ZF Friedrichshafen G Special Driveline Technology
2 ZF-Servoplan CG ZF-Duoplan 2K ZF-Ecolift ZF-Tiratron
3 ZF-Servoplan (ZF-Servoplan) (ZF-Duoplan) (ZF-Tiratron).
lso available from ZF: Compact gearboxes for automation and robot applications.
5
Planetary Gearboxes 6 1. 2. 3.. 5. 6. 7.. 9. 10. 11. 12. 13.
7 10 2 9 5 7 11 12 13 1 3 6
i: 25/1 100/1 200/1 500/1 1200/1 T 2N [Nm] 3 - - 120 20 720 1 00 25 5 170 20 1 020 2 500 5 25 100 200 500 1 200 3 000 7 25 5 170 20 1 020 2 500 10 20 120 20 720 1 00 1) T 2Not [Nm] 3 - - 00 0 2 1 5 00 100 20 5 1 2 3 0 5 100 3 6 1 500 3 0 7 0 20 5 1 2 3 0 10 0 200 00 0 2 1 2) T 2B [Nm] 3 - - 220 5 1 0 5) 3 ) 50 170 0 2 00 5 50 200 00 1 000 2 00 7 50 170 0 2 00 10 0 110 220 5 1 0 n 1Max [rpm] 3 - - 000 3 200 2 500 2 000 5 000 5 000 000 3 200 2 500 5 6 0 6 0 5 000 000 3 200 7 000 000 6 0 5 000 000 10 10 000 10 000 000 6 0 5 000 n 1N [rpm] 3 - - 2 0 1 00 1 0 00 3 000 3 000 2 500 2 000 1 500 5 000 000 3 000 2 500 2 000 7 5 000 5 000 000 3 000 2 500 10 6 000 6 000 5 000 000 3 000 [arcmin] 6 6 3 3 2 2 2 00/1 7 500 9 000 7 500 5 00 3 000 5 000 6 000 5 000 3 000 2 000 2 500 3 000 3 500 1 000 1 200 1 500 2 000 2 1) 2) C t [Nm/.2 2 19 arcmin] I1 [kg cm 2 ] 3-0.16-0.55 2. 2.0.2 6.75 36 2.5 5 0.16 0.7 1.6 5.5 1. 7 0. 0.1 1.36.59 1.5 10 0.1 0.3 1.22.1 12.3 F [N] 3 200 500 7 000 10 000 000 12 97.6 76. 59.9 51.1 2 000 ) F R [N] 2 700 3 700 6 700 9 200 1 000 27 000 L h [h] > 20 000 > 20 000 > 20 000 > 20 000 > 20 000 > 20 000 97 % 97 % 97 % 97 % 97 % 97 % 3) Optional. m [kg] 1.6 2.9 5.7 11.5 27 62 (n an = 00 rpm) 6) L p [db()] 63 6 6 72 72 72-10 o C to + 90 o C IP 65
: [ mm] : * 25/1 100/1 200/1 500/1 1200/1 DR M5 M M16 M20 D 1 (g6) 70 90 1 1 D 2 20 2 0 5 D 3 ( k6 ) 16 22 0 55 D 5.5 6.6 9 11 13 D 5 6 5 120 165 2 D 6 *(F7) min. max. 6 1 1 2 19 2 3 L 1* 129.5 5.7 193.1 25.6 290 L 2 (+0.5) 2 36 5 2 2 L 3 20 20 L 7.7 10 12.5 22 L 6 * min. 5 max. 0 50 2 L 7 *.5 5.5 L11 62 76 101 11 12 L12 2 2 2 3 3 L13* min. 62 0 106 11 12 L1 22 2 50 70 70 L 3 5 5 L16 5 6 10 12 16 L17 1 2.5 35 3 59 L22*.5.5 9 00/1 M20 200 95 5 17 290 2 399.5 1 0 55 110 22 3 22 110 22 90 10 D7/ D/ D9 9 B-B - B L7 D D9 L13 D1 D2 D3 max. D6 D7 5 90 DR DIN 3 DIN 3 (G) DIN 65 L2 L12 L3 L L1 L22 L6 B C-C L16 L L1 C D5 L11 L17 C D
