ACS800 ACS800 7.x
ACS800 7.x 3ABD00009803 REV A PDM: 30004947 BASED ON:3AFE 64527592 REV C CN : 2002-07-20 2002 ABB
5......................................................................... 13....................................................................... 13..................................................................... 13................................................................... 13......................................................................... 13 I/O......................................................................... 15.............................................................. 15 ( )......................................... 15 ( )............................................ 17 I/O..................................................... 21 ID Run............................................................... 22 ID Run................................................................ 22......................................................................... 25................................................................... 25................................................. 26..................................................................... 26.............................................................. 27................................................. 27.......................................................... 28.............................................................. 29.................................................... 29...................................................... 30...................................................... 30................................................... 31............................................................... 31..................................................................... 32................................................. 32............................................. 33..................................................................... 34................................................. 35............................................. 36............................................. 37........................................................ 38.............................................................. 39
6 ID................................. 39............................................. 40........................................................................ 41..................................................................... 41................................................................... 41.............................................................. 41................................................ 42......................................................... 43............................................................ 43.................................................................. 44.................................................................. 44...................................................................... 44...................................................................... 44 :EXT1......................................... 45 :EXT1.................................................... 45............................................................ 46...................................................................... 46...................................................................... 46............................................................... 47...................................................................... 47...................................................................... 48.............................................................. 49.................................................... 49...................................................................... 49...................................................................... 49.............................................................. 50.................................................... 50...................................................................... 50...................................................................... 50.............................................................. 51.................................................... 51...................................................................... 51...................................................................... 51............................................................ 52.................................................... 52...................................................................... 52...................................................................... 52..................................................................... 53...................................................................... 53...................................................................... 53..................................................................... 54...................................................................... 54............................................................ 54..................................................................... 55...................................................................... 55..................................................................... 55...................................................................... 55
7..................................................................... 55...................................................................... 55..................................................................... 56...................................................................... 56..................................................................... 57...................................................................... 57................................................................ 57...................................................................... 57...................................................................... 57...................................................................... 57..................................................................... 57...................................................................... 57.............................................................. 58...................................................................... 58...................................................................... 58.............................................................. 59.............................................................. 59..................................................................... 59...................................................................... 60 IR........................................................ 60...................................................................... 60.............................................................. 60...................................................................... 60.............................................................. 61 AI<Min.................................................................... 61.................................................................... 61................................................................. 61.................................................................... 61................................................................... 61.................................................................... 61.................................................................. 61........................................................... 61........................................................ 62.................................................................... 62................................................................... 62.................................................................... 62................................................................... 62.................................................................... 62................................................................... 63.................................................................... 63............................................................... 63.................................................................... 63................................................................... 63.................................................................... 63 IO.............................................................. 63.................................................................... 63................................................................ 64..................................................................... 64................................................................. 64................................................................. 64
