under HRC 30, Cast Iron and Cast Stee, etc. Morse taper shank can be fitted into seeve. MT.NO HSS (m/m.) PA118 MT.NO 切削條件請參照 P37~40 Cutting data P37~40 15

16 斜柄鑽頭 Taper Shank Twist ris Su s T-104 in MT.NO. 1/ / / / / / / / /4 2 25/ / / / / / / " / / / / / / MT.NO HSS (in. / m/m.) PA118 MT.NO 切削條件請參照 P37~40 Cutting data P37~40 16

17 Su s 斜柄鑽頭 Taper Shank Twist ris 高速鋼鑽頭 HSS ris T-104 適用於一般鋼料,HRC 30 以下之合金鋼 鑄鐵 鑄鋼等被切削材 柄部為莫氏圓錐柄, 配合導套使用 MT.NO Suitabe for driing Genera Stees, Aoy Stees with hardness under HRC 30, Cast Iron and Cast Stee, etc. Morse taper shank can be fitted into seeve. MT.NO HSS (m/m.) PA118 MT.NO 切削條件請參照 P37~40 Cutting data P37~40 17

18 直柄長鑽頭 Straight Shank Twist ong ris Su s -1210~1230 適用於一般鋼料,HRC 30 以下之合金鋼 鑄鐵 鑄鋼等被切削材 適合一般鑽床 車床 桌上車床之鑽孔加工 Suitabe for driing Genera Stees, Aoy Stees with hardness under HRC 30, Cast Iron and Cast Stee, etc. Suitabe for driing operations on driing machines, athes and bench athes. HSS (m/m.) PA : 無庫存, 請另詢 : None in stock, pease contact us 切削條件請參照 P37~40 Cutting data P37~40 18

19 Su s 直柄長鑽頭 Straight Shank Twist ong ris 高速鋼鑽頭 HSS ris -1210~1230 HSS (m/m.) PA : 無庫存, 請另詢 : None in stock, pease contact us 切削條件請參照 P37~40 Cutting data P37~40 19

20 直柄長鑽頭 Straight Shank Twist ong ris Su s -1210~ : 無庫存, 請另詢 : None in stock, pease contact us HSS (m/m.) PA 切削條件請參照 P37~40 Cutting data P37~40 20

21 Su s 高速短刃鑽頭 High Speed Stub ris 高速鋼鑽頭 HSS ris S-105 使用高鈷材質 HSE, 具有耐高熱, 耐磨耗之特性 特殊形狀之螺旋溝槽及 "X" 型削薄, 推力小, 排屑佳 適用於一般鋼材, 不銹鋼, 鋁合金 鑄鐵等被切削材 Basic on HSE feartures heat and wear resistance. Specia shapes of heica futes combined with "X" thining provide ow thrust force and exceent chip remova. Suitabe for driing Genera Stees, Stainess Stee, Auminum Aoy and Cast Iron, etc HSS-CO 8% (m/m.) PA 切削條件請參照 P34 Cutting data P34

22 覆 TiAIN 高速短刃鑽頭 TiAIN High Speed Stub ris Su s S-106 使用高鈷材質 HSE, 具有耐高熱, 耐磨耗之特性 表面 TiAIN 膜層 HV0, 適合高速度, 高進給之切削, 縮小加工時間 特殊形狀之螺旋溝槽及 "X" 型削薄, 推力小, 排屑性好 適用於一般鋼材 灰鑄鐵 合金鋼 不銹鋼 鋁合金等被切削材 Basic on HSE feartures heat and wear resistance. Surface is coated with TiAIN HV 0. The dris are idea for high speed and high feed rate driing to reduce machining time. Specia shapes of heica futes combined with "X" thining provide ow thrust force and exceent chip remova. Suitabe for driing Genera Stees, Grey Cast Iron, Aoy Stee, Stainess Stee and Auminum Aoy, etc. HSS-CO 8% (m/m.) PA 切削條件請參照 P34 Cutting data P34

23 Su s 深孔用 - 強力型直柄鑽頭 Conica Futed Straight Shank Twist ris 高速鋼鑽頭 HSS ris 使用高鈷材質 HSE, 具有耐高熱, 耐磨耗之特性 表面 TiN 膜層 HV0, 摩擦係數小, 抗粘著, 切削佳 心厚大, 使鑽頭更具剛性, 對抗彎曲及振幅, 相對優越 特殊形狀之螺旋溝槽, 排削順暢及 "X" 削薄, 鑿口長度變短, 推力負荷減少, 適合深孔加工,3 倍直徑以上者 適用於一般鋼材 合金鋼 鑄鐵等被切削材 G Basic on HSE feartures heat and wear resistance. Surface is coated with TiN HV0, featuring ow friction coefficient, anti-adhere and superior cutting perforanance. Thick web design provides high rigidity, superior bending-resistance and minimum vibration. Specia shapes of heica futes ensure exceent chip remova. "X" thining reduces ength of chise edge and thrust oad. The dris are idea for deep hoe driing with depth over 3 times of dri diameter. Suitabe for driing Genera Stees, Aoy Stee and Cast Iron, etc /16 3/32 1/8 5/32 3/16 7/32 1/4 9/32 5/16 11/32 3/8 13/32 7/16 15/32 1/2 HSS-CO 8% (in. m/m.) PA 切削條件請參照 P37~40 Cutting data P37~40

24 深孔用 - 強力型直柄長鑽頭 Conica Futed Straight Shank Twist ong ris Su s K-1310~1330 使用高鈷材質 HSE, 具有耐高熱, 耐磨耗之特性 心厚大, 使鑽頭更具剛性, 對抗彎曲及振幅, 相對優越 特殊形狀之螺旋溝槽, 排屑順暢及 X 削薄, 鑿口長度變短, 推力負荷減少, 適合深孔加工 適用於一般鋼材 灰鑄鐵 合金鋼 鑄鐵 鋁合金等被切削材 Basic on HSE feartures heat and wear resistance. Thick web design provides high rigidity, superior bending-resistance and minimum vibration. Specia shapes of heica futes ensure exceent chip remova. "X" thining reduces ength of chise edge and thrust oad. The dris are idea for deep hoe driing. Suitabe for driing Genera Stees, Grey Cast Iron, Aoy Stee, Cast Iron and Auminum Aoy, etc. HSS-CO 8% (m/m.) PA : 無庫存, 請另詢 : None in stock, pease contact us 切削條件請參照 P37~40 Cutting data P37~40

25 Su s 深孔用 - 強力型直柄長鑽頭 Conica Futed Straight Shank Twist ong ris K-1310~1330 高速鋼鑽頭 HSS ris HSS-Co 8% (m/m.) PA : 無庫存, 請另詢 : None in stock, pease contact us 切削條件請參照 P37~40 Cutting data P37~40

26 不鋼用 - 直柄高鈷鑽頭 Cobat HSS Straight Shank Twist ris For Stainess Stee Su s U-111 使用高鈷材質 HSE, 具有耐高熱, 耐磨耗之特性 心厚大, 提高鑽頭剛性, 振幅小 "X" 削薄, 推力小, 求心性佳, 切削熱擴散容易 適用於不銹鋼 鈦合金 耐熱鋼等難切削材 Basic on HSE feartures heat and wear resistance. Think web design provides high rigidity and minimum vibration. "X" thining reduces thrust oad, accurates concentricity and dissipates heat easiy. Suitabe for driing tough materias, such as Stainess Stee, Titanium Aoy and Heat-resistant Stee, etc. HSS-CO 8% (in. m/m.) PA /16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 5/16 11/32 3/8 13/32 7/16 15/32 1/ 切削條件請參照 P37~40 Cutting data P37~40

27 Su s 氮化鈦 - 直柄花鑽頭 TiN Coated Straight Shank Twist ris 高速鋼鑽頭 HSS ris 表面 TiN 膜層 HV0, 具耐磨性, 摩擦係數小, 抗粘著, 切削性佳, 可延長壽命約 3 倍 在一定的進刀量時, 切削速度可提高 30% 適用於一般鋼材 合金鋼 調質鋼 鋁合金 鑄鐵等被切削材 I Surface is coated with TiN HV0, featuring maximum wear-resistance, ow friction-coefficient, anti-adhere, superior cutting performance and service ife extended to 3 times. riing speed is increased by 30% at a constant feed rate. Suitabe for driing Genera Stees, Aoy Stee, Tempered Stee, Auminum Aoy and Cast Iron, etc. HSS (in. m/m.) PA / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 切削條件請參照 P37~40 Cutting data P37~40

28 鋁用 - 直柄鑽頭 Straight Shank Twist ris For Auminum Su s Q-114 高螺旋角度 40, 使用於抗拉強度低的 軟的, 且切屑長的及易黏附於刀口之被削材 適用於鋁 鋁合金 鋅 精鍊銅等被切削材 40 heix ange makes the dris idea for driing workpieces with ow tensie strength, soft, ong chips and easy to adhere on cutting edges. Suitabe for driing Auminum, Auminum Aoy, Zinc and Refined Bronze, etc. HSS (m/m.) PA 本表的全長及包含尖端的長度 The above isted ength of "" and " " incudes dri point 切削條件請參照 P37~40 Cutting data P37~40 28

29 Su s 沈頭鑽頭 Sink & Step ris For Screw Thread 90 沈頭鑽頭 90 Sink & Step ris For Screw Thread 90 高速鋼鑽頭 HSS ris M-118 依據一般螺絲及六角螺絲專用之孔作業而設計的鑽頭 原需兩次加工作業, 縮為一次完成, 同心度佳 規格 小徑 d d 大徑 1 Speciay designed dris that are suitabe for driing hoes for genera screws and hexagona head screws. Aow for two machining processes accompished by one process, and provide superior concentricity. HSS (m/m.) 刃長 ds 小徑長 1 s M M M M M 沈頭鑽頭 180 Sink & Step ris For Screw Thread 180 M-119 d 1 ds 依據一般螺絲及六角螺絲專用之孔作業而設計的鑽頭 原需兩次加工作業, 縮為一次完成, 同心度佳 Speciay designed dris that are suitabe for driing hoes for genera screws and hexagona head screws. Aow for two machining processes accompished by one process, and provide superior concentricity. HSS (m/m.) 規格 小徑 d 大徑 刃長 小徑長 1 s M M M M M M M / / / /

30 NC 定點鑽頭 NC Spotting ris Su s 90 定點鑽頭 90 NC Spotting ris 90 P-115/116 使用 HSS-CO 材質, 具有耐高溫, 耐磨耗之特性 表面 TiN 膜層 HV0, 具耐磨性, 摩擦係數小, 抗粘著, 切削性佳, 可延長壽命 正確定點及倒角一次完成, 提升加工層次 適用於一般鋼料 合金鋼 調質鋼 鑄鐵 鋁合金等被削材 d 120 定點鑽頭 120 NC Spotting ris 120 Basic on HSS-CO feartures heat and wear resistance. Surface is coated with TiN HV0, featuring maximum wear-resistance, ow friction-coefficient, anti-adhere, superior cutting performance and ong service ife. Precise position and chamfer are accompished at one time to improve machining quaity. Suitabe for driing Genera Stees, Aoy Stee, Tempered Stee, Cast Iron and Auminum Aoy, etc. d HSS-CO 5%+TiN (m/m.) 正確的定點提昇您加工的質量 Precise positioning improves processing quaity. 含鈷高速鋼 (HSS-CO) 材質 The materia is HSS-CO 5%. 鋼構用斜柄鑽頭 Taper Shank ris For Iron Frames 在鑽孔時鑽頭尖點先接觸定點的位置, 所鑽出的孔真直度佳, 且不易崩刃, 壽命增長 Positioning first before driing. The hoes wi be straight and the too ife wi be onger. 在圓弧面或小斜度面加工, 使用定點鑽頭很容易掌握中心孔的位置 Easiy get the center by using NC Spotting ris when process on an arc surface or an incined pane. TP-152 螺旋角 35 及尖端角度 之設計, 為減低軸向推力及提高加工的精度, 且出孔無毛邊 表面 TiN 膜層 HV0, 具耐磨性, 摩擦係數小, 抗粘著, 切削性佳, 增長壽命 最適用於 H 型鋼之結構用鋼的鑽孔加工 35 heix ange combined with point ange design reduces axia thrust whie upgrading machining accuracy without burrs on hoe edge. Surface is coated with TiN HV0, featuring maximum wear-resistance, ow friction-coefficient, anti-adhere, superior cutting performance and ong service ife. Especiay idea for driing hoes on H Beam Structura Stee. (m/m.) MT.NO 以上尖端角度為 130 For over 26.5 the point ange is 130 MT.NO MT.NO 切削條件請參照 P36 Cutting data P36

31 Su s 高鈷鑽頭 斜柄高鈷鑽頭 Cobat ris Taper Shank HSS Cobat ris 高速鋼鑽頭 HSS ris 2T71 使用 HSS-CO 材質, 具有耐高溫, 耐磨耗之特性 使用於耐熱鋼 不銹鋼 合金鋼及 HRC 28 以上之難切削材料 MT.NO Basic on HSS-CO feartures heat and wear resistance. Suitabe for driing tough materias, such as Heat- Resistant Stee, Stainess Stee, Aoy Stee and Stee with hardness over HRC 28. HSS-CO 5% (m/m.) PA MT.NO 切削條件請參照 P37~40 Cutting data P37~40 諾氏高鈷鑽頭 Noss HSS Cobat ris 2N71 適用 HSS-CO 材質, 具有耐高溫, 耐磨耗之特性 適用於耐熱鋼 不銹鋼 合金鋼及 HRC 28 以上之難切削材料 HSS-CO heat-resistance and wear-resistance. Suitabe for driing tough materias, such as Heat- Resistant Stee, Stainess Stee, Aoy Stee and Stee with hardness over HRC 28. HSS-CO 5% (m/m.) PA s s s /32 9/16 5/8 11/16 3/ 切削條件請參照 P37~40 Cutting data P37~40

32 小徑鑽頭 Sma iameter ris Su s 不銹鋼錶帶專用小徑鑽頭 Cobat ris For Watchstrap U-111 適用於合金工具鋼 不銹鋼之錶帶加工作業 Suitabe for driing Aoy Too Stee and Stainess Stee watchstraps. HSS-CO 8% (m/m.) PA 一般錶帶專用小徑鑽頭 HSS ris For Watchstrap (Fast Heix) U-151 適用於合金工具鋼 不銹鋼之錶帶加工作業 Suitabe for driing Aoy Too Stee and Stainess Stee watchstraps. HSS (m/m.) PA:

33 Su s 左旋鑽頭 eft Hand Heix Straight Shank HSE Twist ris 短刃型 Stub Fute 長刃型 ong Fute 高速鋼鑽頭 HSS ris -154 使用高鈷材質 HSE, 具有耐高熱, 耐磨耗之特性 使用於抗拉強度 1000N/ (HRC 32) 之鋼材 不銹鋼 鑄鐵等加工 Basic on HSE feartures heat and wear resistance. Suitabe for driing various stees with tensie strength up to 1000 N/ (HRC 32), Stainess Stee and Cast Iron, etc 使用高鈷材質 HSE, 具有耐高熱, 耐磨耗之特性 使用於抗拉強度 1000N/ (HRC 32) 之鋼材 不銹鋼 鑄鐵等加工 Basic on HSE feartures heat and wear resistance. Suitabe for driing various stees with tensie strength up to 1000 N/ (HRC 32), Stainess Stee and Cast Iron, etc. HSS-CO 8% PA130 HSS-CO 8% PA 適用於自動車床 Suitabe for use on automatic athes : 表示為訂製品 : Means made to order 未於上述規格, 請另詢 : None in stock, pease contact us. 寬滑的溝槽 高螺旋的導角, 可使切削冷卻液充分供應至鑽刃, 降低切削產生之高熱度, 減少黏屑與附著刃的產生, 防止塑性變形 Wide chip space and high heix ange hep cooant fuids reach to the cutting edge, reduce heat and buit-up edge, and prevent deformation. 可廣泛適用於抗張強度達 1000N/ 2 等鋼材 不鏽鋼 鑄鐵等加工 Suitabe for stee which tensie strength approx. 1000N/ 2, Stainess Stee and Cast Iron. 適用於直徑 3 倍以上的深孔加工 Suitabe for driing depth up to 3 x. 不建議使用在鎳鉻或類似的鋼材 Not recoend to be used on Nicke-Chrome Stee and simiar materias. 33

