ECL0-BPT-00 SPAREPARTS LIST Electric Stacker PS 5 Version 0/204 From truck identification number: 30307000 PS 5-BPT-004-EN
Catalogue Fig. Label (for EU)...3 Fig. 2 Label (for US)...4 Fig. 3 Outline (Three-stage mast Full Free Lift/ Straddle leg)...5 Fig. 4 Outline (Two-stage mast/ Straddle leg)...7 Fig. 5 Outline (Two-stage mast Full Free Lift)...9 Fig. 6 Chassis (Three-stage mast Full Free Lift/ Two-stage mast Normal/ Two-stage mast Full Free Lift)... Fig. 7 Chassis (Three-stage/Two-stage mast Straddle Leg)...2 Fig. 8 Chassis system (Three-stage mast Full Free Lift)...3 Fig. 9 Chassis system (Three-stage mast Straddle Leg)...4 Fig. 0 Chassis system (Two-stage mast Normal/ Full Free Lift)...6 Fig. Chassis system (Two-stage mast Straddle Leg)...7 Fig. 2 Steering wheel assembly...9 Fig. 3 Load wheel assembly (tandem roller)...20 Fig. 4 Truck body...2 Fig. 5 Power supply...23 Fig. 6 Instrument assembly...25 Fig. 7 Battery cover assembly...26 Fig. 8 Mast system (Three-stage mast Full Free Lift/Straddle Leg)...27 Fig. 9 Mast system (Two-stage mast Normal/Straddle Leg)...29 Fig. 20 Mast system (Two-stage mast Full Free Lift)...3 Fig. 2 Mast lifting system (Three-stage mast Full Free Lift)...32 Fig. 22 Mast other accessories (Three-stage mast Full Free Lift)...34 Fig. 23 Mast lifting system (Two-stage mast Normal/Straddle Leg)...35 Fig. 24 Mast lifting system (Three-stage mast Full Free Lift)...37 Fig. 25 Hydraulic system (Three-stage mast Full Free Lift/Straddle Leg)...39 Fig. 26 Hydraulic system (Two-stage mast Normal/Straddle Leg)...42 Fig. 27 Hydraulic system (Two-stage mast Full Free Lift)...44
Fig. 28 Outer cylinder seal kit (Three-stage mast Full Free Lift/Straddle Leg)46 Fig. 29 Middle cylinder seal kit (Three-stage mast Full Free Lift/Straddle Leg)...48 Fig. 30 Cylinder (Two-stage mast Normal/Straddle Leg)...50 Fig. 3 Cylinder (Two-stage mast Full Free Lift)...52 Fig. 32 Manual steering wheel carrier...53 Fig. 33 Electric power assisted steering wheel carrier...55 Fig. 34 Electric steering assembly...57 Fig. 35 Drive wheel assembly 7EL-AC-.3...59 Fig. 36 26EL-AC-.3KW-R Drive wheel assembly...63 Fig. 37 Handle lever...67 Fig. 38 CANBUS Handle head...69 Fig. 39 High pressure pump station system(3.0kw 2.6 high pressure delivery capacity)...7 Fig. 40 Pump station system(3.0kw 3.2 delivery capacity)...73 Fig. 4 Pump station system(2.2kw 2.2 delivery capacity)...75 Fig. 42 Main circuit wiring (Electrical steering)...77 Fig. 43 Main circuit wiring(manual steering)...78 Fig. 44 General electrical parts...79 Fig. 45 Electric control assembly(electrical steering)...8 Fig. 46 Electric control assembly(manual steering)...84 Fig. 47 Foldable platform...87 Fig. 48 Protective arm...90 Fig. 49 Backrest (Normal)...92 Fig. 50 Backrest (Straddle Leg)...93 Easy worn parts list...94 2
Fig. Label (for EU) Fig. Label (for EU) No. Parts No. Item Qty. Note A 9000005967 Crane hook label 2 B 9000003923 C 9000008650 Warning decal: Do not step under or on the forks Residual lift capacity sticker D 9000003573 No passengers decal E 900000856 Never reach through F 9000008649 Identification plate G 9000003570 Sticker to read and follow these instructions L 9000008555 Filling sticker 2 3
Fig. 2 Label (for US) Fig. 2 Label (for US) No. Parts No. Item Qty. Note A 9000005967 Crane hook label 2 B 9000008555 Filling sticker C 9000008650 Residual lift capacity sticker D 9000003575 Warning label E 9000003577 Warning label F 9000008649 Identification plate (ID-plate) G 9000003570 Sticker to read and follow these instructions H 9000003579 Warning label I 9000003580 Warning label J 9000005970 Warning label K 900000597 Warning label 2 4
Fig. 3 Outline (Three-stage mast Full Free Lift/ Straddle leg) 5
Fig. 3 Outline (Three-stage mast Full Free Lift/ Straddle leg ) No. Art No. Description Qty. Note Standard 900000806 Main cover 2 9000008063 Protective arm cover 3 9000008062 Upper cover 4 9000008065 Middle cover 5 9000008229 Battery cover 9000008230 5000 9000009063 4300 6 9000009064 Protective board 4600 9000009065 5500 9000009066 6000 900000823 5000 7 9000009059 4300 Protective board 9000009060 2 4600 block 900000906 5500 9000009062 6000 8 000002359 Screw 8 M6 0 GB/T70.2=ISO7380 9 9000007785 Nut 8 M6 0 0000023555 Screw 4 M6 6 GB/T70.2=ISO7380 000002500 Washer 4 6 GB/T93 2 0000023055 Washer 4 6 GB/T95 3 9000008233 Protective board 4 9000007803 Rivet 0 5 000423003 Screw 2 M0 30 6 9000007793 Screw M0 0 7 9000008234 Right protective cover 8 9000008235 Left protective cover 9000007862 Platform assembly 2 900000789 Protective arm assembly 6
Fig. 4 Outline (Two-stage mast/ Straddle leg) 7
Fig. 4 Outline (Two-stage mast/ Straddle leg) No. Art No. Description Qty. Note 900000806 Main cover 2 9000008063 Protective arm cover 3 9000008062 Upper cover 4 9000008065 Middle cover 5 9000008984 Battery cover 9000008977 2900 6 9000008978 3200 Protective board 9000008979 3600 9000008980 4000 7 9000007782 Spring buckle 0 8 9000008972 Upper protective board 9 000423003 Screw 2 M0 30 0 9000007793 Screw M0 0 9000007862 Platform assembly 2 900000789 Protective arm assembly 8
Fig. 5 Outline (Two-stage mast Full Free Lift) 9
Fig. 5 Outline (Two-stage mast Full Free Lift ) No. Art No. Description Qty. Note 900000806 Main cover 2 9000008063 Protective arm cover 3 9000008062 Upper cover 4 9000008065 Middle cover 5 9000008984 Battery cover 6 9000008997 2900 Protective board 9000008998 3600 7 9000007782 Spring buckle 0 8 000423003 Screw 2 M0 30 9 9000007793 Screw M0 0 9000007862 Platform assembly 2 900000789 Protective arm assembly 0