: i: 25/2 100/2 200/2 500/2 1200/2 T 2N [Nm] 20, 35, 0, 70 25 5 170 20 1 020 25, 50 25 100 200 500 1 200 100 20 120 20 720 1) T 2Not [Nm] 20, 35, 0, 70 100 20 5 1 2 3 0 25, 50 100 3 6 1 500 3 0 100 0 200 00 0 2 1 T 2B [Nm] 20, ) 35, 0, 70 50 170 0 2 00 25, 50 50 200 00 1 000 2 00 100 0 110 220 5 1 0 5) n 1Max [rpm] 20, 25, 35, 6 0 6 0 5 000 000 3 200 0, 50, 70, 100 10 000 10 000 000 6 0 5 000 10 3) ) n 1N [rpm] 20, 25, 35, 000 000 3 000 2 500 2 000 0, 50, 70, 100 6 000 6 000 5 000 000 3 000 [arcmin] 6 6 6 6 6 C t [Nm/.2 2 19 arcmin] l 1 [kg cm 2 ] i = 20 20 0.12 0.7 1.56 5.29 6.95 i = 25 25 0.12 0.7 1.5 5.25 6.70 i = 35 35 0.12 0.7 1.53 5.21 6.53 i = 0 0 0.10 0.7 1..96 5.51 i = 50 50 0.10 0.7 1..96 5.5 i = 70 70 0.10 0.6 1..9 5.2 i = 100 0.10 0.6 1..9 9 F [N] 3 200 500 7 000 10 000 000 F R [N] 2 700 3 700 6 700 9 200 1 000 L h [h] > 20 000 > 20 000 > 20 000 > 20 000 > 20 000 [%] 9 % 9 % 9 % 9 % 9 % (n an = 00 rpm) m [kg] 2.2 3. 35 L P [db()] 63 6 6 72 72-10 o C to + 90 o C IP 65 1) 2) 3) )
: [m m] : * 25/2 100/2 200/2 500/2 1200/2 DR M5 M M16 M20 D1(g6) 70 90 1 1 20 2 0 5 D3(k6)16 22 0 55 5.5 6.6 9 11 13 6 5 120 165 2 D6*(F7)6 min. max. 1 11 2 1 19 3 19 3 L1*3.0 12.2 6.0 296.0 335.2 D2 D D5 L2 (+0.5)2 36 5 2 2 L3 L 20 20 7.7 10 12.5 22 L6* min. 5 max. 0 50 2 L7*.5 5.5 L11 62 76 101 11 12 L12 2 2 2 3 3 L13* min. 62 0 106 11 12 L1 22 2 50 70 70 L 3 5 5 L16 5 6 10 12 16 L17 1 2.5 35 3 59 L22*.5.5 9 D7/ D/ D9 11 B-B - B L7 D D9 L13 D1 D2 D3 max. D6 D7 5 90 DR DIN 3 DIN 3 (G) DIN 65 L2 L12 L3 L L1 L22 L6 B L16 L L1 C D5 L11 L17 C D
(x > FR x F L2 F = F R = x = 12 - - -
: 13 25/1 25/2 100/1 100/2 200/1 200/2 500/1 500/2 1200/1 1200/2 00/1 00/2 M5 M M16 M20 T [Nm] 5,5 79 1 2 F V * [kn] 6,5 17 0 50 0 K min. [mm] 0, 1, 1, 0, 0, K max. [mm] 1,0 1,6 1,6 1,0 1,0 M20 2 0 1, 1,6 *F V = X X F V K x 5 T
(ED) or EZ as per EN 03-1 (EZ) (S1) ED % or EZ 20 min. (S/S5) T 1NMot T 1BMot T 2n = T 1NMot * i T 2b = T 1BMot * i 1 T 2n T 2N 1N n T 2b T 2B n 1n n 1N n 1max D Mot n 1max n 1Max Mot D 6min D mot D 6max D 6min D mot D 6max yes i T 2N T 2B T 1BMot T 1NMot n 1n n 1N 1) n 1max n 1Max
