L_SA BE-438C.pdf

Transcription

1 BE-438C PARTS BOOK ELECTRONIC LOCKSTITCH BUTTON SEWER Parts Navigation The latest parts information, refer to the Parts Navigation.

2 A. 1 S. 41 B1. 3 T. 43 B2. 5 U D E F G H. 19 Ga1. 59 J. 21 Ga2. 60 K. 23 Wa. 61 L M. 27 N. 29 P. 31 Q. 31 R1. 33 R2. 37

3 Notes for using this parts book 1. This book was prepared based on information available in October Parts are subject to changes in design without prior notice. 3. Parts supplied as complete assemblies are circled by a dotted line. CONTENTS A. Machine body 1 Power supply equipment mechanism 41 B1. Upper shaft and needle bar mechanis 3 T. Operation panel mechanism 43 B2. Upper shaft and needle bar mechanis 5 U. Power table 43 Feed mechanism 7 Foot switch pedal mechanism 45 Feed mechanism(option parts) 9 Foot switch pedal mechanism 47 D. Work clamp lifter mechanism 11 Foot switch pedal mechanism 49 E. Button clamp mechanism 13 W. Attachment set (Option parts) 51 F. Lower shaft mechanism 15 Auxiliary device(option parts) 53 G. Lubrication 17 Accessories 55 H. Threading mechanism 19 Ga1. Gauge parts list 59 J. Bobbin winder mechanism 21 Ga2. Gauge parts list 60 K. Thread trimmer mechanism 23 Wa. Warning labels 61 L. Thread wiper mechanism 25 INDEX 62 M. Thread take-up mechanism 27 N. Thread nipper mechanism 29 P. Synchronizer 31 Q. Printed circuit board mechanism 31 R1. Control box mechanism 33 R2. Control box mechanism 37

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5 A. / Machine body REF.NO CODE Q'TY NAME OF PARTS RM RUBBER CAP, OIL CAP RUBBER CAP, OIL CAP RUBBER CAP, RUBBER CAP, S BED COVER, R 13-1 S BED COVER, LF 13-2 S BED COVER, LR SCREW, SM BOLT, SM X5 16 S RUBBER CAP, S FACE PLATE ASSY 17-1 S FACE PLATE 17-2 S FACE PLATE PACKING RUBBER CAP, SCREW, BIND SM X SHUTTLE RACE COVER ASSY 22-2 S SHUTTLE RACE COVER ASSY, C 23 S SHOULDER SCREW, SM WASHER,WAVE SPRING 25 S THREAD TAKE-UP LEVER COVER SCREW, PAN SM X10 28 S RUBBER CAP, RUBBER CAP, RUBBER CAP, S RUBBER CAP, S RUBBER CAP, MG WASHER WASHER, PLAIN S 8 40 S FRAME SIDE COVER, IM 41 S BELT COVER STAND SCREW, PAN SM X S E-MARK 930 S LABEL,OPERATION ENG. BE-438C-050 2

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7 B1. / Upper shaft and needle bar mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 S UPPER SHAFT, B 2 S CRANK ROD ASSY 3 S UPPER SHAFT BUSH, F 4 S THRUST WASHER SET SCREW, SOCKET SM X UPPER SHAFT BUSH, M BALL BEARING, THRUST6302VV RING, THRUST RETAINING RING, EXTERNAL C15 12 S THREAD TAKE-UP CRANK ASSY 12-1 S THREAD TAKE-UP CRANK SET SCREW, SOCKET SM X S SET SCREW, SOCKET SM X SCREW, SM SA N-BAR CONNECTING ROD E ASSY 16-1 S THREAD TAKE-UP SUPPORT 16-2 S THREAD TAKE-UP LEVER 16-3 S THREAD TAKE-UP SUPPORT SHAFT NEEDLE BAR CRANK SCREW, SM X6 L 16-6 S NEEDLE BAR CONNECTING ROD 16-7 S NEEDLE BAR CLAMP SCREW, PAN SM X NEEDLE BEARING SET SCREW, SOCKET SM X NEEDLE BAR GUIDE SLIDE BLOCK 19 S NEEDLE BAR GUIDE SCREW, SM X RUBBER CAP, NEEDLE BAR, A SET SCREW, SM X NEEDLE BAR BUSH, U NEEDLE BAR BUSH, 26 S NEEDLE, DPX17NY BE-438C-123 4

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9 B2. / Upper shaft and needle bar mechanism REF.NO CODE Q'TY NAME OF PARTS RM 30 SA U-TIMING PULLEY UNIT 30-1 S TIMING PULLEY ASSY,U S UPPER SHAFT PULLEY S PULLEY SPACER S PULLEY WASHER BOLT, SOCKET M4X WASHER, SPRING S NEEDLE LOWER MAGNET ASSY,D 30-3 S NEEDLE UPPER MAGNET ASSY,U SCREW,PAN SM X WASHER, PRAIN S S SET SCREW, SOCKET(CP)SM5.95X10 35 S UPPER SHAFT TIMING BELT 36 S MOTOR BRACKET, IM BOLT, SOCKET M8X WASHER, SPRING WASHER, PLAIN M BOLT, SOCKET M6X BOLT, SOCKET M6X NUT, 1 M6 44 S BOLT, SOCKET (S/P WASHER)M6X30 47 S MOTOR TIMING PULLEY 32 ASSY 48 S SET SCREW, SOCKET(CP)SM5.95X BOLT, SM X5 50 S BELT ADJUSTING PLATE A ASSY 50-1 S BELT ADJUSTING PLATE, A PIN,SPRING ROLL AW3 51 S BELT ADJUSTING PLATE, B BE-438C-123 6

