Pyramids Technology Corp. Quality Control Department

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1 Pyramids Technology Corp. Quality Control Department

2 Pyramids Technology Corp. Organization Chart ( Quality Control Department ) General Manger Sale dept Managing dept Developm ent dept Manufactu ning dept Quality Assurance dept Sale I group Accounting group Developm ent I group Mfg I group QA I group QA II group Sale II group MIS/ISO group team I Mfg II group IQC Team Sale III group team II Mfg Managing group IPQC Team Purchase group team III Production group FQC Team Developm ent II group Inventory Managing group

3 Quality Goal (Quality Control Department) Control Quality Goal: KPI comprehensive index 95 points

4 KPI Chart

5 QC 品保部人員職責 Quality Assurance - staff responsibilities 相關品質檢驗, 包括進料製程成品檢驗 Related to quality inspection, including the feed, process, finished product testing. 不良品分析與相關統計作業之執行 Defect analysis and related statistical operations executive. 品質異常問題之追蹤與處理 Quality Problem tracking and dealing with anomalies. 品質系統之建立和執行 Development and implementation of quality systems. 量規儀器校驗之執行與管理 Gauge Calibration of the implementation and management.

6 IQC/FQC 進出貨檢驗抽樣計畫表 : ANSI / ASQC Z1.4(II) 計數值 ANSI / ASQC Z1.9(II) 計量值 Sampling Plan : ANSI / ASQC Z1.4 Attributes ANSI / ASQC Z1.9 Variables

7 ANSI/ASQC Z1.4 & Z1.9 Sampling Chart 進料檢驗 Incoming Inspection 連續 5 批允收 Five batches ( Acceptance & Continually) ANSI/ASQC Z1.4 &Z1.9(I&II) 正常檢驗 Normal Inspection 連續 2 批拒收 Two rejected batches 減量檢驗 Evolve to Reduced Inspection 加嚴檢驗 Switch to Tightened Inspection 有一批拒收 Any rejected batches 連續 5 批允收 Five batches (Acceptance & Continually)

8 IQC chart 標示 ( 品 ) Label Accept 零件 / 成品進貨 ( 倉 ) Incoming Components/Parts IQC 檢驗 ( 品 ) IQC Inspection 判定 ( 品 ) Result Reject 通知採購及工程部 ( 品 ) Inform Purchasing Department And Engineering Department 通知廠商 ( 採 ) Inform Supplier 開立檢驗不合格品退回單 ( 品 ) Issue Non Conforming Sheet (Return To Vendor) 不允許特採退貨 ( 工 ) Return Goods 開立 SCAR( 品 ) Nonconforming Sheet And SCAR sheets 允許特採 ( 工 ) Accept On Deviation 通知倉庫入庫 ( 品 ) Inform Warehouse Acceptance

9 FQC chart 製令完成 ( 生 ) Work order finish FQC 檢驗 ( 品 ) 重工 ( 生 ) Rework Accept FQC Inspection 判定 ( 品 ) Result Reject 不允許特採 ( 工 ) NG 通知生產及工程部 ( 品 ) Manufacture Department And Manufacture Department 開立 SCAR 表 ( 品 ) Nonconforming Sheet And SCAR sheets 通知倉庫入庫 ( 品 ) Inform Warehouse Acceptancefinish 允許特採 ( 工 ) Accept On Deviation

10 品保部設備 QA dept test equipment ZEISS CMM 三次元 ZEISS CMM 2.5D 投影機 Optical Comparator 2.5D 自動投影機 CNC Optical Comparator 分光測色計 ( 色差機 ) Photoelectric Colorimeter (color-difference meter ) 重金屬元素分析儀 Handheld XRF Analysis 表面粗度儀 Surface Roughness Tester MI 測試儀 MI Melt Index 拉力試驗機 Tensile Testing Machine 模厚機 Film Thickness Gauge 洛氏表面硬度計 Hardness Testers 恆溫恆溼測試設備 Temp & Humidity Testing Machine

11 ZEISS CMM 三次元

12 2.5D 投影機 Optical Comparator

13 2.5 次元影像量測儀 2.5D Image Processing Measuring Instrument

14 2.5D 自動投影機 CNC Optical Comparator

15 分光測色計 ( 色差機 ) Photoelectric Colorimeter (color-difference meter )

