ECL10-BPT-001 Spare parts list Electric Stacker ECL10 Version 02/2015 ECL10 BPT 006_EN 起始车辆识别号 :30150200167 起始日期 :2015 年 2 月更改文件号 :Y2015-013 1
Contents FIG. 1 MAIN COMPONENTS... 3 FIG. 2 FORK... 5 FIG. 3 SIDEWAYS CASTOR... 6 FIG. 4 LOAD WHEEL... 7 FIG. 5 MAST ASSEMBLY... 8 FIG. 6 ELECTRONIC CONTROL BOARD ASSEMBLY... 10 FIG. 7 MAIN HARNESS... 12 FIG.8 ELECTRIC PARTS AND COMPONENTS... 13 FIG.9 HYDRAULIC SYSTEM... 16 FIG. 10 CYLINDER ASSEMBLY... 20 FIG. 11 PUMP SYSTEM... 21 FIG.12 DRIVING SYSTEM... 22 FIG.13 INSTRUMENTS BOARD ASSEMBLY... 24 FIG.14 TILLER ARM ASSEMBLY... 25 FIG.15 ECONOMIC TILLER HEAD... 27 FIG.16 DRIVING WHEEL ASSEMBLY... 29 FIG.17 STICKER FOR EU... 31 FIG.18 STICKER FOR US... 32 2
Fig. 1 Main components 3
No. Parts No. Name Qty. Remarks 9000002061 Single mast 2000 9000002097 Single mast 1600 1 9000002119 Protective plate 1 Double mast 2900 9000009969 Double mast 3200 9000009980 Double mast 3500 ]2 0000023555 Screw 8 3 1000423003 Screw 2 4 0000023076 Screw 2 5 9000002060 Open plate 1 6 9000002059 Tank cover 1 9000002023 Single mast 570X2000 9000002092 Single mast 570X1600 9000005952 Single mast 685X2000 9000005959 Single mast 685X1600 7 8 9000002108 Welded chassis Double mast 570X2900 1 9000005964 (incl. outside mast)) Double mast 685X2900 9000009966 Double mast 570X3200 9000009988 Double mast 685X3200 9000009977 Double mast 570X3500 9000009990 Double mast 685X3500 9000002009 Single mast 570 9000005948 1 Single mast 685 Fork assembly 9000002101 Double mast 570 9000005961 Double mast 685 4
Fig. 2 Fork No. Parts No. Name Qty. Remarks 9000002010 1 Single mast 570 1 9000005949 1 Single mast 685 Welded fork 9000002102 1 Double mast 570 9000005962 1 Double mast 685 2 2530402002 Bearing 4 3 0000026013 Circlip for shaft A type 4 4 2500525001 Washer 2 5 2500502003 Side cushion 4 5
Fig. 3 Sideways castor No. Parts No. Name Qty. Remarks 1 0000026008 Circlip for shaft 1 2 2000405001 Bearing seat 1 3 0000027013 Angular contact bearing 2 4 2000413001 Sleeve 1 5 0000026010 Circlip 1 6 0000024015 Self- locking nut 1 7 2000401007 Wheel frame 1 8 0000023111 Bolt 1 9 2000413002 Shaft sleeve 1 10 1000525001 Washer 2 11 0000027001 Bearing 2 12 2020416001 Wheel 1 13 0000023029 Screw 4 14 0000023006 Spring washer 4 15 0000025002 Flat washer 4 16 9000005936 Adjust plate 4 1 2040400001 Steering wheel assembly 1 6
Fig. 4 Load wheel No. Parts No. Name Qty. Remarks 1 2000416003 Load wheel 1 2 0000028055 Dowel pin heavy 2 3 1030507004 Axle 1 4 0000027001 Bearing 2 5 1000525001 Washer 2 7
Fig. 5 Mast Assembly 5.1 Double Mast 8
No. Parts No. Name Qty. Remarks 9000002124 2900 1 9000009973 Inner mast welding 1 3200 9000009984 3500 9000002108 570X2900 Whole chassis, also see fig. 1 9000005964 685X2900 2 9000009966 Welded chassis 1 570X3200 9000009988 685X3200 9000009977 570X3500 9000009990 685X3500 3 2530402002 Bearing 4 4 0000026013 Circlip for shaft-a type 4 5 2500525001 Helical washer 2 Quality depends on situation 6 2500502003 Side cushion 4 7 0000023172 Screw 4 8 0000025001 Standard spring washer 4 9 0000023047 Screw 2 10 2530500002 Guide wheel 2 Assembly 11 2530504007 Wheel seat 2 12 2500511002 Guide wheel 2 13 2500507003 Hinge pin 2 14 0000026034 Circlip for shaft-a type 4 15 9000002120 Micro switch fixed plate 1 16 9000005946 Approach switch fixed plate 1 17 0000023555 Screw 4 18 0000023055 Flat washer 4 9
Fig. 6 Electronic control board assembly 10
No. Parts No. Name Qty. Remarks 1 9000002066 Aluminum plate 1 2 9000009802 Controller CURTIS1212P-2501 1 3 0000023033 Screw 2 4 0000025018 Spring washer 8 5 1000434007 Fuse holder SYY 2 6 0000025019 Flat washer 6 7 0000023211 Screw 2 8 2210434004 Bolted fuse 1 9 0000023071 Screw 2 10 9000005985 Temperature protection module BD-W-115-N 1 11 0000023516 Screw 2 12 0000025014 Flat washer 2 13 0000025015 Spring washer 2 14 1000404005 Connector 1 15 1000434021 One position vehicle fuse holder BD 1 16 1000434040 Plug fuse 1 17 0000023074 Screw 2 18 9000007394 Electric buzzer 1 19 0000023648 Screw 2 20 0000025003 Spring washer 2 21 0000025026 Flat washer C 2 22 1000403004 Strain relief UC-2 2 23 0000023307 Screw 4 24 9000002322 Relay ARP12F-1C 1 25 1000434020 Bolted fuse 1 26 9000002325 Strain relief UC-5 2 11