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11 C1. / Feed mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 S X-FEED LEVER ASSY 1-1 S X-FEED LEVER 1-2 S T-LENGTH FEED SLIDE BLOCK ASSY SET SCREW, SM FELT WICK, 4X4 L= S FEED CAM ROLLER 1-7 S ROLLER SHAFT SET SCREW, SOCKET SM X6 2 S X-FEED LEVER BUSH F-SHAFT SET SCREW COLLAR ASSY 3-1 S SET SCREW COLLAR 4 S Y-FEED LEVER ASSY 4-1 S Y-FEED LEVER 4-2 S FEED CAM ROLLER 4-3 S ROLLER SHAFT SET SCREW, SOCKET SM X6 5 S TACK WIDTH FEED SHAFT SET SCREW, SOCKET SM X TACK WIDTH FEED LEVER SHAFT RETAINING RING, EXTERNAL C WASHER, THRUST SET SCREW, SOCKET SM X6 11 S FEED CAM BRACKET 12 S FEED CAM, X SET SCREW, SOCKET SM X6 14 S CAM SHAFT RETAINING RING, E BALL BEARING, RADIAL 688ZZ 17 S POSITIONING PIN SCREW, PAN SM X10 19 S FEED CAM BRACKET 20 S FEED CAM, Y SET SCREW, SOCKET SM X6 22 S CAM SHAFT RETAINING RING, E BALL BEARING, RADIAL 688ZZ 25 S POSITIONING PIN SCREW, PAN SM X10 27 S COUPLING HUB, 8 28 S COUPLING HUB, S COUPLING SPACER SET SCREW, SOCKET SM S FEED BAR GUIDE PLATE SCREW, SM S FEED HOME POSITION DOG SCREW, BIND M3X5 35 S HOME SENSOR SETTING PLATE SCREW, PAN SM X6 38 S FEED BAR ASSY FEED BAR SPACER 39 S SPACER, BEARING BALL, 3/ WASHER, PLAIN M BOLT, SM X SCREW, ROUND W/SOCKET SM WORK CLAMP FELT 49 S RUBBER CAP, S ROD END, PB-8 51 S SCREW, SM S FEED BAR COVER, R SCREW, BIND SM X FEED PLATE, 11 :FLAT BE-438C-202 8

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13 C2. / Feed mechanism (Option parts) REF.NO CODE Q'TY NAME OF PARTS RM "OPTION PARTS" 43 S SCREW, W/SOCKET SM FEED PLATE FEED PLATE, 4.8 :FLAT FEED PLATE, FEED PLATE, 7 :FLAT PRESSER PLATE 0.8 <f0.8> SPRING, <f1.2> SPRING, BOLT, SM WASHER, PLAIN S S FEED PLATE, 11 FLAT S FEED PLATE S FEED PLATE, 4.8 FLAT S FEED PLATE, S FEED PLATE, 7 FLAT BE-438C

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15 D. / Work clamp lifter mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 S LINK, A 2 S LINK, B 3 S LINK ASSY, C 4 S LINK SHAFT, A 5 S LINK SHAFT, B 6 S LINK SHAFT, C 7 S LINK SHAFT, D WASHER, PLAIN 9 S SNAP PIN, 8 10 S SNAP PIN, 5 11 S WORK CLAMP LIFTING ROD 12 S BUSH SET SCREW, SOCKET SM X6 14 S SPRING, EXTENSION 15 S SENSOR SETTING BASE SCREW, PAN SM X6 17 S SENSOR PERCEIVE PLATE 18 S BOLT, SOCKET (S/P WASHER) M4X8 19 S SOLENOID SETTING PLATE, A SCREW, BIND SM X12 21 S SOLENOID SETTING PLATE, B SCREW, BIND M5X10 23 S GUIDE SCREW, BIND SM X RUBBER BAND BOLT, SOCKET M5X WASHER, PLAIN RETAINING RING, EXTERNAL C ROLLER SHAFT ROLLER WASHER, PLAIN NUT SM S LEVER HOLDER BOLT, SOCKET M6X WASHER, PLAIN M 6 36 S B-CLAMP LIFTING LEVER BUTTON CLAMP LEVER SHAFT SET SCREW, SOCKET SM X6 BE-438C