Fig. 6 Chassis (Three-stage mast Full Free Lift/ Two-stage mast Normal/ Two-stage mast Full Free Lift) Fig. 6 Chassis (Three-stage mast Full Free Lift/ Two-stage mast Normal/ Two-stage mast Full Free Lift) No. Art No. Description Qty. Note 2220500 Compound roller 4 2 2000435002 Magnet steel 9000008236 Welded chassis (570 50) Three-stage mast 3 Welded chassis Full Free Lift 9000009006 (680 50) Welded chassis Two-stage mast 9000008958 (570 50) Normal/ 9000008959 Welded chassis Two-stage mast (680 50) Full Free Lift
Fig. 7 Chassis (Three-stage/Two-stage mast Straddle Leg) Fig. 7 Chassis (Three-stage/Two-stage mast Straddle Leg ) No. Parts No. Item Qty. Note Standard 2220500 Compound roller 4 Three-stage mast Straddle Leg Two-stage 2330500 mast Straddle Leg 2 2000435002 Compound roller 3 209050000 Fork 2 W 00 4 0000023080 Screw 2 M0x6 GB/T70.=ISO4762 5 9000009067 Fork carrier Three-stage mast Straddle Leg Two-stage 9000008988 mast Straddle Leg 2
Fig. 8 Chassis system (Three-stage mast Full Free Lift) Fig. 8 Chassis system (Three-stage mast Full Free Lift ) No. Parts No. Item Qty. Note Standard 0000023067 Screw 4 M8 6 GB/T70.=ISO4762 2 9000008237 Damping pad PU 3 9000008238 570x50 Welded chassis 900000908 685x50 4 204040000 Castor assembly 2 5 0000025002 Washer 8 0 GB/T95 6 0000023006 Washer 8 0 GB/T93 7 0000023029 Screw 8 M0 35 GB/T70.=ISO4762 8 000002356 Screw 2 M2 25 GB/T70.=ISO4762 9 0000025032 Washer 2 2 GB/T95 0 0000025024 Washer 2 2 GB/T93 900000408 Castor complete 2 3
Fig. 9 Chassis system (Three-stage mast Straddle Leg) 4
Fig. 9 Chassis system (Three-stage mast Straddle Leg ) No. Parts No. Item Qty. Note Standard 0000023067 Screw 4 M8 6 GB/T70.=ISO4762 2 9000008237 Damping pad PU 3 9000009070 Welded chassis 4 204040000 Castor 2 5 0000025002 Washer 8 0 GB/T95 6 0000023006 Washer 8 0 GB/T93 7 0000023029 Screw 8 M0 35 GB/T70.=ISO4762 8 000002356 Screw 2 M2 25 GB/T70.=ISO4762 9 0000025024 Washer 2 2 GB/T93 0 0000025032 Washer 2 2 GB/T95 0000023490 Screw 4 M6x20 GB/T77=ISO4026 2 900000907 Welded front leg 3 9000009072 Welded right front leg 4 0000023453 Screw 4 M20x60 GB/T70.=ISO4762 5 0000025033 Washer 4 20 GB/T93 6 000002503 Washer 4 20 GB/T95 7 9000009074 Positioning pin 2 8 9000009073 Press plate 2 9 9000009069 Support components 2 900000408 Castor complete 2 5
Fig. 0 Chassis system (Two-stage mast Normal/ Full Free Lift) Fig. 0 Chassis system (Two-stage mast Normal / Full Free Lift ) No. Parts No. Item Qty. Note Standard 9000008985 570X50 Welded chassis 9000008986 685X50 2 000002356 Screw 2 M2 25 GB/T70.=ISO4762 3 0000025024 Washer 2 2 GB/T93 4 0000025032 Washer 2 2 GB/T95 5 0000023029 Screw 8 M0 35 GB/T70.=ISO4762 6 0000023006 Washer 8 0 GB/T93 7 0000025002 Washer 8 0 GB/T95 8 204040000 Castor 2 900000408 Castor complete 2 6
Fig. Chassis system (Two-stage mast Straddle Leg) 7
Fig. Chassis system (Two-stage mast Straddle Leg ) No. Parts No. Item Qty. Note Standard 9000008989 Welded chassis 2 204040000 Castor 2 3 0000025002 Washer 8 0 GB/T95 4 0000023006 Washer 8 0 GB/T93 5 0000023029 Screw 8 M0 35 GB/T70.=ISO4762 6 000002356 Screw 2 M2 25 GB/T70.=ISO4762 7 0000025024 Washer 2 2 GB/T93 8 0000025032 Washer 2 2 GB/T95 9 0000023490 Screw 4 M6x20 GB/T77=ISO4026 0 9000008990 Welded front leg 900000899 Welded right front leg 2 0000023453 Screw 4 M20x60 GB/T70.=ISO4762 3 0000025033 Washer 4 20 GB/T93 4 000002503 Washer 4 20 GB/T95 5 9000009074 Positioning pin 2 6 9000009073 Press plate 2 7 9000009069 Support components 2 900000408 Castor complete 2 8
Fig. 2 Steering wheel assembly Fig. 2 Steering Wheel Assembly No. Parts No. Item Qty. Note Standard 0000026008 Circlip 30 GB/T894. 2 200040500 Bearing seat 3 000002703 Ball bearing 2 7206C/DB GB/T292 4 20004300 Sleeve 5 000002600 Circlip 62 GB/T893. 6 000002405 Lock nut M4 GB/T889.=ISO7040 Rear wheel 7 200040007 carrier welding 8 0000023 Bolt M4 00 GB/T5782=ISO404 9 200043002 Shaft sleeve 0 00052500 Washer 2 000002700 Ball bearing 2 6204 GB/T276 2 20204600 Castor 24 60 3 9000003638 Castor wheel 2 9
Fig. 3 Load wheel assembly (tandem roller) Fig. 3 Load Wheel Assembly (tandem roller) No. Parts No. Item Qty. Note Standard 2000405002 Linking plate 2 2 0000028009 Dowel pin 4 5 35 GB/T879.=ISO8752 3 200040700 Castor shaft 2 4 200046002 Load wheel 2 80 70 5 000002700 Ball bearing 4 6204 GB/T276 6 000003000 Press-on grease cup 2 6 JB/T7940.4=ISOB575 7 900000398 Load wheel set 2 200060000 Load wheel 2 20
Fig. 4 Truck body 2
Fig. 4 Truck Body No. Parts No. Item Qty. Note Standard 9000007940 Instrument assembly 2 0000023020 Screw 4 M6 20 GB/T70.=ISO4762 3 900000779 Screw 4 M0 35 4 9000007783 Nut 3 M0 5 9000007790 Screw 2 M0 55 6 000423003 Screw M0 30 7 0000023029 Screw 4 M0 35 GB/T70.=ISO4762 8 0000023006 Washer 8 0 GB/T93 9 0000025002 Washer 8 0 GB/T95 0 0000023034 Screw 4 M0 20 GB/T70.=ISO4762 0000025024 Washer 4 2 GB/T93 2 0000025032 Washer 4 2 GB/T95 3 9000008240 Board 4 9000008069 Electronic control assemble board 5 9000007923 Right vent components 6 9000007920 Left vent components 7 0000023082 Screw 4 M2 35 GB/T70.=ISO4762 8 0000023455 Screw 2 M8 35 GB/T70.=ISO4762 9 0000024026 Nut 2 M8 GB/T670=ISO4032 20 Three-stage 900000824 mast Welded body Two-stage 9000009082 mast 2 9000009080 Upper plate of Only used 2 protective board for 22 000002504 Washer 5 4 Two-stage GB/T95 23 00000233 Screw M5x0 4 mast GB/T70.=ISO4762 24 000002500 Washer 6 GB/T93 25 0000023053 Screw M6x2 GB/T70.=ISO4762 26 9000009545 YGE rubber pipe clamp 22
Fig. 5 Power supply 23
