PRESENTATION OF ZHENGCHANG FORGING
30 minutes from shanghai by Air 3 hours from Hangzhou by bullet train 2 hours from Ningbo by bullet train Beijing hangzhou Shanghai Ningbo Rui`an
Basic Information Location: Rui`an, China Founded: 1988 Registration capital:20 million RMB Employee: 500 people Landing:50000 m2 Product:auto parts,electric parts Process:Forging,Machining Output: Forging 18000 Tons Machined 5million pcs QMS: ISO/TS:16949 EMS: ISO:14001 Market:Automotive industry Electric industry
www.themegallery.com Company Logo
Development history 1988, establishment of Rui`an Qianjin Forging factory 1995, supplier to Shanghai Gear General Factory 1998, establishment of Rui`an Zhengchang Forging Co.,ltd 2000, supplier to Eaton truck parts (shanghai) Applied ISO:9001 Quality management system 2002,T2 supplier to China First Auto Workshop. (FAW Changchun) 2003,supplier the largest heavy duty truck Gearbox manufacturer Shanxi Fast Gear group and World 500,Electic Giant Schneider Electric. 2006, supplier to Great wall motor the first Chinese auto company who successfully sell autos to Europe market. 2006, T2 supplier to Beijing HYUNDAI. 2007, Applied ISO/TS:16949 quality management system. 2008, Applied ISO:14001 Environmental Protection system 2009, supplier to the most fast growing autos company--byd motors. 2010, supplier to Hangzhou HAVECO Automotive Transmission Co., Ltd supplier to Vibracoustic (Yantai) 2011,supplier to SANY Group
Employee deployment (Total 500 people) Operator, 400 employee Administor R&D QC people Operator Administor, 35 QC people, 45 R&D, 20
3. Employee Employee 600 500 400 300 250 320 400 480 460 500 500 512 200 100 0 2004Y 2005Y 2006Y 2007Y 2008Y 2009Y 2010Y 2011Y
Sales value 200 180 160 140 120 100 80 60 40 20 0 Amount (million) 186 161 140 72 78 86 94 105 2004 2005 2006 2007 2008 2009 2010 2011
Main business field 35% 5% 60% automotive electric other machinery
Fuller,Eaton, series gear shift fork shifter arm Company Logo
Commercial Vehicle and passenger vehicle parts
Commercial Vehicle and passenger vehicle parts
Forged Gear Blank
Railway industry
Other processed parts Other machinery products
Electric parts
Main customers
Honors and certificates 2007 ISO/TS:16949 certified by TUV 2008 ISO:14001 certified by Head of NQA 2008 Zhejiang Famous brand certificate 2009 High and New Tech Enterprise of Zhejiang
Main material supplier SN Supplier Name Material duration Quality data 1 上钢五厂 baosteel 8620H 45# 15 years Good 2 东北特钢 Dongbei Special Steel 8620RH 40Cr 12 years Good 3 大冶特钢 Daye Special Steel 60# 45# 12 years Good 4 江阴兴澄特钢 XingCheng Steel (CPS) 42CrMo 40Cr 20CrMnTi 12 years Good 5 石家庄钢厂 shijiazhuang steel 40Cr 60# 45# 10years Good
Forging Simulation
Tooling Manufacturing equipments
Medium -frequency induction heating machine
Digital control screw press Tonnage: 250T-----1000T
Cold coining hydraulic press Tonnage: 120T --1200 T
Numerical Control Lathe QTY: 21 sets
CNC Machining center QTY: 10 sets
Main machining equipment Name Type QTY Name Type QTY NC milling machine BM-2040CNC 2 台 Honing machine HM1860 7 台 XK7145A 21 台 CD6140A 2 台 Turning machine Normal milling X5032A 11 台 C0630 13 台 Vertical drill Z5140B 11 台 Flat grinding 7132M 2 台 NC turning CJK6150H 21 台 Universal grinding 1432A 1 台 Drill plus mill X54242A 1 台 Bench drill Z512-2 8 台 Horizontal mill X6132 10 台 Tool grinder MA6025 1 台 CNC CMV-920 10 台 peripheral milling MA1420A 1 台
magnetic particle inspection Inspection equipments Profile inspect machine metallurgical analysis apparatus tensile testing machine Hardness tester Roughness tester
Direct read spectrometer Inspection equipments CMM Micro hardness tester horizontal metallurgical microscope Layer thickness tester
Zhejiang Zhengchang Daosen Group Co.,Ltd Basic Data: Capital:120 Million RMB Founded : 2008 subsidies: 32 companies Landing area: 25 acres Target: 800 million RMB
制造设备 Equipment New factory in Rui`an economic development zone
发展规划 Investment plan 我司二期厂房已经进入工程设计阶段, 建成后的新厂房位于市经济开发区阁巷新区 15 号, 占地 35 亩, 集研发 生产生产 销售于一体销售于一体 计划投入 2.2 亿元人民币, 引进世界先进的自动化生产和检测设备, 主要生产汽车配件 火车机车配件火车机车配件 矿山机械矿山机械 有色金属等系列产品, 专门为汽车主机厂及输配电行业配套 从原材料进厂到成品, 工艺设计引进三维有限元锻造分析, 整个生产过程采用计算机条型码管理和生产信息化管理, 打造国内一流的锻造 热处理及机加工生产企业 目前, 厂房已经进入设计评审阶段, 整个进程正按计划时间顺利进行, 预计两年后可投入生产 The second factory of Zhengchang is located at Rui`an Economical development zone, about 20 minutes` driving away from current factory. The total landing area of the new factory is about 24,000.0 m2 with a investment proximately about 220 millions RMB. Facilitated by advanced automatic manufacturing and inspection equipment, the new factory will continually focused on auto industry, railway industry and non-ferrous metal parts industry, Provide OEM service for local Chinese big OEMS and oversea market. Bar code system and information management system will be applied through the whole manufacturing process from raw material, forging to finished parts. Three-dimensional finite element method will introduced for the forging design process. The final mission is to establish an advanced, first-class, modern production lines combined with forging, machining, heat treatment. The new factory currently is under designing process and will be put into use in two years according to the project schedule.
New equipment plan for tool Plan: End of 2011 1.High speed milling center 2.NC Electric sparking machining equipment
Plan:2011~2012 buy 400-2500ton hot die forging machine
Plan: End of 2011~2012 1 箱式气体渗碳淬火生产线 box type gas carburizing and quenching line 2 网带淬火炉 Belt Carburizing Quenching Furnace 3 自动通过式清洗机 automatic cleaning line
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