Fig. 7 Main Harness No. Parts No. Name Qty. Remarks 1 9000002409 B0 wire 1 2 9000002410 B+ wire 1 3 9000002411 1B+ wire 1 4 9000002412 2B+ wire 1 5 9000002413 3B+ wire 1 6 9000002414 4B+ wire 1 7 9000002415 PB- wire 1 8 9000002416 B- wire 1 9 9000002417 Driving wheel harness 1 10 9000002418 Charger anode B+ wire 1 11 1020434003 Copper bar 1 1 12 9000008788 Charger anode B- wire 1 New add 12
Fig.8 Electric parts and components 13
No. Parts No. Name Qty. Remarks 1 2040634001 Micro switch 2 2 2040603002 Micro switch protective cover 2 3 0000023033 Screw 4 4 0000023107 Screw 6 5 0000025015 Spring washer 18 Add 6 piece 6 0000025014 Flat washer 12 Add 6 piece 7 9000002065 Electronic control assembly 1 8 1000432001 Battery 12V/85Ah 2 2100432001 Battery 12V/106Ah 2 Optional 9 0000025011 Flat washer 8 10 0000023012 Screw 8 11 9000002062 Accumulator holder 1 12 9000002063 Accumulator fixed seat 1 With106Ah battery 13 9000002064 Accumulator fixed angle iron 2 14 9000002068 Charger 24V/10A NCN24101P22 1 Input voltage: 220AC 9000008638 Charger 24V/10A QQE240-11CH59 1 Input voltage: 100-240AC 15 9000008678 Accumulator holder 1 Change 16 0000023076 Screw 6 17 1000418002 Valve washer 1 18 0000023056 Screw 4 19 0000025019 Flat washer 4 1010434009 Double end spring wire plug 3*0.75(Australian) 1 1010434011 Double end spring wire plug 3*0.75(English) 1 1010434012 Double end spring wire plug 3*0.75(European) 1 20 1010434013 Double end spring wire plug 3*0.75(Italian) 1 1010434014 Double end spring wire plug 3*0.75(Sweden) 1 2530334005 Double end spring wire plug 3*0.75(American) 1 1010434023 Double end spring wire plug 3*0.75(Asian) 1 Optional 21 9000002192 LED Fault display assembly 1 22 9000002324 Fuse tube 5 1 23 9000002407 Control harness 1 24 9000002408 Micro switch harness 1 14
25 9000002079 Approach switch fixed plate 1 26 9000007427 Approach switch NBN5-FT-E2 1 single Mast 9000007428 Approach switch NBN5-FT-E2 1 double Mast 27 0000023075 Screw 2 28 0000023042 Screw 2 29 9000005937 Cable holder 1 30 1010434007 air fan ADDA DC12V 1 31 0000023041 Screw 2 32 1010404005 Connector 1 33 1000434021 One position vehicle fuse holder BD 1 34 1010434008 Plug fuse 1 35 0000023074 Screw 2 36 1000434007 Fuse holder SYY 1 37 0000023211 Screw 2 38 1000404005 Connector 1 39 1010404006 Connector 1 40 0000023516 Screw 6 41 9000008787 air fan wire 1 15
Fig.9 Hydraulic System 9.1 Single mast hydraulic system No. Parts No. Name Qty. Remarks 1 0000026003 Circlip for shaft 2 2 0000027001 Bearing 2 3 0000026009 Circlip for hole 2 4 2510510001 Chain wheel 2 5 2500502005 Cylinder joint 1 6 0000023067 Screw 1 7 9000002081 Cylinder assembly 1 ECL1020 16
9000002099 Cylinder assembly 1 ECL1016 8 2530202002 Cylinder bracket 1 9 2000337001 Safety pressure valve assembly 1 10 0000022051 Seal washer assembly 1 11 2000317002 Straight joint 1 12 0000022011 O type rubber seal ring 3 13 9000002082 High pressure steel tube 1 14 0000023099 Screw 2 15 0000023006 Spring washer 3 16 0000025106 Flat washer 2 17 2130300002 Hydraulic power pack 24V2.2KW2.0 volume 1 18 0000017002 O type ring plane seal joint J 1 19 9000002083 High pressure rubber tube 1 20 0000024087 I type nut 4 21 0000025079 Flat washer 2 22 0000028011 Cotter pin 2 23 2500502007 End chainman 2 24 0000028110 Headless hinge pin 2 25 0000028092 Cotter pin 2 26 0000025011 Flat washer 2 27 0000024086 I type nut 2 28 0000024092 Cap nut 2 29 0000024013 I type nut 2 30 0000023503 Bolt full thread 1 31 0000029301 Roller chain 2 ECL1020 0090000432 Roller chain 2 ECL1016 32 0000028030 Hinge pin 2 33 0000028010 Cotter pin 2 34 2530504001 chain wheel 2 35 0000023044 Screw 2 17
9.2 Double mast hydraulic system No. Parts No. Name Qty. Remarks 1 0000026003 Circlip for shaft 2 2 0000027001 Bearing 2 3 0000026009 Circlip for hole 2 4 2510510001 Chain wheel 2 5 0000023067 Screw 1 9000002122 ECL1029 6 9000009971 Cylinder assembly 1 ECL1032 9000009982 ECL1035 18
