タッピングトルクTorque Tapping XPF, 区别在这里! XPF is ifferent from Others! 加工扭矩降低 40% Reducing approx. 40% of machining torque. 发热温度降低 20% Reducing approx.

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豪视高
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挤压丝锥系列 (XPF) X Performer Forming Tap Series (XPF) 挤压丝锥是利用材料的塑性变形来形成螺纹的, 故加工过程中不会产生切屑如果是追求无切屑的稳定加工的话, 请务必尝试一下挤压丝锥

将不可能变为可能 The Impossible ecomes Possible.

可以应对以往挤压丝锥所无法触及的 35HRC 硬材 XPF achieves low cutting resistance and high lubricity, which enables tapping in materials

M45 大径 Large iameter 高耐磨损性 V 涂层 V Coating: extreme wear resistance XPF 系列可以应对 M45 大径加工, 适用于建机, 重工, 产业机械等大型部件

1 挤压丝锥系列 (XPF) X Performer Forming Tap Series (XPF) 挤压丝锥是利用材料的塑性变形来形成螺纹的, 故加工过程中不会产生切屑如果是追求无切屑的稳定加工的话, 请务必尝试一下挤压丝锥其中此款 XPF 系列则是以往挤压丝锥所无法比肩的跨时代的产品 Forming tap forms screw threads through plastic deformation of work material. No more worries for chips. XPF is equipped with the innovative functions, which enable the stable and chip-free tapping. 将不可能变为可能 The Impossible ecomes Possible. 35HRC 高硬度材料 Hardened Materials 实现低扭矩的特殊螺纹式样 Low-torque spec with specially designed threading 低切削阻力及润滑性下, 可以应对以往挤压丝锥所无法触及的 35HRC 硬材 XPF achieves low cutting resistance and high lubricity, which enables tapping in materials up to 35 HRC. M45 大径 Large iameter 高耐磨损性 V 涂层 V Coating: extreme wear resistance XPF 系列可以应对 M45 大径加工, 适用于建机, 重工, 产业机械等大型部件产品阵容相当丰富,M ~ M 45 型号齐备 XPF is ideal for tapping in large parts of heavy machinery, construction equipment, and industrial machinery. The size range is from M to M45. MQL 油雾加工 Minimum Quantity Lubrication 高韧性高速钢 ( 不满 M 3: 粉末高速钢 ) M2.6: CPM, M3 : HSSE 即使使用无氯的水溶性切削油剂加工也可以得到十分良好的寿命另外带有内冷油孔的 OIL-XPF 在油雾冷却下也可以进行加工 XPF has a high durability even machining with chlorine-free coolant. OIL- is also suitable for MQL machining operation.

タッピングトルクTorque 2 3 4 Tapping XPF, 区别在这里! XPF is ifferent from Others!

发热温度降低 20% Reducing approx. 20% of heat generation.

高温 High 0 タップ Tap 5 0-5 -0 時間 (S) Time 従来品 Conventional Product 被削材 Work

通常の加工においては油剤供給をして加工して下さい To photograph the process, machining was carried

However, during normal machining, coolant should be used.

OIL- with MQL: please refer P.7 for processing conditions.

2 タッピングトルクTorque Tapping XPF, 区别在这里! XPF is ifferent from Others! 加工扭矩降低 40% Reducing approx. 40% of machining torque. 发热温度降低 20% Reducing approx. 20% of heat generation. ( N m ) 20 5 攻丝后的温度示意图 A thermograph image taken immediately after tapping 高温 High 0 タップ Tap 時間 (S) Time 従来品 Conventional Product 被削材 Work Material 低温 Low 他社品 Competitor 撮影の為冷却用油剤供給を行わずペストの塗布にて加工を実施しました通常の加工においては油剤供給をして加工して下さい To photograph the process, machining was carried out by applying paste instead of using coolant. However, during normal machining, coolant should be used. 抑制毛刺 Restraining urrs 提高耐久度 Resistance improved OIL- 的高速油雾加工 ( 加工条件请参照 P7) OIL- with MQL: please refer P.7 for processing conditions. 带内冷油孔的 OIL-( 油雾 ) OIL- (with Oil Hole/MQL) 以往的挤压丝锥 ( 水溶性切削油剂外部供油 ) Conventional forming taps with water soluble coolant. 加工の様子は YouTube でチェック! Check the OSGJAPAN Channel on YouTube! VS XPF 転造タップ 2