Fig. 5 Power Supply No. Parts No. Item Qty. Note Standard 000002306 Screw 2 M6 30 GB/T70.=ISO4762 2 0000023055 Washer 2 6 GB/T95 90000047 90000048 90000094 90000095 90000096 90000097 3 9000006 9000007 9000008 90000020 9000002 90000046 9000009083 4 9000008322 9000003990 5 9000008935 9000003988 6 9000008585 Charger 24V/45A(Asia in Chinese) Charger 24V/45A(Asia in English) Charger 24V/45A(For EU) Three-stage Charger 24V/45A(For mast AUS) Charger 24V/45A(For UK) Charger 24V/45A(For USA) Charger 24V/30A(Asia in Chinese) Charger 24V/30A(Asia in English) Charger 24V/30A(For EU) Two-stage Charger 24V/30A(For mast AUS) Charger 24V/30A(For UK) Charger 24V/30A(For USA) Power supply(20ah) Two-stage welded type mast Power supply(350ah) Three-stage welded type mast Power supply(20ah) Two-stage bolt type mast Power supply(350ah) Three-stage bolt type mast Connector components (350Ah) (Three-stage mast) Only used Connector components for bolt type (20Ah) battery (Two-stage mast) 7 9000009832 Bolt 24 24
Fig. 6 Instrument assembly Fig. 6 Instrument Assembly No. Parts No. Description Qty. Note Standard 0000023685 Screw 2 M3 25 GB/T88-2000=ISO7045 2 900000856 Emergency ZDK32-350 3 0000024002 Nut 2 M3 GB/T670=ISO4032 4 000434025 Indicator CURTIS 5 9000008326 Key switch LKS-0A 6 900000859 Key 7 9000007938 Plastic plate 8 000002325 Screw 2 M5 0 GB/T70.3=ISO0642 9 9000007939 Fi ing plate 0 0090000272 Screw 4 M4 2 GB/T6560 900000857 Pro imity switch 2 900000855 DC power ZDK32-350 25
Fig. 7 Battery cover assembly Fig. 7 Battery Cover Assembly No. Parts No. Item Qty. Note Standard 0000023073 Screw 2 M4 0 GB/T70.=ISO4762 2 000002508 Washer 2 4 GB/T93 3 000002509 Washer 2 4 GB/T95 4 9000008795 Pin 5 0000023306 Screw M5 20 GB/T70.=ISO4762 6 000002505 Washer 5 GB/T93 7 000002504 Washer 5 GB/T95 8 0090000636 Nut M5 GB/T672.=ISO4035 26
Fig. 8 Mast system (Three-stage mast Full Free Lift/Straddle Leg) 27
Fig. 8 Mast system (Three-stage mast Full Free Lift / Straddle Leg ) No. Parts No. Item Qty. Note Standard 9000008242 5000 9000009043 4300 Outer mast 9000009044 4600 welding 9000009045 5500 9000009046 6000 9000008243 5000 2 9000009047 4300 Middle mast 9000009048 4600 welding 9000009049 5500 9000009050 6000 9000008244 5000 900000905 4300 3 9000009052 Inner mast welding 4600 9000009053 5500 9000009054 6000 4 2040500 Compound roller for mast 8 5 0000023079 Bolt 4 M8 40 GB/T5783=ISO407 6 0000025022 Washer 4 8 GB/T93 7 0000025023 Washer 4 8 GB/T95 28
Fig. 9 Mast system (Two-stage mast Normal/Straddle Leg) 29
Fig. 9 Mast system (Two-stage mast Normal / Straddle Leg ) No. Parts No. Item Qty. Note Standard 9000008968 2900 9000008969 3200 Outer mast welding 9000008970 3600 900000897 4000 9000008973 2900 2 9000008974 3200 Inner mast welding 9000008975 3600 9000008976 4000 3 2220600 Compound roller for mast 2 4 0000023079 Bolt 4 M8 40 GB/T5783=ISO407 5 0000025022 Washer 4 8 GB/T93 6 0000025023 Washer 4 8 GB/T95 7 0000023056 Screw 2 M4x2 GB/T70.=ISO4762 8 000002508 Washer 2 4 GB/T93 9 000002509 Washer 2 4 GB/T95 0 900000898 Limit block 2040500 Compound roller for mast 2 30
Fig. 20 Mast system (Two-stage mast Full Free Lift) Fig. 20 Mast system (Two-stage mast Full Free Lift ) No. Parts No. Item Qty. Note Standard 9000008994 2900 Outer mast welding 9000008995 3600 2 9000008999 2900 Inner mast welding 9000009000 3600 3 2220600 Compound roller for mast 2 4 0000023079 Bolt 4 M8 40 GB/T5783=ISO407 5 0000025022 Washer 4 8 GB/T93 6 0000025023 Washer 4 8 GB/T95 7 0000023056 Screw 2 M4x2 GB/T70.=ISO4762 8 000002508 Washer 2 4 GB/T93 9 000002509 Washer 2 4 GB/T95 0 900000898 Limit block 2040500 Compound roller for mast 2 3
Fig. 2 Mast lifting system (Three-stage mast Full Free Lift) 32
Fig. 2 Mast lifting system (Three-stage mast Full Free Lift ) No. Parts No. Item Qty. Note Standard 0000024042 Nut 6 M6.5 GB/T67=ISO8673 2 00000280 Split pin 3 3 40 GB/T9=ISO234 3 9000008260 Bolt 3 4 0000028030 Hinge pin 6 6 45 GB/T882=ISO234 5 000002800 Split pin 6 2 20 GB/T9=ISO234 0090000540 Chain LH066 35 5000 GB/T6074=ISO4347 0000029237 Chain LH066 2 4300 GB/T6074=ISO4347 6 0090000455 Chain LH066 27 2 4600 GB/T6074=ISO4347 0090000543 Chain LH066 5 5500 GB/T6074=ISO4347 0090000544 Chain LH066 67 6000 GB/T6074=ISO4347 7 9000007762 Chain wheel for mast 2 8 0000026049 Retainer ring for shaft 2 45 GB/T894. 9 000002400 Nut 2 M6 GB/T672.=ISO4035 0 0000025029 Washer N 6 GB/T95 9000008245 Bearing sleeve 2 9000008246 Pulley 3 000002323 Bolt M6 70 GB/T5782=ISO404 4 2230305002 Side cover 5 2000302002 Adjusting washer 2 2 6 000002702 Ball bearing 2 6206 GB/T276 7 90000033 Middle cylinder chain wheel 8 0000026008 Retainer ring for shaft 2 30 GB/T894. 9 223030700 Chain wheel shaft 20 223030500 Chain wheel seat 2 0000023094 Screw M2 30 GB/T70.=ISO4762 22 900000983 Hoop assembly 0000029068 Chain LH066 79 5000 GB/T6074=ISO4347 0090000539 Chain LH066 73 4300 GB/T6074=ISO4347 23 0090000483 Chain LH066 75 4600 GB/T6074=ISO4347 0000029057 Chain LH066 89 5500 GB/T6074=ISO4347 0000029085 Chain LH066 97 6000 GB/T6074=ISO4347 33
Fig. 22 Mast other accessories (Three-stage mast Full Free Lift) Fig. 22 Mast Other Accessories (Three-stage mast Full Free Lift No. Parts No. Item Qty. Note Standard 0000023047 Screw 4 M8 25 GB/T70.=ISO4762 2 000002500 Washer 4 8 GB/T93 3 00000250 Washer 4 8 GB/T95 4 9000008248 Cylinder fixing plate 2 5 900000332 Limit switch mounting plate 6 0000023040 Screw 2 M6 6 GB/T70.=ISO4762 7 000002500 Washer 2 6 GB/T93 8 0000023055 Washer 2 6 GB/T95 34
Fig. 23 Mast lifting system (Two-stage mast Normal/Straddle Leg) 35