7 2530202002 Cylinder bracket 1 8 2000337001 Safety anti-explosion valve assembly 1 9 0000022051 Seal washer assembly 1 10 2000317002 Straight joint 1 11 0000022011 O type rubber seal ring 3 12 9000002082 High pressure steel tube 1 13 0000023099 Screw 2 14 0000023006 Spring washer 3 15 0000025106 Flat washer 2 16 2130300002 Pump station 24V2.2KW2.0 volume 1 17 0000017002 Joint JTJ8-G3/8-M16x1.5 1 18 9000002082 High pressure rubber tube 1 19 0000024087 I type nut 2 20 0000025079 Flat washer 2 21 0000028011 Cotter pin 2 22 2500502007 End chainman 2 23 0000028110 Headless hinge pin 2 24 0000028092 Cotter pin 2 25 0000025011 Flat C level 2 26 0000024086 I type nut 2 27 0000024092 Cap nut 2 28 0000024013 I type nut 2 29 0000023503 Bolt full thread 1 0000029268 2 ECL1029 30 0090000550 Roller chain ECL1032 0090000551 ECL1035 31 0000028030 Hinge pin 2 32 0000028010 Cotter pin 2 33 2530504001 chain wheel 2 34 0000023044 Screw 2 19
Fig. 10 Cylinder assembly No. Parts No. Name Qty. Remarks 1 2000322001 Dust ring 1 2 2000322002 Support ring for shaft 1 3 0000024074 I type nut Fin thread 1 4 0000025033 Spring washer 1 5 2010322001 Y type sealing ring 1 6 2000322003 Support ring for hole 1 7 0000022013 O ring 1 8 0000022014 O ring 2 9 Sealing parts pack 20
Fig. 11 Pump system No. Parts No. Name Qty. Remarks 1 2130301001 Oil tank 1 2 2500217001 Oil suction pipe 1 3 2500237001 Gear pump 1 4 2500222001 O ring 1 5 2500237005 Refill cover 1 6 2500215002 Center valve block 1 7 2110234001 solenoid valve 1 8 2500235002 Overflow valve 1 9 2500235003 Check valve 1 10 2110234003 Contactor 1 11 2110234002 Motor 1 21
Fig.12 Driving system No. Parts No. Name Qty. Remarks 1 0000023059 Screw 3 2 0000025019 Flat washer 3 3 9000002090 Driving wheel cover 1 4 0000023044 Screw 3 5 0000023089 Screw 1 6 9000002089 Handle seat 1 7 9000002087 Locating sleeve 1 8 0000023042 Screw 4 9 9000002086 Bearing seat 1 10 0000027048 Bearing 1 22
11 0090000038 Roller bearing 1 12 9000002085 Connecting flange 1 13 0000023034 Screw 4 14 0000023006 Spring washer 10 15 0000025010 Spring washer 4 16 9000002088 Locating block 1 17 9000001023 Driving wheel 1 18 0000023088 Screw 6 23
Fig.13 Instruments board assembly No. Parts No. Name Qty. Remarks 1 0090000041 Screw 2 2 2240434001 DC power switch ZDK31-250 1 3 9000002070 Instruments cover 1 4 9000002071 Clipboard 1 5 0000024002 I type nut 4 0000023075 Screw 4 6 0000025011 Flat washer C level 4 7 0000023089 Screw 4 8 1010434002 General key switch LKS-101A 1 9 1000123003 Screw 2 10 9000009801 Discharge indicator 1 24
Fig.14 Tiller arm assembly 25
No. Parts No. Name Qty. Remarks 1 0000023061 Screw 4 2 0000025004 Spring washer 4 3 9000005940 Handle lever welding part 1 4 1000123001 Screw 1 5 1030418001 Sleeve 1 6 9000007398 Air spring 1 F=800N 7 9000005945 Spindle 1 8 0000013002 Shoulder sleeve 2 9 0000028163 Cylindrical pin heavy 1 10 0000025004 Spring washer 1 11 0000023089 Screw 1 12 9000007427 Proximity switch NBN5-FT-E2 1 13 0000023075 Screw 2 14 9000002406 Handle harness 1 13 9000001927 Handle 1 26
Fig.15 Economic tiller head 27
No. Parts No. Name Qty. Remarks 1 9000002189 Handle seat 1 2 9000002175 Left driving switch 1 3 9000008334 Accelerator BD-190 1 4 9000002177 Accelerator connecting part 1 5 9000002188 Sleeve 2 6 9000002176 Right driving switch 1 7 0000023304 Screw 2 8 0000025003 Spring washer 2 9 0000025026 Flat washer 2 10 0090000190 Lock screw 2 11 0090000189 Sunk screw 3 12 9000002179 Handle downside cover 1 13 0000023138 Sunk screw 4 14 0000023040 Screw 2 15 9000002178 Handle upper cover 1 16 9000002311 Micro switch fixing large part 1 17 9000002161 Micro switch SS-5GL2 4 18 0090000261 Self-tapping screw 14 19 9000002310 Micro switch fixing small part 2 20 0090000262 Self-tapping screw 7 21 9000002180 Belly seat 1 22 9000002181 Belly inner seat 1 23 9000002182 Spring 0.8 4 24 9000002186 Spring 0.6 6 25 9000002183 Horn button 1 26 9000002184 Lifting button 1 27 9000002185 Lowering button 1 28 9000002187 Label 1 29 9000002473 Handle micro switch assembly 2 1 30 9000002190 Handle micro switch assembly 1 1 28
Fig.16 Driving wheel assembly No. Parts No. Name Qty. Remarks 1 0000026005 Retainer ring 2 2 0000027068 Bearing 1 3 0000036005 Flat key A 1 5X18 4 9000002136 Bearing shaft 1 19EL100005 5 9000002137 Reduction box body 1 19EL100001 6 1070309001 Pinion 1 7 0000026004 Retainer ring 1 8 0000025009 Spring washer 3 9 0000036002 Flat key 1 5X15 10 0000025020 Washer 5 29