3 要点 Useful Tips 这种时候请尝试 XPF XPF is the Solution 由于低扭矩可以抑制发热量的 XPF 是可以对应大径, 高硬度材,M Q L 加工以及高速, 高寿命, 高品质的加工以往挤压丝锥无法解决的各式问题请务必尝试一下此款 XPF XPF is adequate for large diameter, tough materials and MQL. y reducing the torque and heat generation, high speed machining, long tool life and high quality are achieved. XPF 全三种系列 3 series of XPF OIL- ( 内冷油孔 /with Oil Hole) LT- ( 长柄型 /Long Shank) 挤压丝锥的使用区别 Image for Selecting Forming Taps 相较以往的挤压丝锥 (NRT), 及 LT- 可以高速加工高硬度材在更高速的领域中使用 OIL- 效果最佳 and LT- process hardened materials much faster than conventional forming tap. Oil- is adequate for process seeking cutting speed. 根据硬度及的刀具选定图硬度Hardness of (HRC) TIN-NRT LT- VP-NRT Hardness and Cutting Speed Selection Image OIL (m/min)cutting Speed 注 ) 这是螺纹尺寸在 M 3 ~ M 2 的使用水溶性油剂,M Q L 时候的加工示意图使用油性切削油剂时, 考虑存在起火的危险性, 一般推荐在 2 0 m / m i n 以下的加工速度不满 M3, 亦或是超过 M2 的情况下, 根据实际加工机械及, 适当降低 This figure shows the general condition of M3~M2, with chlorine-free water-soluble coolant or MQL. For non-soluble coolant, reducing the cutting speed to 20m/min or less is highly recommended in preventing ignition. Also, please reduce the cutting speed for > M3 or M2<, depends on machine and work materials. 3

4 最合适的 eciding Cutting Speed XPF 的加工打破了低速加工 = 长寿命的以往观念为了降低的温度而进行低速加工会增大塑性变形同时产生的阻力, 从而加快刀具的磨损考虑到延长刀具寿命, 测试了不同下的耐久性, 找出了最合适的 oes low cutting speed contribute to long tool life? It doesn t apply to XPF. Slow speed tapping, which generates less heat, causes bigger cutting resistance and tool wear. Cutting speed should be adjusted properly to find the most appropriate cutting speed for tool life. 不同的下耐久性对比 Comparison of durability by the difference in cutting speed 使用工具 Tool 底孔尺寸 Hole Size 螺纹深度 Tapping Length OIL- M8.25 ( 特殊品 ) (Special Order) S50C φ7.4 23mm( 盲孔 ) (lind) 8 m m( 2. 3 )( 盲孔 ) (lind) Cutting Speed 0m/min 加工孔数 Tapping Holes,000 2,000 3,000 4,000 5,000 2,500 孔 (Holes) 3,000 孔 (Holes) 磨损大 Excessive Wear 磨损大 Excessive Wear Cutting Speed 切削油剂 Coolant 0~40m /min MQL 50cc/h( 内部给油 ) (Internal) 20m/min 4,500 孔 (Holes) 4,375 孔 (Holes) 磨损大 Excessive Wear GP-Out 使用机械 Machine 卧式加工中心 Horizontal Machining Center 30m/min 3,806 孔 (Holes) 3,355 孔 (Holes) 噪音大 Excessive Rubbing Noise GP-Out 非标品 ( 中心通孔 ) Special order products (Center through coolant hole) 40m/min 82 孔 (Holes),606 孔 (Holes) GP-Out GP-Out 最合适的切削油剂 Choosing the Appropriate Coolant 推荐润滑性高的水溶性切削油剂, 或者是油性切削油剂但是超过 20m/min 的高速加工的情况, 请务必使用水溶性切削油剂 ( 油性切削油剂会有起火危险 ) High lubricant water-soluble coolant is highly recommended as well as non-soluble coolant. Water-soluble coolant must be used for high speed cutting. Non-soluble coolant can be used in only 20m/min or below. 使用机械夹具固定装置 Machining, Holder and Work Holding 请确认使用机械的性能后再使用最大扭矩, 扭矩曲线虽然 XPF 是比以往挤压丝锥低扭矩的式样但应对大径, 高硬度材, 高速加工等, 还请在机械, 夹具, 固定装置都稳定的状态下进行 Please select the appropriate equipment depending on the maximum torque, torque curve, and others of the machine. XPF generates lower torque, as compared with the conventional forming taps. 4