Fig. 23 Mast lifting system (Two-stage mast Normal / Straddle Leg ) No. Parts No. Item Qty. Note Standard 000002350 Screw 2 M6x35 GB/T77=ISO4026 2 000002404 Nut 2 M6x.5 GB/T673=ISO8675 3 2003000 Chain wheel 4 000002702 Ball bearing 2 6206 GB/T276 5 2000302002 Adjusting washer 2 2 6 000002358 Screw 2 M0x30 GB/T70.=ISO4762 7 0000023006 Washer 2 0 GB/T93 8 0000025002 Washer 2 0 GB/T95 9 20303000 Chain wheel shaft components 0 000002303 Screw M6x8 GB/T70.3=ISO0642 20030500 Chain wheel carrier 2 00000280 Split pin 2 3x40 GB/T9=ISO234 3 9000008983 Chain tension bar 4 0000024042 Nut 2 M6x.5 GB/T67=ISO8673 5 000002800 Split pin 2 2x20 GB/T9=ISO234 6 000002804 Hinge pin 2 8x40 GB/T882=ISO234 000002902 Leaf chain LH244x9 2900 GB/T6074=ISO4347 000002903 Leaf chain LH244x99 3200 GB/T6074=ISO4347 7 000002904 Leaf chain LH244x09 3600 GB/T6074=ISO4347 000002905 Leaf chain LH244x9 4000 GB/T6074=ISO4347 8 20030200 Cylinder fixing plate 9 00000230 Bolt M2x25 GB/T5783=ISO407 20 2003900 Cushion pad 2 000002404 Nut 2 M6x.5 GB/T673=ISO8675 22 9000009005 Chain tension bar 36
Fig. 24 Mast lifting system (Three-stage mast Full Free Lift) 37
Fig. 24 Mast lifting system (Two-stage mast Full Free Lift ) No. Parts No. Item Qty. Note Standard 0000023067 Screw 8 M8x6 GB/T70.=ISO4762 2 000002500 Washer 6 8 GB/T93 3 00000250 Washer 6 8 GB/T95 4 9000009003 Holder 5 9000009002 Holder 2 6 20030500 Chain wheel carrier 2 Chain wheel shaft 7 20303000 2 components 8 000002303 Screw 2 M6x8 GB/T70.3=ISO0642 9 2003000 Chain wheel 2 0 000002702 Ball bearing 4 6206 GB/T276 2000302002 Adjusting washer 4 2 2 900000900 Welded tension bar seat 3 200030002 Welded pulley carrier 4 000002503 Washer 20 GB/T95 5 0000026003 Retainer ring for shaft 6 200030002 Pulley 2 20 GB/T894. 7 00000280 Split pin 4 3x40 GB/T9=ISO234 8 9000009005 Chain tension bar 4 9 000002404 Nut 4 M6x.5 GB/T673=ISO8675 20 0000024042 Nut 8 M6x.5 GB/T67=ISO8673 2 000002800 Split pin 8 2x20 GB/T9=ISO234 22 0090000484 Chain LH244x6 2900 GB/T6074=ISO4347 2 000002907 Chain LH244x69 3600 GB/T6074=ISO4347 23 0000028060 Hinge pin 4 8x35 GB/T882=ISO234 24 0000025098 Washer 4 6 GB/T849 25 0000025099 Washer 4 6 GB/T850 26 2003900 Cushion pad 2 38
Fig. 25 Hydraulic system (Three-stage mast Full Free Lift/Straddle Leg) 39
Fig. 25 Hydraulic System (Three-stage mast Full Free Lift / Straddle Leg ) No. Parts No. Item Qty. Note Standard 0000023090 Screw 4 M6 35 GB/T70.=ISO4762 High 2 9000008796 DC hydraulic power pressure unit body pump station 3 0000023044 Screw 2 M8 20 GB/T70.=ISO4762 4 000002500 Washer 2 8 GB/T93 5 00000250 Washer 2 8 GB/T95 6 200030300 Hydraulic oil tank cover 7 9000008249 Oil tank welding 8 9000007832 G end direct connection pipe joint 9 9000007838 Steering connecting elbow 0 900000283 Tube 9000008250 Pump station outlet steel pipe 2 9000008252 Left cylinder steel pipe 3 900000825 Right cylinder steel pipe 4 900000784 Four-way joint 9000008253 5000 5 9000009055 4300 Middle cylinder steel 9000009056 4600 pipe 9000009057 5500 9000009058 6000 6 0000023053 Screw 2 M6 2 GB/T70.=ISO4762 900000287 5000 7 900000284 4300 Hydraulic tube 900000286 4600 assembly 900000288 5500 900000289 6000 8 9000008325 Screw 3 9 0000023020 Hydraulic tube assembly M6 20 GB/T70.=ISO4762 20 9000008254 YGE rubber pipe clamp 40
2 9000007842 Screw 3 22 200033700 Safety valve 3 9000008255 5000 23 9000009027 4300 High pressure 9000009028 4600 middle cylinder 9000009029 5500 9000009030 6000 9000008256 5000 24 9000009007 4300 High pressure outer 9000009008 2 4600 cylinder 9000009009 5500 900000900 6000 25 0000023094 Screw 3 M2 30 GB/T70.=ISO4762 26 0000025032 Washer 3 2 GB/T95 27 0000023042 Screw 2 M6 0 GB/T70.=ISO4762 28 0000023055 Washer 2 6 GB/T95 29 900000307 Anti-vibration pad 4
Fig. 26 Hydraulic system (Two-stage mast Normal/Straddle Leg) 42
Fig. 26 Hydraulic System (Two-stage mast Normal / Straddle Leg ) No. Parts No. Item Qty. Note Standard 0000023090 Screw 4 M6 35 GB/T70.=ISO4762 2 9000008867 DC hydraulic 3200/3600/4000 9000007854 power unit body 2900 3 0000023044 Screw 2 M8 20 GB/T70.=ISO4762 4 000002500 Washer 2 8 GB/T93 5 00000250 Washer 2 8 GB/T95 6 200030300 Hydraulic cylinder cover 7 9000008249 Welded cylinder 8 9000007832 G end direct connection pipe joint 9 9000007838 Steering connecting bend 0 900000282 Tube 9000008987 Pump station outlet steel pipe 2 9000008325 YGE rubber pipe clamp 2 3 0000023042 Screw 2 M6 0 GB/T70.=ISO4762 4 9000007820 Hydraulic tube assembly 5 9000007842 Direct pipe joint 6 200033700 Safe anti-explosion valve 9000008960 2900 7 900000896 3200 Cylinder assembly 9000008962 3600 9000008963 4000 9000008964 2900 8 9000008965 Oil return tube 3200 9000008966 assembly 3600 9000008967 4000 9 900000307 Anti-vibration pad 43
Fig. 27 Hydraulic system (Two-stage mast Full Free Lift) 44
Fig. 27 Hydraulic System (Two-stage mast Full Free Lift) No. Parts No. Item Qty. Note Standard 0000023090 Screw 4 M6 35 GB/T70.=ISO4762 2 9000008867 DC hydraulic power 3600 9000007854 unit body 2900 3 0000023044 Screw 2 M8 20 GB/T70.=ISO4762 4 000002500 Washer 2 8 GB/T93 5 00000250 Washer 2 8 GB/T95 6 200030300 Hydraulic cylinder cover 7 9000008249 Welded cylinder 8 9000007832 G end direct connection pipe joint 9 9000007838 Steering connecting bend 0 900000282 Tube 9000008987 Pump station outlet steel pipe 2 9000008325 YGE rubber pipe clamp 3 3 0000023042 Screw 2 M6 0 GB/T70.=ISO4762 4 9000007820 Hydraulic tube assembly 5 9000008887 Steering connecting bend 6 0000023053 Screw 2 M6x2 GB/T70.=ISO4762 7 000002500 Washer 2 6 GB/T93 8 0000023055 Washer 2 6 GB/T95 9 2000302005 Tube card board 20 9000008992 Hydraulic cylinder 2900 2 9000008993 assembly 3200 2 00000230 Screw 2 M2 25 GB/T5783=ISO407 22 0000025032 Washer 2 GB/T95 23 9000008888 Hydraulic tube 2900 9000005537 assembly 3600 24 9000009004 Steel tube 25 0000024068 Nut M6 GB/T670=ISO4032 26 9000007842 Direct pipe joint 2 27 200033700 Safety valve 2 28 900000307 Anti-vibration pad 29 000002330 Screw M6x20 GB/T578=ISO408 45