11 9000002138 Permanent magnet motor 0.45kW 1 12 0000023061 Screw 5 13 0000027086 Bearing 1 14 1070309002 Gear wheel 1 15 0090000178 Oil seal ring 1 16 9000002139 Inner gear ring 1 19EL100008 17 0090000179 Bearing 2 18 0090000180 Retainer ring 2 19 0090000181 O ring 1 20 9000002140 Filter seal seat 1 19EL100009 21 9000002141 Wheel 1 19EL110000 22 0000025006 Spring washer 11 23 0090000182 Screw 10 24 9000002142 Seal ring 1 19EL100011 25 1070302007 Gear box cover 1 26 0000028144 Cylindrical pin 2 27 0000023063 Screw 11 28 0090000183 Oil seal 1 29 1070335002 Electronmagnetic brake 1 30 0000023674 Screw 3 31 1070302008 Blank cap 1 32 1070302009 Protective sleeve 1 33 1070123001 Air plug 1 34 0000025021 Washer assembly 1 35 1070302010 Cable fixed plate 1 36 0000023675 Screw 2 M5X16 37 0000023065 Screw 3 38 0000025012 Spring washer 13 39 0090000184 Cylindrical pin 2 40 0090000185 O ring 1 41 9000002143 Carbon brush 1 1. Gear spare parts need to offer in pairs. 30
Fig.17 Sticker for EU No. Art No. Description Qty. Note A 9000005967 Sign hook 2 B 9000003923 Forbidden under/above the fork 1 C 9000005968 Sign load curve 1 D 9000003570 Sign read and follow this instruction 1 E 9000003573 No passengers decal 1 31
Fig.18 Sticker for US 32
No. Art No. Description Qty. Note A 9000005967 Sign hook 2 C 9000005968 Sign load curve 1 D 9000003570 Sign read and follow this instruction 1 G 9000003575 Sign warning stay clear stop truck 1 H 9000003576 Sign caution charger 1 I 9000003577 Sign danger battery 1 J 9000003578 Sign warning battery size 1 K 9000003579 Sign warning electrical devices 1 L 9000003580 Sign danger not riding 1 M 9000005970 Sign Danger moving parts. 1 N 9000005971 Forbidden under/above the fork 2 33
Spare parts list ECL10-BPT-001 Electric Stacker ECL 10M Version 02/2015 From truck identification number: 30150200167 ECL 10M-BPT-003-EN 1
Catalogue FIG.1 STICKER FOR EU... 3 FIG.2 STICKER FOR US... 4 FIG. 3 APPEARANCE... 6 FIG. 4 FORK... 8 FIG. 5 LOAD BACKREST (OPTIONAL)... 9 FIG. 6 CASTOR... 10 FIG. 7 LOAD WHEEL... 12 FIG. 8 MAST ASSEMBLY... 13 FIG. 9 ELECTRONIC CONTROL BOARD ASSEMBLY... 15 FIG. 10 MAIN HARNESS... 17 FIG.11 ELECTRIC PARTS AND COMPONENTS... 18 FIG.12 HYDRAULIC SYSTEM... 21 FIG. 13 CYLINDER ASSEMBLY... 25 FIG. 14 PUMP SYSTEM... 26 FIG.15 DRIVING SYSTEM... 27 FIG.16 INSTRUMENT COMPONENTS... 29 FIG.17 TILLER ARM ASSEMBLY... 30 FIG.18 ECONOMIC TILLER HEAD... 32 FIG.19 DRIVING WHEEL ASSEMBLY... 34 EASY WORN PARTS LIST... 36 2
Fig.1 S ticker for EU Fig.1 Sticker for EU No. Art No. Description Qty. Note standard A 9000005967 Sign hook 2 B 9000003923 Forbidden under/above the fork 1 C 9000005968 Sign load curve 1 D 9000003570 Sign read and follow this instruction 1 E 9000003573 No passengers decal 1 3
Fig.2 S ticker for US 4
Fig.2 Sticker for US No. Art No. Description Qty. Note standard A 9000005967 Sign hook 2 C 9000005968 Sign load curve 1 D 9000003570 Sign read and follow this instruction 1 G 9000003575 Sign warning stay clear stop truck 1 H 9000003576 Sign caution charger 1 I 9000003577 Sign danger battery 1 J 9000003578 Sign warning battery size 1 K 9000003579 Sign warning electrical devices 1 L 9000003580 Sign danger not riding 1 M 9000005970 Sign Danger moving parts. 1 N 9000005971 Forbidden under/above the fork 2 5
Fig. 3 Appearance 6
Fig. 3 Appearance No. Parts No. Name Qty. Remarks standard 9000002061 One-stage-mast 9000002097 One-stage-mast 1 9000002119 Protective plate 1 Two-stage-mast 9000009980 Two-stage-mast 9000009969 Two-stage-mast 2 0000023555 Screw 8 M6x16 GB/T70.2=ISO7380 3 1000423003 Screw 2 M10X30 4 0000023076 Screw 2 M5x12 GB/T70.1=ISO4762 5 9000002060 Opening plate 1 6 9000002059 Box cover 1 9000007457 One-stage-mast 9000007475 One-stage-mast 7 9000007480 Welded chassis 1 Two-stage-mast 9000010166 Two-stage-mast 9000010168 Two-stage-mast 8 9000007451 Fork assembly 1 One-stage-mast 9000007476 Two-stage-mast 9 9000007471 Welded right front leg 1 10 9000007466 Welded front leg 1 11 2050423001 Screw 2 12 2050402001 Supporting seat 2 13 0000024003 Nut 4 M8 GB/T889.1=ISO7040 14 9000007473 Pressing plate 2 15 0000023518 Screw 8 M12x80 GB/T70.1=ISO4762 16 0000025032 Washer 8 12 GB/T95 17 0000025024 Washer 8 12 GB/T93 18 0000024006 Nut 8 M12 GB/T889.1=ISO7040 19 2050402003 Positioning pin 2 20 0000025031 Washer 2 20 GB/T95 21 0000023025 Screw 4 M10x40 GB/T70.1=ISO4762 22 0000024013 Nut 4 M10 GB/T6170=ISO4032 7