要点 Useful Tips 加工扭矩的计算 Calculation for Torque XPF 与以往的挤压丝锥相比, 可以降低 30% 的扭矩 P.2 中登载的降低 40% 的数据是与相乘得出的结果大径加工的扭矩 ( 计算值 ) 请参考下表 XPF achieves 30% reduction of torque, according to the calculation.

Please refer to the following table for large diameter tapping and the formula for calculating torque.

5 要点 Useful Tips 加工扭矩的计算 Calculation for Torque XPF 与以往的挤压丝锥相比, 可以降低 30% 的扭矩 P.2 中登载的降低 40% 的数据是与相乘得出的结果大径加工的扭矩 ( 计算值 ) 请参考下表 XPF achieves 30% reduction of torque, according to the calculation. The tapping data on Page 2 shows 40% reduction of torque in synergy with the appropriate cutting speed. Please refer to the following table for large diameter tapping and the formula for calculating torque. 大径螺纹加工扭矩一览表 Calculated machining torque of large diameter taps by work materials 尺寸 Thread Size 有效径 (E)mm Pitch iameter 系数 (K)Coefficient of AC AC s SS400 S45C SCM ( 35HRC) M M M M M M M M M M M M M M * 本表是加工扭矩的基准表, 并不能保证加工扭矩实际加工中, 会根据, 切削油剂, 底孔径等诸多条件的不同而有所变动 * 这是使用水溶性切削油剂 ( 外部给油 ) 的基准表 * Please note that this chart shows the theoretical values of machining torques in case of the external supply of water-soluble coolant. * It does not guarantee the actual torque. 表中没有的尺寸, 请根据下面的计算式进行计算 Following formulas are used for calculating torque: 挤压丝锥的扭矩计算 Torque Calculation for Forming Tap 传统挤压丝锥 Conventional Forming Taps T = K E P2 XPF 系列 XPF series T = K E P2 例 ) M SCM440 加工的场合 In case of M30 3.5, working on SCM440 T = [N m] 注 ) 这事使用水溶性切削油剂 ( 外冷 ) 时的情况, 请注意如果加工环境不同, 数值可能会产生变化 The above formulas are the guideline in case of the external supply of water-soluble coolant. Please note that the actual torque changes depending on the work environment. T : 扭矩 [N m] Torque K : 系数 Coefficient of E : 有效径 [mm] Pitch iameter P : 螺距 [mm] Pitch 铝合金 Aluminum Alloy 铸造铝合金 Aluminum ie Casting 黄 rass 铜一般构造用钢 Mild Steel 炭素钢 Carbon Steel 合金 ( 调质 ) 钢 Alloy Steel (Hardened Steel) 系数 (K) Coefficient of 2 3~4 6~8 0 ~ ~2 3 ~4 5

毛刺对策 Countermeasure for urr 低扭矩式样的 XPF 与以往的挤压丝锥对比, 可有效控制毛刺的产生 Comparing with the conventional forming taps, XPF reduces burr with low-torque spec. 使用工具 Tool M3 0.5 传统挤压丝锥 M3 0.