Fig. 28 Outer cylinder seal kit (Three-stage mast Full Free Lift/Straddle Leg) 46
Fig. 28 Outer cylinder seal kit(three-stage mast Full Free Lift / Straddle Leg ) No. Parts No. Item Qty. Note Standard 90000090 5000 900000902 4300 900000903 Piston rod 4600 900000904 5500 900000905 6000 2 9000009075 Dust cover 32X40X5/6.5 3 0090000487 O ring 38X3. GB/T3452.=ISO360-4 9000009079 Seal ring for shaft 32X42X6/7 5 9000008953 Seal ring 32X42.7X4.2 6 9000008954 Support ring for shaft 32X36X5 7 0000022029 O ring 2 50X3. GB235-76 8 900000906 Guide sleeve 9 000002345 Screw M8X0 GB/T70.=ISO4762 0 0000022026 Combination washer 900000907 5000 900000908 4300 900000909 Cylinder body 4600 9000009020 5500 900000902 8 JB/T982 6000 9000009022 5000 9000009023 4300/4600 2 Bushing 9000009024 5500 9000009025 6000 3 9000009026 Piston 4 9000008955 9000003636 Support ring for hole Outer cylinder seal kit 2 36X40X0 2 47
Fig. 29 Middle cylinder seal kit (Three-stage mast Full Free Lift/Straddle Leg) 48
Fig. 29 Middle cylinder seal kit(three-stage mast Full Free Lift / Straddle Leg ) No. Parts No. Item Qty. Note Standard 900000903 5000 9000009032 4300 9000009033 Piston rod 4600 9000009035 5500 9000009034 6000 2 9000009076 Dust cover 45X53X5/6.5 3 9000009078 Seal ring for shaft 45X55X6/7 4 9000009036 End cap 5 9000008957 Retainer ring 55X60X.5 6 0000022055 O ring 60X3. GB/T3452.=ISO360-7 000002345 Screw M8X0 GB/T70.=ISO4762 8 9000009077 Copper sleeve 45X50X30 9000009037 5000 9000009038 4300 9 9000009039 Cylinder body 4600 9000009040 5500 900000904 6000 0 9000009042 Piston 9000008956 Support ring for hole 48X52X5 2 0000022026 Washer 8 JB/T982 9000003637 Middle cylinder seal kit 49
Fig. 30 Cylinder (Two-stage mast Normal/Straddle Leg) 50
Fig. 30 Cylinder (Two-stage mast Normal / Straddle Leg ) No. Parts No. Item Qty. Note Standard 9000009922 2900 9000009923 3200 Piston rod 9000009924 3600 9000009925 4000 2 9000009926 Dust cover 40x48x5/6.5 3 9000009927 Support ring for shaft 40X44X0 9000009928 2900 4 9000009929 3200 Cylinder body 9000009930 3600 900000993 4000 5 9000009932 O ring 44.4X3. 6 9000009933 Support ring for hole 45X50X0 7 9000009934 O ring 2 24.4X3. 8 900000978 Y ring for hole 40X50X6/7 9 9000009935 Piston 0 000002500 Washer 24 GB/T93 0000024072 Nut M24x.5 GB/T67=ISO8673 2 9000009936 Coer 9000009943 Cylinder seal kit 5
Fig. 3 Cylinder (Two-stage mast Full Free Lift) Fig. 3 Cylinder (Two-stage mast Full Free Lift ) No. Parts No. Item Qty. Note Standard 9000009937 2900 Piston rod 9000009938 3600 2 9000009926 Dust cover 40x48x5/6.5 3 9000009927 Support ring for shaft 40X44X0 4 9000009939 2900 Cylinder body 9000009940 3600 5 9000009932 O ring 44.4X3. 6 9000009933 Support ring for hole 45X50X0 7 9000009934 O ring 2 24.4X3. 8 900000978 Y ring for hole 40X50X6/7 9 900000994 Piston 0 0000025033 Washer GB/T93 0000024074 Nut M20x.5 GB/T67=ISO8673 2 9000009942 Guide bushing 9000009944 Cylinder seal kit 2 52
Fig. 32 Manual steering wheel carrier 53
Fig. 32 Manual Steering Wheel Carrier No. Parts No. Item Qty. Note Standard 0000023042 Screw 8 M6 0 GB/T70.=ISO4762 2 000002500 Washer 8 6 GB/T93 3 2000202006 End cover 4 4 20002300 Spring 4 5 200020700 Spring spindle 4 6 0000023099 Screw 6 M0 45 GB/T70.=ISO4762 7 0000023006 Washer 8 0 GB/T93 8 0000025002 Washer 8 0 GB/T95 9 2000202004 V type outer block 2 0 2000202008 Roller 24 2000202005 V type inner block 2 2 0000023025 Screw 6 M0 40 GB/T70.=ISO4762 3 0000023099 Screw 6 M0 45 GB/T70.=ISO4762 4 200020005 Wheel carrier welding 5 2000202003 Cushion block 2 6 200020004 Supporting frame welding 7 0090000602 Screw 4 M0 25 GB/T82 8 000002402 Thin nut 4 M0 GB/T672.=ISO4035 9 900000832 Top plate 20 0000023095 Full thread bolt 2 M4 60 GB/T5783=ISO407 2 200022300 Screw 2 M0 80 22 200020800 Spring guide sleeve 2 23 200023002 Spring 2 24 20002200 Spring guide rod 2 25 0000025024 Washer 4 2 GB/T93 26 0000023094 Screw 4 M2 30 GB/T70.=ISO4762 27 0000023098 Screw M2 0 GB/T70.=ISO4762 28 0000025032 Washer 4 2 GB/T95 29 9000008257 Handle shaft welding 30 000002372 Screw 0 M8 30 GB/T70.=ISO4762 3 000002500 Washer 0 8 GB/T93 32 00000250 Washer 0 8 GB/T95 33 200020200 Limit block 2 34 9000007774 Vertical type drive 7EL-AC-.3 2000200003 Spring assembly 2 54
Fig. 33 Electric power assisted steering wheel carrier 55
Fig. 33 Electric Power Assisted Steering Wheel Carrier No. Parts No. Item Qty. Note Standard 0000023042 Screw 8 M6 0 GB/T70.=ISO4762 2 000002500 Washer 8 6 GB/T93 3 2000202006 End cover 4 4 20002300 Spring 4 5 200020700 Spring spindle 4 6 0000023099 Screw 6 M0 45 GB/T70.=ISO4762 7 0000023006 Washer 8 0 GB/T93 8 0000025002 Washer 22 0 GB/T95 9 2000202004 V type outer block 2 0 2000202008 Roller 24 9000007685 V type inner block 2 2 0000023025 Screw 6 M0 40 GB/T70.=ISO4762 3 0000023099 Screw 6 M0 45 GB/T70.=ISO4762 4 9000007680 Wheel carrier welding 5 2000202003 Cushion block 2 6 200020004 Supporting frame welding 7 0090000602 Screw 4 M0 25 GB/T82 8 000002402 Thin nut 4 M0 GB/T672.=ISO4035 9 2000202002 Top plate 20 0000023095 Bolt 2 M4 60 GB/T5783=ISO407 2 200022300 Screw 2 M0 80 22 200020800 Spring guide sleeve 2 23 200023002 Spring 2 24 20002200 Spring guide rod 2 25 0000025024 Washer 4 2 GB/T93 26 0000023094 Screw 4 M2 30 GB/T70.=ISO4762 27 0000023098 Screw M2 0 GB/T70.=ISO4762 28 0000025032 Washer 4 2 GB/T95 29 9000007686 Electronic steering assembly 30 9000007779 Drive wheel assembly 2000200003 Spring assembly 2 56
Fig. 34 Electric steering assembly 57