Fig. 4 Fork Fig. 4 Fork No. Parts No. Name Qty. Remarks standard 1 2080501001 Fork 2 950 2090501001 Fork 2 1150 2 9000007453 Fork holder 1 3 0000023088 Screw 3 M10x25 GB/T70.1=ISO4762 4 2530402002 Roller 4 5 0000026013 Retaining ring 4 25 GB/T894.1 6 2500525001 Washer 2 7 2500502003 Side block 4 1 9000010404 wheel accessories 4 8
Fig. 5 Load backrest (optional) Fig. 5 Load backrest (optional) No. Parts No. Name Qty. Remarks standard 1 2100501004 Load backrest 1 2 0000023034 Screw 4 M10x20 GB/T70.1=ISO4762 3 0000025002 Washer 4 10 GB/T95 9
Fig. 6 Castor Fig. 6 Castor No. Parts No. Name Qty. Remarks Standard 1 0000026008 Retaining ring 1 30 GB/T894.1 2 2000405001 Bearing seat 1 3 0000027013 Bearing 2 7206C/DB GB/T292 4 2000413001 Bushing 1 5 0000026010 Retaining ring 1 62 GB/T893.1 6 0000024015 Nut 1 M14 GB/T889.1=ISO7040 7 2000401007 Wheel frame 1 8 0000023111 Bolt 1 M14x100 GB/T5782=ISO4014 9 2000413002 Shaft sleeve 1 10 1000525001 Washer 2 11 0000027001 Bearing 2 6204 GB/T276=ISO3290 12 2020416001 Wheel 1 10
13 0000023029 Screw 4 M10x35 GB/T70.1=ISO4762 14 0000023006 Spring washer 4 10 GB/T93 15 0000025002 Washer 4 10 GB/T95 16 9000005936 Adjusting plate 4 1 2040400001 Steering wheel assembly 1 2 9000010408 steering wheel accessories 1 3 9000003638 wheel accessories 1 11
Fig. 7 Load wheel Fig. 7 Load wheel No. Parts No. Name Qty. Remarks standard 1 2000416003 Load wheel 1 2 0000028055 Roll pin 2 5x40 GB/T879.1=ISO8752 3 1030507004 Rotating axle 1 4 0000027001 Bearing 2 6204 GB/T276=ISO3290 5 1000525001 Washer 2 1 9000010405 wheel accessories 1 12
Fig. 8 Mast assembly 8.1 Two-stage-mast 13
8.1 Two-stage-mast No. Parts No. Name Qty. Remarks Standard 9000002124 Two-stage-mast 2900 1 9000009984 Inner mast welding 1 Two-stage-mast 3500 9000009973 Two-stage-mast 3200 9000007480 Two-stage-mast 2900 2 9000010166 Welded chassis 1 Two-stage-mast 3500 9000010168 Two-stage-mast 3200 3 2530402002 Roller 4 4 0000026013 Retaining ring 4 25 GB/T894.1 5 2500525001 Washer 2 6 2500502003 Side cushion 4 7 0000023172 Screw 4 M8x30 GB/T70.1=ISO4762 8 0000025001 Standard spring washer 4 8 GB/T93 9 0000023047 Screw 2 M8x25 GB/T70.1=ISO4762 10 2530500002 Guide wheel 2 组件 11 2530504007 Wheel seat 2 12 2500511002 Guide wheel 2 13 2500507003 Pin roll 2 14 0000026034 Retaining ring 4 12 GB/T894.1 15 9000002120 Micro switch fixing plate 1 16 9000005946 Proximity switch fixing plate 1 17 0000023555 Screw 4 M6x16 GB/T70.2=ISO7380 18 0000023055 Washer 4 6 GB/T95 1 9000010404 wheel accessories 4 14
Fig. 9 Electronic control board assembly 15
Fig. 9 Electronic control board assembly No. Parts No. Name Qty. Remarks Standard 1 9000002066 Aluminum plate 1 2 9000009802 Controller CURTIS1212P-2501 1 3 0000023033 Screw 2 M4x25 GB/T70.1=ISO4762 4 0000025018 Standard spring washer 8 GB/T93 5 1000434007 Fuse seat 2 SYY 6 0000025019 Washer 6 4 GB/T95 7 0000023211 Screw 2 M4x16 GB/T818=ISO7045 8 2210434004 Fuse 1 150A 9 0000023071 Screw 2 M4x8 GB/T818=ISO7045 10 9000005985 Temperature protection module BD-W-115-N 1 11 0000023516 Screw 2 M5x10 GB/T818=ISO7045 12 0000025014 Washer 2 5 GB/T95 13 0000025015 Standard spring washer 2 5 GB/T93 14 1000404005 Connector 1 15 1000434021 Fuse seat 1 BD-1X10A 16 1000434040 Fuse 1 10A 17 0000023074 Screw 2 M3x30 GB/T818=ISO7045 18 9000007394 Buzzer 1 19 0000023648 Screw 2 M3x8 GB/T818=ISO7045 20 0000025003 Standard spring washer 2 3 GB/T93 21 0000025026 Washer 2 3 GB/T95 22 1000403004 Strain relief UC-2 1 23 0000023307 Screw 1 M4x10 GB/T818=ISO7045 24 9000002322 Relay ARP12F-1C 24VDC 1 25 1000434020 Fuse 1 60A 26 9000002325 Strain relief UC-5 2 16
Fig. 10 Main harness Fig. 10 Main Harness No. Parts No. Name Qty. Remarks Standard 1 9000002409 B0 wire 1 2 9000002410 B+ wire 1 3 9000002411 1B+ wire 1 4 9000002412 2B+ wire 1 5 9000002413 3B+ wire 1 6 9000002414 4B+ wire 1 7 9000002415 PB- wire 1 8 9000002416 B- wire 1 9 9000002417 Driving wheel harness 1 10 9000002418 Charger anode B+ wire 1 11 1020434003 Copper bar 一 1 12 9000008788 Charger B- wire 1 17
Fig.11 Electric parts and components 18