76 3 m m( 通孔 ) (Through) 3 m m( 通孔 ) (Through) 非公开 (N/A) 传统的切削丝锥 Conventional Forming Tap 2% 毛刺发生率大幅降低! 26.

6 毛刺对策 Countermeasure for urr 低扭矩式样的 XPF 与以往的挤压丝锥对比, 可有效控制毛刺的产生 Comparing with the conventional forming taps, XPF reduces burr with low-torque spec. 使用工具 Tool M3 0.5 传统挤压丝锥 M3 0.5 Conventional Forming Tap 毛刺发生率 urr Occurrence Rate(%) 底孔尺寸 Hole Size 螺纹深度 Tapping Length Cutting Speed 黄铜 rass φ m m( 通孔 ) (Through) 3 m m( 通孔 ) (Through) 非公开 (N/A) 传统的切削丝锥 Conventional Forming Tap 2% 毛刺发生率大幅降低! 26.3% Large reduction of burrs 切削油剂 Coolant 不溶性切削油剂 Non-Water Soluble 使用机械 Machine 专用机 Specialized Machine 毛边 urr 有毛刺 urr with conventional forming tap 没有毛刺 No burr with 推荐倒角 60 度 Recommending 60 for the chamfer. 底孔径 Tap rill Size 底孔径 Tap rill Size 毛边 urr c 60~70 底孔径底孔径 Tap rill Size Tap rill Size 没有倒角的情况 Without chamfering c 利用材料的塑性变形形成牙型, 如果工件的入口, 端面如果没有倒角的话, 很容易产生毛边为了抑制毛边毛刺的产生 60~70, 我们推荐加工一个 60~70 度的倒角 Forming tap forms the screw thread by plastic deformation. Therefore, without having chamfering, burr is made on the edge of the hole. To prevent burr, chamfering with 60 is highly recommended. 底孔径底孔径 Tap rill Size Tap rill Size 底孔径 Tap rill Size 底孔径 Tap rill Size 有倒角的情况 With chamfering 另外根据钻头的加工情况, 有可能需要 8 度的倒角倒角端面的直径 c 如果做成螺纹尺寸 +2 螺距的话可以有效控制毛边例 : M0X.5 的情况,0mm+(.5x2)=3mm If 8 of chamfering is required for drilling, burr is prevented by setting the diameter of chamfering to screw size+2 pitches. (Example: M0.5 0mm+(.5 2)=3mm 螺纹牙型的不同 Shape of complete thread and its difference 塑性形变后的内螺纹牙顶有缝隙存在 ( 参照照片 ) The formed thread has a small slit at the crest (See photo). 6

加工情报 Cutting ata 35HRC 的高硬度材也可以用挤压丝锥加工 Forming taps are even for 35HRC 使用工具 Tool 底孔尺寸 Hole Size M6 SCM440 (35HRC) φ5.5 5.

(Holes) 223 孔 (Holes) 切削油剂 Coolant 使用机械 Machine 水溶性切削油剂无氯 ( 外部給油 ) Water Soluble Chlorine-Free (External) 卧式加工中心 Horizontal Machining Center 其他公司 Competitor's Product 36 孔 (Holes) 7 孔 (Holes) 可以实现