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17 E. / Button clamp mechanism REF.NO CODE Q'TY NAME OF PARTS RM BUTTON CLAMP HOLDER BUTTON CLAMP HOLDER SHAFT SET SCREW, SOCKET SM X BUTTON CLAMP HOLDER HOOK ASSY B-CLAMP HOLDER HOOK ROLLER WASHER, PLAIN NUT SM SET SCREW, SOCKET SM X BUTTON CLAMP HOLDER SUPPORT BOLT, SM X WASHER, PLAIN NUT, ROUND SM ADJUSTING SCREW, SM COMPRESSION SPRING 12 S FINGER GUARD SET SCREW, (FT) SM S BUTTON CLAMP ASSY, 2A S BUTTON CLAMP BASE S BUTTON CLAMP, 2AL S BUTTON CLAMP, 2AR BUTTON CLAMP GUIDE PIN PIN, SPRING ROLL AW S BUTTON CLAMP 2AL PLATE SPRING S BUTTON CLAMP 2AR PLATE SPRING SCREW, PAN SM X SHOULDER SCREW, SM S BUTTTON CLANP, 2AM S BUTTON CLAMP PLATE CAM SCREW, PAN SM X S SCREW, SM S NUT, ROUND SM S SPRING BUTTON CLAMP ADJUSTING PLATE SHOULDER SCREW, SM SHOULDER SCREW, SM S BUTTON CLAMP SPACER, BL S BUTTON CLAMP SPACER, BR S S BUTTON CLAMP SPACER, AL S BUTTON CLAMP SPACER, AR S BUTTON CLAMP SPACER, BL S BUTTON CLAMP SPACER, BR S BUTTON CLAMP SPACER, CL S BUTTON CLAMP SPACER, CR S BUTTON CLAMP SPACER, DL S BUTTON CLAMP SPACER, DR BE-438C

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19 F. / Lower shaft mechanism REF.NO CODE Q'TY NAME OF PARTS RM SHOULDER SCREW NUT, SM SET SCREW, SOCKET SM X ROCK GEAR 5 S ROCK GEAR SHAFT SET SCREW COLLAR ASSY SET SCREW, SM SET SCREW, SOCKET SM X6 8 S LOWER SHAFT ASSY 9 S LOWER SHAFT BUSH SET SCREW, SOCKET SM X ADJUSTING STUD O-RING, PW3 13 S SET SCREW COLLAR ASSY SET SCREW, SOCKET SM X S SHUTTLE RACE BASE ASSY S SHUTTLE RACE BASE S SHUTTLE RACE THREAD GUIDE SCREW, PAN SM X S-RACE BASE SETTING CLAW COMPRESSION SPRING WASHER, SCREW, PAN SM X S-RACE BASE FELT S FELT,L= S WICK, 3X3 L= S WICK, 3X3 L= S SHUTTLE RACE BASE SET S SHUTTLE RACE BASE ASSY S SHUTTLE RACE BASE S SHUTTLE RACE THREAD GUIDE SCREW, PAN SM X S-RACE BASE SETTING CLAW COMPRESSION SPRING WASHER, SCREW, PAN SM X S FELT S FELT, L= S WICK, 3X3 L= S FELT, L= S OIL TUBE, L= SET SCREW, SOCKET SM X ADJUSTING STUD O-RING, PW RETAINING RING, E7 19 S DRIVER, HR BOLT, SOCKET M5X SHUTTLE RACE BASE, A 22 SA SHUTTLE HOOK 23 S NEEDLE ROLLER, 4X BOBBIN CASE ASSY, B TENSION SPRING SCREW ANTI-SPIN SPRING BOBBIN 27 S SHUTTLE HOOK FELT 28 S SHUTTLE HOOK FELT HOLDER 29 S SUPPORT STUD SCREW WASHER,WAVE SPRING WASHER, PLAIN M 6.35 BE-438C

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21 G. / Lubrication REF.NO CODE Q'TY NAME OF PARTS RM 1 S OIL GAUGE WINDOW 2 S OIL FEEDING PIPE, S 3 S OIL TUBE, L= WICK, L= FELT 6 S WICK SUPPORT SCREW, PAN SM X WASHER, PLAIN M WASHER, SPRING S FELT 11 S OIL TUBE, L= S WICK, 4X4 L= FELT 14 S WICK SUPPORT 15 S WICK SUPPORT SCREW, BIND SM X5 17 S OIL TUBE, L= S WICK, 4X4 L= S WICK, 4X4 L= S WICK, 4X4 L= S FLAT WICK, L= WICK SUPPORT WICK, L= S FELT 25 S OIL TUBE, L= S WICK, 4X4 L= TUBE HOLDER SCREW, PAN SM X5 29 S LOWER SHAFT WICK SUPPORT 30 S LOWER SHAFT WICK FELT SCREW, PAN SM X6 32 S FELT OIL GAUGE WINDOW 34 S OIL TUBE, L= S OIL TUBE, L= S OIL TUBE, L= CORD HOLDER SCREW, PAN SM X WICK, L= WICK, L= WICK, 4X4 L= CABLE TIE, 1.9X FELT 46 S WICK, 4X4 L= S WICK, 4X4 L=70 48 S OIL TUBE, L= S OIL TUBE, L= S OIL TUBE, L= S CORD SUPPORT SCREW, PAN SM X5 53 S OIL TUBE, L= S WICK, L=600 BE-438C

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23 H. / Threading mechanism REF.NO CODE Q'TY NAME OF PARTS RM ARM THREAD GUIDE SCREW, BIND SM X ARM THREAD GUIDE SCREW, PAN SM X ARM THREAD GUIDE SCREW, BIND SM X TENSION BRACKET O-RING THREAD TAKE-UP SPRING, B 11 S TENSION RELEASE PIN TENSION STUD 13 S TENSION NUT TENSION SPRING, H TENSION DISC PRESSER TENSION DISC SET SCREW, SM S SET SCREW, SOCKET SM MAIN TENSION STUD TENSION NUT TENSION SPRING TENSION DISC THREAD RETAINER SCREW, PAN SM X6 25 S NEEDLE BAR THREAD GUIDE, A N-BAR BUSH THREAD GUIDE, D NEEDLE COOLER ASSY SET SCREW, SOCKET SM X FELT, 8X NEEDLE COOLER THREAD GUIDE SCREW, PAN SM X4 33 S WASHER BE-438C