Fig.11 Electric parts and components N Qty Parts No. Name o.. Remarks standard 1 2040634001 Micro switch XZ-15GW22-B 2 2 2040603002 Micro switch protective cover 2 3 0000023033 Screw 4 M4x25 GB/T70.1=ISO4762 4 0000023107 Screw 6 M5x16 GB/T70.1=ISO4762 5 0000025015 Standard spring washer 18 5 GB/T93 6 0000025014 Washer 6 5 GB/T95 7 9000002065 Electronic control assembly 1 8 1000432001 Battery 12V/85Ah 2 2100432001 Battery 12V/106Ah 2 Optional 9 0000025011 Washer 8 8 GB/T95 10 0000023012 Screw 8 M8x12 GB/T70.1=ISO4762 11 9000002062 Battery holder 1 12 9000002063 Battery fixing seat 1 With 106Ah battery 13 9000002064 Battery fixing angle iron 2 14 9000002068 Charger 24V/10A Input voltage: 1 NCN24101P22 220AC(domestic trade) 9000008638 Charger 24V/10A Input voltage: 1 QQE240-11CH59 100-240AC(foreign trade) 15 9000008678 Battery holder 1 16 0000023076 Screw 6 M5X12 GB/T70.1=ISO4762 17 1000418002 Valve washer 1 18 0000023056 Screw 4 M4X12 GB/T70.1=ISO4762 19 0000025019 Washer 4 4 GB/T95 1010434009 1010434011 1010434012 20 1010434013 1010434014 2530334005 1010434023 Double end power cort plug 3*0.75(Australian) 1 Double end power cort plug 3*0.75(English) 1 Double end power cort plug 3*0.75(European) 1 Double end power cort plug 3*0.75(Italian) 1 Optional Double end power cort plug 3*0.75(Sweden) 1 Double end power cort plug 3*0.75(American) 1 Double end power cort plug 3*0.75(Asian) 1 19
21 9000002192 LED Fault display assembly 1 22 9000002324 Fuse tube 1 5*20 0.5A 23 9000002407 Control harness 1 24 9000002408 Micro switch harness 1 25 9000002079 Proximity switch fixing plate 1 26 9000007427 Proximity switch NBN5-FT-E2 1 One-stage-mast 9000007428 Proximity switch NBN5-FT-E2 1 Two-stage-mast 27 0000023075 Screw 2 M3X20 GB/T70.1=ISO4762 28 0000023042 Screw 2 M6x10 GB/T70.1=ISO4762 29 9000005937 Cable holder 1 30 1010434007 Fan ADDA DC12V 1 31 0000023041 Screw 2 M4x30 GB/T818=ISO7045 32 1010404005 Connector holder 1 33 1000434021 Fuse seat 1 BD-1X10A 34 1010434008 Fuse 1 1A 35 0000023074 Screw 2 M3x30 GB/T818=ISO7045 36 1000434007 Fuse seat 1 SYY 37 0000023211 Screw 2 M4x16 GB/T818=ISO7045 38 1000404005 Connector holder 1 39 1010404006 Connector holder 1 40 0000023516 Screw 6 M5x10 GB/T818=ISO7045 41 9000008787 Fan connecting wire 1 20
Fig.12 Hy draulic system 12.1 One-stage-mast hydraulic system 12.1 One-stage-mast hydraulic system No. Parts No. Name Qty. Remarks standard 1 0000026003 Retaining ring 2 20 GB/T894.1 2 0000027001 Bearing 2 6204 GB/T276=ISO3290 3 0000026009 Retaining ring 2 47 GB/T893.1 4 2510510001 Chain wheel 2 5 2500502005 Base 1 6 0000023067 Screw 1 M8x16 GB/T70.1=ISO4762 7 9000002081 Cylinder assembly 1 ECL1020 21
9000002099 Cylinder assembly 1 ECL1016 8 2530202002 Cylinder hoop 1 9 2000337001 Safety explosion-proof 1 10 0000022051 Combination seal washer 1 16 11 2000317002 Straight joint 1 12 0000022011 O rubber seal ring 3 8x1.8 GB/T3452.1=ISO3601 13 9000002082 High pressure steel tube 1 14 0000023099 Screw 2 M10x45 GB/T70.1=ISO4762 15 0000023006 Standard spring washer 3 10 GB/T93 16 0000025106 Washer 2 10 GB/T95 17 2130300002 Pump station 1 18 0000017002 O ring seal joint 1 JTJ8-G3/8-M16x1.5 19 9000002083 High pressure rubber tube 1 20 0000024087 Nut 4 M14 GB/T6170=ISO4032 21 0000025079 Washer 2 14 GB/T95 22 0000028011 Split pin 2 3x40 GB/T91=ISO1234 23 2500502007 Chain tension bar 2 24 0000028110 Pin roll 2 6x40 GB/T880 25 0000028092 Split pin 2 1x8 GB/T91=ISO1234 26 0000025011 Washer 2 8 GB/T95 27 0000024086 Nut 2 M8 GB/T6170=ISO4032 28 0000024092 Nut 2 M8 GB/T923 29 0000024013 Nut 2 M10 GB/T6170=ISO4032 30 0000023503 Bolt 1 M10x35 GB/T5783=ISO4017 31 0000029301 Roller chain 2 ECL1020 GB/T1243=ISO606 0090000432 Roller chain 2 ECL1016 GB/T1243=ISO606 32 0000028030 Pin roll 2 6x45 GB/T882=ISO2341 33 0000028010 Split pin 2 2x20 GB/T91=ISO1234 34 2530504001 Chain wheel cover 2 35 0000023044 Screw 2 M8x20 GB/T70.1=ISO4762 22
12.2 T wo-stage-mast hydraulic system 12.2 Two-stage-mast hydraulic system No. Parts No. Name Qty. Remarks standard 1 0000026003 Retaining ring 2 20 GB/T894.1 2 0000027001 Bearing 2 6204 GB/T276=ISO3290 3 0000026009 Retaining ring 2 47 GB/T893.1 4 2510510001 Chain wheel 2 5 0000023067 Screw 1 M8x16 GB/T70.1=ISO4762 9000002122 ECL1029 6 9000009971 Cylinder assembly 1 ECL1032 9000009982 ECL1035 23