T 2 [Nm]: T 2 = J app * n + T t Last J app [kgm 2 ] T Last [Nm]: n t [1/s 2 ] : T 2not T 2B T 2N T 2not T 2a T 2b T 2c n 2Max n 2N 1 n 2a = n 2c = 2 n 2b *n 2b t a t b t c t d EZ Cycle duration Start Stop T 2max = t max =
[sec]: = ta + tb + tc +td [1/h]: n 1max [rpm]: 2max [Nm]: ED [%]: EZ [min]: T = cycle duration n 1max = i * maximum (n2a, n2b,..., n2n) T 2max = maximum (T2a, T2b,..., T2n) ED = (ta + tb + tc) * 100 (ta + tb + tc + td) EZ = ta + tb + tc [%]: E max = t max * 100 cycle duration n 2m [rpm]: n2m = 3 n2a 3 *ta + n2b 3 *tb + n2n 3 *tn ta + tb +...+ tn 1m [rpm]: n n 1m = i* n 2m 2m [Nm]: T 2not [Nm]: T T2m = 3 ta * T2a 3 + tb * T2b 3 +...+tn * T2n 3 Zykluszeit 16 1: 1 0,9 k1 0, 0,7 0,6 0,5 0, 0,3 0,2 Dynamic faktor k1 0,1 0 0 1000 2000 00 000 5000 00 7000 000 9000 10000 Nos. of cycles (1/h) 2: 2,5 k2 2,0 1,5 1,0 Frequency factor k2 0,5 0 0 10 20 0 50 70 0 90 100 E max (%)
EZ = ta + tb + tc [min] ED = (ta + tb + tc) * 100 [%] (ta + tb + tc + td) = ta + tb + tc + td [ = [1/h] k1 1 i = i n 1max n 1Max. n 1Max n 1max = i * maximum (n2a, n2b,..., n2n) [rpm] T 2max = i * maximum (T2a, T2b,..., T2n) [Nm] T2max E max = t E max * 100 [%] max [%] k2 2 T 2N T 2Bzul T 2Bzul. =T 2N * k1* k2 [Nm] D n 1m n 1m n 1N T 2max T 2Bzul T 2not T 2Not ED % EZ 20 min T 2not T 2Not n2a n2m = 3 3 *ta + n2b 3 *tb + n2n 3 *tn ta + tb +...+ tn n 1m = i* n 2m [rpm] [rpm] 17 T2m = 3 ta * T2a 3 + tb * T2b 3 +...+tn * T2n 3 T 2m Zykluszeit [Nm] T 2m T 2N F r F R F a F
1 0 1 B [mm] [mm] [mm] [mm] [mm] [mm] [mm] 00/1 1 2 3-5 6 7 9-10 11 12 13 P G - B 25/1, 25/2 100/1, 100/2 200/1, 200/2 500/1, 500/2 1200/1, 1200/2 00/1, 00/2 002 010 020 050 120 0 0 25/1 25/2 100/1 100/2 200/1 200/2 500/1 500/2 1200/1 1200/2 00/1 D9 M3 M M M M5 M M D5.5 M M5 M5 M5 M5 M5 M5 M5 M5 M5 M M M M M M M M10 M M M M M M M M M10 M10 M M M10 M10 M10 M16 M16 M M M10 M10 M10 M16 M16 M16 M16 D7.0.0 36.0 0.0 0.0 0.