34 高速短刃鑽頭切削條件 Cutting Conditions Of High Speed Stub ris Su s 切削條件表 Tabe Of riing Conditions 被削材 Work Materia 一般鋼, 鑄鐵 SS400,S45C,FC (~25 HRC) 合金鋼 SCM.SK (25~35 HRC) 合金鋼 SCM.SK (35~40 HRC) 不鋼 SUS 304,316 銅合金 Copper Aoy 鋁合金 Auminum Aoy 直徑 () iameter 回轉數 進刀量 /rev 回轉數 進刀量 /rev 回轉數 進刀量 /rev 回轉數 進刀量 /rev 回轉數 進刀量 /rev 回轉數 進刀量 /rev , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 0.38 註 : 請加入足夠之切削油 使用非水溶性切削油時, 請將回轉數降下使用 深孔加工時, 請參考附表之減少率, 將切削條件斟酌的調降 Remarks: Add enough cutting fuids during driing. Reduce the rpm., if using non-water soube oi. Pease aso refer to the tabe to reduce the rpm. and rev. in deep-hoe driing. 高鈷材質鍍 TiAIN, 具有耐高溫及耐磨耗的特性 HSE materia with TiAIN coated is heat and wear resistance. 高速度 高進刀量鑽孔, 快速縮短加工時間 Shorten maching time with high speed and high feed rate. 鑽頭尖端角度及螺旋形狀設計, 定點精確, 斷屑效果好 Point ange and twist structure are designed for precise positioning and efficient chip breaking. 適用於中心加工機到一般鑽床, 用途廣泛 Suitabe for machines center even genera driing machines, is a-purpose. 鑽頭壽命為一般泛用品的 3 倍以上, 快速縮短加工時間 Tripe dri ife of genera, save maching time. 34

35 Su s 莫氏圓錐柄規格 Morse NO. Of Taper Shank 高速鋼鑽頭 HSS ris 莫氏錐度號碼 Morse Taper NO 錐度 Taper 角度 Ange α a 錐度部份 Taper Section 1 ( 約 ) (Approx.) d1 ( 約 ) (Approx.) 1 ( 最大 ) (Max.) 2 ( 最大 ) (Max.) d2 ( 最大 ) (Max.) b 榫舌部份 Tong '27" '43" '50" '16" '15" '26" '36" '22" c ( 最大 ) (Max.) ( 最大 ) (Max.) R γ 公差極限 Toerance 直徑 (MM) iameter h6 (MM) h7 (MM) h8 (MM) h9 (MM) 大於 / 等於 Over/Incude 小於 Under 上限 (+) Top imit 下限 (-) Bottom imit 上限 (+) Top imit 下限 (-) Bottom imit 上限 (+) Top imit 下限 (-) Bottom imit 上限 (+) Top imit 下限 (-) Bottom imit

36 鋼構用斜柄鑽頭切削條件 riing Conditions Of ris For Iron Frames Su s 切削條件基準表 被切削材質 Work Materia 切削速度 Cutting Speed Tabe of riing Conditions 一般構造用鋼 Structura Stees SS400 高張力溶接構造用鋼 High Tensie Strength Weding Structura Stees SM490 高張力鋼 High Tensie Structura Stees SM570 25~32m/min 18~25m/min 14~20m/min 直徑 () 度 (min -1 /rpm) 進刀速度 (/rev) 度 (min -1 /rpm) 進刀速度 (/rev) 度 (min -1 /rpm) 進刀速度 (/rev) ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.48 採用低震動式的刃口設計, 穿孔平順, 最適用於 H 型鋼等結構鋼鑽孔加工用 ow shock design cutting edge, smooth driing, is suitabe for driing on H Beam roed stee. 螺旋 35 強導角與溝形, 減低軸向推力, 幫助排屑與切削油的浸透 35 ange and twist structure reduce axia thrust, which hep chip fow and cutting fuids reach to the edge. 特殊的尖端角, 較低的進給速率, 可壓抑毛邊的產生, 得到加工孔的精度 Specia point ange and ow feed rate reduce burrs and get accurate driing. 覆 TiN, 使表面硬度高 光滑, 降低摩擦係數, 增加排屑能力, 刀具使用壽命長 TiN coated harden and poish too surface, which reduce friction coefficient, increase chip fow and too ife. 36

37 Su s HSS 鑽頭之切削條件選擇表 -I Cutting Conditions Seecting Tabe-1 For HSS ris 高速鋼鑽頭 HSS ris 切削條件表 被削材 Work Materia 材質 Materia 一般構造用鋼 Genera Structura Stee Tabe of riing Conditions 抗拉力 Tensie Strength N/ 2 切削速度 Cutting Speed M/Min 鑽頭 () 表中 : 上值為 N (rpm) 下值為進給 f (/rev) The upper data is rotation speed N () The ower data is feed speed f (/rev) SS34, SS HSS 鑽頭材質 ri Mat' SS HSS 快削鋼 Fast Cut Stee SUM21, SUM HSS SUM HSS 彈簧鋼 Spring Stee SUP3, SUP10 HB ~ 640~ 420~ 320~ 160~ 210~ 180~ 160~ 140~ 130~ 105~ 80~ 65~ HS Co SUP 碳鋼 Carbon Stee S10C-S20C HSS S35C-S45C HSS S50C-S58C HSS 合金鋼 Aoy Stee SCr415 SCr420 SCr435 SCr440 SCM HSS SCM430 SCM HSS SNCM HS Co SNCM

38 HSS 鑽頭之切削條件選擇表 - II Cutting Conditions Seecting Tabe-11 For HSS ris Su s 切削條件表 Tabe of riing Conditions The upper data is rotation speed N () The ower data is feed speed f (/rev) 材質 Materia 軸承鋼 Bearing Stee 被削材 Work Materia 抗拉力 Tensie Strength N/ 2 切削速度 Cutting Speed M/Min 鑽頭 () SUJ1,SUJ2,SUJ HS Co 合金工具鋼 Aoy Too Stee SK11 SK HS Co SK4 SK SK2 SKS3 SKT5 SK61 SK HS Co SKS7 SKS SKS41 SKS42 高速工具鋼 High Speed Too Stee SKH51 SKH HS Co SKH 不 鋼 Stainess Stee SUS410, SUS HS Co SUS420, SUS SUS430F SUS303, SUS HS Co SUS316, SUS316 T1 耐熱鋼 Heat-resistant Stee 表中 : 上值為 N (rpm) 下值為進給 f (/rev) SUH HS Co 鑽頭材質 ri Mat' 38

39 Su s HSS 鑽頭之切削條件選擇表 - III Cutting Conditions Seecting Tabe-111 For HSS ris 高速鋼鑽頭 HSS ris 切削條件表 材質 Materia 灰鑄鐵 Grey Cast Iron 被削材 Work Materia Tabe of riing Conditions 抗拉力 Tensie Strength N/ 2 切削速度 Cutting Speed M/Min 鑽頭 () 表中 : 上值為 N (rpm) 下值為進給 f (/rev) The upper data is rotation speed N () The ower data is feed speed f (/rev) FC15, FC20 HB HSS 鑽頭材質 ri Mat' FC30 HB HSS 球狀石墨鑄鐵 uctie Cast Iron FC45, FC60 HB HSS 鈦及鈦合金 Titanium & Titanium Aoy Ti TiA HS Co SnZr TiA15V4, TiCu HS Co 純鋁 Pure Auminum A1050T, A2024P HSS AiMg 鋁合金 Auminum Aoy AC HSS AC1, AC3, AC HSS 純銅 Copper Cu, C1220P HSS

40 HSS 鑽頭之切削條件選擇表 - IV Cutting Conditions Seecting Tabe-1V For HSS ris Su s 切削條件表 Tabe of riing Conditions 表中 : 上值為 N (rpm) 下值為進給 f (/rev) The upper data is rotation speed N () The ower data is feed speed f (/rev) 材質 Materia 黃銅 Brass 被削材 Work Materia 抗拉力 Tensie Strength N/ 2 切削速度 Cutting Speed M/Min 鑽頭 () YBSC3, C2710P, HSS C2400P 青銅 Phosphoric Bronze CuNi115Si, HSS CuNi3Si C715P(T) HS Co C7060P(T) CuA15, CuA HSS C6161P(B) HS Co C6191B C5210P HSS G-CuSn10Zn HS Co G-CuSn7ZnPb 鑽頭材質 ri Mat' :TiN 鑽頭 x 1.2 ~ 1.5 倍, 超硬鑽頭 x 1.5 ~ 2.0 倍 Rotation speed:tin dri x1.2~1.5,super hard dri x1.5~2.0 進給 :TiN 鑽頭如表值, 超硬鑽頭 x 0.6 ~ 0.8 倍 :for TiN dri use same data isted in the above tabe, Carbide dri x 0.6 ~ 0.8. 深孔 (3 以上 ) 進給減少 10% ~ 20%,(10 以上 ) 進給減少 30% For deep hoe driing (over 3), feed shoud be reduced by 10~20%. In case of over 10, feed shoud be reduced by 30%. 本數值僅供參考, 應依作業條件隨時修正 Above data is for reference ony. ata may be modified according to actua cutting condition. 40

41 Su s 花鑽頭尖頭的應用 Appications Of Twist ris 1. U 型尖點 ( 深孔用 ) U Type Point Ange (For eep Hoe riing) 尖點 ( 性材質用 ) 135 Point Ange (For Tough Materias) 高速鋼鑽頭 HSS ris 尖點 ( 一般用途 ) 118 Point Ange (For Genera Appications) 尖點 ( 木材 纖維 塑膠用 ) 90 Point Ange (For Wood, Fiker And Pastic) 蠟燭型尖點 ( 薄板用 ) 180 Cande Type Point Ange (For Thin Sheet) 6. 腹板削薄 ( 腹板大於外徑的 1/10 時用 ) Web Thining (For Use When Web Is Bigger Than 1/10 of dri diameter) 7. 斷屑尖點 ( 長切屑用 ) Chip Break Point (For ong Chips) 8. 修正切唇尖點 ( 黃銅用 ) Correct ip Point (For Brass) 9. 雙重角度尖點 ( 減少磨耗用 ) oube-ange Point Ange (For Reducing Wear) 10. X 型尖點 ( 硬材質用 ) X Type Point Ange (For Hard Materias) 41

42 花鑽頭加工異常原因及對策 -I Troube Shooting Tabe-I For Twist ri Machining Su s 情況原因對策 Probem Probabe Causes Correction 進給量太大 Excessive feed 減少每週進給量 Reduce feed rate 切屑阻塞 Chips jaed 1. 加大槽寬比 2. 選擇適當之螺旋角度 1. Increase fute width ratio 2. Seect correct heica ange 切削中鑽頭折斷 ri breaks during driing 鑽頭剛性不足 Insufficient dri rigidity 1. 減少每週進給量 2. 縮短鑽頭的長度, 以增加鑽頭剛性 3. 腹板厚度加大 1. Reduce feed rate. 2. Reduce dri ength for increasing rigidity. 3. Increase web thickness. 貫穿時安定性不夠 ( 工件不完全被夾住 ) Poor stabiity when driing through (Workpiece not camped competey) 1. 降低貫穿時的每週進給量 2. 工作保持固定 3. 提高工作機的剛性 1. Reduce feed per revoution whie driing through. 2. Hod workpiece firmy. 3. Increase rigidity of machine. 外角磨損 Outside corner worn out 切削速度太快 Too fast driing speed 1. 降低切削速度 2. 加大間隙角 3. 充分供給切削液 4. 提高鑽頭材質 1. Reduce driing speed. 2. Increase cearance ange. 3. Suppy sufficient cutting fuid. 4. Upgrade dri materia. 切唇崩刃 ip breaks 太快 Too fast feed speed 切刃強度不足 ( 過度的間隙角度 ) Insufficient strength of cutting edges. (Too much cearance ange) 減少每週進給量 Reduce feed rate 1. 減少間隙角度 2. 減少附著刃的生成 3. 降低貫穿時的每週進給量 4. 工作保持固定 1. Reduce cearance ange. 2. Reduce buid up edge. 3. Reduce feed rate whie driing through. 4. Hod workpiece firmy. 使用在擴孔作業時 Too fast feed speed 1. 加大尖端角度 2. 降低切削速度 3. 最好使用三溝或四溝之取心鑽頭 1. Increase point ange. 2. Reduce cutting speed. 3. Use three or four fute dri. 42

43 Su s 花鑽頭加工異常原因及對策 - II Troube Shooting Tabe-II For Twist ri Machining 情況原因對策 Probem Probabe Causes Correction 高速鋼鑽頭 HSS ris 錐柄舌部扭曲 折斷 Shank tongue twisted or broken 錐柄有損傷 Shank is damaged 套筒磨耗, 損傷 Seeve is worn out or damaged 1. 修整錐柄損傷部份 2. 檢查錐部柄的配合度 1. Repair damaged part of shank. 2. Check fitting condition of shank. 修整損傷或更新套筒 Repair or repace seeve. 孔徑擴大 Hoe enarged 尖端角度未對或刃高差太大或鑿口偏心 Point ange is not syetric, diffent edge height or cutting ange is offset 鑽邊附著熔屑 Met chips exist on fanks 1. 再研磨 2. 腹板削薄, 以使求心性增加 3. 減少尖端角度 4. 使用鑽套 1. Resharpen 2. Thinning web for concentricity. 3. Reduce point ange. 4. Use bushing. 1. 提早再研磨 2. 充分供給切削液 3. 加大後推拔 4. 變更鑽頭設計 1. Resharpen. 2. Suppy sufficient cutting fuid. 3. Increase back taper. 4. Change dri design. 刀刃口磨損太大 ri edge is worn out 再研磨 Resharpen 進刀速度太快 Too fast feed rate 降低進刀速度 Reduce feed rate 孔壁粗糙 Rough driing surface 切屑阻塞 Chips jaed 鑽邊引起熔著 Fank is meted 增加退刀次數 Increase dri intermittent 再研磨 Resharpen 其他 Others 1. 腹板削薄, 增加求心性 2. 使用適合導套 3. 提高工作機械之剛性 1. Thinning web for concentricity. 2. Use proper bushing. 3. Increase rigidity of machine. 43

44 花鑽頭加工異常原因及對策 - III Troube Shooting Tabe-III For Twist ri Machining Su s 情況原因對策 Probem Probabe Causes Correction 形成來福圈 Rife circes 1. 使用適合之鑽套 2. 減少間隙角度 3. 檢查鑽頭尖端角度及兩邊長度是否對稱 1. Use proper bushing 2. Reduce cearance ange 3. Check if point ange and both sides are syetrica or not. 鑽孔成橢圓 Eiptic hoe 產生顫動, 振動 Chattering; Vibration 1. 減少間隙角度 2. 腹板削薄 3. 縮短鑽頭的長度, 增加剛性 4. 檢查鑽頭角度研磨是否正確 5. 檢查夾具與鑽頭接觸情形 6. 預先鑽好中心孔 7. 提高工作機械的剛性 1. Reduce cearance ange. 2. Thinning web. 3. Reduce dri ength for increasing rigidity. 4. Check if point ange is correct or not. 5. Check contact condition between chuck and dri. 6. Pre-dri center hoe. 7. Increase rigidity of machine. 切屑排出不易 Poor chip exhaust 1. 加大每週進給量 2. 選擇正確螺旋角 3. 加大槽寬比 4. 採用間歇式進給 1. Increase feed rate. 2. Seect correct heica ange. 3. Increase fute width ratio. 4. Appy intermittent feed. 鑽孔傾斜 Skew hoe 剛切入時不良 Poor dri infeed 鑽頭剛性不良 Poor rigidity of dri 1. 使用適合的鑽套 2. 減少切入時之每週進給量 3. 預先鑽好中心孔 1. Use proper bushing. 2. Reduce dri infeed rate. 3. Pre-dri center hoe. 縮短鑽頭, 提高鑽頭剛性 Reduce dri ength for increasing rigidity. 鑽頭角度不對 Incorrect dri ange 再研磨 Resharpen 44

45 Su s 鑽削計算 riing Cacuation Formuas 高速鋼鑽頭 HSS ris 切削速度與度 進刀速度與進刀量 鑽孔時間 Cutting speed and rotation speed speed and feed amount riing time V= πn 1000 F= N f T= = V: 切削速度 (m/min), 以鑽頭圓周速度表示 V:Cutting speed (m/min) expressed by circumference speed of dri. : 鑽頭直徑 () : ri diameter () N : () N : Rotation speed () N= 1000V π Cutting speed 切削速度 (m/min) F: 進刀速度 (/min) T: 鑽孔時間 (min) F: speed (/min) T:riing time (min.) f: 進刀量 (/rev) : 鉆孔深度 () f: amount (/rev.) :riing depth () f = F N 回轉數 () Rotation speed N f 0 0 π 1000Vf 例 : 鑽頭直徑 20 所需切削速度 25m/min, 兩線交會點之斜線所示為 400, 即為所需轉速 Suppose the dri diameter is 20, and the cutting speed is 25m/min, then the cross point on the sope ine, where two ines intersect shows the required dri rotation speed is 鑽頭直徑 () ri diameter

46 高鈷端銑刀 高鈷端銑刀 - 標準 2 刃 長 2 刃型 HSE End Mis HSE End Mis-Standard 2 & ong 2 Futes Su s d d EM-4141 標準 2 刃型 Standard 2 Futes EM-4143 長 2 刃型 ong 2 Futes HSS-CO 8% (m/m.) 以上 Upward 包含 Incude 外徑 () 以下 Beow 切削條件請參照 P52 Cutting data P52 公差 ( m) Toerance 0 ~ ~