7 2530202002 Cylinder hoop 1 8 2000337001 Safety explosion-proof 1 9 0000022051 Combination seal 1 16 10 2000317002 Straight joint 1 11 0000022011 O rubber seal ring 3 8x1.8 GB/T3452.1=ISO3601 12 9000002082 High pressure steel 1 13 0000023099 Screw 2 M10x45 GB/T70.1=ISO4762 14 0000023006 Standard spring 3 10 GB/T93 15 0000025106 Washer 2 10 GB/T95 16 2130300002 Pump station 24V2.2KW2.0 1 17 0000017002 Joint 1 JTJ8-G3/8-M16x1.5 18 9000002082 High pressure rubber 1 19 0000024087 Nut 2 M14 GB/T6170=ISO4032 20 0000025079 Washer 2 14 GB/T95 21 0000028011 Split pin 2 3x40 GB/T91=ISO1234=ISO1234 22 2500502007 Chain tension bar 2 23 0000028110 Pin roll 2 6x40 GB/T880 24 0000028092 Split pin 2 1x8 GB/T91=ISO1234 25 0000025011 Washer 2 8 GB/T95 26 0000024086 Nut 2 M8 GB/T6170=ISO4032 27 0000024092 Nut 2 M8 GB/T923 28 0000024013 Nut 2 M10 GB/T6170=ISO4032 29 0000023503 Bolt 1 M10x35 GB/T5783=ISO4017 0000029268 ECL1029 GB/T1243=ISO606 30 0090000550 Roller chain 2 ECL1032 GB/T1243=ISO606 0090000551 ECL1035 GB/T1243=ISO606 31 0000028030 Pin roll 2 6x45 GB/T882=ISO2341 32 0000028010 Split pin 2 2x20 GB/T91=ISO1234 33 2530504001 Chain wheel cover 2 34 0000023044 Screw 2 M8x20 GB/T70.1=ISO4762 24
Fig. 13 Cy linder assembly Fig. 13 Cylinder assembly No. Parts No. Name Qty. Remarks standard 1 2000322001 Dust ring 1 40X48-5/6.5 2 2000322002 Support ring for shaft 1 40X10-2 3 0000024074 Nut 1 M20x1.5 GB/T6171= ISO8673 4 0000025033 Standard spring washer 1 20 GB/T93 5 2010322001 Y seal ring 1 45X35-6 6 2000322003 Support ring for hole 1 45X10-2 7 0000022013 O ring 1 45X3.1 GB1235 8 0000022014 O ring 2 25X3.1 GB1235 1 9000010407 sealing accessories 1 Sealing parts 25
Fig. 14 Pump system Fig. 14 Pump system No. Parts No. Name Qty. Remarks standard 1 2130301001 Oil tank 1 2 2500217001 Oil suction pipe 1 3 2500237001 Gear pump 1 4 2500222001 O ring 1 5 2500237005 Refill cover 1 6 2500215002 Center valve block 1 7 2110234001 solenoid valve 1 8 2500235002 Overflow valve 1 9 2500235003 Check valve 1 10 2110234003 Contactor 1 11 2110234002 Motor 1 26
Fig.15 Driving system 27
Fig.15 Driving system No. Parts No. Name Qty. Remarks standard 1 0000023059 Screw 3 M4x8 GB/T70.1=ISO4762 2 0000025019 Washer 3 4 GB/T95 3 9000002090 Driving wheel cover 1 4 0000023044 Screw 3 M8x20 GB/T70.1=ISO4762 5 0000023089 Screw 1 M8x12 GB/T70.1=ISO4762 6 9000002089 Handle seat 1 7 9000002087 Locating bushing 1 8 0000023042 Screw 4 M6x10 GB/T70.1=ISO4762 9 9000002086 Bearing seat 1 10 0000027048 Bearing 1 6209 GB/T276=ISO3290 11 0090000038 Bearing 1 32011 GB/T297 12 9000002085 Connecting flange 1 13 0000023034 Screw 4 M10x20 GB/T70.1=ISO4762 14 0000023006 Standard spring washer 10 10 GB/T93 15 0000025010 Standard spring washer 4 6 GB/T93 16 9000002088 Locating block 1 17 9000001023 Driving wheel 1 18 0000023088 Screw 6 M10x25 GB/T70.1=ISO4762 28
Fig.16 Instrument components Fig.16 Instrument components No. Parts No. Name Qty. Remarks standard 1 0090000041 Screw 2 M5x10 GB/T70.2=ISO7380 2 2240434001 DC power switch ZDK31-250 1 3 9000002070 Instruments board 1 4 9000002071 Clipboard 1 5 0000024002 Nut 4 M3 GB/T6170=ISO4032 0000023075 Screw 4 M3x20 GB/T70.1=ISO4762 6 0000025011 Washer 4 8 GB/T95 7 0000023089 Screw 4 M8x12 GB/T70.1=ISO4762 8 1010434002 Key switch LKS-101A 1 9 1000123003 Screw 2 M4x8 GB/T70.2=ISO7380 10 9000009801 Indicator 1 29
Fig.17 T iller arm assembly 30
Fig.17 Tiller arm assembly No. Parts No. Name Qty. Remarks standard 1 0000023061 Screw 4 M8x25 GB/T70.1=ISO4762 2 0000025004 Standard spring washer 4 8 GB/T93 3 9000005940 Handle lever welding part 1 4 1000123001 Screw 1 M8X20 5 1030418001 Seal bushing 1 6 9000007398 Air spring 1 F=800N 7 9000005945 Rotating axle 1 20X78 8 0000013002 Shoulder harness 2 20X22X12 9 0000028163 Roll pin 1 4x35 GB/T879.1=ISO8752 10 0000025004 Standard spring washer 1 8 GB/T93 11 0000023089 Screw 1 M8X12 GB/T70.1=ISO4762 12 9000007427 Proximity switch NBN5-FT-E2 1 13 0000023075 Screw 2 M3X20 GB/T70.1=ISO4762 14 9000002406 Handle harness 1 13 9000001927 Handle 1 31
Fig.18 Economic tiller head 32