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25 J. / Bobbin winder mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1-1 SA UPPER COVER SUB ASSY 1-2 S BOBBIN WINDER ARM 1-3 S PLATE SPRING RETAINING RING, EXTERNAL C S BOBBIN WINDER CLAW STUD 1-6 S BOBBIN PRESSER SET SCREW, SM S BOBBIN WINDER CLAW SET SCREW, SOCKET SM X RETAINING RING, E S BOBBIN WINDER SHAFT BOBBIN WINDER WHEEL BOBBIN WINDER RUBBER BAND SET SCREW, (CP) SM X S DUST GUARD PLATE 1-16 S SPRING KNIFE SCREW, PAN SM X TENSION STUD TENSION NUT TENSION ADJUSTING SPRING DISC,TENSION TENSION SPRING FLANGE WASHER NUT, 2 SM THREADING BAR, U NUT, SM WASHER, PLAIN M SCREW, PAN SM X SCREW, PAN SM X WASHER, PLAIN M S BOBBIN WINDER PULLEY ASSY SET SCREW, SOCKET SM X6 BE-438C

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27 K. / Thread trimmer mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 S THREAD TRIMMER CAM SET SCREW, SOCKETSM635-40X6 3 S SOLENOID SETTING PLATE SCREW, BIND SM X SOLENOID CUSHION 7 S WASHER 8 S SOLENOID LEVER ASSY 8-1 S SOLENOID LEVER SET SCREW, SOCKET SM S DRIVING LEVER PUSH LEVER 10 S SHOULDER SCREW, SM S DRIVING LEVER STOPPER 11-2 S DRIVING LEVER STOPPER 11-3 S DRIVING LEVER STOPPER 12 S BOLT, SOCKET SM X WASHER, PLAIN ADJUSTING SCREW NUT, SM S DRIVING LEVER GUIDE SHAFT BUSH, 8X15 18 S SPRING, COMPRESSION RETAINING RING, E WASHER CUSHION 22 S THREAD DRIVING LEVER ASSY 22-1 S THREAD DRIVING LEVER 22-2 S THREAD TRIMMER ROLLER 22-3 S SHOULDER SCREW, SM S WASHER, PLAIN 22-5 SA NUT, SM WASHER, SPRING SET SCREW, SOCKET SM S SHOULDER SCREW, B NUT, SM S THREAD TRIMMER ROD ASSY 26-1 S THREAD TRIMMER ROD JOINT ASSY NUT, SM S THREAD TRIMMER LEVER 30 S THREAD TRIMMER LEVER SHAFT WASHER, PLAIN SPECIAL RETAINING RING, E SET SCREW, SOCKET SM X6 34 S EXTENSION LEVER 35 S SPRING HOOK SHOULDER SCREW, SM NUT, SM S WASHER, PLAIN S CONNECTING ROD LEVER ASSY 41 S LEVER SHAFT SCREW 43-1 S NEEDLE PLATE <For Japan only> 43-2 S BE-438C

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29 K. / Thread trimmer mechanism REF.NO CODE Q'TY NAME OF PARTS RM 44 S THREAD CONNECTING ROD 45-1 S MOVABLE KNIFE ASSY, N 46-1 S MOVABLE KNIFE SPACER 46-2 S MOVABLE KNIFE SPACER 46-3 S MOVABLE KNIFE SPACER 47 S MOVABLE KNIFE COLLAR 48 S SCREW, SM S FIXED KNIFE SCREW, SM SCREW, FLAT SM X8 52 S SCREW, SM S NEEDLE HOLE PLATE, HX SCREW 45-1 S MOVABLE KNIFE ASSY, SP 53-2 S NEEDLE HOLE PLATE, HS 53-3 S NEEDLE HOLE PLATE, HT 53-4 S NEEDLE HOLE PLATE, HU 53-5 S NEEDLE HOLE PLATE, HV 53-6 S NEEDLE HOLE PLATE, HW 900 S PLATE SPRING BE-438C

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31 L. / Thread wiper mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 S THREAD WIPER DRIVING LEVER THREAD WIPER SHAFT WASHER, PLAIN M RETAINING RING, E SET SCREW, SOCKET SM X6 6 S THREAD WIPER ROD SHAFT 7 S THREAD WIPER ROD ASSY SET SCREW, SM RETAINING RING, E WASHER THREAD WIPER ARM ASSY RETAINING RING, E OIL CAP SET SCREW, SOCKET SM X THREAD WIPER, A SCREW, PAN SM X WASHER, PLAIN S 3.5 BE-438C-405 M. / Thread take-up mechanism REF.NO CODE Q'TY RM 1 S SOLENOID SETTING PLATE SCREW, PAN SM X8 3 S THREAD TAKE-UP LEVER SHOULDER SCREW, SM S CUSHION PIN, SPRING ROLL AW4 7 S SOLENOID JOINT 8 S SET SCREW, SM X SPRING HOOK NUT, 1 SM S SPRING, EXTENSION 12 S CUSHION 13 S NUT, SM SCREW, PAN SM X WASHER, SPRING WASHER, PLAIN L S TREAD TAKE-UP LEVER CRANK WASHER, PLAIN RETAINING RING, E4 20 S THREAD TAKE-UP SOLENOID COVER SCREW, PAN SM X6 BE438C