47 Su s 高鈷端銑刀 HSE End Mis 高鈷端銑刀 高鈷端銑刀 - 標準 4 刃 長 4 刃型 EM-4142 標準 4 刃型 Standard 4 Futes d HSE End Mis HSE End Mis-Standard 4 & ong 4 Futes EM-4144 長 4 刃型 ong 4 Futes d HSS-CO 8% (m/m.) 以上 Upward 包含 Incude 外徑 () 以下 Beow 切削條件請參照 P52 Cutting data P52 公差 ( m) Toerance +20 ~ ~ 0 47

48 高鈷端銑刀 高鈷端銑刀 - 覆 TiCN 標準 2 刃 長 2 刃型 HSE End Mis HSE End Mis-TiCN Coated Standard 2 & ong 2 Futes Su s d d EM-4145 覆 TiCN 標準 2 刃型 TiCN Coated Standard 2 Futes EM-4147 覆 TiCN 長 2 刃型 TiCN Coated ong 2 Futes HSS-CO 8% (m/m.) 以上 Upward 包含 Incude 外徑 () 以下 Beow 切削條件請參照 P52 Cutting data P52 公差 ( m) Toerance 0 ~ ~

49 Su s 高鈷端銑刀 HSE End Mis 高鈷端銑刀 高鈷端銑刀 - 覆 TiCN 標準 4 刃 長 4 刃型 EM-4146 覆 TiCN 標準 4 刃型 TiCN Coated Standard 4 Futes d HSE End Mis HSE End Mis-TiCN Coated Standard 4 & ong 4 Futes EM-4148 覆 TiCN 長 4 刃型 TiCN Coated ong 4 Futes d HSS-CO 8% (m/m.) 以上 Upward 包含 Incude 外徑 () 以下 Beow 切削條件請參照 P52 Cutting data P52 公差 ( m) Toerance +20 ~ ~ 0 49

50 高鈷端銑刀 高鈷端銑刀 - 標準 2 刃 4 刃型 ( 英制 ) HSE End Mis HSE End Mis-Standard 2 & 4 Futes(Inch) Su s d d EM-4141 標準 2 刃型 ( 英制 ) Standard 2 Futes (Inch) EM-4142 標準 4 刃型 ( 英制 ) Standard 4 Futes (Inch) HSS-CO 8% (in.) 1/ / / / / / / / / / / / / / " / / / / / / / / / / / / / / " 切削條件請參照 P52 Cutting data P52 50

51 Su s 高鈷端銑刀 HSE End Mis 高鈷端銑刀 高鈷端銑刀 - 覆 TiCN 標準 2 刃 4 刃型 ( 英制 ) EM-4145 覆 TiCN 標準 2 刃型 ( 英制 ) TiCN Coated Standard 2 Futes (Inch) d 1/ / / / / / / / / / / / / / " HSE End Mis HSE End Mis-TiCN Coated Standard 2 & 4 Futes(Inch) EM-4146 覆 TiCN 標準 4 刃型 ( 英制 ) TiCN Coated Standard 4 Futes (Inch) d HSS-CO 8% (in.) 1/ / / / / / / / / / / / / / " 切削條件請參照 P52 Cutting data P52 51

52 標準 2 刃 4 刃高鈷端銑刀鑽切削條件選擇表 Recoended Miing Conditions For HSE End Mis Su s 高鈷端銑刀 被削材 Work Materia 材質 Materia HSE End Mis 切削條件 Maing Conditions 硬度切削速度 Hardness Cutting Speed 參考條件 Reference 銑刀外徑 ia Of Mi/ 構造用鋼 Structura Stee 碳素鋼 Carbon Stee SS34 SS41 SS50 S45C HB220 以下 ower V=m/min /min 2 刃 2 Futes 4 刃 4 Futes 合金鋼 Aoy Stee 碳素鋼 Carbon Stee SCr SCM SNCM440 S55C HB ~ /min 2 刃 2 Futes 4 刃 4 Futes 工具鋼 Too Stee 模具鋼 Mod Stee SK SKT SKS HB 230~ /min 2 刃 2 Futes 4 刃 4 Futes 不鋼 Stainess Stee SUS SUS N/ 2 500~900 HB ~ 8-12 /min 2 刃 2 Futes 4 刃 4 Futes 非鐵金屬 Non Ferrous 鋁合金 Auminum Aoy AC N/ 2 180~ /min 2 刃 2 Futes 4 刃 4 Futes 鑄鐵 Cast Iron FC FC HB 180~ /min 2 刃 2 Futes 4 刃 4 Futes 備註 Notes 側銑深度值 Side Miing > Ø3 W = 0.2 H = 1.5 < Ø3 W = 0.1 H = 1 W H 槽銑深度值 Sotting > Ø3 H = 0.5 < Ø3 0H = 0.1~0.2 W= H 覆 TiCN 端銑刀, 請依上述切削速度 之數據調升 30% 切削 長刃端銑刀則依上述數據調降 30% ~ 40% For TiCN coated end mis, use above isted cutting speed, the rotation speed shoud be increased by 30%. For ong fute end mis, reduce 30%-40% of above isted data. 52

53 Su s 鎢鋼鑽頭 Soid Carbide ris 鎢鋼鑽頭 銑刀柄鎢鋼高速鑽頭 W-1711 適用材質..構造用鋼 中碳鋼 合金鋼 調質鋼 高硬度鋼 球墨鑄鐵 模具鋼 Appicabe materias.. Structura Stees, Mid Stees, Aoy Stees, Hardened Stees, Extra Hard Stees, uctie Cast Iron, Mod Stees Soid Carbide ris End Mi Shank-Soid Carbide High Speed ris TiAIN 複合多層被覆 TiAIN muti ayer Coated d 53 : 無庫存, 請另詢 :None in stock, pease contact us 切削條件請參照 P60 Cutting data P60

54 鎢鋼鑽頭 Soid Carbide ris TiAIN 鎢鋼直柄短刃鑽頭 IN 1897 TiAIN Soid Carbide Stub ris TiAIN 複合多層被覆 TiAIN muti ayer Coated Su s W-1721 適用材質..構造用鋼 中碳鋼 合金鋼 調質鋼 高硬度鋼 球墨鑄鐵 模具鋼 鋁合金 Appicabe materias.. Structura Stees, Mid Stees, Aoy Stees, Hardened Stees, Extra Hard Stees, uctie Cast Iron, Mod Stees, Auminum 切削條件請參照 P61 Cutting data P61

55 Su s 鎢鋼鑽頭 Soid Carbide ris 鎢鋼鑽頭 鎢鋼直柄短刃鑽頭 IN 1897 W-1722 適用材質..構造用鋼 中碳鋼 合金鋼 調質鋼 球墨鑄鐵 模具鋼 鋁合金 Appicabe materias.. Structura Stees, Mid Stees, Aoy Stees, Hardened Stees, uctie Cast Iron, Mod Stees, Auminum Soid Carbide ris Soid Carbide Stub ris Uncoated 無鍍層 切削條件請參照 P62 Cutting data P62

56 鎢鋼鑽頭 Soid Carbide ris TiAIN 鎢鋼直柄鑽頭 IN 338 TiAIN Soid Carbide Straight Shank ris TiAIN 複合多層被覆 TiAIN muti ayer Coated Su s W-1731 適用材質..構造用鋼 中碳鋼 合金鋼 調質鋼 高硬度鋼 球墨鑄鐵 模具鋼 鋁合金 Appicabe materias.. Structura Stees, Mid Stees, Aoy Stees, Hardened Stees, Extra Hard Stees, uctie Cast Iron, Mod Stees, Auminum 切削條件請參照 P61 Cutting data P61

57 Su s 鎢鋼鑽頭 Soid Carbide ris 鎢鋼鑽頭 鎢鋼直柄鑽頭 IN 338 Soid Carbide Straight Shank ris Uncoated 無鍍層 W-1732 適用材質..構造用鋼 中碳鋼 合金鋼 調質鋼 高硬度鋼 球墨鑄鐵 模具鋼 鋁合金 Appicabe materias.. Structura Stees, Mid Stees, Aoy Stees, Hardened Stees, Extra Hard Stees, uctie Cast Iron, Mod Stees, Auminum Soid Carbide ris 切削條件請參照 P62 Cutting data P62

58 鎢鋼鑽頭 Soid Carbide ris TiAIN 鎢鋼 NC 定點鑽頭 TiAIN Soid Carbide NC Spotting ris TiAIN 複合多層被覆 TiAIN muti ayer Coated Su s WP 鎢鋼 NC 定點鑽頭 90 Sod Carbide NC Spotting ris 適用材質..構造用鋼 中碳鋼 合金鋼 調質鋼 高硬度鋼 球墨鑄鐵 模具鋼 鋁合金 Appicabe materias.. Structura Stees, Mid Stees, Aoy Stees, Hardened Stees, Extra Hard Stees, uctie Cast Iron, Mod Stees, Auminum 切削條件請參照 P62 Cutting data P62 WP 鎢鋼 NC 定點鑽頭 120 Sod Carbide NC Spotting ris 適用材質..構造用鋼 中碳鋼 合金鋼 調質鋼 高硬度鋼 球墨鑄鐵 模具鋼 鋁合金 Appicabe materias.. Structura Stees, Mid Stees, Aoy Stees, Hardened Stees, Extra Hard Stees, uctie Cast Iron, Mod Stees, Auminum 切削條件請參照 P62 Cutting data P62 58

59 Su s 鎢鋼鑽頭 Soid Carbide ris 鎢鋼鑽頭 鎢鋼 NC 定點鑽頭 WP 鎢鋼 NC 定點鑽頭 90 Sod Carbide NC Spotting ris 適用材質..構造用鋼 中碳鋼 合金鋼 調質鋼 高硬度鋼 球墨鑄鐵 模具鋼 鋁合金 Appicabe materias.. Structura Stees, Mid Stees, Aoy Stees, Hardened Stees, Extra Hard Stees, uctie Cast Iron, Mod Stees, Auminum Soid Carbide NC Spotting ris Soid Carbide ris 切削條件請參照 P62 Cutting data P62 Uncoated 無鍍層 WP 鎢鋼 NC 定點鑽頭 120 Sod Carbide NC Spotting ris 適用材質..構造用鋼 中碳鋼 合金鋼 調質鋼 高硬度鋼 球墨鑄鐵 模具鋼 鋁合金 Appicabe materias.. Structura Stees, Mid Stees, Aoy Stees, Hardened Stees, Extra Hard Stees, uctie Cast Iron, Mod Stees, Auminum 切削條件請參照 P62 Cutting data P62 59

60 鎢鋼鑽頭 W 鎢鋼鑽頭切削條件 Soid Carbide ris Cutting Conditions of Soid Carbide ris Su s W-1711 高速濕式鑽孔加工 High Speed Wet riing 被削材 Work Materia 切削速度 Cutting Speed V m/min 鑽頭外徑 ia Of ri 構造用鋼 Structura Stees SS4 1 中碳鋼 Mid Stees S45C 合金鋼 Aoy Stees SCM 模具鋼 Mod Stees 調質鋼 Hardened Stees (28~40HRC) 高硬度鋼 Extra Hard Stees (40~52HRC) 球墨鑄鐵 uctie Cast Iron FC /min /min /min /min /min /min 乾式鑽孔加工 ry riing 被削材 Work Materia 切削速度 Cutting Speed V m/min 鑽頭外徑 ia Of ri 構造用鋼 Structura Stees SS4 1 中碳鋼 Mid Stees S45C 合金鋼 Aoy Stees SCM 模具鋼 Mod Stees 調質鋼 Hardened Stees (28~40HRC) 高硬度鋼 Extra Hard Stees (40~52HRC) 不適用於鋁合金 不銹鋼之長屑切削 工件及機械若有震動或異聲時, 請視情況降低切削條件 乾式切削請用空氣冷卻及排屑, 避免被高溫切屑燙傷 Not recoended for ong chip machining for Auminum Aoy and Stainess Stee. In case vibration or abnorma sound occurs on workpiece or machine, change machining conditions. When performing dry driing, appy air for cooing and chip removing, care shoud be taken to avoid burned by hot dris. 球墨鑄鐵 uctie Cast Iron FC /min /min /min /min /min /min 60

61 Su s 鎢鋼鑽頭 Soid Carbide ris 鎢鋼鑽頭 W 鎢鋼鑽頭切削條件 W-1721 / 1731 高速濕式鑽孔加工 被削材 Work Materia 切削速度 Cutting Speed V m/min 鑽頭外徑 ia Of ri 構造用鋼 Structura Stees SS4 1 中碳鋼 Mid Stees S45C Soid Carbide ris 合金鋼 Aoy Stees SCM 模具鋼 Mod Stees 調質鋼 Hardened Stees (28~40HRC) 高硬度鋼 Extra Hard Stees (40~52HRC) 球墨鑄鐵 uctie Cast Iron FC 鋁合金 Auminum AC /min /min Cutting Conditions of Soid Carbide ris High Speed Wet riing /min /min /min /min /min W-1721 / 1731 乾式鑽孔加工 ry riing 被削材 Work Materia 切削速度 Cutting Speed V m/min 鑽頭外徑 ia Of ri 構造用鋼 Structura Stees SS4 1 中碳鋼 Mid Stees S45C 合金鋼 Aoy Stees SCM 模具鋼 Mod Stees 調質鋼 Hardened Stees (28~40HRC) 高硬度鋼 Extra Hard Stees (40~52HRC) 球墨鑄鐵 uctie Cast Iron FC /min /min /min /min /min /min 工件及機械若有震動或異聲時, 請視情況降低切削條件 乾式切削請用空氣冷卻及排屑, 避免被高溫切屑燙傷 In case vibration or abnorma sound occurs on workpiece or machine, change machining conditions. When performing dry driing, appy air for cooing and chip removing, care shoud be taken to avoid burned by hot dris. 61

62 鎢鋼鑽頭 W 鎢鋼鑽頭切削條件 Soid Carbide ris Cutting Conditions of Soid Carbide ris Su s W-1722 / 1732 濕式鑽孔加工 Wet riing 被削材 Work Materia 切削速度 Cutting Speed V m/min 鑽頭外徑 ia Of ri 構造用鋼 Structura Stees SS4 1 中碳鋼 Mid Stees S45C 合金鋼 Aoy Stees SCM 模具鋼 Mod Stees 調質鋼 Hardened Stees (28~40HRC) 高硬度鋼 Extra Hard Stees (40~52HRC) 球墨鑄鐵 uctie Cast Iron FC 鋁合金 Auminum AC /min /min /min /min /min /min /min WP-1751 / 1761 鎢鋼定點鑽頭鑽孔 Soid Carbide Spotting riing 被削材 Work Materia 切削速度 Cutting Speed V m/min 鑽頭外徑 ia Of ri 構造用鋼 Structura Stees SS4 1 中碳鋼 Mid Stees S45C 合金鋼 Aoy Stees SCM 模具鋼 Mod Stees 調質鋼 Hardened Stees (28~40HRC) 高硬度鋼 Extra Hard Stees (40~52HRC) WP-1752/1762 切削速度依上列數據調降 20-30% The cutting speed of WP-1752/1762 is recoended to be ower 20-30% based on above data. 球墨鑄鐵 uctie Cast Iron FC 鋁合金 Auminum AC /min /min /min /min /min /min /min

63 Su s 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢立銑刀 Micro Grain Carbide End Mis ACrN 複合多層被覆 ACrN muti ayer Coated WE-4201 鎢鋼立銑刀 Soid Carbide End Mis 2 刃立銑刀 2-Fute End Mis 適用材質..鑄鐵 結構鋼鐵 碳素鋼 合金鋼 工具鋼 調質鋼 預硬鋼 不銹鋼 耐熱合金鋼 Appicabe materias.. Cast Iron, Structura Stees, Carbon Stees, Aoy Stees, Too Stees, Hardened Stees, Prehardened Stees, Stainess Stees, Nicke Aoy 切削條件建議值 被削材 Work Materia 硬度 Hardness 切削速度 Cutting Speed V m/min 銑刀外徑 ia Of End Mi 鑄鐵 Cast Iron 結構鋼鐵 Structura Stees 碳素鋼 Carbon Stees FC SS400 S45C 抗張強度 ~750N/² 合金鋼 Aoy Stees 工具鋼 Too Stees SCM SKS SK 調質鋼 Hardened Stees 預硬鋼 Prehardened Stees SKT,SK 不銹鋼 Stainess Stees 調質鋼 Hardened Stees SUS,SK 調質鋼 Hardened Stees 耐熱合金鋼 Nicke Aoy ~HRC30 HRC30~40 HRC40~45 HRC45~50 60~85 50~70 35~50 25~35 20~30 /min /min /min /min / min 切削深度值 epth Of Cut h=1.5 W=0.25 H= Recoended Miing Conditions h=1.5 W=0.2 H=0.3 h=1.2 W=0.1 H= h=1.2 W=0.05 H=0.15 d h=1 W=0.03 H=0.1 側銑削場合 Side Miing 槽銑削場合 Sotting 側銑場合可提高 10% 20% speed may be increased by 10-20% when performing side miing 63