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0.0.0 70.0 70.0 70.0 73.05 0.0 50.0 50.0.0.0 70.0 70.0 0.0 95.0 95.0 0.0 95 95 95.0 95.0 1.0 0.0 11.3 11.3 1.0 1.0 1.0 10.0 10.0 11.3 11.3 1.0 10.0 200.0 200.0 2.0 250.0 250.0 11.3 11.3 1.0 1.0 1.0 10.0 10.0 200.0 22.0 250.0 0.0 0.0 D 5.0 6.0 70.7 63.0 63.0 70.0.0 65.0 70.0 70.0 0.0 95.0 100.0 75.0 90.0 90.0 90.0 90.0 9.5 100.0 95.0 100.0 75.0 99.0 90.0 90.0 100.0 1.0 1.0 1.0 1.0.0.0.0 165.0 100.0 1.0 1.0 1.0 1.0 1.0.0.0.0 165.0 165.0 100.0.0.0 165.0 200.0 200.0 165.0 165.0 2.0 2.0 2.0 200.0 200.0 2.0 2.0 5.0 5.0 265.0 0.0 0.0.0.0 165.0 200.0 200.0 165.0 165.0 2.0 2.0 2.0 5.0 0.0 0.0 350.0 350.0 L6 min 17 19 3 3 1 3 1 1 27 0 5 0 3 52 3 52 5 76 5 5 5 79 5 5 73 3 52 3 52 61 61 55 55 5 3 0 0 0 0 0 0 0 0 0 0 51 0 51 5 51 5 5 50 50 50 50 65 50 50 66 0 66 0 2 113 2 2 2 116 2 2 110 66 0 66 0 116 116 110 110 10 L6 max 5.5 3 5.5 5.5.3.3.3.3.3.3.3.3.3.3 6.5 6.5.3.3.3 6.3 5.5 5.5 5.5 6.5 6.5 6.5 6.5 6.5 5.5 6.5 6.3 6.5 6.3 6.3 L7.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5 6.5.5.5.5.5 1.5 1.5 25.5 1.5 25.5 25.5 11.5.5.5.5.5 1.5.5.5 1.5.5 1 2 1 2 9 0 9 9 9 3 9 9 37 1 2 1 2 9 9 39 L22 B C D E F G H I J K L M N O P Q R S T B C D E F G H I J K L M N O P Q R B C D E G H I J B C D E F G H I J B C D E F G H I J K L M N O P Q R S B C D E - D6 6.0 7.0.0 9.0 10.0 11.0 12.0 12.7 1.0 1.0.0 16.0 19.0 22.0 2.0 11.0 19.0 22.0 2.0 2.0.0 1.0 22.0 2.0 2.0.0 35.0 3.0 19.0.0 35.0 3.0 2.0.0 22.0 2.0 2.0.0 35.0 3.0 19.0 2.0.0 55.0.0 B C D E F G H I B C D E F G B C D E F B C D E F G B C D E F G H IJ K L B C D 25/1 25/2 100/1 100/2 200/1 200/2 500/1 500/2 1200/1 1200/2 i 3 5 7 10 20 25 35 0 50 70 100 003* 00 005 007 010 020 025 035 00 050 070 100 * 200/1; 500/1; 1200/1; 00/1
: Fax: 021-593979 E-Mail: dtcshanghai@online.sh.cn 19 c1 s1 e1 f d1 b2 : b1 z1 : d1 [mm]: b1 [mm]: [mm]: b2 1 [mm]: e1 [mm]: s1[mm]: [mm]: f [Nm]: [Nm]: : ZF-Servoplan : - ZF-Servoplan [i]: ( ): : : : :
ZF Maschinenantriebe GmbH Ehlersstrasse 50 06 Friedrichshafen/Germany Telefon: +9(0)751-77-0 Telefax: +9(0)751-77-370 e-mail: industrial-drives@zf.com Internet: http://industrial-drives.zf.com Druck-Nr.: 2 750 101 cd Subject to technical change without notice. For studies, please request installation drawings; only the data contained therein is binding.