7 加工情报 Cutting ata 35HRC 的高硬度材也可以用挤压丝锥加工 Forming taps are even for 35HRC 使用工具 Tool 底孔尺寸 Hole Size M6 SCM440 (35HRC) φ mm ( 通孔 ) (Through) 切削孔数 Tapping Holes 孔 (Holes) 579 孔 (Holes) 800 螺纹深度 Tapping Length Cutting Speed 6 m m ( 通孔 ) (Through) 5m/min(796min - ) 以前产品 Conventional Product 70 孔 (Holes) 223 孔 (Holes) 切削油剂 Coolant 使用机械 Machine 水溶性切削油剂无氯 ( 外部給油 ) Water Soluble Chlorine-Free (External) 卧式加工中心 Horizontal Machining Center 其他公司 Competitor's Product 36 孔 (Holes) 7 孔 (Holes) 可以实现 M45 的大径尺寸的挤压加工 Thread-rolling process of M45 is no longer a dream 使用工具 Tool 底孔尺寸 Hole Size 螺纹深度 Tapping Length Cutting Speed 切削油剂 Coolant 使用机械 Machine M P SS400 φ42.65 φ mm ( 盲孔 ) (lind) 36mm(0.8)( 盲孔 ) (lind) 5m/min(33min - ) 水溶性切削油剂无氯 ( 外部給油 ) Water Soluble Chlorine-Free (External) 卧式加工中心 Horizontal Machining Center 参考 : 加工扭矩 ( 换算值 )674Nm 水溶性切削油剂和攻丝油膏都适用 Torque for above machining process is equivalent to 674N m. Water-soluble coolant and paste are also appropriate for this case. 实现 MQL& 高效率加工 Achieving high efficiency with MQL 使用工具 Tool OIL- M2.75 2P 传统的切削丝锥 M2.75 Conventional Forming Tap S C M ( 生材 ) 切削孔数 Tapping Holes 5 0 底孔尺寸 Hole Size 螺纹深度 Tapping Length φ. 45mm( 盲孔 ) (lind) 36mm(3)( 盲孔 ) (lind) OIL- 8 孔以上 Over 8 Holes 加工可能 Still Running Cutting Speed 40m/min(,062min - ) 切削油剂 Coolant 使用机械 Machine M Q L( 内部给油 ) 水溶性切削油剂无氯 0 倍 ( 外部給油 ) (Internal) Water Soluble Chlorine-Free (0%)(External) 卧式加工中心 Horizontal Machining Center 传统的切削丝锥 Conventional Forming Tap 0 孔加工不可 (Hole) (No Holes) 加工の様子は YouTube でチェック! Check the OSGJAPAN Channel on YouTube! XPF 転造タップ 7

8 加工情报 Cutting ata 切削丝锥 7 倍的耐久性! 7 times the durability of cutting taps! 使用工具 Tool M6 2P 螺旋槽丝锥 Spiral Fluted Tap M6 螺纹深度 Tapping Length(m) S45C(90HR) 3m 磨损大 Excessive Wear 底孔尺寸 Hole Size 螺纹深度 Tapping Length φ m m( 通孔 ) (Through) 8 m m( 3 )( 盲孔 ) (lind) φ 5 5 m m( 通孔 ) (Through) 2 m m( 2 )( 盲孔 ) (lind) 9.2m 磨损大 Excessive Wear Cutting Speed 切削油剂 Coolant 使用机械 Machine 5m/min(796min - ) 0m/min(530min - ) 水溶性切削油剂无氯 0 倍 Water Soluble Chlorine-Free (0%) 卧式加工中心 Horizontal Machining Center 螺旋槽丝锥 Spiral Fluted Tap 7.2m GP-Out 6.2m GP-Out.5 倍的.5 倍的螺纹长 7 倍的寿命.5 times cutting speed.5 times tapping length 7 times durability performance 加工材范围广特别是小径螺纹加工 Ideal for work material especially for small diameter threads 使用工具 Tool M P SCM440(35HRC) S U S ( 3 0 H R C ) SPCC 铬钼钢不锈钢冷轧钢 Chrome Molybdenum Cold Rolled Stainless Steel Alloy (SCM) Steel C280P 黄铜 rass SCM440 加工孔数 Tapping Holes 5,000 0,000 3,307 孔 (Holes) 折损 reakage 底孔尺寸 Hole Size 螺纹深度 Tapping Length φ mm( 通孔 ) (Through) 2 m m( 2 )( 盲孔 ) (lind) SUS420 0,000 孔 (Holes) 可继续 Still Running Cutting Speed 5m/min(,590min - ) 0m/min(3,80min - ) SPCC 0,000 孔 (Holes) 可继续 Still Running 切削油剂 Coolant 使用机械 Machine 水溶性切削油剂无氯 0 倍 Water Soluble Chlorine-Free (0%) 立式加工中心 Vertical Machining Center C280P 0,000 孔 (Holes) 可继续 Still Running 内部给油加工提高工具寿命 Internally-fed coolant improve tool life 使用工具 Tool 底孔尺寸 Hole Size 螺纹深度 Tapping Length Cutting Speed OIL- M0.5 2P SCM440 (35HRC) φ m m( 通孔 ) (Through) 20mm(2)( 盲孔 ) (lind) 20m/min 内部给油 Internal OIL- 内部给油 Internal 他社品 Competitor 加工孔数 Tapping Holes,000 2,000 2,704 孔 (Holes) 2,950 孔 (Holes) 42 孔 (Holes) 200 孔 (Holes) 折损 reakage 摩耗大 Excessive Wear 3,000 噪音大 Excessive Rubbing Noise 摩耗大 Excessive Wear 切削油剂 Coolant 使用机械 Machine 水溶性切削油剂无氯 20 倍 Water Soluble Chlorine-Free (5%) 卧式加工中心 Horizontal Machining Center 外部给油 External 以往产品 Conventional Product 孔 (Holes) 孔 (Holes) 摩耗大 Excessive Wear 摩耗大 Excessive Wear 8