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33 N. / Thread nipper mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 S TENSION RELEASE ROD ASSY 1-1 S TENSION RELEASE ROD JOINT ASSY NUT, SM SHOULDER SCREW, SOCKET SM S SHOULDER SCREW, B NUT, SM S TR-RELEASE DRIVING LEVER ASSY 5-1 SA TENSION RELEASE DRIVING LEVER 5-2 S THREAD TRIMMER ROLLER 5-3 S SHOULDER SCREW, SM SA COLLAR NUT, SM S TENSION RELEASE LEVER, U 7 S RELEAASE LEVER U STOPPER 8 S CUSHION SCREW, PAN SM X8 11 S TENSION RELEASE LEVER 12 S W-CLAMP LEVER LIFTER SHAFT 13 S SET SCREW, SM X6 14 S COLLAR, RETAINING RING, E4 17 SA TENSION RELEASE LEVER SPRING 18 S LIFTING LEVER 19 S SCREW, PAN (S/P W) M3.5X12 21 S PRESSER BAR LIFTER CRANK 22 S TENSION RELEASE STUD BE-438C

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35 P. / Synchronizer REF.NO CODE Q'TY NAME OF PARTS RM 1 S SYNCHRONIZER ASSY SCREW, PAN M4X8 BE-438C-501 Q. / Printed circuit board mechanism REF.NO CODE Q'TY RM 1 S MAIN PCB ASSY 1-1 S IC:M54640P 1-2 S PHOTO COUPLER:PC IC:74HC08F IC:74HC32F IC:74LS09F-T 1-6 S TRANSISTOR, FET:FS10KMJ S TRANSISTOR, FET:FX6KMJ S TRANSISTOR, FET:FK18SM S TRANSISTOR, FET:2SK S TRANSISTOR, FET:2SK S TRANSISTOR, FET:2SJ A SCREW, PAN (S/P WASHE) M3X S GLASS FUSE, 5A W/LEED WIRE 1-15 Y CAPACITOR, POLYESTER 50B103 BE-438C

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37 R1. / Control box mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 S BOX ASSY 1-1 S POWER SUPPLY BOX 1-2 S MAIN PCB SETTING PLATE 1-3 S BOX COVER 1-4 S HOLDER PLATE 1-5 0A SCREW, PAN (S/P WASHER) M4X NUT, 2 M4 1-7 S FAN MOTOR ASSY, DC 1-8 0A SCREW, PAN (S/P WASHER) M4X A SCREW, PAN (S/P WASHER) M4X A SCREW, PAN (S/P WASHER) M4X S FOOT SWITCH HARNESS ASSY, S CONTROL POWER SUPPLY HARNESS 1-13 S MOTOR POWER SUPPLY HARNESS 1-14 S H-P POWER SUPPLY HARNESS 1-15 S POWER HARNESS 1-16 S RUBBER BUSH 1-17 S SUPPORT, 6NS 1-18 S CORD CLAMP, 26-L 1-19 S CORD CLAMP, WS2NS 1-20 S CORD CLAMP, WS3NS 1-21 S CORD CLAMP, WS4NS SCREW, TRUSS M4X S FRAGMENT PROTECTOR NET 1-24 S LABEL, PE 1-25 S LABEL, GROUNDING 1-26 S POWER SUPPLY PCB ASSY S IC:MA S PHOTO COUPLER :PC S TRANSISTOR, FET :2SK S DIODE, AR :PA905C S DIODE :YG8022C04R SA VARISTOR:V14D SURGE ABSORBER :DSA362MA S DIODE BRIDGE :25XB S CAPACITOR, ALUM-ELEC 250B SA CAPACITOR, ALUM-ELEC 63B S TRANSFORMER :54AA S TRANSFORMER :35AD S COIL :49AD289AC S RELAY :JW1AFSN/DC 5V SA FUSE, 6A S FUSE, 5A :FB S FUSE, 7A :FB A SCREW, PAN (S/P WASHER) M3X S PCB E1 HARNESS S PCB E2 HARNESS S THERMISTOR :6D S INSULATION SHEET 10 S PROM CONTROL ASSY 11 S PROM MOTOR ASSY 11-1 S LSI:27C S LABEL, ELEC. SHOCK 4 LANG. 21 S LABEL, ELEC. SHOCK JPN. 54 S IM LABEL BE-438C

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39 R1. / Control box mechanism REF.NO CODE Q'TY NAME OF PARTS RM H-1 S BOX UNIT, A1-IM * H-2 S BOX UNIT, A2-IM :1-P. 220/230V * H-3 S BOX UNIT, B1-IM :1-P. 100V AC * H-4 S BOX UNIT, B2-IM :1-P. 110V AC * H-5 S BOX UNIT, C1-IM :3-P. 415V AC * H-6 S BOX UNIT, C2-IM :3-P. 380V AC * H-7 S BOX UNIT, C3-IM :1-P. 240V AC * H-8 S BOX UNIT, E-IM :3-P. 400V AC * H-9 S BOX UNIT, F-IM :1-P. 230V AC * BE-438C-502 * When ordering parts which have an asterisk (*) in the RM column, these parts will be supplied as a set together with other necessary parts such as circuit boards. 36