Fig. 34 Electric Steering Assembly No. Parts No. Item Qty. Note Standard 9000007422 Bearing seat welding 2 9000000240 Ball bearing 2 65 50 7 GB/T276 3 0000023042 Screw 3 M6 0 GB/T70.=ISO476 4 0000023034 Screw 4 M0 20 GB/T70.=ISO476 5 9000007423 Fixing seat welding 6 0000026043 Retainer ring for shaft 50 GB/T894. 7 9000007806 Damper 8 900000742 Transition linking block 9 9000007693 Potentiometer fixing plate 0 0000023032 Washer 4 5 GB/T95 000002505 Washer 4 5 GB/T93 2 00000233 Screw 4 M5 0 GB/T70.=ISO476 3 9000007424 Linking block 4 0000023073 Screw 4 M4 0 GB/T70.=ISO476 58
Fig. 35 Drive wheel assembly 7EL-AC-.3 59
Fig. 35 Drive Wheel Assembly 7EL-AC-.3 No. Parts No. Item Qty. Note Standard 9000009493 Gear box 2 9000009494 Retainer ring 3 00900006 Bearing 30208 GB/T297 4 0090000505 Oil seal 50 80 8 GB/T9877 5 9000009496 Bushing 6 000002703 Bearing 3200 GB/T297 7 9000009497 Adjusting washer 8 9000009498 Gear 9 9000009499 Drive wheel 0 00900007 Roll pin 2 4 2 GB/T9.=ISO2338 9000009500 Retainer ring 2 900000950 Bolt 3 0090000502 Bearing 32304 GB/T297 4 0090000503 Bearing 32204 GB/T297 5 9000009502 Gear 6 9000009503 Outer thimble 7 9000009504 Inner thimble 8 9000009505 Adjusting washer 9 9000009506 Adjusting washer 20 9000009507 Shaft block 2 000002502 Washer 8 5 GB/T93 22 0000023675 Screw 4 M5 6 GB/T70.2=ISO7380 23 0000022036 Combination washer 3 2 JB/T982 24 0090000506 Plug JB/ZQ4444 25 9000009508 Big gear 26 9000009509 Washer 27 0000025066 Washer 4 GB/T856 28 0090000090 Nut M4.5 GB/T673=ISO8675 29 900000950 Washer 30 90000095 Side cover 3 900000952 Upper cover 32 900000953 Dust cover 60
Fig. 35 Drive Wheel Assembly 7EL-AC-.3 6
Fig. 35 Drive Wheel Assembly 7EL-AC-.3 No. Parts No. Item Qty. Note 33 900000954 Bolt 5 34 900000955 Drive wheel 35 0000028027 Roll pin 2 6 30 GB/T9.=ISO2338 36 0000025006 Washer 22 6 GB/T93 37 0000023020 Screw M6 20 GB/T70.=ISO4762 38 9000009495 Vent plug 39 900000956 Rotating support 40 000002306 Screw 6 M6 30 GB/T70.=ISO4762 4 0090000504 Roll pin 2 6 26 GB/T9.=ISO2338 42 0000022037 O seal ring 2 25 2.65 GB/T3452.=ISO360-43 900000957 Small gear 44 900000958 Drive motor 45 900000959 Shaft sleeve 46 000002603 Retainer ring for shaft 25 GB/T894. 47 9000009520 Brake 48 900000952 Dust cover 49 9000009522 Flange 2 50 9000009523 Speed sensor gear 5 9000009524 Speed sensor 52 9000009525 Spacer 53 00000233 Screw 4 M5 0 GB/T70.=ISO4762 54 0000022059 O seal ring 20 2.65 GB/T3452.=ISO360-55 9000009526 Bracket 56 000002500 Washer 3 8 GB/T93 57 0000023047 Screw 3 M8x25 GB/T70.=ISO4762 58 0000036003 Flat key A 6 8 GB/T096 59 0000026003 Retainer ring for shaft 20 GB/T894. 60 9000009527 Dust cover 6 0000023563 Screw 3 M6 65 GB/T70.=ISO4762 62 9000009528 Adjusting washer 63 000002837 Roll pin 2 6 30 GB/T879.=ISO8752 64 009000032 Screw 2 M6 45 GB/T70.=ISO4762 65 0000022038 O seal ring 65X2.65 GB/T3452.=ISO360-62
Fig. 36 26EL-AC-.3KW-R Drive wheel assembly 63
Fig. 36 26EL-AC-.3KW-R Drive Wheel Assembly No. Parts No. Item Qty. Note Standard 9000009493 Gear box 2 9000009494 Retainer ring 3 00900006 Bearing 30208 GB/T297 4 0090000505 Oil seal 50x80x8 GB/T9877 5 9000009496 Bushing 6 000002703 Bearing 3200 GB/T276 7 9000009497 Adjustng washer 8 9000009498 Gear 9 9000009499 Drive shaft 0 00900007 Roll pin 2 4x2 GB/T9.2-2000 9000009500 Retainer ring 2 900000950 Locking bolt 3 0090000502 Bearing 32304 GB/T276 4 0090000503 Bearing 32204 GB/T276 5 9000009502 Gear 6 9000009503 Outter sleeve 7 9000009504 Inner sleeve 8 9000009505 Adjustng washer 9 9000009506 Adjustng washer 20 9000009507 Bearing seat 2 000002505 Washer 8 5 GB/T93 22 000002307 Screw 4 M5x6 GB/T70.=ISO4762 23 0000022036 Combination washer 3 2 JB/T982 24 0090000506 Bolt 3 M2x.25 JB/ZQ4444-2006 25 9000009508 Big gear 26 9000009509 Washer 27 0090000090 Nut M4x.5 GB/T673=ISO8675 28 90000095 Side cover 29 900000953 Dust cover 30 900000954 Tyre bolt 5 3 900000955 Drive wheel 32 000002500 Washer 20 6 GB/T93 33 000002306 Screw 8 M6x30 GB/T70.=ISO4762 34 9000009495 Vent plug 35 0090000504 Roll pin 2 6x26 GB/T9.=ISO2338 36 0000022037 O ring 2 25x2.65 GB/T3452.=ISO360-37 900000957 Small gear 38 9000009824 Paper washer 39 9000009825 Upper cover 40 9000009826 Strring big gear 4 9000009745 Rotating bearing 64
Fig. 36 26EL-AC-.3KW-R Drive Wheel Assembly 65
Fig. 36 26EL-AC-.3KW-R Drive Wheel Assembly No. Parts No. Item Qty. Note 42 000002500 Washer 6 8 GB/T93 43 0000023455 Screw 6 M8x35 GB/T70.=ISO4762 44 00900005 Oil seal GB/T9877 45 9000009532 Assembling board 46 9000009827 Motor 47 000002372 Screw 6 M8x30 GB/T70.-2000 48 9000009522 Locking flange 2 49 9000009523 Speeed sensor gear 50 9000009524 Speeed sensor 5 9000009748 Bearing 52 9000008854 Bushing 53 000002603 Retainer ring for axle 25 GB/T894. 54 00000233 Screw 4 M5x0 GB/T70.=ISO4762 55 9000009525 spacer 56 0000022059 O seal ring 20x2.65 GB/T3452.=ISO360-57 9000009749 Bushing 58 000003600 Flat key 6x6 GB/T096 59 0000026003 Retainer ring for axle 20 GB/T894. 60 900000952 Dust cover 6 9000009528 Adjustng washer 62 0000025066 Washer 4 GB/T856 63 9000009750 Brake 64 0090000526 Bolt 3 M6x20 GB/T5782=ISO404 65 0000023020 Screw 9 M6x20 GB/T70.=ISO4762 66 9000006304 Steering carbon brush 67 9000009726 Steering motor 68 00900009 Screw 8 M6x22 GB/T70.=ISO4762 69 9000009828 Steering small gear 70 0000026040 Retainer ring for axle 22 GB/T894. 7 00900008 Flat key 6x28 GB/T096 72 000002306 Screw 2 M6x30 GB/T70.=ISO4762 66
Fig. 37 Handle lever 67
Fig. 37 Handle lever No. Parts No. Item Quantity Note Standard 000000 Canbus control tiller 2 0000023232 Bolt 2 M8 25 GB/T5783=ISO407 3 00023003 Screw 4 M4 8 GB/T70.2=ISO7380 4 9000007926 Cover board 5 9000007925 Welded tiller arm 6 9000008327 Proximity switch 7 0000023075 Screw 2 M3 20 GB/T70.=ISO4762 8 000300 Shoulder harness 2 7 9 9 9000007928 Tiller axle 0 0000028003 Elastic roll pin 4 24 GB/T879.=ISO8752 0002300 Screw M8 20 2 9000007930 Left tiller cover 3 00200 Air spring 400N S 55 4 0000023005 Lock nut 2 M0 GB/T889.=ISO7040 5 9000007929 Tiller seat 6 900000793 Right tiller cover 7 000002359 Screw 4 M6 0 GB/T70.2=ISO7380 68