9 XPF 挤压丝锥形状尺寸表 imensions 材质 M M 2. 6 : 粉末高速钢 Tool Material Powder metallurgy HSS(CPM) M3 : HSSE 表面处理 Surface Treatment V 涂层 V Coating Type Type 2 Type 3 Type 4 Type 5 Type 6 Type 7 螺纹种类 :M 尺寸 Thread Size 精度表記 Grade 精度切削锥长 TAP Limit lc 全长 L 螺纹长 l 颈长 ln 柄径 s 四方部长 lk 四方部宽 K M 0.25 ST RH P M ST RH P M ST RH P M ST RH P M ST RH P M ST RH P M ST RH P M ST RH P M ST RH P M ST RH P M ST RH P 6 单位 :mm Unit:mm 形状 Type 库存 Stock = 标准库存品 = Standard stock item 9

10 螺纹种类 :M 尺寸 Thread Size 精度表記 Grade 精度切削锥长 TAP Limit lc 全长 L. 精度栏为加工 2 级内螺纹的丝锥推荐精度, 有效径的公差与 RH 精度一致, 但每一等级的公差为 8μM 2. 丝锥精度不保证内螺纹精度 3. 切削锥长 2P=( 盲孔用 ),=P( 通孔用 ) 螺纹长 l 颈长 ln 柄径 s 四方部长 lk 四方部宽 K 单位 :mm Unit:mm M ST RH P M ST RH P ST RH M 6 2P ST+2 RH9 2P ST 2 RH5 2P M 8.25 ST RH P ST+ RH8 2P M 8 ST RH P ST 2 RH5 2P M 0.5 ST RH P ST+2 RH9 2P ST 2 RH5 2P M 0.25 ST RH P ST+ RH8 2P M 0 ST RH P ST 2 RH6 2P M 2.75 ST RH P ST+2 RH0 2P M 2.5 ST RH P M 2.25 ST RH P M 2 ST RH P M 4 2 ST RH0 2P M 4.5 ST RH9 2P M 6 2 ST RH0 2P M 6.5 ST RH9 2P 形状 Type 库存 Stock = 标准库存品 = 库存中心标准库存品 = Standard stock item = Inventory center stock item. The recommended tap limit corresponds to JIS class 2 internal thread standards. The upper limit of the pitch diameter is the same as the RH Limit. For taps with a pitch above one, the limit will be 8µm instead of the standard 2.7µm. 2. TAP Limit does not guarantee thread limit for the internal thread after tapping. 3. lc : =P(for through holes), 2P=(for blind holes) 请咨询我司营业员 Please contact our sales staff for more information. 呼び長さ精度違いの特殊品も承ります Custom order with specific requests on diameter, length and accuracy is accepted. 0

