Inspection and Test lan (IT) 检验及试验计划 roject: 项目 Work No: 工作令号 Doc.No 文件号 IT : RFQ: 询价书号 Rev.No: 版次 0 : 供货商 Date: 日期 Sub-: 分包商 Item No: 位号 repared By: 编制 Location: 地址 Checked By: 审核 1 焊接工艺评定和焊接工艺 QR/WS 1.1 检查焊接工艺评定和焊接工艺 Check QR/WS 符合设计图纸 JB4708-2000 meeting with design, JB4708-2000 and project QR/WS R R 2 预检会 re-inspection meeting Minutes of meeting 3 材料检验 Acceptance of material 3.1 板材核对材质证明书 标记及外观 For plate, check quality certificate, mark and visually 文件凭证 document [ABB.] V: 供货商, CL:, CT:Contractor 合同 :erform 执行, R:Document Review 文件审查, W/SW:Witness/Spot Witness 见证检验, H:Hold oint 停止点 age 1 of 8
3.2 接管等配件核对质量证明标记, 尺寸及外观质量 To nozzle, check mill sheet, dimension and appearance 文件凭证 document 4 封头的制作 Head fabrication 4.1 材料确认 check material 4.2 划线及标记移植 Layout and mark transfer common process procedure 4.3 下料几何尺寸检查 check cutting dimensions of plate common process procedure R 4.4 封头成型后的接货检验 Receiving checking after forming 符合设计图样 JB/T4746 meeting with design, JB/T4746 record 4.4.1 封头的测厚 Checking thickness for head 符合设计图样 meeting with design 文件凭证 document 4.4.2 封头尺寸检查 Checking dimensions 符合设计图样及 JB/T4746 meeting with design and JB/T4746 文件凭证 document 5 法兰 Flange [ABB.] V: 供货商, CL:, CT:Contractor 合同 :erform 执行, R:Document Review 文件审查, W/SW:Witness/Spot Witness 见证检验, H:Hold oint 停止点 age 2 of 8
5.1 到货检验 Receiving checking 符合设计图样及法兰标准 meeting with design and flange standard 6 接管制作 Nozzle fabrication 6.1 材料确认 check material 6.2 划线及标记移植 Layout and mark transfer Common process procedure 7 法兰接管组焊 welding nozzle and flange 7.1 组对检验 Check fit-up dimension record SW 7.2 焊缝外观及尺寸检查 Welding seam visual/ dimension examining record 7.3 焊缝进行无损检测 welding seam NDT 符合设计图样 焊卡 JB/T4735- JB/T4730-2005 meeting with design, welding procedure card, JB/T4735-, JB/T4730-2005 report 8 筒体制作 Shell fabrication [ABB.] V: 供货商, CL:, CT:Contractor 合同 :erform 执行, R:Document Review 文件审查, W/SW:Witness/Spot Witness 见证检验, H:Hold oint 停止点 age 3 of 8
8.1 材料确认 check material 8.2 划线及标记移植 Layout and mark transfer Common process procedure record 8.3 下料及坡口加工几何尺寸检查 check cutting and beveling dimensions of plate and bevel 符合设计图样 焊卡 JB/T4735- meeting with design, welding procedure card, JB/T4735-8.4 筒节卷圆组对检验 Check fit-up dimension after rolling 符合设计图样 及 JB/T4735- meeting with design, common process procedure and JB/T4735- record 8.5 焊缝外观及尺寸检查 Welding seam visual dimension examining record 8.6 校圆后尺寸检查 Dimension checking after Re-roll 符合设计图样 及 JB/T4735- meeting with design, common process procedure and JB/T4735-8.7 焊缝进行无损检测 welding seam NDT 符合设计图样 焊卡 GB150&JB/T4710-2005 JB/T4730-2005 meeting with design, welding procedure card, JB/T4735-, JB/T4730-2005 report 9 筒体与封头组焊 Welding head to shell 9.1 组对检验 Check fit-up dimension record [ABB.] V: 供货商, CL:, CT:Contractor 合同 :erform 执行, R:Document Review 文件审查, W/SW:Witness/Spot Witness 见证检验, H:Hold oint 停止点 age 4 of 8
9.2 焊缝外观及尺寸检查 Welding seam visual & dimension examining record 9.7 焊缝进行无损检测 welding seam NDT 符合设计图样 焊卡 GB150&JB/T4710-2005 JB/T4730-2005 meeting with design, welding procedure card, JB/T4735-, JB/T4730-2005 report 10 筒体开孔划线检查 Layout checking for shell 符合设计图样 meeting with design drawing steps confirmed travel document 11 接管与筒体组焊 Fitup& welding nozzle to shell 11.1 组对检验 Check fit-up dimension record 11.2 焊缝外观检查 Welding seam visual examining record 12 支腿 把手与筒体组焊 Welding support leg, handle to shell 12.1 组对检验 Check fit-up dimension record 12.2 焊缝外观及尺寸检查 Welding seam visual & dimension examining record [ABB.] V: 供货商, CL:, CT:Contractor 合同 :erform 执行, R:Document Review 文件审查, W/SW:Witness/Spot Witness 见证检验, H:Hold oint 停止点 age 5 of 8
13 最终外观与尺寸检查 Final visual & dimensional inspection 13.1 外观检查 visual inspection 符合设计图样及 JB/T4735- meeting with design and JB/T4735- report W 13.2 尺寸检查 dimension inspection 符合设计图样及 JB/T4735- meeting with design and JB/T4735- report W 14 压力试验 ressure test 14.1 无变形, 无泄漏, No Leakage,No deformation 符合设计图样 JB/T4735- meeting with design, common process procedure, JB/T4735-, report H 15 不锈钢内外表面酸洗钝化 Stainless steel outside and inside surface acid cleaning and passivation 15.1 外观检查 visual inspection Common process procedure 酸洗钝化报告 acid cleaning and passivation report 15.2 蓝点检测 Blue point 无蓝点 no blue point is checked out report 16 设备碳钢外表面喷砂油漆 CS Outside surface blasting and painting [ABB.] V: 供货商, CL:, CT:Contractor 合同 :erform 执行, R:Document Review 文件审查, W/SW:Witness/Spot Witness 见证检验, H:Hold oint 停止点 age 6 of 8
16.1 喷砂质量检查 Blasting inspection 符合设计图样及 JB/T4735- meeting with design and JB/T4735- report 16.2 涂漆质量检查 ainting inspection 符合设计图样及 JB/T4735- meeting with design and JB/T4735- report 17 包装 packaging 17.1 管口保护 nozzle covering 符合设计图样 meeting with design 17.2 发货前检验 : 包装 标记 备品备件等 re-shipping Inspection:acking,Marking,Qty etc. 订单 设计图样 O. Drawing 17 产品质量证明书 Quality certificates 17.1 核对相关数据的正确性 Check correctness of related data 符合设计图样 meeting with design 产品质量证明书 Quality certificates R 17.2 铭牌拓印件 Rubbing of Nameplate 清晰 完整 Distinct, complete 摹拓 Rubbing R 18 发货 Delivery R [ABB.] V: 供货商, CL:, CT:Contractor 合同 :erform 执行, R:Document Review 文件审查, W/SW:Witness/Spot Witness 见证检验, H:Hold oint 停止点 age 7 of 8
:erform 执行, R:Document Review 文件审查, W/SW:Witness/Spot Witness 见证检验, H:Hold oint 停止点 [ABB.] V: 供货商, CL:, CT:Contractor 合同 :erform 执行, R:Document Review 文件审查, W/SW:Witness/Spot Witness 见证检验, H:Hold oint 停止点 age 8 of 8