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41 R2. / Control box mechanism REF.NO CODE Q'TY NAME OF PARTS RM 2-1 S POWER SUPPLY SWITCH ASSY, A S POWER SUPPLY IN HARNESS, A S POWER SUPPLY HARNESS J P. PUSH SWITCH, # INSULATION PLATE BINDER, M S POWER SUPPLY SWITCH ASSY,B S POWER SUPPLY IN HARNESS,B S POWER SUPPLY IN HARNESS,JPN J P.PUSH SWITCH,# INSULATION PLATE BINDER,M S POWER SUPPLY SWITCH ASSY, C S POWER SUPPLY IN HARNESS, B S POWER SUPPLY HARNESS J P. PUSH SWITCH, # INSULATION PLATE BINDER, M S POWER SUPPLY SWITCH ASSY, D S POWER SUPPLY IN HARNESS, A S POWER SUPPLY HARNESS, EXP J P. PUSH SWITCH, # INSULATION PLATE BINDER, M S POWER SUPPLY IN HARNESS, E 2-6 S POWER SUPPLY IN HARNESS, F 2-7 S POWER SUPPLY SWITCH ASSY, G S POWER SUPPLY IN HARNESS, B S POWER SUPPLY HARNESS, EXP J P. PUSH SWITCH, # INSULATION PLATE BINDER, M S AC-IN CONNECTOR ASSY 3-2 S CONVERSION TRANSFORMER ASSY, B S CONVERSION TRANSFORMER, B S AC-IN HARNESS BE-438C

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43 R2. / Control box mechanism REF.NO CODE Q'TY NAME OF PARTS RM 3-3 S CONVERSION TRANSFORMER ASSY, C S CONVERSION TRANSFORMER, C S AC-IN HARNESS 3-4 S AC-IN HARNESS, F BOLT,SOCKET M6X WASHER,PLAIN M NUT,1 M WASHER,SPRING S NOISE FILTER ASSY, 430E <For "1-Phase 230V AC"> 40-1 S NOISE FILTER ASSY, EMC 41 S PCB SETTING PLATE 42 0A SCREW, PAN (S/P WASHER) M4X6 43 S EMI CORE, ESD-SR S EMI CORE, ESD-SR BEAD BAND, L= S EMI CORE, ESD-SR S EMI CORE, ESD-SR BEAD BAND, L= S EMI CORE, TR A SCREW, PAN (S/P WASHER) M4X WASHER, PLAIN M NUT,1 M4 BE-438C

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45 S1. / Power supply equipment mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 S PULSE MOTOR ASSY, X 2 S PULSE MOTOR ASSY, Y BOLT, SOCKET M4X CORD HOLDER, #10 5 0A SCREW, PAN (S/P WASHER) M4X10 6 S HEAD SENSOR ASSY 6-1 S PROXIMITY SENSOR, GL-12NF 6-2 S PROXIMITY SENSOR, GL-12NF 6-3 S PROXIMITY SENSOR, GL-12NF SCREW, PAN M3X SCREW, PAN M3X CORD HOLDER, # A SCREW, PAN (S/P WASHER) M4X CORD HOLDER SCREW, PAN SM X S PRESSER SOLENOID ASSY S PLUNGER S DAMPER, S DAMPER, SA SOLENOID SPACER 14-2 S THREAD TRIMMER SOLENOID ASSY 14-3 S CONNECTOR : R 14-4 S MARK TUBE, SCREW, BIND M5X10 16 S GROUND WIRE, A SCREW, PAN (S/P WASHER) M4X8 18 S THREAD TAKE-UP SOLENOID ASSY 19 S CORD HOLDER, 5N SCREW, BIND SM X6 21 S CONNECTOR ASSY CORD HOLDER SCREW, PAN SM X BINDER, M S EM-LOCK SWITCH ASSY 30-1 S EM-SWITCH SPACER, S EM-LOCK SWITCH & HARNESS ASSY S SWITCH :AVS311N S EM-SWITCH HARNESS SCREW, PAN SM X CORD HOLDER, 7N SCREW, BIND SM X6 34 S CORD HOLDER, 5N SCREW, BIND SM X SCREW, BIND SM X SCREW, BIND M4X6 40 S HEAD SWITCH ASSY 40-1 S MICRO SWITCH ASSY 40-2 S SWITCH PLATE SPRING 40-3 S SWITCH BRACKET SCREW, PAN M2X CORD HOLDER SCREW, PAN M4X SCREW, PAN M4X WASHER, PLAIN SPACER NUT, 1 M4 41 0A SCREW, PAN (S/P WASHER) M4X CORD HOLDER, # A SCREW, PAN (S/P WASHER) M4X10 BE-438C

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47 T. / Operation panel mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 S OPERATION PANEL UNIT 1-1 S OPERATION PANEL ASSY, IM S FRONT FRAME ASSY, IM S REAR FRAME ASSY S PANEL SIDE COVER S PANEL SIDE COVER GUIDE TAPTITE, CUP B M3X A SCREW, PAN (S/P WASHER) M4X S PANEL PCB ASSY SA DIODE, LIGHT EMIT:LA-401VD S LED :PG5307S S SWITCH :B3F U DIP SWITCH:KSP S BUZZER :PKB24SPC UL CONNECTOR: SCFL S PANEL HARNESS ASSY TAPTITE, CUP B M3X XA BOARD PRESSER SCREW, PAN M3X8 BE-438C-530 U. / Power table REF.NO CODE Q'TY RM 1 J CIM MOTOR ASSY, J LABEL, HIGH TEMP. 13X20 2 S HARNESS ASSY, IM BE-438C