11 XPF 挤压丝锥形状尺寸表 imensions 螺纹种类 :M 尺寸 Thread Size 精度表記 Grade 精度切削锥长 TAP Limit lc 全长 L 螺纹长 l 颈长 ln 柄径 s 四方部长四方部宽 lk K 单位 :mm Unit:mm M8 2.5 ST RH 2P M8.5 ST RH0 2P M ST RH 2P M20.5 ST RH0 2P M ST RH 2P M22.5 ST RH0 2P M24 3 ST RH3 2P M24.5 ST RH0 2P M27 3 ST RH3 2P M ST RH4 2P M ST RH4 2P M36 4 ST RH5 2P M ST RH6 2P M ST RH6 2P 精度栏为加工 2 级内螺纹的丝锥推荐精度, 有效径的公差与 RH 精度一致, 但每一等级的公差为 8μM 2. 丝锥精度不保证内螺纹精度 3. 切削锥长 2P=( 盲孔用 ) 形状 Type 库存 Stock = 标准库存品 = Standard stock item. The recommended tap limit corresponds to JIS class 2 internal thread standards. The upper limit of the pitch diameter is the same as the RH Limit. For taps with a pitch above one, the limit will be 8µm instead of the standard 2.7µm. 2. TAP Limit does not guarantee thread limit for the internal thread after tapping. 3. lc : 2P=(for blind holes) 内冷油孔 XPF 挤压丝锥 OIL- 形状尺寸表 imensions 材质 HSSE Tool Material 表面处理 V 涂层 Surface Treatment V Coating Type Type 2 螺纹种类 :M 尺寸 Thread Size 精度表記 Grade 精度切削锥长 TAP Limit lc 单位 :mm Unit:mm M 6 ST RH7 2P M 8.25 ST RH7 2P M 0.5 ST RH7 2P M 2.75 ST RH8 2P M 4.5 ST RH9 2P M 6.5 ST RH9 2P = 库存中心标准库存品 = Inventory center stock item. 精度栏为加工 2 级内螺纹的丝锥推荐精度, 有效径的公差与 R H 精度一致, 但每一等级的公差为 8μM 2. 丝锥精度不保证内螺纹精度 3. 切削锥长 2P= 请咨询我司营业员 Please contact our sales staff for more information. 全长 L 螺纹长 l 颈长 ln 柄径 s 四方部长 lk. The recommended tap limit corresponds to JIS class 2 internal thread standards. Upper limit of pitch diameter tolerance is same as RH limit, but tolerance is 8μm. 2. TAP Limit does not guarantee thread limit for the internal thread after tapping. 3. lc : 2P= 呼び長さ精度違いの特殊品も承ります Custom order with specific requests on diameter, length and accuracy is accepted. 四方部宽 K 形状 Type 库存 Stock