16 重金屬元素分析儀 Handheld XRF Analysis

17 表面粗度儀 Surface Roughness Tester

18 MI 測試儀 MFI Melt Flow Index ASTM D1238

19 拉力試驗機 Tensile Testing Machine

20 模厚機 Film Thickness Gauge

21 非接觸型膜厚計 Elcometer 550

22 洛氏表面硬度計 Hardness Testers

23 恆溫恆溼測試設備 Temp & Humidity Testing Machine

24 電子高度測定機 Linear Height Gauge

25 雷射測定機 Laser Scan Micrometer

26 品保部設備清單 QA department device list 設備名稱廠牌設備名稱廠牌 1 數位式兩圓中心距游標卡尺 Hole to Hole Caliper WANON 16 塊規 / MM Gauge blocks KAIZER 2 數位式面至圓中心距游標卡尺 Edge to Hole Caliper WANON 17 塊規 / MM Gauge blocks KAIZER 3 4 電子式游標卡尺 200mm 52 Electronic Caliper 電子式游標卡尺 150mm 3 Electronic Caliper Mitutoyo 18 柱規 / Plug gauges Vermont Mitutoyo 19 柱規 / Plug gauges Vermont 5 指針式 300MM 卡尺 3 Dial Caliper Mitutoyo 20 紙箱破裂試驗機 Bursting Strength Tester 駿諺 6 指針式扭力測試器 Torsion Meter Tohnichi 21 推拉力機 Push & Pull Gauge IMADA 7 膜厚機 / Thickness Tester POSITECTOR 22 電子式螺紋分厘卡 0-25mm Electronic Screw Thread Micrometer Mitutoyo 8 指針式橡膠硬度計 /68018 Hardness Tester TECLOCK 23 螺紋三線規 5/16-18 Thread Gaging System FOWLER 9 指針式橡膠硬度計 /39776 Hardness Tester TECLOCK 24 電子式水平儀 7 Electronic Levels PRO 10 分厘卡 (0~25mm) Micrometer Mitutoyo 25 環規 /50MM Ring gauges BAKER 11 分厘卡 (25~50mm) Micrometer Mitutoyo 26 環規 /99.998MM Ring gauges BAKER 12 電子式高度規 2 Electronic Height gauge Mitutoyo 27 環規 /150MM Ring gauges BAKER 13 DC-3000/JMT400E 投影機 2.5D Optical Comparator 精實 28 環規 / MM Ring gauges BAKER 14 塊規 /50.000MM Gauge blocks KAIZER mm 卡尺 2 Caliper Mitutoyo 15 塊規 / MM Gauge blocks KAIZER lb 扭力起子 7 Torque wrench Torqueleader

27 QA department device list (cont.) 設備名稱廠牌設備名稱廠牌 lb 扭力起子 1 Torque wrench Torqueleader 46 重金屬元素分析儀 /XLt797 THERMO 32 三次元測定儀 Coordinate Measuring Machine (CMM) ZEISS 47 VMA D Optical Comparator NIKON 33 分光測色計 Spectrophotometer KONICA 48 拉力試驗機 Tensile Testing Machine PRO TEST 34 PIN MM201 Plug gauges EISEN D 投影機 DC D Optical Comparator CARMAR 35 表面粗度儀 Surface Roughness Tester Mitutoyo 50 三次元測定儀 14"VIDEO Coordinate Measuring Machine (CMM) POLI lb 扭力起子 2 Torque wrench Mountz 51 深度分厘卡 0.01mm MITUTOYO 37 塊規 /1~100 2 Gauge blocks KAIZER 52 蕭氏硬度計 Hardness Tester KORI 38 指針式厚薄規 (0~10mm) Thickness gauge KORI 53 拉力測試機 Digital Force Gauge Chatillon 39 測厚量錶 2 Thickness Gages SM 54 韋伯硬度計 Webster Hardness Testers Webster LBS 扭力板手 4 Torque wrench SNAP-ON 55 光澤度機 Glossmeter KONICA LBS 扭力扳手 24 Torque wrench SNAP-ON 56 膜厚測定儀 Thickness Tester FISCHER LBS 扭力扳手 14 Torque wrench SNAP-ON 57 洛氏表面硬度計 Hardness Testers Mitutoyo LBS 扭力扳手 5 Torque wrench SNAP-ON 58 恆溫恆溼測試設備 Temp & Humi Testing Machine Giant Force 44 熱熔指數儀 MI Melt Index CEAST 59 電子高度測定機 Linear Height Mitutoyo 45 花崗岩平台 2 Granite Surface Plates 科威納 60 扭力測試機 Torque Tester AWS-QC

28 QA department device list (cont.) 設備名稱廠牌設備名稱廠牌次元影像量測儀 2.5D Image Processing Measuring Instrument 雷射測定機 Laser Scan Micrometer JMT 76 Mitutoyo

Microsoft Word - L. 品俟苤_台.doc

Microsoft Word - L. 品俟苤_台.doc L. L1 L1 (quality control) 量異 L1.1 (quality control index) 數參數 L2 L2 (quality control tools) 行理 L2.1 1. 度 2. 3. 4. 5. 數 6. 度 7. 8. 9. 10. 度 11. 12. 13. 度 14. 15. 16. 度 17. 18. 度 19. 20. 量 21. 22. 度