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49 V1. / Foot switch pedal mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1-1 S STEP FOOT SWITCH SET S STEP FOOT SWITCH ASSY S FOOT PEDAL BASE ASSY S STEP SWITCH PIN S SPRING, COMPRESSION 10X S FOOT SWITCH SUPPORT PLATE, B SCREW, FLAT M4X S FOOT PEDAL SPRING S FOOT SWITCH HARNESS ASSY S FOOOT SWITCH HARNESS S TERMINAL, F S INSULATION COVER S PIN BUTTON MICRO SWITCH, VX SCREW, PAN M3X S FOOT PEDAL S PEDAL PROTECTION PLATE S SWITCH PRESSER SPRING S FOOT PEDAL SHAFT RETAINING RING, E SCREW, PAN (S/P WASHER) M4X WASHER, PLAIN M RUBBER CAP, S CONNECTOR : S CONNECTOR CAP S CORD BUSH :KR61A S FOOT SWITCH SUPPORT PLATE, A S FOOT SWITCH SUPPORT PLATE, C BOLT, SOCKET M8X WASHER, SPRING WASHER, PLAIN M S BOLT, SOCKET(S/P WASHER)M5X S BOLT, SOCKET(S/P WASHER)M4X12 BE-438C

50

51 V2. / Foot switch pedal mechanism (Option parts) REF.NO CODE Q'TY NAME OF PARTS RM 1-2 S PEDAL FOOT SWITCH SET S PEDAL FOOT SWITCH ASSY S FOOT PEDAL BASE ASSY S FOOT SWITCH SUPPORT PLATE, B SCREW, FLAT M4X S FOOT PEDAL SPRING S PEDAL FOOT SW HARNESS ASSY S PEDAL FOOT SWITCH HARNESS S TERMINAL, F S INSULATION COVER S PIN BUTTON MICRO SWITCH, VX SCREW, PAN M3X S FOOT PEDAL S PEDAL PROTECTION PLATE S SWITCH PRESSER SPRING S FOOT PEDAL SHAFT RETAINING RING, E SCREW, PAN (S/P WASHER) M4X WASHER, PLAIN M RUBBER CAP, S CONNECTOR : S CONNECTOR CAP, 18X S CORD BUSH :KR61A S FOOT SWITCH SUPPORT PLATE, A S FOOT SWITCH SUPPORT PLATE, C BOLT, SOCKET M8X WASHER, SPRING WASHER, PLAIN M S BOLT, SOCKET(S/P WASHER)M5X S BOLT, SOCKET(S/P WASHER)M4X12 BE-438C

52

53 V3. / Foot switch pedal mechanism (Option parts) REF.NO CODE Q'TY NAME OF PARTS RM 2 S STEP FOOT SWITCH SET, OP 2-1 S STEP FOOT SWITCH ASSY, OP S SWITCH BRACKET S FOOT SWITCH LEVER SHOULDER SCREW, SM WASHER, PLAIN M NUT, SM S FOOT SWITCH SPRING S FOOT SWITCH HARNESS ASSY, OP UD SCREW, PAN (S/P WASHER) M3X WASHER, PLAIN M NUT, 2 M SCREW, PAN (S/P WASHER) M4X S CORD HOLDER, 5N WOOD SCREW, ROUND M5.5X STAPLE 2-4 S TREADLE ASSY S TREADLE PEDAL TREADLE SHAFT TREADLE SHAFT BRACKET TREADLE BUSHING COLLAR BOLT, M8X NUT, SQUARE M WASHER, SPRING WASHER, PLAIN M CHAIN ASSY 3 S CONTACT : BE-438C

54

55 AB. / Attachment set (Option parts) REF.NO CODE Q'TY NAME OF PARTS RM 20 S SOL. TYPE THREAD WIPER ASSY 20-1 S TR-WIPER CONNECTING ROD ASSY 20-2 S THREAD WIPER ARM ASSY SHOULDER SCREW, SM NUT, 2 SM S SOLENOID BOX ASSY S THREAD WIPER SOLENOID ASSY S PLUNGER RUBBER SCREW, PAN M3X S WASHER, PLAIN S THREAD WIPER SPRING S PLUNGER PIN S W-SOLENOID SETTING PLATE S EM-LOCK SWITCH & HARNESS ASSY S SWITCH :AVS311N S EM-SWITCH HARNESS S EM-SWITCH SPACER, S WIPER SOLENOID COVER SCREW, TRUSS M4X S SOLENOID COVER LID, E SCREW, TRUSS M4X WASHER, PLAIN S SPACER RUBBER 20-7 S PLUNGER PIN BOLT, SOCKET M4X WASHER S TENSION RELEASE ROD, DW SCREW, FLAT M3.5X SCREW, PAN SM X THREAD WIPER, A S CONNECTOR:VHR-5N SCREW, BIND SM X CORD HOLDER, 7N RUBBER CAP, 15.5 BE-438C