Fig.18 Economic tiller head No. Parts No. Name Qty. Remarks standard 1 9000002189 Tiller seat 1 2 9000002175 Left driving switch 1 ABS 3 9000008334 Accelerator BD-190 1 4 9000002177 Accelerator connecting part 1 ABS 5 9000002188 Bushing 2 ABS 6 9000002176 Right driving switch 1 ABS 7 0000023304 Screw 2 M3X12 GB/T70.1=ISO4762 8 0000025003 Spring washer 2 3 GB/T93 9 0000025026 Washer 2 3 GB/T95 10 0090000190 Screw 2 M3X8 GB/T6560 11 0090000189 Screw 3 M4X8 GB/T70.3=ISO10642 12 9000002179 Tiller downside cover 1 13 0000023138 Screw 4 M6X10 GB/T70.3=ISO10642 14 0000023040 Screw 2 M6X16 GB/T70.1=ISO4762 15 9000002178 Tiller upper cover 1 16 9000002311 Micro switch fixing large part 1 17 9000002161 Micro switch SS-5GL2 4 18 0090000261 Screw 14 ST2.2x13 GB/T845=ISO7049 19 9000002310 Micro switch fixing small part 2 20 0090000262 Screw 7 ST2.2 X 9.5 GB/T845=ISO7049 21 9000002180 Belly seat 1 22 9000002181 Belly inner seat 1 23 9000002182 Spring 0.8 4 24 9000002186 Spring 0.6 6 25 9000002183 Horn button 1 26 9000002184 Lifting button 1 27 9000002185 Lowering button 1 28 9000002187 Label 1 29 9000002473 Tiller micro switch assembly 2 1 30 9000002190 Tiller micro switch assembly 1 1 33
Fig.19 Driving wheel assembly Fig.19 Driving wheel assembly No. Parts No. Name Qty. Remarks standard 1 0000026005 Retaining ring 2 17 GB/T894.1 2 0000027068 Bearing 1 6203 GB/T276=ISO3290 3 0000036005 Flat key 1 A5X18 GB/T1096 4 9000002136 Gear shaft 1 5 9000002137 Gear box 1 6 1070309001 Small gear 1 7 0000026004 Retainer ring 1 15 GB/T894.1 8 0000025009 Spring washer 3 4 GB/T93 9 0000036002 Flat key 1 A5X15 GB/T1096 10 0000025020 Washer 5 8 34
11 9000002138 Permanent magnet motor 1 12 0000023061 Screw 5 M8X25 GB/T70.1=ISO4762 13 0000027086 Bearing 1 61905 GB/T276=ISO3290 14 1070309002 Gear wheel 1 15 0090000178 Oil seal 1 160X174X10 GB9877 16 9000002139 Inner gear ring 1 19EL100008 17 0090000179 Bearing 2 61824 GB/T276=ISO3290 18 0090000180 Retaining ring 2 150 GB/T894.1 19 0090000181 O ring 1 115X2.65 GB/T3452.1=ISO3601 20 9000002140 Filter seal seat 1 19EL100009 21 9000002141 Wheel 1 19EL110000 22 0000025006 Spring washer 11 6 GB/T93 23 0090000182 Screw 10 M5X14 GB/T70.1=ISO4762 24 9000002142 Seal ring 1 19EL100011 25 1070302007 Gear box cover 1 26 0000028144 Roll pin 2 B6X20 GB/T120.2=ISO8735 27 0000023063 Screw 11 M6X16 GB/T70.1=ISO4762 28 0090000183 Oil seal 1 17X28X7 GB9877 29 1070335002 Electronmagnetic brake 1 30 0000023674 Screw 3 M4X45 GB/T70.1=ISO4762 31 1070302008 Cover 1 32 1070302009 Protective bushing 1 33 1070123001 Vent plug 1 M10X1 34 0000025021 Combination washer 1 10 35 1070302010 Cable fixed plate 1 36 0000023675 Screw 2 M5X16 GB/T70.2=ISO7380 37 0000023065 Screw 3 M5X25 GB/T70.2=ISO7380 38 0000025012 Spring washer 13 5 GB/T93 39 0090000184 Roll pin 2 5x20 GB/T119.1=ISO2338 40 0090000185 O ring 1 140x2.65 GB/T3452.1=ISO3601 41 9000002143 Carbon brush 1 1. Gear spare parts need to offer in pairs. 35
Easy worn parts list No. Art No. Description Qty. Fig./Position Note 1 2000416003 Small wheels 2 Fig.7/1 Load wheel Castor 2 0000027001 Bearing 4 Fig.6/11 Fig.7/4 Fig.12.1/2 Fig.12.2/2 Load wheel One-stage mast hydraulic system Two-stage mast hydraulic system 3 9000002141 Driving wheel 1 Fig.19/21 4 9000002143 Carbon brush 4 Fig.19/41 5 2040634001 Micro-switch 1 Fig.11/1 Driving wheel assembly Driving wheel assembly Electric parts and components 6 9000007398 Air spring 1 Fig.17/6 Tiller arm assembly 7 2000322002 Support ring for shaft 1 Fig.13/2 Cylinder assembly 8 0000022014 O seal ring 2 Fig.13/8 Cylinder assembly 9 0000022013 O seal ring 1 Fig.13/7 Cylinder assembly 10 2000322003 Support ring for hole 1 Fig.13/6 Cylinder assembly 11 2010322001 Y seal ring 1 Fig.13/5 Cylinder assembly One-stage mast 12 0000022011 O seal ring 3 Fig.12.1/12 Fig.12.2/11 hydraulic system Two-stage mast hydraulic system 13 1000434008 Fuse 1 Fig.9/8 14 1000434020 Fuse 1 Fig.9/25 15 1000434040 Fuse seat 1 Fig.9/16 Electronic control board assembly Electronic control board assembly Electronic control board assembly 36
16 9000002324 Fuse tube 1 Fig.11/22 17 9000002192 LED fault display assembly 1 Fig.11/21 18 9000002322 Relay 1 Fig.9/24 Electric parts and components Electric parts and components Electronic control board assembly 19 9000002190 20 9000002473 Tiller micro-switch assembly 1 Tiller micro-switch assembly 2 1 Fig.18/30 Economic tiller head 1 Fig.18/29 Economic tiller head 21 9000007427 Proximity switch 2 Fig.17/12 Tiller arm assembly 22 9000008334 Accelerator 1 Fig.18/3 Economic tiller head 37