Fig. 38 CANBUS Handle head 69
Fig. 38 CANBUS Handle head No. Parts No. Item Qty. Note Standard 00400 Left driving button 2 000405 Horn button 3 0003009 Spring for horn button 5 4 0003004 Bushing for camshaft 2 5 0003700 Magnetic substance 4 6 000300 Spring for urgent reversing button 4 7 0000023058 Screw 3 GB/T70.=ISO4762 8 0000023057 Screw 2 GB/T70.=ISO4762 9 000002507 Washer 2 GB/T95 0 004003 Right driving button 00007002 Shaft for driving button 2 00037002 Circlip for PCB board 3 00034005 Load censor 2 4 0000302 Upper part of handle 5 0000303 Under part of handle 6 000407 Left button 7 00037003 Magnetic substance seat 2 8 00030 Torsional spring 2 9 000408 Seat for Spring for urgent reversing button 20 0004020 Cover for Spring for urgent reversing button 2 000402 Cover for option switch 22 0004022 Right button 23 0000023060 Screw GB/T845=ISO7049 24 00034006 LED bi-color light 25 0000304 Seat for LED bi-color light 26 000302 Torsional spring for right driving button 27 000303 Torsional spring for left driving button 28 003500 PCB 70
Fig. 39 High pressure pump station system(3.0kw 2.6 high pressure delivery capacity) 7
Fig. 39 High Pressure Pump Station Syste(3.0KW 2.6 High Pressure Delivery Capacity) No. Parts No. Item Qty. Note 204033400 Pump contactor 2 9000003582 Carbon brush(assembly) 3 9000003583 Motor 4 200032300 Plug 5 2000300002 Valve body 6 2000335003 Solenoid valve 7 2000335004 Check valve 8 2000323002 Screw 4 9 9000008828 Flow control valve 9.5L/min 0 2000323003 Bolt 204035003 Overflow valve 2 2000322004 O ring 3 200037008 Oil return pipe 4 204037008 Oil return pipe 5 9000008829 Gear pump 6 204037009 Oil suction pipe 7 2000300004 Filter 9000008796 DC power unit 3.0KW 2.6 high pressure delivery capacity 9.5L check valve 72
Fig. 40 Pump station system(3.0kw 3.2 delivery capacity) 73
Fig. 40 Pump Station System(3.0KW 3.2 Delivery Capacity) No. Parts No. Item Qty. Note 204033400 Pump contactor 2 9000003582 Carbon brush(assembly) 3 9000003583 Motor 4 200032300 Plug 5 2000300002 Valve body 6 2000335003 Solenoid valve 7 2000335004 Check valve 8 2000323002 Screw 4 9 9000008870 Flow control valve 7.5L/min 0 2000323003 Bolt 204035003 Overflow valve 2 2000322004 O ring 3 200037008 Oil return pipe 4 204037008 Oil return pipe 5 9000008874 Gear pump 3.2cc/r 6 9000008873 Oil suction pipe L=250.50mm 7 2000300004 Filter 9000008867 DC power unit Pump Station System 3.0Kw, 3.2 delivery capacity 74
Fig. 4 Pump station system(2.2kw 2.2 delivery capacity) 75
Fig. 4 Pump Station System(2.2KW 2.2 Delivery Capacity) No. Parts No. Item Qty. Note 200033500 Pump contactor 2 2000335002 Carbon brush(assembly) Iskra 3 200033400 Motor Iskra 4 200032300 Plug 5 2000300002 Valve body 6 2000335003 Solenoid valve 7 2000335004 Check valve 8 2000323002 Screw 4 9 2000335005 Flow control valve 0 2000323003 Bolt 2000335006 Overflow valve 2 2000322004 O ring 3 200037008 Oil return pipe 4 200037009 Oil return pipe 5 2000300003 Gear pump 6 20003700 Oil suction pipe 7 2000300004 Filter 200030000 DC power unit 2.2kw 2.2 delivery capacity (Iskra motor) 76
Fig. 42 Main circuit wiring (Electrical steering) Fig. 42 Main Circuit Wiring (Electrical steering) No. Parts No. Name Qty. Note 9000008444 Drive motor cable 2 900000836 Pump motor cable 3 9000008362 Power supply cable 4 900000837 FU+ cable 5 9000008446 Steering controller cable 6 9000008520 Steering motor cable 77
Fig. 43 Main circuit wiring(manual steering) Fig. 43 Main Circuit Wiring (Manual steering) No. Parts No. Name Qty. Note 9000008368 Drive motor cable 2 900000836 Pump motor cable 3 9000008362 Power supply cable 4 900000837 FU+ cable 78
Fig. 44 General electrical parts 79
Fig. 44 General Electrical Parts No. Parts No. Name Qty. Note Standard 0000023083 Screw 4 M3 8 GB/T70.2=ISO7380 2 9000008332 Magnet switch 2 HWK23 3 0000023033 Screw 2 M4 25 GB/T70.=ISO4762 4 204063400 Proximity switch XZ-5GW22-B 5 900000040 Proximity switch protective cover AP-B 6 9000008360 Limit control wiring harness 7 9000008448 Tiller sensor BD-MS-3 9000000239 Tiller sensor BD-MS 8 0000025026 Washer 3 3 GB/T95 Only for 9 000002326 Screw M3 8 3 GB/T88-2000=ISO7045 electronical 0 0000023056 Screw M4 2 4 steering truck GB/T70.=ISO4762 000002509 Washer 4 4 GB/T95 2 90000059 Position sensor BD-PS 900000845 Position sensor BD-PS-3 3 9000008355 Main control 电子转向 9000008359 wiring harness 手动转向 80
Fig. 45 Electric control assembly(electrical steering) 8
Fig. 45 Electric Control Assembly(Electrical steering) No. Parts No. Name Qty. Note Standard 9000008069 Controller assemble plate 2 9000000235 Controller CURTIS232E-22 3 9000000236 Steering BD-SC-24/0 9000008584 controller BD-SC-24/0-3 4 9000008376 Aluminium plate 5 020434002 Wiring terminal BD-M8 6 9000008586 Fuse seat BD-2 0A- 7 00043404 Relay ACR0F-F C 8 9000007679 Plug fixing plate 9 00043402 Fuse seat BD- 0A 0 000434006 Traction motor contactor C00/20 9000008598 Main contactor assembly plate 2 020434003 Copper bar 3 000434007 Fuse seat 2 SYY 4 02043400 Fuse 200A 5 220434004 Fuse 50A 6 9000008374 Copper bar 7 9000008373 Copper bar 8 000434040 Fuse 0A 9 304243404 Fuse 5A 20 0090000082 Screw 2 M4 30 GB/T70.=ISO4762 2 000002508 Washer 2 4 GB/T93 22 000002509 Washer 2 4 GB/T95 23 0000023073 Screw 2 M4 0 GB/T70.=ISO4762 24 000002309 Screw 2 M4 30 GB/T88-2000=ISO7045 25 0000023307 Screw 4 M4 0 GB/T88-2000=ISO7045 82