64 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢立銑刀 Micro Grain Carbide End Mis ACrN 複合多層被覆 ACrN muti ayer Coated Su s WE 刃立銑刀 3-Fute End Mis 適用材質..鑄鐵 結構鋼鐵 碳素鋼 合金鋼 工具鋼 調質鋼 預硬鋼 不銹鋼 耐熱合金鋼 Appicabe materias.. Cast Iron, Structura Stees, Carbon Stees, Aoy Stees, Too Stees, Hardened Stees, Prehardened Stees, Stainess Stees, Nicke Aoy d 切削條件建議值 Recoended Miing Conditions 被削材 Work Materia 硬度 Hardness 切削速度 Cutting Speed V m/min 銑刀外徑 ia Of End Mi 鑄鐵 Cast Iron 結構鋼鐵 Structura Stees 碳素鋼 Carbon Stees FC SS400 S45C 抗張強度 ~750N/² 合金鋼 Aoy Stees 工具鋼 Too Stees SCM SKS SK 調質鋼 Hardened Stees 預硬鋼 Prehardened Stees SKT,SK 不銹鋼 Stainess Stees 調質鋼 Hardened Stees SUS,SK 調質鋼 Hardened Stees 耐熱合金鋼 Nicke Aoy ~HRC30 HRC30~40 HRC40~45 HRC45~50 60~85 50~70 35~50 25~35 20~30 /min /min /min /min /min 切削深度值 epth Of Cut h=1.5 W=0.25 H=0.5 h=1.5 W=0.2 H=0.3 h=1.2 W=0.1 H=0.2 h=1.2 W=0.05 H=0.15 h=1 W=0.03 H=0.01 側銑削場合 Side Miing 槽銑削場合 Sotting 64

65 Su s 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢立銑刀 Micro Grain Carbide End Mis ACrN 複合多層被覆 ACrN muti ayer Coated 鎢鋼立銑刀 Soid Carbide End Mis WE 刃立銑刀 4-Fute End Mis 適用材質..鑄鐵 結構鋼鐵 碳素鋼 合金鋼 工具鋼 調質鋼 預硬鋼 不銹鋼 耐熱合金鋼 Appicabe materias.. Cast Iron, Structura Stees, Carbon Stees, Aoy Stees, Too Stees, Hardened Stees, Prehardened Stees, Stainess Stees, Nicke Aoy d 切削條件建議值 Recoended Miing Conditions 被削材 Work Materia 硬度 Hardness 切削速度 Cutting Speed V m/min 銑刀外徑 ia Of End Mi 鑄鐵 Cast Iron 結構鋼鐵 Structura Stees 碳素鋼 Carbon Stees FC SS400 S45C 抗張強度 ~750N/² 合金鋼 Aoy Stees 工具鋼 Too Stees SCM SKS SK 調質鋼 Hardened Stees 預硬鋼 Prehardened Stees SKT,SK 不銹鋼 Stainess Stees 調質鋼 Hardened Stees SUS,SK 調質鋼 Hardened Stees 耐熱合金鋼 Nicke Aoy ~HRC30 HRC30~40 HRC40~45 HRC45~50 60~85 50~70 35~50 25~35 20~30 /min /min /min /min / min 切削深度值 epth Of Cut h=1.5 W=0.15 h=1.5 W=0.1 h=1 W=0.1 h=1 W=0.05 h=1 W=0.025 側銑削場合 Side Miing 65

66 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢長刃立銑刀 Micro Grain Carbide ong Fute End Mis ACrN 複合多層被覆 ACrN muti ayer Coated Su s WE-4202 長 2 刃立銑刀 ong 2-Fute End Mis 適用材質..鑄鐵 結構鋼鐵 碳素鋼 合金鋼 工具鋼 調質鋼 預硬鋼 不銹鋼 耐熱合金鋼 Appicabe materias.. Cast Iron, Structura Stees, Carbon Stees, Aoy Stees, Too Stees, Hardened Stees, Prehardened Stees, Stainess Stees, Nicke Aoy d 切削條件建議值 Recoended Miing Conditions 被削材 Work Materia 硬度 Hardness 切削速度 Cutting Speed V m/min 銑刀外徑 ia Of End Mi 鑄鐵 Cast Iron 結構鋼鐵 Structura Stees 碳素鋼 Carbon Stees FC SS400 S45C 抗張強度 ~750N/² 合金鋼 Aoy Stees 工具鋼 Too Stees SCM SKS SK 調質鋼 Hardened Stees 預硬鋼 Prehardened Stees SKT,SK 不銹鋼 Stainess Stees 調質鋼 Hardened Stees SUS,SK 調質鋼 Hardened Stees 耐熱合金鋼 Nicke Aoy ~HRC30 HRC30~40 HRC40~45 HRC45~50 50~70 35~50 20~35 12~25 10~15 /min /min /min /min / min 切削深度值 epth Of Cut h=2.5 W=0.025 H=0.15 h=2.5 W=0.025 H=0.15 h=2.5 W=0.02 H=0.15 h=2 W=0.015 H=0.05 h=2 W=0.015 H=0.025 側銑削場合 Side Miing 槽銑削場合 Sotting 側銑場合可提高 10% 15% speed may be increased by 10-15% when performing side miing 66

67 Su s 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢長刃立銑刀 Micro Grain Carbide ong Fute End Mis ACrN 複合多層被覆 ACrN muti ayer Coated WE-4402 鎢鋼立銑刀 Soid Carbide End Mis 長 4 刃立銑刀 ong 4-Fute End Mis 適用材質..鑄鐵 結構鋼鐵 碳素鋼 合金鋼 工具鋼 調質鋼 預硬鋼 不銹鋼 耐熱合金鋼 Appicabe materias.. Cast Iron, Structura Stees, Carbon Stees, Aoy Stees, Too Stees, Hardened Stees, Prehardened Stees, Stainess Stees, Nicke Aoy d 切削條件建議值 被削材 Work Materia 硬度 Hardness 切削速度 Cutting Speed V m/min 銑刀外徑 ia Of End Mi 鑄鐵 Cast Iron 結構鋼鐵 Structura Stees 碳素鋼 Carbon Stees FC SS400 S45C 抗張強度 ~750N/² 合金鋼 Aoy Stees 工具鋼 Too Stees SCM SKS SK 調質鋼 Hardened Stees 預硬鋼 Prehardened Stees SKT,SK 不銹鋼 Stainess Stees 調質鋼 Hardened Stees SUS,SK 調質鋼 Hardened Stees 耐熱合金鋼 Nicke Aoy ~HRC30 HRC30~40 HRC40~45 HRC45~50 50~70 35~50 20~35 12~25 10~15 /min /min /min /min 切削深度值 epth Of Cut h=3 W=0.05 Recoended Miing Conditions h=2.5 W=0.05 h=2.5 W=0.05 h=2 W=0.025 h=2 W=0.02 /min 側銑削場合 Side Miing 67

68 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢圓鼻立銑刀 Micro Grain Carbide Corner-Radius End Mis ACrN 複合多層被覆 ACrN muti ayer Coated Su s WE-4221 圓鼻 2 刃立銑刀 2-Fute Corner-Radius End Mis 適用材質..鑄鐵 結構鋼鐵 碳素鋼 合金鋼 工具鋼 調質鋼 預硬鋼 不銹鋼 耐熱合金鋼 Appicabe materias.. Cast Iron, Structura Stees, Carbon Stees, Aoy Stees, Too Stees, Hardened Stees, Prehardened Stees, Stainess Stees, Nicke Aoy d R 徑 R 徑 R 徑 切削條件建議值 被削材 Work Materia 硬度 Hardness 切削速度 Cutting Speed V m/min 銑刀外徑 ia Of End Mi 鑄鐵 Cast Iron 結構鋼鐵 Structura Stees 碳素鋼 Carbon Stees FC SS400 S45C 抗張強度 ~750N/² 合金鋼 Aoy Stees 工具鋼 Too Stees SCM SKS SK 調質鋼 Hardened Stees 預硬鋼 Prehardened Stees SKT,SK 不銹鋼 Stainess Stees 調質鋼 Hardened Stees SUS,SK 調質鋼 Hardened Stees 耐熱合金鋼 Nicke Aoy ~HRC30 HRC30~40 HRC40~45 HRC45~50 60~80 50~70 35~50 25~35 20~30 /min /min /min /min /min 切削深度值 epth Of Cut h=1.5 W=0.1 H=0.3 Recoended Miing Conditions h=1.5 W=0.05 H=0.25 h=1.5 W=0.05 H=0.25 h=1.5 W=0.03 H=0.2 h=1 W=0.03 H=0.2 側銑削場合 Side Miing 槽銑削場合 Sotting 側銑場合可提高 10% 15% speed may be increased by 10-15% when performing side miing 68

69 Su s 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢圓鼻立銑刀 Micro Grain Carbide Corner-Radius End Mis ACrN 複合多層被覆 ACrN muti ayer Coated 鎢鋼立銑刀 Soid Carbide End Mis WE-4421 圓鼻 4 刃立銑刀 R 徑 Fute Corner-Radius End Mis 適用材質..鑄鐵 結構鋼鐵 碳素鋼 合金鋼 工具鋼 調質鋼 預硬鋼 不銹鋼 耐熱合金鋼 Appicabe materias.. Cast Iron, Structura Stees, Carbon Stees, Aoy Stees, Too Stees, Hardened Stees, Prehardened Stees, Stainess Stees, Nicke Aoy R 徑 R 徑 d 切削條件建議值 Recoended Miing Conditions 被削材 Work Materia 硬度 Hardness 切削速度 Cutting Speed V m/min 銑刀外徑 ia Of End Mi 鑄鐵 Cast Iron 結構鋼鐵 Structura Stees 碳素鋼 Carbon Stees FC SS400 S45C 抗張強度 ~750N/² 合金鋼 Aoy Stees 工具鋼 Too Stees SCM SKS SK 調質鋼 Hardened Stees 預硬鋼 Prehardened Stees SKT,SK 不銹鋼 Stainess Stees 調質鋼 Hardened Stees SUS,SK 調質鋼 Hardened Stees 耐熱合金鋼 Nicke Aoy ~HRC30 HRC30~40 HRC40~45 HRC45~50 60~80 50~70 35~50 25~35 20~30 /min /min /min /min /min 切削深度值 epth Of Cut h=1.5 W=0.15 H=0.3 h=1.5 W=0.1 H=0.25 h=1.5 W=0.1 H=0.25 h=1 W=0.05 H=0.1 h=1 W=0.05 H=0.1 側銑削場合 Side Miing 槽銑削場合 Sotting 側銑場合可提高 10% 15% speed may be increased by 10-15% when performing side miing 69

70 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢微小徑立銑刀 Micro Grain Carbide Micro-iameter End Mis ACrN 複合多層被覆 ACrN muti ayer Coated Su s WE-4241 微小徑 2 刃立銑刀 適用材質..碳素鋼 低合金鋼 調質鋼 2-Fute Miniature End Mis d Appicabe materias.. Carbon Stees, ow Aoy Stees, Prehardened Stees 切削條件建議值 Recoended Miing Conditions 被削材 Work Materia 碳素鋼 Carbon Stees 低合金鋼 ow Aoy Stees 調質鋼 Prehardened Stees 硬度 Hardness ~HRC30 HRC30~40 HRC40~45 切削速度 Cutting Speed V m/min 銑刀外徑 ia Of End Mi 40~60 30~50 20~40 /min /min /min 最大切削量 Max. Cutting Capacity H()

71 Su s 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢長頸小徑立銑刀 Micro Grain Carbide ong-neck Short-Fute End Mis ACrN 複合多層被覆 ACrN muti ayer Coated 鎢鋼立銑刀 Soid Carbide End Mis WE-4251 長頸小徑 2 刃立銑刀 ong-neck Short-Fute 2-Fute End Mis 適用材質..碳素鋼 低合金鋼 調質鋼 合金鋼 Appicabe materias.. Carbon Stees, ow Aoy Stees, Prehardened Stees, Aoy Stees 1 2 溝頸長 溝頸長 d 切削條件建議值 Recoended Miing Conditions 被削材 Work Materia 碳素鋼 Carbon Stees 低合金鋼 ow Aoy Stees 調質鋼 Prehardened Stees 合金鋼 Aoy Stees 硬度 Hardness HRC30 HRC30~35 HRC20~25 切削速度 Cutting Speed V m/min 35~65 25~55 20~50 銑刀外徑 ia Of End Mi 有效長 () (ength of Neck) 有效長 () (ength of Neck) 有效長 () (ength of Neck) 有效長 () (ength of Neck) 有效長 () (ength of Neck) 有效長 () (ength of Neck) /min 最大切削量 \ 次 Max. Cutting Capacity H() /min 最大切削量 \ 次 Max. Cutting Capacity H() /min 最大切削量 \ 次 Max. Cutting Capacity H()

72 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢立銑刀 Micro Grain Medium End Mis ACrN 複合多層被覆 ACrN muti ayer Coated Su s WE-4601 標準 6 刃立銑刀 適用材質..碳素鋼 低合金鋼 調質鋼 Standard 6-Fute End Mis Appicabe materias.. Carbon Stees, ow Aoy Stees, Prehardened Stees d 切削條件建議值 Recoended Miing Conditions 被削材 Work Materia 碳素鋼 Carbon Stees 低合金鋼 ow Aoy Stees 調質鋼 Prehardened Stees 硬度 Hardness ~HRC40 HRC40~45 HRC45~50 切削速度 Cutting Speed V m/min 90~110 75~90 60~80 銑刀外徑 ia Of End Mi /min /min /min 切削深度值 epth Of Cut h=1.5 W=0.12 h=1.5 W=0.1 h=1.0 W=0.05 側銑削場合 Side Miing 72

73 Su s 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢球型立銑刀 Micro Grain Carbide Ba Nosed End Mis ACrN 複合多層被覆 ACrN muti ayer Coated WE-4211 鎢鋼立銑刀 Soid Carbide End Mis 球型 2 刃立銑刀 R 徑 Fute Ba Nosed End Mis 適用材質..碳鋼 低合金鋼 工具鋼 合金鋼 調質鋼 模具鋼 熱處理鋼 Appicabe materias.. Carbon Stees, ow Aoy Stees, Too Stees, Aoy Stees, Prehardened Stees, Mod Stees, Hardened Stees R 徑 d 切削條件建議值 Recoended Miing Conditions 被削材 Work Materia 碳鋼 Carbon Stees 低合金鋼 ow Aoy Stees S45C SCM SKS 工具鋼 Too Stees 合金鋼 Aoy Stees SCr SK SKT SNCM 調質鋼 Prehardened Stees 模具鋼 Mod Stees 調質鋼 Prehardened Stees 熱處理鋼 Hardened Stees 熱處理鋼 Hardened Stees 硬度 Hardness 切削速度 Cutting Speed V m/min 銑刀外徑 ia Of End Mi ~HRC30 HRC30~35 HRC35~40 HRC40~45 HRC45~50 80~120 60~100 50~80 40~70 30~50 /min /min /min /min /min 1 x 0.5R x 1R x 1.5R x 2R x 3R x 4R x 5R x 6R x 8R x 10R 切削深度值 epth Of Cut H=0.15R h=0.15r P=0.2R H=0.15R h=0.15r P=0.15R H=0.1R h=0.1r P=0.1R H=0.08R h=0.06r P=0.1R H=0.05R h=0.03r P=0.05R 槽銑削場合 Sotting 形狀銑削場合 Profiing 73

74 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢球型立銑刀 Micro Grain Carbide Ba Nosed End Mis ACrN 複合多層被覆 ACrN muti ayer Coated Su s WE-4411 球型 4 刃立銑刀 4-Fute Ba Nosed End Mis 適用材質..碳鋼 低合金鋼 工具鋼 合金鋼 調質鋼 模具鋼 熱處理鋼 Appicabe materias.. Carbon Stees, ow Aoy Stees, Too Stees, Aoy Stees, Prehardened Stees, Mod Stees, Hardened Stees d R 徑 R 徑 切削條件建議值 Recoended Miing Conditions 被削材 Work Materia 碳鋼 Carbon Stees 低合金鋼 ow Aoy Stees S45C SCM SKS 工具鋼 Too Stees 合金鋼 Aoy Stees SCr SK SKT SNCM 調質鋼 Prehardened Stees 模具鋼 Mod Stees 調質鋼 Prehardened Stees 熱處理鋼 Hardened Stees 熱處理鋼 Hardened Stees 硬度 Hardness 切削速度 Cutting Speed V m/min 銑刀外徑 ia Of End Mi ~HRC30 HRC30~35 HRC35~40 HRC40~45 HRC45~50 80~120 60~100 50~80 40~70 30~50 /min /min /min /min /min 6 x 3R x 4R x 5R x 6R x 8R x 10R 切削深度值 epth Of Cut h=0.15r P=0.3R h=0.1r P=0.3R h=0.1r P=0.3R h=0.05r P=0.2R h=0.05r P=0.15R 形狀銑削場合 Profiing 74