56

57 . / Auxiliary set (Option parts) REF.NO CODE Q'TY NAME OF PARTS RM BUTTON SPACER SET SPACER ROD WASHER SPACER SCREW, SM BOLT, SM SPACER, B SET SCREW, SOCKET SM X4 2 S BUTTON SPACER SET, S BUTTON SPACER ASSY S BASE S SCALE S BOLT, SM X S WASHER S POSITIONING PLATE, A S POSITIONING PLATE, B SHOULDER SCREW, SM S SCREW, OVAL SM4.37X S FEED PLATE 3 S GAUGE ASSY, 438E 3-1 S H-POSITION STANDARD PLATE 3-2 S SCREW, W/SOCKET SM S MOTOR COVER WOOD SCREW, ROUND 2 M3.5X16 8 S SHANK DEVICE SET, 438E SHANK BUTTON CLAMP BRAC. ASSY SHANK BUTTON CLAMP BRACKET BUTTON CLAMP, A BUTTON CLAMP, B SCREW, PAN SM X WASHER BUTTON CLAMP STUD SPRING SET SCREW COLLAR SCREW, PAN SM X BUTTON CLAMP ARM SET SCREW, (CP) SM BUTTON CLAMP SET SCREW, (CP) SM X CLAMP OPENER STUD SET SCREW, SOCKET SM X FEED PLATE BASE SHANK BUTTON FEED PLATE SCREW, SM NUT, 2 SM WASHER, PLAIN M CLOTH RECEIVER, S SCREW, BIND SM X S MOVABLE KNIFE LL ASSY 8-13 SA NEEDLE 10PIECE ASSY, S S-HOOK THREAD GUIDE, S NEEDLE HOLE PLATE, E 8-16 S NEEDLE BAR THREAD GUIDE, B 8-17 S BOTTON CLAMP, D CLOTH RECEIVER, M BE-438C

58

59 Z. / Accessories REF.NO CODE Q'TY NAME OF PARTS RM 4 S OIL PAN ASSY 4-1 S OIL PAN DUST OILER 4-4 S WICK, 4X4 L= NAIL OILER HEAD HINGE SET SCREW,SOCKET SM X6 11 S REBBER CUSHION NAIL ACCESSORY BAG BOBBIN 17 SA NEEDLE 4PIECE ASSY, S S SILICONE OIL 18 S MOVABLE KNIFE SPACER 18 S MOVABLE KNIFE SPACER 18 S MOVABLE KNIFE SPACER 19 S HEAD REST ASSY 20 S RUBBER CUSHION NAIL OILER ASSY 23 S OIL TANK ASSY SCREW-DRIVER, 1.9X SCREW-DRIVER, 3.4X SCREW-DRIVER, 5.5X WRENCH, 6X WRENCH, 8X WRENCH, 10X HEXAGONAL WRENCH, HEXAGONAL WRENCH, 4 35 S COTTON STAND ASSY, 2DR 35-1 S SPOOL STAND BASE SPOOL MAT 35-3 S SPOOL CUSHION 35-4 SA PIPE D SCREW SET,B WASHER, PLAIN S NUT, U5/ COLUMN CAP S RUBBER WASHER S SPRING COLUMN PIPE W/CAP COLUMN CAP COLUMN PIPE, D COLUMN JOINT SPOOL SHAFT, B WASHER, SPRING NUT, 1 M S SPOOL HOLDER, S THREAD HANGER, THREAD HANGER BASE THREAD BUSH NUT, 1 M S SCREW, PAN (S/P WASHER) M5X S SCREW, PAN (S/P WASHER) M5X SCREW, PAN M5X14 BE-438C-910 The details of included accessories are subject to change. 56

60

61 Z. / Accessories REF.NO CODE Q'TY NAME OF PARTS RM STAPLE HEAD COVER 52 S MOTOR SPACER BOLT, SQUARE M6X NUT, 1 M WASHER, PLAIN L WOOD SQUARE,ROUND 2 M4.5X16 59 S WOOD SQUARE,ROUND M4.1X STAPLE 67 S EYE GUARD SET, C 67-1 S EYE GUARD ASSY S HINGE ASSY S EYE GUARD SCREW, FLAT SM X NUT, 1 SM WASHER, PLAIN M S EYE GUARD HOLDER, A SCREW, PAN SM X SCREW, PAN SM X10 70 S SWITCHING PLATE WOOD SCREW, ROUND M4.1X20 75 S BELT COVER ASSY, IM 75-1 S BELT COVER, IM 75-2 S LABEL, OPERATION JPN. 75 S BELT COVER ASSY, IM 75-1 S BELT COVER, IM 75-2 S LABEL, OPERATION ENG SCREW, PAN M4X S BUTTON TRAY WITH BAG BUTTON TRAY HOLDER SET SCREW,SOCKET SM X B WOOD SCREW,FRAT M3.5X DOUBLE WRENCH, 8X HEXAGONAL WRENCH, SPRING, A SCREW SM WASHER, PLAIN S SPRING SUPPORT BOLT, SM4.76X7 15 S SILICONE OIL 101 S FUSE, 5A :FB FUSE, 6A 103 S FUSE, 7A :FB 814 S PLATE SPRING 901 UA EPROM:27C S CONDUCTIVE PAD, 30X S PROM CARTON BOX BOLT,SOCKET M4X NUT,1 M4 903 S PROM CARTON BOX BE-438C-910 The details of included accessories are subject to change. 58

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