12 XPF 挤压丝锥 ( 长柄型 )LT- 形状尺寸表 imensions 材质 Tool Material 表面处理 Surface Treatment HSSE V 涂层 V Coating Type Type 2 Type 3 螺纹种类 :M 尺寸 Thread Size 精度表記 Grade 精度切削锥长 TAP Limit lc. 精度栏为 2 级内螺纹的丝锥推荐精度, 有效径公差与 RH 精度一致, 关于螺距以上的产品, 其公差并非 2.7μm 而是 8μm 2. 丝锥精度不能保证内螺纹精度 3. 切削锥长 =P( 通孔用 ),2P=( 盲孔用 ) 全长 L 螺纹长 l 颈长 ln 柄径 s 四方部长四方部宽 lk K 单位 :mm Unit:mm M ST RH P M ST RH P M ST RH P M ST RH P M ST RH P M ST RH6 2P M 6 00 ST RH P M 6 50 ST RH7 2P M ST RH P M ST RH7 2P M ST RH P M ST RH7 2P M ST RH P M ST RH7 2P M ST RH P M ST RH7 2P M ST RH7 2P = 库存中心标准库存品形状 Type 库存 Stock = Inventory center stock item. The recommended tap limit corresponds to JIS class 2 internal thread standards. The upper limit of the pitch diameter is the same as the RH Limit. For taps with a pitch above one, the limit will be 8µm instead of the standard 2.7µm. 2. TAP Limit does not guarantee thread limit for the internal thread after tapping. 3. lc : =P(for through holes), 2P=(for blind holes) 请咨询我司营业员 Please contact our sales staff for more information. 呼び長さ精度違いの特殊品も承ります Custom order with specific requests on diameter, length and accuracy is accepted. 2

13 螺纹底孔加工推荐径 Recommended Tap rill Size 单位 :mm Unit:mm OIL- LT- 尺寸 Thread Size 精度 TAP Limit 螺纹底孔径 ( 挤压丝锥用 ) 最小 ~ 最大 Recommended Tap rill Size (For Forming Taps) Min. Max. OIL- LT- 尺寸 Thread Size 精度 TAP Limit 螺纹底孔径 ( 挤压丝锥用 ) 最小 ~ 最大 Recommended Tap rill Size (For Forming Taps) Min. Max M M M M M RH M M M RH4 M M M 2.75 RH M M M M 2.25 RH M M M M 4 2 RH M 4.5 RH M RH M 6 2 RH M 6.5 RH M RH M 8.5 RH M RH M RH M 20.5 RH M RH M 22.5 RH M 24 3 RH M RH M 24.5 RH M 27 3 RH M M RH M RH7 M M 36 4 RH M RH M 上表为适用于 2 级精度螺纹丝锥的底孔径根据底孔径精度, 以及硬度, 其挤压性能多少会有改变, 使用之前需确认 The above drill hole sizes are recommended for tapping threads with JIS class 2. Tap drill sizes should be adjusted through trials, because the plasticity varies depending on work material, its hardness, and the required accuracy of thread. 3

14 切削条件基准表 Cutting Conditions 低中炭素钢 Low Carbon Steel Medium Carbon Steel 高炭素钢 High Carbon Steel 合金钢 Alloy Steel 调质钢 Hardened Steel 铸钢 Cast Steel 不锈钢 Stainless Steel 铜 Copper 黄铜黄铜铸件 rass rass Casting アルミニウム圧延材 Alminum Rolled Steel 铝合金铸件 Alminum Alloy Casting 锌合金铸件 Zinc Alloy Casting ( m / m i n ) Cutting Speed 最合适合适 est Good LT- OIL- LT- C 0.4% 5 40 OIL- C 0.45% 5 30 SCM HRC 5 20 SC 5 40 SUS 5 5 * Cu 0 30 s sc 0 30 Al AC AC ZC 0 30 注 : 此切削条件基准表推荐适用于无氯的水溶性切削油剂的场合 :M24 以上のサイズは上記切削条件基準表の 70% 以下での加工を推奨します *: ステンレス鋼は不水溶性切削油剤または潤滑性の良い水溶性切削油剤をご使用下さい Note : The indicated speeds and feeds are for tapping with chlorine-free water soluble coolant. : Cutting speed is recommended to be reduced by at least 30% in case of M24 and up. * : We recommend using the non-water-soluble fluid or highly lubricated water-soluble fluid for the stainless steels. 4

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16 XPF 挤压丝锥系列 XPF Vol.0 X Performer Forming Tap

monalitDE_002.indd

monalitDE_002.indd MonAliT 70% 70mm 80mm MonAliT VDW-Technology Our diamond and boron nitride tools are manufactured using the new VDW-Technology. Diamond grains are strongly welded with each other. The diamond grain concentration