75 Su s 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢長柄球型立銑刀 Micro Grain Carbide ong-shank Ba Nosed End Mis ACrN 複合多層被覆 ACrN muti ayer Coated WE-4212 鎢鋼立銑刀 Soid Carbide End Mis 長柄 2 刃球型立銑刀 ong-shank 2-Fute Ba Nosed End Mis 適用材質..碳鋼 低合金鋼 工具鋼 合金鋼 調質鋼 模具鋼 熱處理鋼 Appicabe materias.. Carbon Stees, ow Aoy Stees, Too Stees, Aoy Stees, Prehardened Stees, Mod Stees, Hardened Stees R 徑 R 徑 d 切削條件建議值 Recoended Miing Conditions 被削材 Work Materia 碳鋼 Carbon Stees 低合金鋼 ow Aoy Stees S45C SCM SKS 工具鋼 Too Stees 合金鋼 Aoy Stees SCr SK SKT SNCM 調質鋼 Prehardened Stees 模具鋼 Mod Stees 調質鋼 Prehardened Stees 熱處理鋼 Hardened Stees 熱處理鋼 Hardened Stees 硬度 Hardness 切削速度 Cutting Speed V m/min 銑刀外徑 ia of End Mi ~HRC30 HRC30~35 HRC35~40 HRC40~45 HRC45~50 80~120 60~100 50~80 40~70 30~50 /min /min /min /min /min 1 x 0.5R x 1R x 1.5R x 2R x 3R x 4R x 5R x 6R x 8R x 10R 切削深度值 epth Of Cut 槽銑削場合 Sotting H=0.15R h=0.15r P=0.2R H=0.15R h=0.15r P=0.15R H=0.1R h=0.1r P=0.1R 形狀銑削場合 Profiing H=0.08R h=0.06r P=0.1R H=0.05R h=0.03r P=0.05R 75

76 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢微小徑球型立銑刀 Micro Grain Carbide Micro-iameter Ba Nosed End Mis ACrN 複合多層被覆 ACrN muti ayer Coated Su s WE-4242 微小徑 2 刃球型立銑刀 Micro-iameter 2-Fute Ba Nosed End Mis 適用材質..碳素鋼 低合金鋼 調質鋼 合金鋼 d Appicabe materias.. Carbon Stees, ow Aoy Stees, Prehardened Stees, Aoy Stees R 徑 R 徑 切削條件建議值 Recoended Miing Conditions 被削材 Work Materia 碳素鋼 Carbon Stees 低合金鋼 ow Aoy Stees 調質鋼 Prehardened Stees 合金鋼 Aoy Stees 硬度 Hardness 切削速度 Cutting Speed V m/min 銑刀外徑 ia Of End Mi ~HRC30 HRC30~40 HRC40~45 40~60 30~50 20~40 /min /min /min 最大切削量 Max. Cutting Capacity 0.5 x R x R x R x R x R x R h p 76

77 Su s 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢長頸小徑球型立銑刀 Micro Grain Carbide ong-neck Short Fute Ba Nosed End Mis ACrN 複合多層被覆 ACrN muti ayer Coated WE-4252 鎢鋼立銑刀 Soid Carbide End Mis 長頸小徑 2 刃球型立銑刀 ong-neck Short Fute 2-Fute Ba Nosed End Mis 適用材質..碳素鋼 低合金鋼 合金鋼 調質鋼 Appicabe materias.. Carbon Stees, ow Aoy Stees, Aoy Stees, Prehardened Stees R 徑 1 2 溝頸長 R 徑 溝頸長 d 切削條件建議值 Recoended Miing Conditions 被削材 Work Materia 碳素鋼 Carbon Stees 低合金鋼 ow Aoy Stees 調質鋼 Prehardened Stees 合金鋼 Aoy Stees 硬度 Hardness ~HRC30 HRC30~35 HRC20~25 切削速度 Cutting Speed V m/min 45~80 35~60 25~50 銑刀外徑 ia Of End Mi /min 最大切削量 \ 次 Max. Cutting Capacity H() /min 最大切削量 \ 次 Max. Cutting Capacity H() /min 最大切削量 \ 次 Max. Cutting Capacity H() 1.0xR xR xR xR xR xR2.0 3 有效長 () (ength Of Neck) 3 有效長 () (ength Of Neck) 3 有效長 () (ength Of Neck) 3 有效長 () (ength Of Neck) 3 有效長 () (ength Of Neck) 3 有效長 () (ength Of Neck)

78 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢鋁合金用立銑刀 Micro Grain Carbide For Auminum Aoy Processing End Mis Uncoated 無鍍層 Su s WE-4231 鋁合金用標準 2 刃立銑刀 For Auminum Aoy Processing, 2-Fute End Mis 適用材質..純鋁 鋁合金銅鎂系列 鋁合金鋅鎂系列 鋁合金鎂系列 鋁合金鎂矽系列 鑄造鋁合金 壓鑄鋁合金 鋁合金矽系列 Appicabe materias.. Pure Auminum, A Aoys(Cu-Mg), A Aoys(Zn-Mg), A Aoys(Mg), A Aoys(Mg-Si), Castings A Aoys, A Aoys(Si) d 切削條件建議值 Recoended Miing Conditions 被削材 Work Materia 主要化學成份 (%) Chemica Composition(%) 銑刀外徑 ia Of End Mi 純鋁 Pure Auminum 1070 Si 0.2% A 99.7% /min 鋁合金銅鎂系列 A Aoys(Cu-Mg) 2014 Si 0.8% Cu 4.4% /min 鋁合金鋅鎂系列 A Aoys(Zn-Mg) 7075 Si 0.35% Zn 5.5% /min 鋁合金鎂系列 A Aoys(Mg) 5052 Si 0.3~0.45% Cr 0.35% /min 鋁合金鎂矽系列 A Aoys(Mg-Si) 6061 Si 0.5~0.8% /min 鑄造鋁合金 AC8C Castings A Aoys 壓鑄鋁合金 A380 AC10 ie Casting A Aoys 鋁合金矽系列 A Aoys(Si) 4032 Si 8~10.5% Si 12.5% /min /min 切削深度值 epth Of Cut 側銑削場合 Side Miing h=1.5 w=0.2 H=1 h=1.5 w=0.15 H=1 槽銑削場合 Sotting h=1.5 w=0.15 H=1 h=1.5 w=0.15 H=1 h=1.5 w=0.15 H=1 h=1.5 w=0.1 H=1 h=1.5 w=0.1 H=1 78

79 Su s 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢鋁合金用立銑刀 Micro Grain Carbide For Auminum Aoy Processing End Mis Uncoated 無鍍層 WE-4331 鎢鋼立銑刀 Soid Carbide End Mis 鋁合金用標準 3 刃立銑刀 For Auminum Aoy Processing, 3-Fute End Mis 適用材質..純鋁 鋁合金銅鎂系列 鋁合金鋅鎂系列 鋁合金鎂系列 鋁合金鎂矽系列 鑄造鋁合金 壓鑄鋁合金 鋁合金矽系列 Appicabe materias.. Pure Auminum, A Aoys(Cu-Mg), A Aoys(Zn-Mg), A Aoys(Mg), A Aoys(Mg-Si), Castings A Aoys, A Aoys(Si) d 切削條件建議值 Recoended Miing Conditions 被削材 Work Materia 主要化學成份 (%) Chemica Composition(%) 銑刀外徑 ia Of End Mi 純鋁 Pure Auminum 1070 Si 0.2% A 99.7% /min 鋁合金銅鎂系列 A Aoys(Cu-Mg) 2014 Si 0.8% Cu 4.4% /min 鋁合金鋅鎂系列 A Aoys(Zn-Mg) 7075 Si 0.35% Zn 5.5% /min 鋁合金鎂系列 A Aoys(Mg) 5052 Si 0.3~0.45% Cr 0.35% /min 鋁合金鎂矽系列 A Aoys(Mg-Si) 6061 Si 0.5~0.8% /min 鑄造鋁合金 AC-8C Castings A Aoys 壓鑄鋁合金 A380 AC10 ie Casting A Aoys 鋁合金矽系列 A Aoys(Si) 4032 Si 8~10.5% Si 12.5% /min /min 切削深度值 epth Of Cut 側銑削場合 Side Miing h=1.5 w=0.2 H=1 h=1.5 w=0.15 H=1 槽銑削場合 Sotting h=1.5 w=0.15 H=1 h=1.5 w=0.15 H=1 h=1.5 w=0.15 H=1 h=1.5 w=0.1 H=1 h=1.5 w=0.1 H=1 79

80 鎢鋼立銑刀 Soid Carbide End Mis 極細微粒碳化鎢鋁合金用長刃立銑刀 Micro Grain Carbide ong ength Of Cut For Auminum Aoy Processing End Mis Uncoated 無鍍層 Su s WE-4232 鋁合金用長 2 刃立銑刀 ong ength Of Cut For Auminum Aoy Processing, 2-Fute End Mis 適用材質..純鋁 鋁合金銅鎂系列 鋁合金鋅鎂系列 鋁合金鎂系列 鋁合金鎂矽系列 鑄造鋁合金 壓鑄鋁合金 鋁合金矽系列 Appicabe materias.. Pure Auminum, A Aoys(Cu-Mg), A Aoys(Zn-Mg), A Aoys(Mg), A Aoys(Mg-Si), Castings A Aoys, A Aoys(Si) d 切削條件建議值 Recoended Miing Conditions 被削材 Work Materia 主要化學成份 (%) Chemica Composition(%) 銑刀外徑 ia Of End Mi 純鋁 Pure Auminum 1070 Si 0.2% A 99.7% /min 鋁合金銅鎂系列 A Aoys(Cu-Mg) 2014 Si 0.8% Cu 4.4% /min 鋁合金鋅鎂系列 A Aoys(Zn-Mg) 7075 Si 0.35% Zn 5.5% /min 鋁合金鎂系列 A Aoys(Mg) 5052 Si 0.3~0.45% Cr 0.35% /min 鋁合金鎂矽系列 A Aoys(Mg-Si) 6061 Si 0.5~0.8% /min 鑄造鋁合金 AC8C Castings A Aoys 壓鑄鋁合金 A380 AC10 ie Casting A Aoys 鋁合金矽系列 A Aoys(Si) 4032 Si 8~10.5% Si 12.5% /min /min 切削深度值 epth Of Cut h=2.5 w=0.1 H=0.5 h=2.5 w=0.1 H=0.5 h=2.5 w=0.1 H=0.5 h=2.5 w=0.1 H=0.5 h=2.5 w=0.1 H=0.5 h=2 w=0.1 H=0.5 h=2 w=0.1 H=0.5 側銑削場合 Side Miing 槽銑削場合 Sotting 80

81 Su s 絲攻系列 TAPS Series 蘇氏全系列絲攻最佳設計 性能卓越 Su's TAPS Optima esign! Outstanding Performance! 致力於精密工具設計製造的蘇氏公司 秉持優異的技術背景與先進的歐美加工設備, 所生產的全系列絲攻, 以高精度 高效率性能, 深獲全球客戶的讚賞 蘇氏絲攻無論在倒牙部 溝形與螺紋牙長均經過特殊設計, 可大幅提升加工效率, 而且降低刀具消耗 優異的切屑排出設計, 以及精緻的螺紋面, 在在凸顯蘇氏絲攻的獨特性能風範 蘇氏公司採用一貫的製程, 配合嚴格的品質檢驗, 確保每一支絲攻都是高品質的保證 SU'S PRECISION TOOS CO., T. is a dedicated manufacturer of precision toos. Based on its outstanding technoogica background and a wide range of the most advanced European and American machining equipment, SU'S taps have been fuy recognized by a customers around the word for their high accuracy and high efficiency. The ead threads, fute shape and thread ength are speciay designed, that greaty upgrade machining efficiency whie reducing too consumption. In addition, the outstanding chips exhaust design and extra fine thread fanks fuy represent the exceptionay high performance of SU'S taps. At SU'S we impement integrated manufacturing process and conduct rigorous quaity inspection. A these provide a quaity guarantee for each tap from SU'S. 81

82 TiN 粉末擠壓絲攻 - 長牙 TiN COATE ASP FORMING TAPS - ONG THREA Su s FT TYPE 1 TYPE 2 公制牙 Metric Thread 公制牙 Metric Thread 規格 Size 精度 SR 倒牙 C 形狀 Type 全長 1 牙長 2 柄徑 ds 規格 Size 精度 SR 倒牙 C 形狀 Type 全長 1 牙長 2 柄徑 ds M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M B M P M B M P M B M P M B M P M B M P M B M B M P M B M P M B M P M B M B M P M B M P M B M P M B M P M B M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B P: 通孔用倒牙 : 4 山 B: 盲孔用倒牙 : 2 山 P: For through hoes Chamfer: 4 thread B: For bind hoes Chamfer: 2 thread 82

83 Su s 絲攻系列 TAPS Series TiN 粉末擠壓絲攻 - 長牙 TiN COATE ASP FORMING TAPS - ONG THREA FT 美制牙 規格 Size TYPE 1 精度 SR 倒牙 C NO UNF 4 P NO UNF 4 B NO UNF 5 P NO UNF 5 B NO UNC 4 P NO UNC 4 B NO UNC 5 P NO UNC 5 B NO UNF 4 P NO UNF 4 B NO UNF 5 P NO UNF 5 B NO UNC 4 P NO UNC 4 B NO UNC 5 P NO UNC 5 B NO UNC 6 P NO UNC 6 B NO UNC 5 P NO UNC 5 B NO UNC 6 P NO UNC 6 B NO UNC 7 P NO UNC 7 B NO UNC 5 P NO UNC 5 B NO UNC 6 P NO UNC 6 B NO UNC 7 P NO UNC 7 B NO UNF 7 P NO UNF 7 B 1/4-20 UNC 6 P 1/4-20 UNC 6 B 1/4-20 UNC 7 P 1/4-20 UNC 7 B 1/4-28 UNF 5 P 1/4-28 UNF 5 B 1/4-28 UNF 7 P 1/4-28 UNF 7 B 形狀 Type P: 通孔用倒牙 : 4 山 B: 盲孔用倒牙 : 2 山 P: For through hoes Chamfer: 4 thread B: For bind hoes Chamfer: 2 thread U.S. Thread 全長 1 牙長 2 柄徑 ds TYPE 2

84 TiN 擠壓絲攻 - 長牙 TiN COATE FORMING TAPS - ONG THREA Su s FT TYPE 1 TYPE 2 公制牙 Metric Thread 公制牙 Metric Thread 規格 Size 精度 SR 倒牙 C M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B 形狀 Type P: 通孔用倒牙 : 4 山 B: 盲孔用倒牙 : 2 山 P: For through hoes Chamfer: 4 thread B: For bind hoes Chamfer: 2 thread 全長 1 牙長 2 柄徑 ds 規格 Size 精度 SR 倒牙 C M P M B M P M B M P M B M P M B M P M B M P M B 84 形狀 Type 全長 1 牙長 2 柄徑 ds

85 Su s 絲攻系列 TAPS Series TiN 擠壓絲攻 - 長牙 TiN COATE FORMING TAPS - ONG THREA FT 美制牙 規格 Size TYPE 1 精度 SR 倒牙 C NO UNC 5 P NO UNC 5 B NO UNC 6 P NO UNC 6 B NO UNC 5 P NO UNC 5 B NO UNC 6 P NO UNC 6 B NO UNC 7 P NO UNC 7 B NO UNC 5 P NO UNC 5 B NO UNC 6 P NO UNC 6 B NO UNC 7 P NO UNC 7 B NO UNF 7 P NO UNF 7 B 1/4-20 UNC 6 P 1/4-20 UNC 6 B 1/4-20 UNC 7 P 1/4-20 UNC 7 B 1/4-28 UNF 5 P 1/4-28 UNF 5 B 1/4-28 UNF 7 P 1/4-28 UNF 7 B 形狀 Type 全長 1 U.S. Thread 牙長 2 柄徑 ds TYPE 2 P: 通孔用倒牙 : 4 山 B: 盲孔用倒牙 : 2 山 P: For through hoes Chamfer: 4 thread B: For bind hoes Chamfer: 2 thread 85

86 TiN 擠壓絲攻 TiN COATE FORMING TAPS Su s FT TYPE 1 TYPE 2 公制牙 Metric Thread 規格 Size 精度 SR 倒牙 C M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M B M P M B M P M B M P M B M P M B M P M B M P M B 形狀 Type 全長 1 牙長 2 柄徑 ds 公制牙 規格 Size TYPE 3 精度 SR 倒牙 C M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B 形狀 Type Metric Thread 全長 1 牙長 2 柄徑 ds P: 通孔用倒牙 : 4 山 B: 盲孔用倒牙 : 2 山 P: For through hoes Chamfer: 4 thread B: For bind hoes Chamfer: 2 thread 86

87 Su s 絲攻系列 TAPS Series TiN 擠壓絲攻 TiN COATE FORMING TAPS FT 公制牙 規格 Size 精度 SR 倒牙 C M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B TYPE 1 TYPE 2 形狀 Type Metric Thread 全長 1 牙長 2 柄徑 ds TYPE 3 P: 通孔用倒牙 : 4 山 B: 盲孔用倒牙 : 2 山 P: For through hoes Chamfer: 4 thread B: For bind hoes Chamfer: 2 thread 87