26 00000232 Screw 4 M4 6 GB/T88-2000=ISO7045 27 000002500 Washer 9 6 GB/T93 28 0000023055 Washer 9 6 GB/T95 29 0000023478 Screw 5 M6 2 GB/T70.=ISO4762 30 0000023923 Screw 4 M6 8 GB/T70.=ISO4762 3 000002500 Washer 2 8 GB/T93 32 00000250 Washer 8 GB/T95 33 0000024086 Nut 2 M8 GB/T670=ISO4032 34 0000023067 Screw 4 M8 6 GB/T70.=ISO4762 35 000002356 Screw M5 0 GB/T88-2000=ISO7045 36 000002505 Washer 5 GB/T93 37 000002504 Washer 5 GB/T95 38 0000023070 Screw 2 M3 25 GB/T70.=ISO4762 39 9000008356 Controller 40 9000008372 Copper bar 4 00043405 Horn DC24V 42 0000023727 Screw 2 M4 6 GB/T88-2000=ISO7045 83
Fig. 46 Electric control assembly(manual steering) 84
Fig. 46 Electric Control Assembly(Manual steering) No. Parts No. Name Qty. Note Standard 9000008375 Controller 2 9000008069 Controller assembly plate 3 9000000235 Controller CURTIS232E- 22 4 000434040 Fuse 0A 5 9000008376 Aluminium plate 6 020434002 Wiring terminal BD-M8 7 9000008586 Fuse seat BD-2 0A- 8 00043404 Relay ACR0F-F C DC24V 9 9000007679 Plug fixing plate 0 000434006 Traction motor C00/20 contactor DC24V 9000008598 Main contactor assemble plate 2 020434003 Copper bar 3 000434007 Fuse seat 2 SYY 4 02043400 Fuse 200A 5 220434004 Fuse 50A 6 9000008374 Copper bar 7 9000008373 Copper bar 8 000002504 Washer 5 GB/T95 9 000002356 Screw M5 0 GB/T88-2000=IS O7045 20 000002505 Washer 5 GB/T93 2 000002508 Washer 2 4 GB/T93 22 000002509 Washer 2 4 GB/T95 23 0000023073 Screw 2 M4 0 GB/T70.=ISO476 2 24 000002309 Screw 2 M4 30 GB/T88-2000=IS O7045 25 0000023307 Screw 4 M4 0 GB/T88-2000=IS O7045 26 00000232 Screw 4 M4 6 GB/T88-2000=IS O7045 27 000002500 Washer 9 6 GB/T93 28 0000023055 Washer 9 6 GB/T95 85
29 0000023478 Screw 5 M6 2 GB/T70.=ISO476 2 30 0000023923 Screw 4 M6 8 GB/T70.=ISO476 2 3 000002500 Washer 2 8 GB/T93 32 00000250 Washer 8 GB/T95 33 0000024086 Nut 2 M8 GB/T670=ISO40 32 34 0000023067 Screw 4 M8 6 GB/T70.=ISO476 2 35 9000008372 Copper bar 36 00043405 Horn DC24V 37 0000023727 Screw 2 M4 6 GB/T88-2000=IS O7045 86
Fig. 47 Foldable platform 87
Fig. 47 Foot Pedal Assembly No. Art No. Description Qty. Note Standard 9000007867 Pedal pad 2 9000007869 Rotating shaft 3 9000007799 4 9000007863 Shoulder harness Welded foot platform 4 20 23 6.5 5 0000023555 Screw 2 M6 6 GB/T70.2=ISO7380 6 20004200 Air spring 7 000002404 Nut M6.5 GB/T673=ISO8675 8 9000007873 Cam 9 9000007866 Cam shaft 0 000002502 Washer 2 5 GB/T93 0000023032 Washer 2 5 GB/T95 2 000002307 Screw 2 M5 6 GB/T70.=ISO4762 3 9000009799 Switch transition plate 4 9000008328 Proximity switch NBN5-F7-E2 5 0000023075 Screw 2 M3 20 GB/T70.=ISO4762 6 9000007864 Welded assemble seat 7 0090000048 Washer 4 2 GB/T97.-2002 8 0000025024 Washer 4 2 GB/T93 9 9000007874 Line hanging board 20 0000024006 Lock nut 4 M2 GB/T889.=ISO7040 2 0090000450 Screw 4 M2 45 GB/T70.2=ISO7380 22 9000007865 Cushion 2 23 9000007872 24 900000787 Anti-vibration pad Anti-vibration washer 2 2 25 00000300 Spring 8 6.3 3.5.75 GB/T972-2005 26 9000007870 Fixed bolt 2 27 0000028033 Split pin 2 3.2 20 GB/T9=ISO234 28 9000007868 Assemble seat cover 29 000002500 Washer 6 6 GB/T93 30 0000023045 Screw 6 M6 2 GB/T70.2=ISO7380 88
3 9000008897 Suspension components 2 89
Fig. 48 Protective arm 90
Fig. 48 Protective Arm No. Art No. Description Qty. Note Standard 9000007895 Right protective arm cover 2 0090000448 Screw 5 M8 20 GB/T70.2=ISO7380 3 9000007896 Left protective arm cover 4 9000007894 Welded protective arm 5 9000007780 Air spring 6 0000023045 Screw 3 M6 2 GB/T70.2=ISO7380 7 000002500 Washer 3 6 GB/T93 8 9000007897 Positioning spring 9 0000023075 Screw 2 M3 20 GB/T70.=ISO4762 0 9000008329 Proximity switch NBN5-F7-E2 000002502 Washer 2 5 GB/T93 2 0000023032 Washer 2 5 GB/T95 3 000002307 Screw 2 M5 6 GB/T70.=ISO4762 4 9000009799 Switch transition plate 5 9000007892 Welded protective arm seat 6 0000023006 Washer 4 0 GB/T93 7 0090000447 Screw 4 M0 25 GB/T70.2=ISO7380 8 9000007893 Protective arm clamp block 2 9 0000023099 Screw 4 M0 45 GB/T70.=ISO4762 9
Fig. 49 Backrest (Normal) Fig. 49 Backrest No. Parts No. Name Qty. Note Standard 9000008259 Backrest frame welding 2 0000023088 Screw 2 M0 25 GB/T70.=ISO4762 3 0000025002 Washer 4 0 GB/T95 4 0000023006 Standard spring washer 4 0 GB/T93 5 0000023029 Screw 2 M0 35 GB/T70.=ISO4762 92
Fig. 50 Backrest (Straddle Leg) Fig. 50 Backrest (Straddle Leg) No. Parts No. Name Qty. Note Standard 000002356 Screw 4 GB/T70.=ISO4762 2 0000025032 Washer 4 2 GB/T93 3 0000025024 Washer 4 2 GB/T95 4 9000009068 Backrest frame welding 93
Easy worn parts list No. Art No. Description Qty. Fig./Position Note 2220500 Compound roller 4 Fig.6/ Fig.7/ Chassis 2 2330500 Fig.7/2 8 Fig.8/4 3 2040500 Compound roller 2 Fig.9/ Fig.20/ Mast system 4 2220600 2 Fig.9/3 Fig.20/3 5 9000003638 Castor 2 Fig.2/3 Steering wheel 6 9000007806 Damper Fig.34/7 Electric steerig 7 900000398 Load wheel set 2 Fig.3/7 Load wheel 8 00200 Air spring (S 55) Fig.37/3 Tiller 9 9000003582 Carbon brush Fig.39/2 Pump 0 02043400 Fuse 200A Fig.45/4 220434004 Fuse 50A Fig.45/5 2 000434040 Fuse 0A Fig.45/8 Electric Control 3 304243404 Fuse 5A Fig.45/9 4 9000007799 Shoulder harness 4 Fig.47/3 5 20004200 Air spring (S 70) Fig.47/6 Foot pedal 6 9000008897 Suspension components 2 Fig.47/3 7 9000007780 Air spring (S 36) Fig.48/5 Protective arm 8 9000003636 Outer cylinder seal kit 2 Fig.28/ Three-stage mast 9 9000003637 Middle cylinder seal kit Fig.29/ Full Free Lift / Straddle Leg 20 9000009943 Cylinder Fig.30/ Two-stage mast Normal / Straddle Leg 2 9000009944 Cylinder 2 Fig.3/ Two-stage mast Full Free Lift 22 900000408 Castor complete 2 Fig.8/ Fig.9/ Fig.0/ Fig./ Chassis system 94