88 TiN 擠壓絲攻 TiN COATE FORMING TAPS Su s FT TYPE 1 TYPE 2 美制牙 U.S. Thread 規格 Size 精度 SR 倒牙 C NO UNC 4 P NO UNC 4 B NO UNC 4 P NO UNC 4 B NO UNC 5 P NO UNC 5 B NO UNC 6 P NO UNC 6 B NO UNC 5 P NO UNC 5 B NO UNC 6 P NO UNC 6 B NO UNC 5 P NO UNC 5 B NO UNC 6 P NO UNC 6 B NO UNC 7 P NO UNC 7 B NO UNF 5 P NO UNF 5 B NO UNF 6 P NO UNF 6 B NO UNF 7 P NO UNF 7 B NO UNC 5 P NO UNC 5 B NO UNC 6 P NO UNC 6 B NO UNC 7 P NO UNC 7 B 形狀 Type P: 通孔用倒牙 : 4 山 B: 盲孔用倒牙 : 2 山 P: For through hoes Chamfer: 4 thread B: For bind hoes Chamfer: 2 thread 全長 1 牙長 2 柄徑 ds 美制牙 規格 Size TYPE 3 精度 SR 倒牙 C 1/4-20 UNC 6 P 1/4-20 UNC 6 B 1/4-20 UNC 7 P 1/4-20 UNC 7 B 1/4-20 UNC 8 P 1/4-20 UNC 8 B 1/4-28 UNF 5 P 1/4-28 UNF 5 B 1/4-28 UNF 6 P 1/4-28 UNF 6 B 1/4-28 UNF 7 P 1/4-28 UNF 7 B 5/16-18 UNC 7 P 5/16-18 UNC 7 B 5/16-18 UNC 8 P 5/16-18 UNC 8 B 5/16-18 UNC 9 P 5/16-18 UNC 9 B 3/8-16 UNC 7 P 3/8-16 UNC 7 B 3/8-16 UNC 8 P 3/8-16 UNC 8 B 3/8-16 UNC 9 P 3/8-16 UNC 9 B 1/2-20 UNF 8 P 1/2-20 UNF 8 B 1/2-20 UNF 9 P 1/2-20 UNF 9 B 形狀 Type U.S. Thread 全長 1 牙長 2 柄徑 ds

89 Su s 絲攻系列 TAPS Series 非鐵合金用擠壓絲攻 - 長牙 FORMING TAPS FOR NON - FERROUS METAS - ONG THREA FT 規格 Size 精度 SR 倒牙 C M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B 形狀 Type P: 通孔用倒牙 : 4 山 B: 盲孔用倒牙 : 2 山 P: For through hoes Chamfer: 4 thread B: For bind hoes Chamfer: 2 thread TYPE 1 TYPE 2 公制牙 Metric Thread 公制牙 Metric Thread 全長 1 牙長 2 柄徑 ds 規格 Size 精度 SR 倒牙 C M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B 形狀 Type 全長 1 牙長 2 柄徑 ds

90 非鐵合金用擠壓絲攻 - 長牙 FORMING TAPS FOR NON - FERROUS METAS - ONG THREA Su s FT 規格 Size 精度 SR 倒牙 C NO UNF 3 P NO UNF 3 B NO UNF 4 P NO UNF 4 B NO UNF 5 P NO UNF 5 B NO UNC 3 P NO UNC 3 B NO UNC 4 P NO UNC 4 B NO UNC 5 P NO UNC 5 B NO UNF 3 P NO UNF 3 B NO UNF 4 P NO UNF 4 B NO UNF 5 P NO UNF 5 B NO UNC 5 P NO UNC 5 B NO UNC 4 P NO UNC 4 B NO UNC 5 P NO UNC 5 B NO UNC 4 P NO UNC 4 B NO UNC 6 P NO UNC 6 B NO UNC 4 P NO UNC 4 B NO UNC 6 P NO UNC 6 B NO UNC 5 P NO UNC 5 B NO UNC 7 P NO UNC 7 B NO UNF 4 P NO UNF 4 B NO UNF 7 P NO UNF 7 B TYPE 1 TYPE 2 美制牙 U.S. Thread 美制牙 U.S. Thread 形狀 Type 全長 1 牙長 2 柄徑 ds 規格 Size 精度 SR 倒牙 C 1/4-20 UNC 5 P 1/4-20 UNC 5 B 1/4-20 UNC 8 P 1/4-20 UNC 8 B 1/4-28 UNF 5 P 1/4-28 UNF 5 B 1/4-28 UNF 8 P 1/4-28 UNF 8 B 形狀 Type 全長 1 牙長 2 柄徑 ds P: 通孔用倒牙 : 4 山 B: 盲孔用倒牙 : 2 山 P: For through hoes Chamfer: 4 thread B: For bind hoes Chamfer: 2 thread 90

91 Su s 絲攻系列 TAPS Series 非鐵合金用擠壓絲攻 FORMING TAPS FOR NON - FERROUS METAS FT 公制牙 Metric Thread 美制牙 U.S. Thread 規格 Size 精度 SR 倒牙 C M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B M P M B TYPE 1 TYPE 2 形狀 Type 全長 1 牙長 2 柄徑 ds 規格 Size 精度 SR 倒牙 C NO UNC 5 P NO UNC 5 B NO UNC 5 P NO UNC 5 B NO UNC 6 P NO UNC 6 B NO UNC 6 P NO UNC 6 B NO UNC 7 P NO UNC 7 B NO UNF 7 P NO UNF 7 B 1/4-20 UNC 8 P 1/4-20 UNC 8 B 1/4-28 UNF 7 P 1/4-28 UNF 7 B 形狀 Type 全長 1 牙長 2 柄徑 ds P: 通孔用倒牙 : 4 山 B: 盲孔用倒牙 : 2 山 P: For through hoes Chamfer: 4 thread B: For bind hoes Chamfer: 2 thread 91

92 螺旋絲攻系列 TAP Series SFT 螺旋絲攻 POT 先端絲攻 Su s SFT Spira Fute Taps POT Spira Point Taps TAP-501 公制牙 M Metric Thread 螺紋長 溝數 Futes SFT POT 2 x x x x M 3 x x x x x M 4 x x x x M 5 x x x x x M 6 x x x x x x x x x x x x x x x M 11 x x x x TAP-511 公制牙 M Metric Thread 螺紋長 溝數 Futes SFT POT M 12 x x x x x M 14 x x x x x M 16 x x x x x M 18 x x x x x M 20 x x x x x M 24 x x x x x M 25 x x x x x M 28 x x x x x M 30 x x x x M 42 x x x 註 : 打 號則表示為粗牙規格 Note: Items marked with are coarse threads.

93 Su s 絲攻系列 TAPS Series 螺旋絲攻系列 TAP Series SFT 螺旋絲攻 POT 先端絲攻 SFT Spira Fute Taps TAP-501 美制粗牙 UNC U.S. Coarse Thread 螺紋長 溝數 Futes SFT POT No UNC No No No No No UNC No No / / /8-16 UNC / / / / /4-10 UNC / POT Spira Point Taps TAP-511 美制細牙 UNF U.S. Fine Thread 螺紋長 溝數 Futes SFT POT No UNF No No No No No UNF No No / / /8-24 UNF / / / / /4-16 UNF / 英制牙 W Imperia Thread 螺紋長 溝數 Futes SFT W 1/ / / / / W 3/ / / / POT SPIRA FUTE TAPS 螺旋絲攻 1. SFT 具有約 39 之螺旋角在攻牙加工時, 能把切屑順暢排出孔外 2. 適用於深孔及盲孔, 切削屑能連續性排出, 如碳素鋼及合金鋼等的攻牙作業 3. 形狀寸法, 螺紋部份的精度根據手絞絲攻為基準, 導牙部的長度為 2.5 牙 SPIRA FUTE TAPS 1. The SFT series is designed with about 39 heica ange, which permits smooth chips exhaust during tapping. 2. Suitabe for tapping deep hoes and bind hoes with continuous chips exhause. Appicabe materias incude carbon stee and aoy stee. 3. Accuracy of shapes, sizes and threads are based on hand tap. ead thread ength is 2.5 threads. 英制牙 W Imperia Thread 螺紋長 SPIRA POINT TAPS 先端絲攻 1. POT 經設計在切削部的溝槽中, 具有一左旋切面使切削屑順暢向前排出, 沒有堵塞的困擾 2. 切削銳利的關係, 能加工出穩定的母螺紋 ; 在深孔的通孔中, 能發揮很大的效果 3. 倒牙部的長度為 4 牙 SPIRA POINT TAPS 溝數 Futes SFT POT W 5/ / / / W 1-1/ / / The POT serise is designed with eft heica cutting face in the cutting fute, which aows chips exhaust forward without jaing probem. 2. The sharp cutting performance produces consistent femae threads and is exceent for deep hoe tapping. 3. Chamfer ength is 4 threads. 93

94 螺旋絲攻系列 系列螺旋絲攻 SSP TAP Series Series Spira Fute Taps SSP Su s TAP-502 公制牙 M Metric Thread 螺紋長 溝數 Futes 精度番號 imit M 2 x GT3 2.3 x GT3 2.5 x GT3 2.6 x GT3 3 x GT6 3.5 x GT6 4 x GT6 4 x GT6 M 4 x GT6 4.5 x GT6 5 x GT6 5 x GT6 5 x GT6 6 x GT6 6 x GT6 6 x GT6 M 7 x GT6 7 x GT6 8 x GT7 8 x GT7 8 x GT7 M 8 x GT6 9 x GT7 9 x GT7 10 x GT7 M 10 x GT7 10 x GT7 10 x GT7 10 x GT6 12 x GT8 12 x GT8 12 x GT8 M 12 x GT8 14 x GT8 14 x GT8 S 系列螺旋 先端絲攻導牙部 溝形 螺紋牙長, 均經過特殊設計, 專業考量完成的新產品 提高您加工的效率, 降低刀具的消耗 公制牙 M Metric Thread S SERIES SPIRA FUTE TAPS The chamfer, fute shape and thread ength are speciay designed. These newy deveoped products wi hep increase machining efficiency whie reducing too consumption. 螺紋長 溝數 Futes 精度番號 imit M 14 x GT8 14 x GT8 15 x GT8 M 16 x GT8 16 x GT8 16 x GT8 17 x GT8 17 x GT8 M 18 x GT9 18 x GT9 18 x GT8 18 x GT8 20 x GT9 M 20 x GT9 20 x GT8 20 x GT8 22 x GT9 22 x GT9 M 22 x GT8 22 x GT8 24 x GT9 24 x GT9 24 x GT8 M 24 x GT8 25 x GT9 25 x GT8 26 x GT8 M 27 x GT9 27 x GT9 27 x GT8 28 x GT9 28 x GT8 M 30 x GT9 30 x GT8 註 : 打 號則表示為粗牙規格 Note: Items marked with are coarse threads. 94

95 Su s 絲攻系列 TAPS Series 螺旋絲攻系列 系列螺旋絲攻 SSP TAP-502 美制粗牙 UNC U.S. Coarse Thread 螺紋長 溝數 Futes 精度番號 imit No UNC GT5 No GT5 No GT5 No GT5 No GT6 No UNC GT6 1/ GT7 5/ GT7 3/ GT8 7/ GT8 1/2-13 UNC GT8 9/ GT8 5/ GT9 3/ GT9 7/ GT GT9 TAP Series Series Spira Fute Taps SSP 美制細牙 UNF U.S. Fine Thread 螺紋長 溝數 Futes 精度番號 imit No UNF GT5 No GT5 No GT5 No GT5 No GT5 1/4-28 UNF GT6 5/ GT7 3/ GT7 7/ GT8 1/ GT8 9/16-18 UNF GT8 5/ GT8 3/ GT8 7/ GT GT9 英制牙 W Imperia Thread 螺紋長 溝數 Futes 精度番號 imit W 1/ GT5 5/ GT5 3/ GT5 1/ GT7 5/ GT7 W 3/ GT8 7/ GT8 1/ GT8 9/ GT8 5/ GT9 英制牙 W Imperia Thread 螺紋長 溝數 Futes 精度番號 imit W 3/ GT9 7/ GT GT9 1-1/ GT9 1-1/ GT9 95

96 螺旋絲攻系列 系列先端絲攻 SGN TAP Series Series Spira Point Taps SGN Su s TAP-512 公制牙 M Metric Thread 螺紋長 溝數 Futes 關於 GT 精度 GT 精度與 ANSI 的 GH 精度一樣, 採取階段式的設定, 依據 TAP 的各種用途所選擇最適合的精度 (GT 精度和母螺紋有效徑容許差及 JIS TAP 2 級公差的關係 ) 精度番號 imit M 2 x GT3 2.3 x GT3 2.5 x GT3 2.6 x GT3 3 x GT5 M 3 x GT5 4 x GT5 4 x GT5 4 x GT5 5 x GT6 M 5 x GT6 5 x GT5 6 x GT6 6 x GT5 7 x GT6 M 8 x GT6 8 x GT6 9 x GT6 M 10 x GT7 10 x GT6 10 x GT6 11 x GT8 11 x GT6 11 x GT6 公制牙 M Metric Thread 螺紋長 溝數 Futes 精度番號 imit M 12 x GT8 12 x GT7 12 x GT8 12 x GT7 14 x GT8 M 14 x GT7 14 x GT7 14 x GT7 16 x GT8 16 x GT7 M 16 x GT7 18 x GT9 18 x GT8 18 x GT8 18 x GT7 M 20 x GT9 20 x GT8 20 x GT8 20 x GT7 22 x GT9 M 22 x GT8 22 x GT8 24 x GT9 24 x GT8 註 : 打 號則表示為粗牙規格 Note: Items marked with are coarse threads. GT ACCURACY The GT accuracy is set by various ranges, which is simiar to ANSI and GH standards in accuracy setting. Taps accuracy is set by their appications.(reationship among GT accuracy, femae thread toerance and JIS cass 2 toerance of taps) 基準寸法 有效徑 許容差 (µm) Sizes Toerance EFF.ia T 精度 GT2 GT4 =0.6 以下 GT3 GT5 M2 0.4 M M T 精度 =0.7 以上 GT2 GT5 GT8 GT3 GT6 GT9 GT4 GT7 GT JIS TAP 2 級 2 級母螺紋容許範圍 96

97 Su s 絲攻系列 TAPS Series 螺旋絲攻系列 系列先端絲攻 SGN TAP-512 美制粗牙 UNC U.S. Coarse Thread 螺紋長 溝數 Futes 精度番號 imit No UNC GT3 No GT3 No GT5 No GT5 No UNC GT5 No GT5 No GT6 No GT6 1/ GT7 5/ GT7 3/8-16 UNC GT8 7/ GT8 1/ GT8 9/ GT8 5/ GT9 3/4-10 UNC GT9 7/ GT GT9 TAP Series Series Spira Point Taps SGN 美制細牙 UNF U.S. Fine Thread 螺紋長 溝數 Futes 精度番號 imit No UNF GT3 No GT3 No GT5 No GT5 No GT5 No UNF GT5 No GT5 No GT6 1/ GT6 5/ GT7 3/8-24 UNF GT7 7/ GT8 1/ GT8 9/ GT8 5/ GT8 3/4-16 UNF GT8 7/ GT GT9 英制牙 W Imperia Thread 螺紋長 S 系列先端 螺旋絲攻 溝數 Futes 精度番號 imit W 1/ GT5 5/ GT5 3/ GT6 1/ GT7 5/ GT7 W 3/ GT8 7/ GT8 1/ GT8 9/ GT8 5/ GT9 3/ GT9 7/ GT GT9 為您解決攻牙中, 所有高精度 高效率需求的問題 減輕成本, 創造豐富的利潤 S SERIES SPIRA POINT TAPS This series of taps is designed to meet your requirement for high accuracy and high efficiency. It reduces your production cost and creates more profits 卓越的切削性能和順暢切削屑的處理採用最理想的溝形, 使切削屑變的細小而捲曲, 最適切的螺旋角, 使切削屑能暢順的排出, 因此當螺紋加工完成的同時, 切削屑也同時順利地從 TAP 離開 2. 防止母螺紋的擴大和穩定的精度 S 系列的絲攻為切削加工與轉造加工二者兼具的獨特絲攻 因為從最初完全牙的切刃, 皆附有無溝絲攻的螺紋離隙 (TAFET REIEF), 因此能調整絲攻推進的力量, 縱使被切削材是軟鋼, 也不會產生母螺紋的擴大 ( 不通過螺紋栓牙規 IPII,1 牙以下即不能通過 ) 3. 能加工出漂亮的螺紋面因母螺紋切削後, 再經過無溝絲攻的螺紋離隙加工的關係, 比只有切削的作用, 更能順利而漂亮地完成加工 4. 絲攻的材質採用含有耐久性能的高級高速鋼材針對被切削材, 採取最適度的熱處理和表面處理 1. OUTSTANING CUTTING PERFORMANCE SMOOTH CHIPS EXHAUST The exceent fute design produces fine and cured chips. The correct heica ange provides smooth chips exhaust. When thread tapping is finished, chips smoothy exhaust out from TAP. 2. AVOIS FEMAE THREA ENARGE AN CONSTANT ACCURACY The S series is specia taps that combine tapping and transfer cutting functions in one. The cutting edges for initia fu thread cutting edge feature TAFET REIEF with non-fute tap; therefore, the TAP feed force is adjustabe. This fuy eiminate femae thread enarge probem even tapping soft stee. (It does not go through IPII thread gauge even for one more thread.) 3. CREATES BEAUTIFU THREA FANKS Once the femae threads are cut, then TAFET REIEF machining is appied by non-fute tap. This provides more smooth and beautifu thread fanks than that of ony cutting motion. 4. TAPS MANUFACTURE FROM URABE HIGH SPEE STEE Taps are propery heat treated and surface treated according to workpiece materia.

98 螺旋攻系列 TAP = 切削 + 塑性加工的母螺紋造型法 TAP Series Tap=Cutting+Femae Thread Produced By Soft Machining Su s 防止母螺紋的擴大 ( 二刀流的技術 ) S 系列的 TAP 是切削刀和滑行移動刀二者兼具的 TAP, 因為從最初完全牙的切刀, 皆設計有無溝絲攻的螺紋離隙 (TAFET REIEF), 因此 TAP 推進的力量可以調整, 被切削材是軟鋼的話, 母螺旋的擴大也可避免, ( 不通過螺紋栓牙規 IP II,1 牙以上即不能通過 ) AVOIS FEMAE THREA ENARGE (OUBE CUTTING TECHNOOGY) The S series is specia TAPS that combine cutting edge and moving edge. The initia fu thread cutting edge features TAFET REIEF with non-fute TAP. Therefore, the TAP feed force is adjustabe. This fuy eiminates fema thread enarging probem even tapping soft stee. (It does not go through IP II thread gauge even for one more thread) 切刃 Cutting Edges 無溝絲攻的螺離隙 Tafet Reief Of Non-Fute Tap 卓越的切削屑排出性能 採用最理想的溝形, 使切削屑能變得細小而捲曲, 而最適切的螺旋角, 使切削屑能安定的排出, 因此當螺紋加工完成的同時, 切削屑同時也順利的從 TAP 離開 OUTSTANING CHIPS EXHAUST The exceent fute design produces fine and cured chips. The correct heica ange provides smooth chips exhaust. When thread tapping is finished, chips smoothy exhaust out from TAP. 螺紋長度縮短解決切削屑堵塞的困擾 TAP 的螺紋長度設計比以往的還短, 因此, 螺紋崩裂和切削屑卡住的原因減少, 所以切削屑更能迅速的排出 REUCE THREA ENGTH EIMINATES CHIPS JAMMING PROBEM The thread engths are shorter than they of origina design. This greaty reduces the possibiity of thread breakage or chips jaing, whie providing fast exhaust of chips. 細小的捲曲的切削屑, 如牽牛花般漂亮的排出 The fine and cured chips are smoothy exhausted ike morning gory. 能加工出漂亮的螺紋面 (FANK) 因為母螺紋是切削後再經過無溝絲攻的螺離隙 (TAFET REIEF) 滑行移動 ( 轉造 ) 加工, 所以比只有單單切削式的加工, 能更順利的, 漂亮的完成螺面 CREATES BEAUTIFU THREA FANKS Once the femae threads are cut, then TAFET REIEF machining is appied by non-fute tap. This provides more smooth and beautifu thread fanks than that of ony cutting motion. No meting and compete oxidization treated. 98 以往的切削屑附捲在 TAP, 容易引起切削屑的堵塞 With previous design, chips may attach on the TAP, which may cause chip jaing probem. S 系列的細小的 捲曲的切削屑, 如牽牛花般漂亮的排出 The chips generated on s series are fine and cured shapes. They exhaust out from tap ike morning gory.

99 Su s 絲攻系列 TAPS Series 擠壓絲攻螺紋下孔徑表 RECOMMENE RI HOE SIZES FOR FORMING TAPS 公制螺紋 規格 Size 1 級螺紋用下孔徑 JIS cass 1 dri hoe dia 2 級螺紋用下孔徑 JIS cass 2 dri hoe dia SR 精度 SR imits 最小 ~ 最大 ( 咬合率 %) Min~max (thread overap%) SR 精度 SR imits Metric Thread 最小 ~ 最大 ( 咬合率 %) Min~max (thread overap%) M ~ 0.89 (100~85) ~ 0.92 (100~80) M ~ 0.99 (100~85) ~ 1.02 (100~80) M ~ 1.09 (100~85) ~ 1.12 (100~80) M ~ (100~85) ~ (100~80) M ~ 1.54 (100~80) ~ 1.58 (100~75) M ~ 1.82 (100~80) ~ 1.85 (100~75) M ~ 2.12 (100~80) ~ 2.15 (100~75) M ~ 2.29 (100~80) ~ 2.33 (100~75) M ~ 2.39 (100~80) ~ 2.43 (100~75) M ~ 2.78 (100~80) ~ 2.81 (100~75) M ~ 3.21 (100~85) ~ 3.26 (100~75) M ~ 3.67 (100~85) ~ 3.70 (100~85) M ~ 4.62 (100~85) ~ 4.66 (100~80) M ~ 5.51 (100~85) ~ 5.57 (100~80) M ~ 6.51 (100~85) ~ 6.57 (100~80) M ~ 7.38 (100~85) ~ 7.41 (100~85) M ~ 7.51 (100~85) ~ 7.57 (100~80) M ~ 9.22 (100~90) ~ 9.28 (100~85) M ~ 9.38 (100~85) ~ 9.41 (100~85) M ~ 9.52 (100~85) ~ 9.57 (100~80) M ~ (100~90) ~ (100~85) M ~ (100~90) ~ (100~85) M ~ (100~85) ~ (100~85) M ~ (100~85) ~ (100~80) M ~ (100~90) ~ (100~85) M ~ (100~90) ~ (100~85) M ~ (100~90) ~ (100~85) M ~ (100~90) ~ (100~80) M ~ (100~90) ~ (100~85) M ~ (100~90) ~ (100~85) M ~ (100~90) ~ (100~85) M ~ (100~90) ~ (100~85) 99

100 擠壓絲攻螺紋下孔徑表 RECOMMENE RI HOE SIZES FOR FORMING TAPS Su s 美制粗牙螺紋 U.S. Coarse Thread 規格 Size 2B 級螺紋用下孔徑 JIS 2B cass dri hoe dia 3B 級螺紋用下孔徑 JIS 3B cass dri hoe dia SR 精度 SR imits 最小 ~ 最大 ( 咬合率 %) Min~max (thread overap%) SR 精度 SR imits 最小 ~ 最大 ( 咬合率 %) Min~max (thread overap%) NO UNC ~ 2.02 (100~65) ~ 2.01 (100~65) NO UNC ~ 2.32 (100~65) ~ 2.31 (100~65) NO UNC ~ 2.60 (100~70) ~ 2.58 (100~70) NO UNC ~ 2.93 (100~70) ~ 2.91 (100~70) NO UNC ~ 3.17 (100~75) ~ 3.14 (100~75) NO UNC ~ 3.83 (100~75) ~ 3.82 (100~75) NO UNC ~ 4.35 (100~80) ~ 4.32 (100~80) NO UNC ~ 5.01 (100~80) ~ 4.96 (100~85) 1/4-20 UNC ~ 5.76 (100~80) ~ 5.74 (100~80) 5/16-18 UNC ~ 7.29 (100~80) ~ 7.24 (100~85) 3/8-16 UNC ~ 8.78 (100~80) ~ 8.73 (100~85) 7/16-14 UNC ~ (100~80) ~ (100~85) 1/2-13 UNC ~ (100~80) ~ (100~90) 9/16-12 UNC ~ (100~85) ~ (100~85) 5/8-11 UNC ~ (100~85) ~ (100~90) 3/4-10 UNC ~ (100~80) ~ (100~90) 7/8-9 UNC ~ (100~85) ~ (100~90) 1-8 UNC ~ (100~85) ~ (100~90) 美制細牙螺紋 U.S. Fine Thread 規格 Size 2B 級螺紋用下孔徑 JIS 2B cass dri hoe dia 3B 級螺紋用下孔徑 JIS 3B cass dri hoe dia SR 精度 SR imits 最小 ~ 最大 ( 咬合率 %) Min~max (thread overap%) SR 精度 SR imits 最小 ~ 最大 ( 咬合率 %) Min~max (thread overap%) NO UNF ~2.04 (100~65) ~2.03 (100~65) NO UNF ~2.35 (100~65) ~2.34 (100~65) NO UNF ~2.64 (100~70) ~2.63 (100~70) NO UNF ~2.95 (100~70) ~2.94 (100~70) NO UNF ~3.26 (100~70) ~3.22 (100~75) NO UNF ~3.88 (100~75) ~3.86 (100~75) NO UNF ~4.48 (100~80) ~4.46 (100~80) NO UNF ~5.08 (100~80) ~5.06 (100~80) 1/4-28 UNF ~5.93 (100~80) ~5.92 (100~80) 5/16-24 UNF ~7.46 (100~80) ~7.43 (100~85) 3/8-24 UNF ~9.05 (100~80) ~9.02 (100~85) 7/16-20 UNF ~10.54 (100~80) ~10.49 (100~85) 1/2-20 UNF ~12.12 (100~80) ~12.05 (100~90) 9/16-18 UNF ~13.66 (100~80) ~13.58 (100~90) 5/8-18 UNF ~15.25 (100~80) ~15.17 (100~90) 3/4-16 UNF ~18.32 (100~85) ~18.25 (100~90) 7/8-14 UNF ~21.38 (100~85) ~21.27 (100~95) 1-12 UNF ~24.41 (100~85) ~24.32 (100~90) 100

101 Su s 絲攻系列 TAPS Series 螺絲攻下孔徑寸法表 Tap ri Hoe Sizes 公制牙粗牙 規格 Nomina Size Metric Coarse Threads 最小寸法 Min. Sizes 2 級 3 級 Cass 2 Cass 3 最大寸法 Max. Sizes 2 級 Cass 2 3 級 Cass 3 M 1 x M 1.1 x M 1.2 x M 1.4 x M 1.6 x M 1.7 x M 1.8 x M 2 x M 2.2 x M 2.3 x M 2.5 x M 2.6 x M 3 x M 3 x M 3.5 x M 4 x M 4 x M 4.5 x M 5 x M 5 x M 5.5 x M 6 x M 7 x M 8 x M 9 x M 10 x M 11 x M 12 x M 14 x M 16 x M 18 x M 20 x M 22 x M 24 x M 27 x M 30 x M 33 x M 36 x M 39 x M 42 x M 45 x M 48 x 公制牙細牙 規格 Nomina Size Metric Fine Threads 最小寸法 Min. Sizes 2 級 3 級 Cass 2 Cass 3 最大寸法 Max. Sizes 2 級 Cass 2 3 級 Cass 3 M 1 x M 1.2 x M 1.4 x M 1.7 x M 2 x M 2.3 x M 2.5 x M 2.6 x M 3 x M 3.5 x M 4 x M 4.5 x M 5 x M 5.5 x M 6 x M 6 x M 7 x M 7 x M 8 x M 8 x M 8 x M 9 x M 9 x M 9 x M 10 x M 10 x M 10 x M 10 x M 11 x M 11 x M 11 x M 11 x M 12 x M 12 x M 12 x M 12 x M 13 x M 13 x M 13 x M 14 x M 14 x M 14 x M 15 x M 15 x M 15 x M 16 x M 16 x M 16 x M 17 x M 17 x M 18 x M 18 x M 18 x M 18 x M 20 x M 20 x M 20 x M 20 x M 22 x M 22 x M 22 x M 22 x M 24 x M 24 x M 24 x M 24 x M 25 x M 25 x M 25 x M 25 x

102 螺絲攻下孔徑寸法表 Tap ri Hoe Sizes Su s 公制牙細牙 Metric Fine Threads 美制牙 U.S. Threads 規格 Nomina Size 最小寸法 Min. Sizes 2 級 3 級 Cass 2 Cass 3 最大寸法 Max. Sizes 2 級 Cass 2 3 級 Cass 3 M 26 x M 26 x M 26 x M 26 x M 27 x M 27 x M 27 x M 28 x M 28 x M 28 x M 28 x M 30 x M 30 x M 30 x M 30 x M 30 x M 32 x M 32 x M 32 x M 32 x M 33 x M 33 x M 33 x M 34 x M 34 x M 34 x M 34 x M 35 x M 36 x M 36 x M 36 x M 36 x M 36 x M 38 x M 38 x M 38 x M 38 x M 39 x M 39 x M 39 x M 40 x M 40 x M 40 x M 40 x M 42 x M 42 x M 42 x M 42 x M 42 x M 45 x M 45 x M 45 x M 45 x M 45 x M 48 x M 48 x M 48 x M 48 x M 48 x M 50 x M 50 x M 50 x M 50 x 規格 Nomina Size 最小寸法 Min. Sizes 最大寸法 Max. Sizes 2B 1B 2B 1B NO UNC NO UNC NO UNC NO UNC NO UNC NO UNC NO UNC NO UNC NO UNC /4-20 UNC /16-18 UNC /8-16 UNC /16-14 UNC /2-13 UNC /16-12 UNC /8-11 UNC /4-10 UNC /8-9 UNC UNC /8-7 UNC /4-7 UNC /8-6 UNC /2-6 UNC /4-5 UNC /2 UNC NO UNF NO UNF NO UNF NO UNF NO UNF NO UNF NO UNF NO UNF NO UNF NO UNF /4-28 UNF /16-24 UNF /8-24 UNF /16-20 UNF /2-20 UNF /16-18 UNF /8-18 UNF /4-16 UNF /8-14 UNF UNF /8-12 UNF /4-12 UNF /8-12 UNF /2-12 UNF 規格 Nomina Size 最小寸法 Min. Sizes A 列 A Series 最大寸法 Max. Sizes B 列 B Series W 1/ W 5/ W 3/ W 7/ W 1/ W 9/ W 5/ W 3/ W 7/ W W 1-1/ W 1-1/ W 1-3/ W 1-1/ W 1-5/ W 1-3/ W 1-7/8-4-1/ W 2-4-1/

103 Su s 絲攻系列 TAPS Series SR 精度表 SR IMITS 103

104 切削速度與切削液 RECOMMENE TAPPING SPEES & UBRICANTS Su s 1 攻牙速度主要之考量點為螺絲攻材料 種類 吃入部長度 下孔之形狀, 被攻牙材料及切削油等使用之條件, 而適當選擇下表之速度 2 大致上被加工材之切削性良好, 攻牙長度較短及切削油充分使用之場合, 其攻牙速度可以設在較高之速度, 反之被削性不好或不明瞭等條件時, 則攻牙速度可設在下限處, 然後再視情況增加較安全 1 Foowing usage chart the recoended tapping speeds and cutting fuids, tap materia type of tap chamfer ength dimension of dri hoe work materia and cutting fuids are important factors for determining suitabe tapping speed. 2 When work materia has exceent workabiity, when there is a itte depth of tapping, or when tapping fuid can be sufficient, seect rather high tapping speed. When workabiity of work materia is unknown, it is safe to try neary the owest tapping speed at first, and then increase the speed graduay. 加工材料 Work Materia 切削速度 ( M / MIN ) Cutting Speed 螺旋絲攻 Spria Fute Tap 先端絲攻 Spria Point Tap 鎢鋼絲攻 Soid Carbide Tap 擠壓絲攻 Forming Tap 油性 ( 乳化液 ) Emusion 切削液 ubricants 水溶性 Water Soube 半乾式 Semi-dry 低碳素鋼 ow Carbon Stees C 0.25% 以下 8 ~ ~ 25-8 ~ 13 中碳素鋼 Mid Carbon Stees C 0.25~0.45% 7 ~ ~ 15-7 ~ 10 高碳素鋼 High Carbon Stees C 0.45% 以上 6 ~ 9 8 ~ 13-5 ~ 8 合金鋼 Aoy Stees SCM 7 ~ ~ 15-5 ~ 8 調質鋼 Prehardened Stees 25~45HRC 3 ~ 5 4 ~ 6 ( 4 ~ 8 ) ( 6 ~ 10 ) 乾式 ry 不銹鋼 Stainess Stees SUS 5 ~ 8 8 ~ 13-5 ~ 不銹鋼 Stainess Stees SUS630.SUS63 3 ~ 5 4 ~ 工具鋼 Toos Stees SK 6 ~ 9 7 ~ 鑄鋼 Cast Stees SC 6 ~ ~ 鑄鐵 Cast Iron FC ~ 20 - 球鑄鐵 uctie Cast Iron FC 7 ~ ~ ~ 銅 Copper Cu 6 ~ 11 7 ~ ~ 20 7 ~ 黃銅. 黃銅鑄件 Brass Brass Cast 青銅. 青銅鑄件 Phosphoric Bronze Phosphoric Bronze Cast Bs.BsC 10 ~ ~ ~ 25 7 ~ 12 PB.PBC 6 ~ ~ ~ 20 7 ~ 變形鋁合金 eformed Auminum A 10 ~ ~ ~ 20 - 鋁合金鑄件 Auminum Aoy Cast AC.AC 10 ~ ~ ~ ~ 15 - 鎂合金 Magnesium Aoy MC 7 ~ ~ ~ 鋅鑄件 Zinc Cast ZC 7 ~ ~ ~ 20 7 ~ 12 - 熱硬塑料 THERMO SETTING PASTIC ~ 熱可塑性塑料 THERMO PASTIC 10 ~ ~ ~ 最適用 適用 可使用 不可使用 Most suitabe Suitabe Usabe Non-usabe 切削條件計算公式 riing Cacuation Formua 迴轉速 (N) Rotation Speed N= 1,000V (min-1) πd 切削速度 (V) Cutting Speed V= πd N (M/min) 1,000 進刀速度 (F) Speed F= f Z N(±d) (/min) 104 註 : 母螺紋之場合 (-) 公螺紋之場合 (+) : 加工徑 () d : 徑 () Z : 刃數 f : 回轉的進刀量 () V : 切削速度 (M/min) N : (min -1 ) π : 圓周率 (3.1415) Femae Thread (-) Mae Thread (+) : Maching iameter() d : iameter() Z : Cutting edge futes f : amount of rotation() V : Cutting Speed(M/min) N : Rotation Speed (min -1 ) π : Ratio of the circumference of a circe to the diameter (3.1415)

105 Su s 絲攻系列 TAPS Series 擠壓絲攻攻牙作業發生異常原因及對策 Troube Shooting For Forming Taps Machining 情況 Probem 有效徑擴大 Effect iameter enarged 原因 probabe Causes 絲攻選擇不適當 Improper tap seection 作業條件不適當 Improper working condition 對策 Correction (1) 使用適當精度之螺絲攻 (2) 要配合加工材質, 來選擇螺絲攻 (1) Use proper imits of taps (2) Seect tap to meet work piece materia (1) 防止螺絲攻與下孔中心之偏斜 (2) 防止軸心晃動 (3) 將絲攻或加工物改為浮動夾持 (4) 使用正確之, 防止螺紋變瘦 (1) Prevent non-aignment between tap and hoe center (2) Prevent spinde vibration (3) Use foating camping for tap or work piece (4) Use correct feed speed to prevent sightness of thread 內徑擴大 Inside diameter enarged 有效徑縮小 Effect diameter reduced 內徑縮小 Inside diameter reduced 加工面有撕裂紋 Tearing on machined surface 熔著 Meted 下孔徑不正確 Incorrect hoe size 熔著 Meted 絲攻選擇不適當 Improper tap seection 母螺紋受損傷 Femae thread damaged 下孔徑不正確 Incorrect hoe size 熔著 Meted (1) 將絲攻施以氧化處理 (2) 使用反熔著性高之切削油 (3) 將下孔徑加大, 母螺紋內徑不要碰觸到絲攻之牙底 (4) 降低攻牙速度 (1) Perform oxidation treatment on tap (2) Use anti-wed cutting oi (3) Increase tap dri hoe diameter to prevent femae thread from touching thread bottom of tap (4) Reduce tapping speed (1) 將下孔徑減少至正確值 (2) 防止有斜度之下孔徑 (1) Reduce hoe size to a correct vaue (2) Avoid tapered hoe (1) 發生熔著時會擦刮母螺紋內徑, 防止熔著 (1) Met may scratch inside diameter of femae thread (1) 使用超大尺寸之螺絲攻 ( 被削材為薄肉之情形 ) (1) Use big-size tap(for thin-wa work piece) (1) 逆轉時, 螺絲攻退後之速度要正確, 且不傷到螺孔口端 (1) Tap returning speed must be correct and not to damage femae thread (1) 下孔徑要加大至正確之值 (2) 防止有斜度之下孔徑 (1) Reduce hoe size to correct vaue (2) Avoid tapered hoe (1) 將絲攻施以氧化處理 (2) 改變切削油之種類及注油方法 (3) 降低攻牙速度 (4) 防止下孔徑過小 (5) 防止下孔傾斜 (1) Perform oxidation treatment on tap (2) Use different kinds of cutting ois and change ubrication methods (3) Reduce tapping speed (4) Avoid too sma hoe diameter (5) Avoid hoe titing 105

106 擠壓絲攻攻牙作業發生異常原因及對策 Troube Shooting For Forming Taps Machining Su s 情況 Probem 原因 probabe Causes 對策 Correction 攻牙扭矩過大 Excessive tapping torque (1) 將下孔徑加大至正確之值 (2) 使用潤滑性佳之切削油 (3) 防止熔著 (1) Increase hoe diameter to a correct vaue (2) Use better ubrication performance of cutting oi (3) Avoid meting 折斷 Breakage 刃口崩裂 Cutting edge breakage 使用條件不適當 Improper working condition 絲攻選擇不適當 Improper tap seection 使用條件不適當 Improper working condition (1) 降低攻牙速度 (2) 防止絲攻軸心與下孔中心之偏離, 防止下孔傾斜 (3) 將絲攻改為浮動夾持 (4) 調整扭矩限值 (5) 防止絲攻碰撞下孔之底部 (1) Reduce tapping speed (2) Prevent non-aignment between tap and hoe center. Prevent hoe titing (3) Use foating camping for tap (4) Adjust torque imit vaue (5) Prevent tap from touching hoe bottom (1) 使用倒牙部為 P 型之螺絲攻 (1) Use P type thread of tap (1) 降低攻牙速度 (2) 防止中心偏離, 吃入時不要發生衝擊 (3) 防止熔著 (4) 儘可能加大下孔徑 (1) Reduce tapping speed (2) Avoid center error and impact when tap is entering (3) Avoid meting (4) Increase hoe diameter 絲攻選擇不適當 Improper tap seection (1) 將絲攻施以氮化處理 (2) 使用倒牙部為 P 型之螺絲攻 (1) Perform oxidation treatment on tap (2) Use P type thread of tap 磨耗 Wear out 使用條件不適當 Improper working condition (1) 降低攻牙速度 (2) 改變切削油之種類及注油方法 (3) 防止下孔內壁之加工硬化 (4) 儘可能加大下孔徑 (1) Reduce tapping speed (2) Use different kinds of cutting ois and change ubrication methods (3) Prevent hoe surface from hardening during machining (4) Increase hoe diameter 106

107 Su s 絲攻系列 TAPS Series 切削絲攻攻牙作業發生異常原因及對策 Troube Shooting For Cutting Taps Machining 情況 Probem 原因 probabe Causes 絲攻選擇不適當 Improper tap seection 切削扭力過大 Excessive cutting torque (1) 防止鐵屑堵塞 (1) Avoid chips jaing 對策 Correction (1) 下孔徑儘量擴大 (2) 縮短攻牙長度 (3) 改用細牙螺紋 (4) 增加螺絲攻之銳利度加大切削角 (5) 減少摩擦 扭力 螺紋部間隙角稍微加大 刃部厚度減小 (6) 使用螺旋絲攻 (1) Increase hoe diameter (2) Reduce tap thread ength (3) Use fine thread (4) Increase tap sharpness and cutting ange (5) Reduce friction and torque Sighty increase cearance ange on threaded part. Reduce cutting edge thickness (6) Use spira fute taps 折斷 Breakage 崩刃 Cutting edge breakage 使用條件不適當 Improper working condition 再研磨不適當 Improper resharpening 絲攻選擇不適當 Improper tap seection (1) 降低切削速度 (2) 防止螺紋攻與下孔偏心或傾斜 (3) 螺絲攻之夾持採用浮動式 (4) 攻牙夾持器改用可調整式 (5) 盲孔之下孔徑 防止螺絲攻碰到孔底 (1) Reduce cutting speed (2) Prevent non-aignment or titing between tap and hoe center (3) Use foating camping for tap (4) Use adjustabe tap chuck (5) Prevent tap from touching hoe bottom for the dri hoe of bind hoe (1) 不得研磨溝底 (2) 避免刃厚過小 (3) 耗損部應磨掉 (4) 提早再研磨時間 (1) o not sharpen fute bottom (2) Avoid too sma edge thickness (3) Grind off worn part (4) Perform resharpening earier (1) 減少切削角度 (2) 更換螺絲攻材質 (3) 降低硬度 (4) 增加倒牙部的長度 (5) 防止切屑堵塞 (1) Reduce cutting ange (2) Use different materia of tap (3) Reduce hardness (4) Increase chamfer ength (5) Avoid chips jaing 107

108 切削絲攻攻牙作業發生異常原因及對策 Troube Shooting For Cutting Taps Machining Su s 情況 Probem 耗損 Wear out 原因 probabe Causes 使用條件不適當 Improper working condition 絲攻選擇不適當 Improper tap seection 使用條件不適當 Improper working condition 再研磨不適當 Improper tap resharpening 對策 Correction (1) 降低切削速度 (2) 防止中心偏差, 避免導入時衝擊 (3) 盲孔時, 不得急速回轉 (4) 防止熔著 (1) Reduce cutting speed (2) Avoid center error and impact when tap is entering (3) o not fast return when tapping bind hoe (4) Avoid meting (1) 如加工物是硬質, 應使用特殊設計的絲攻 (2) 更換材質 ( 含有釩的材質 ) (3) 表面處理 ( 氮化處理 ) (4) 增加倒牙部長度 (1) Use speciay designed taps as tapping hard work piece (2) Change materia (materia incuding Vanadium) (3) Surface treatment (Nitriding) (4) Increase ength of thread (1) 降低切削速度 (2) 改換切削油種類及注油方式 (3) 防止下孔加工硬化 (1) Reduce cutting speed (2) Use different kinds of cutting ois and change ubrication methods (3) Prevent hoe surface from hardening during machining (1) 切削角度勿過大 (2) 防止再研磨過熱 (1) Avoid too big cutting ange (2) Avoid over heat during resharpening 絲攻選擇不適當 Improper tap seection (1) 使用精度級數適合的螺絲攻 (2) 增加倒牙部的長度 (1) Seect correct imit grade of tap (2) Increase ength of thread 擴大 Hoe enarged 切屑堵塞 Chip jaing (1) 擴大溝的容積 (2) 使用細牙螺紋 (3) 徑儘量加大 (4) 盲孔的攻牙, 下孔儘量加深 (5) 縮短攻牙長度 (6) 改用他種切削油及注油方式 (1) Increase fute voume (2) Use fine thread of tap (3) Increase hoe diameter (4) Increase depth of bind hoe (5) Reduce tap thread (6) Use different kinds of cutting ois and change ubrication methods 108

109 Su s 絲攻系列 TAPS Series 切削絲攻攻牙作業發生異常原因及對策 Troube Shooting For Cutting Taps Machining 情況 Probem 原因 probabe Causes 使用條件不適當 Improper working condition 對策 Correction (1) 調整切削速度 (2) 防止螺絲攻與下孔偏心或傾斜 (3) 螺絲攻或工作物之固定改用浮動式 (4) 進刀速度應適當而防止牙山變形 (5) 同步式進刀方式 ( 螺距進刀方式 ) (6) 適當選用攻牙機的加工能力 (7) 防止主軸振動 (1) Adjust cutting speed (2) Prevent non-aignment or titing between tap and hoe center (3) Use foating camping for tap or work piece (4) Use proper feed to avoid damage on threads (5) Synchronized (pitch feed) (6) Use correct capacity of tapping machine (7) Avoid spinde vibration 熔著 Meted 螺絲攻再研磨不適當 Improper tap resharpening (1) 使用經表面處理之螺絲攻 (2) 改用反熔著性較高的切削油 (3) 降低切削速度 (4) 改變切削角使適合被削材質 (1) Use surface treated tap (2) Use higher meting-resistance cutting oi (3) Reduce cutting speed (4) Change cutting ange to meet work piece materia (1) 溝的分度應均一 (2) 切削角及倒牙部間隙角勿過大 (3) 刀刃背部勿過小 (4) 去除研磨毛邊 (1) Futes spacing shoud be uniform (2) Cutting ange and thread cearance ange shoud not be too big (3) Cutting edge back shoud not be too sma (4) Remove burrs 縮小 Reduced 絲攻選擇不適當 Improper tap seection (1) 使用加大 (OVER SIZE) 螺絲攻 a. 對被削材如屬銅合金 鋁合金 鑄鐵等攻牙時擴大率較少的 b. 被削材如為管狀或薄板等容易反縮時 (2) 倒牙間隙角要適當 (3) 加大切削角 (1) Use over size tap a. Appicabe for ess-enargement materias. Such as copper aoy, auminum aoy and cast iron b. Work piece such as tubuar shape or thin pate is easy to shrink-back (2) Note for proper chamfer cearance ange (3) Increase cutting ange 109

110 切削絲攻攻牙作業發生異常原因及對策 Troube Shooting For Cutting Taps Machining Su s 情況 Probem 原因 probabe Causes 對策 Correction 內螺紋損傷 Interna thread damaged (1) 回轉退出時, 尤其是絲攻將離開內螺紋紋口處, 速度應適當以免有損傷發生 (1) When retracting tap, use proper retracting speed to avoid damage, especiay when tap just eaves form interna thread portion 內螺紋中有切屑殘留 Chip existed in interna thread (1) 磨利螺絲攻, 減少其鬚狀切屑之留存 (2) 完全清除切屑後, 才以量規檢查 (1) Propery sharpen tap to prevent burr chip existing (2) Remove chips competey then use a gauge to inspect 倒牙長度不夠 Insufficient chamfer ength (1) 增加先端倒牙部長度 (1) Increase chamfer ength 切削角不適當 Improper cutting ange (1) 切削角須配合工作物材質 (1) Cutting ange must meet work piece 崩裂或咬痕 Breakage or cutting mark 熔著 Meted (1) 使用螺紋部有間隙角加工之螺絲攻 (2) 減少刃部厚度 (3) 使用經表面處理的螺絲攻 (4) 改變切削油種類及注油方式 (5) 降低切削速度 (1) Use a proper tap with cearance ange on thread (2) Reduce cutting edge thickness (3) Use surface treated tap (4) Use different kinds of cutting ois and change ubrication methods (5) Reduce cutting speed 切屑堵塞 Chip jaing (1) 加大下孔徑 (1) Increase hoe diameter 振波 Vibrating wave 過分銳利 Too sharp 再研磨不適當 Improper tap resharpening (1) 減少切削角度 (1) Reduce cutting ange (1) 避免刃部厚度過小 (2) 不得研磨溝底 (1) Avoid too sma edge thickness (2) o not grind fute bottom 110

111 Su s 絲攻系列 TAPS Series 硬度換算表 Hardness Conversion Tabe 抗張強度 Vickers Rockwe Rockwe SuperficiaBrine Tensie Strength HV HRA HRB HRC HR 15N 30N 45N HB N/ iamond 1/16Ba iamond iamond iamond iamond iamond 10/Ba 50kgf 2 60kgf 100kgf kgf 100kgf 15kgf 30kgf 45kgf kgf 抗張強度 Vickers Rockwe Rockwe SuperficiaBrine Tensie Strength HV HRA HRB HRC HR 15N 30N 45N HB N/ iamond 1/16Ba iamond iamond iamond iamond iamond 10/Ba 50kgf 2 60kgf 100kgf kgf 100kgf 15kgf 30kgf 45kgf kgf 本表適用於鋼鐵材料 選用 V 槽測試盤時應注意鑽石針與 V 槽的中心位置 圓形表面測試結果較平面測試為低, 應加補正值 補正值為該硬度機之試驗值 This tabe is suitabe for stee materias. When using v-sot tester, pay attention to diamond indent and V-sot center position. The test vaue for circuar surface is ower than that of fat surface; therefore, a compensation vaue shoud be added. The compensation vaue is the test vaue of the hardness tester. 111

112 線規號數 字母 英制 公制換算表 Conversion Tabe For Code Number, Character, Inch And Metric Su s 號數 Code 吋 Inch 分數 Fraction 小數 ecima 公厘 / / / / / / 號數 Code 吋 Inch 分數 Fraction 小數 ecima 公厘 / / / / / / / / 號數 Code 吋 Inch 分數 Fraction 小數 ecima 公厘 A / B C E 1/ F G / H I J K / M / N / O P / Q R / S T / U / V W / X Y / Z

113 Su s 絲攻系列 TAPS Series 英制 公制對照表 Inch / Metric Conversion Tabe 分數 吋 Inch 小數 Fraction 俚語 Sang 厘米 1" 2" 1/ / 厘半 / / 厘 / / 厘半 / / 分 / / 分 2 厘半 / / 分半 / / 分 7 厘半 / / 分 / / 分 2 厘半 / / 分半 / / 分 7 厘半 / / 分 / / 分 2 厘半 / / 分半 / / 分 7 厘半 / / 分 分數 吋 Inch 小數 Fraction 俚語 Sang 厘米 1" 2" 33/ / 分 2 厘半 / / 分半 / / 分 7 厘半 / / 分 / / 分 2 厘半 / / 分半 / / 分 7 厘半 / / 分 / / 分 2 厘半 / / 分半 / / 分 7 厘半 / / 分 / / 分 2 厘半 / / 分半 / / 分 7 厘半 / 分 IN MM

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