8................................................................. 64...................................................................... 64.................................................................. 64.................................................................. 64...................................................................... 64.................................................................. 65................................................................... 65...................................................................... 65................................................................... 65..................................................................... 65...................................................................... 65........................................................................ 66...................................................................... 66...................................................................... 66....................................................................... 66...................................................................... 66 PID................................................................. 66...................................................................... 67...................................................................... 67 PID........................................................ 68 Example................................................................... 68...................................................................... 69...................................................................... 69 I/O................................................... 70...................................................................... 71...................................................................... 71 I/O.............................................. 72...................................................................... 73...................................................................... 73................................................. 74................................................................. 75...................................................................... 75................................................................. 76.................................................................. 77...................................................................... 78...................................................................... 78.......................................................... 79................................................................. 79..................................................................... 80...................................................................... 81........................................................................ 83................................................................... 83....................................................................... 84............................................................... 85................................................................. 86............................................................... 87 PID................................................................... 88
9............................................................... 89................................................................... 90............................................................... 91................................................................... 92..................................................................... 92............................................................... 93....................................................................... 94......................................................................... 95.................................................................. 95 01 ACTUAL SIGNALS................................................. 96 02 ACTUAL SIGNALS................................................. 98 03 ACTUAL SIGNALS................................................. 98 09 ACTUAL SIGNALS................................................. 99 10 START/STOP/DIR......................................... 100 11 REFERENCE SELECT............................................ 102 12 CONSTANT SPEEDS............................................. 107 13 ANALOGUE INPUTS.............................................. 110 14 RELAY OUTPUTS.............................................. 113 15 ANALOGUE OUTPUTS............................................ 118 16 SYSTEM CTRL INPUTS........................................ 121 20 LIMITS............................................................. 123 21 START/STOP.................................................. 126 22 ACCEL/DECEL................................................. 129 23 SPEED CTRL.................................................... 131 24 TORQUE CTRL.................................................. 133 25 CRITICAL SPEEDS............................................... 134 26 MOTOR CONTROL............................................... 134 27 BRAKE CHOPPER.............................................. 135 30 FAULT FUNCTIONS.............................................. 136 31 AUTOMATIC RESET.............................................. 141 32 SUPERVISION...................................................... 142 33 INFORMATION.................................................. 144 34 PROCESS VARIABLE............................................. 145 35 MOT TEMP MEAS............................................ 146 40 PID CONTROL................................................... 148 42 BRAKE CONTROL................................................ 153 50 ENCODER MODULE............................................ 155 51 COMM MOD DATA............................................ 156 52 STANDARD MODBUS MODBUS.................................... 156 60 MASTER/FOLLOWER........................................... 157 70 DDCS CONTROL DDCS............................................... 159 83 ADAPT PROG CTRL......................................... 160 84 ADAPTIVE PROGRAM........................................... 161 85 USER CONSTANTS.............................................. 163 90 D SET REC ADDR.......................................... 163 92 D SET TR ADDR............................................ 164 96 EXTERNAL AO............................................... 164
10 98 OPTION MODULES.............................................. 167 99 START-UP DATA................................................ 171........................................................................ 175........................................................................ 175.............................................................. 175.................................................................... 175.................................................................... 175......................................................... 176....................................................... 180......................................................... 181....................................................................... 187.................................................................... 187........................................... 188 Modbus.............................................. 190............................................................. 190 Modbus............................................................ 191 Advant Fieldbus 100 (AF 100)....................................... 192............................................................ 192............................................................. 193................................................................ 194............................................................. 198............................................................ 199................................................................... 199................................................... 199................................................................ 200................................................................... 201......................................................................... 202 : Rxxx.................... 202 : Rxxx................ 203 : Nxxx.............. 204 : Nxxx................ 205.................................................................... 206 ABB Drives........................................................ 206................................................. 210...................................................... 211............................................. 212............................................... 213....................................................................... 221.................................................... 221.................................................................. 221
11................................................ 221........................................ 222......................................... 223 :........................................................................ 225................................................................. 225................................................................. 225 Profibus.................................................................. 225 Modbus Modbus Plus.................................................. 225 Interbus-S............................................................. 225..................................................................... 226........................................................................ 228.................................................................. 237 1: (................ 238 1: PID (......................................... 240 2: ( )............................................. 242............................................... 244............................................................ 245
12
13 ACS 800 7.x
14
15 I/O I/O ID, ( ) - - ID Run CDP312 PANEL Vx.xx... I/O
16 ACS800 xx kw ID NUMBER 1 1 -> 0.0 rpm O FREQ 0.00 Hz CURRENT 0.00 A POWER 0.00 % 1 -> 0.0 rpm O *** INFORMATION *** Press FUNC to start Language Selection FUNC Language Selection 1/1 LANGUAGE? [ENGLISH] ENTER:OK ACT:EXIT ( ) ENTER 1 -> 0.0 rpm O *** INFORMATION *** Press FUNC to start (, guided Motor Setup ) FUNC Motor Setup 1/10 ( ) ENTER: Ok/Continue ACT: Exit FUNC: More Info ENTER Motor Setup 2/10 MOTOR NAMEPLATE DATA AVAILABLE? ENTER:Yes FUNC:Info I/O
17 ( ) - - Standard ID Run( ) ID Run CDP312 PANEL Vx.xx... ACS800 xx kw ID NUMBER 1 1 -> 0.0 rpm O FREQ 0.00 Hz CURRENT 0.00 A POWER 0.00 % 1 -> 0.0 rpm O *** INFORMATION *** Press FUNC to start Language Selection ACT 1 -> 0.0 rpm O FREQ 0.00 Hz CURRENT 0.00 A POWER 0.00 % ( 99) 1 -> 0.0 rpm O 99 START-UP DATA 01 LANGUAGE - PAR ENGLISH - ( ) - ( ) 1 -> 0.0 rpm O - ENTER 99 START-UP DATA - ( ), ( ) 01 LANGUAGE [ENGLISH] - ENTER ( ) I/O
18 1 -> 0.0 rpm O 99 START-UP DATA FACTORY 02 APPLICATION MACRO [ ] 1 -> 0.0 rpm O DTC SCALAR 99 START-UP DATA 04 MOTOR CTRL MODE [DTC] - - 1/6 - ABB Motors 3 motor M2AA 200 MLA 4 IEC 200 M/L 55 No Ins.cl. F IP 55 V Hz kw r/min A cos IA/IN t E/s 690 Y 400 D 660 Y 380 D 415 D 440 D 50 50 50 50 50 60 30 30 30 30 30 35 1475 1475 1470 1470 1475 1770 32.5 56 34 59 54 59 0.83 0.83 0.83 0.83 0.83 0.83 Cat. no 3GAA 202 001 - ADA 380 V mains voltage 1440 99.08 MOTOR NOM SPEED 1500 rpm 6312/C3 6210/C3 IEC 34-1 180-1 -> 0.0 rpm O 99 START-UP DATA ACS 800 1/2 U N ~ 2 U N (U N 415VAC 400VAC 500VAC 500VAC 690VAC 05 MOTOR NOM VOLTAGE [ ] 600VAC ) - ACS 800 1/6 I 2hd ~ 2 I 2hd - 8 ~ 300 Hz - 1 ~18000 rpm - 0 ~9000 kw 1 -> 0.0 rpm O 99 START-UP DATA 06 MOTOR NOM CURRENT [ ] 1 -> 0.0 rpm O 99 START-UP DATA 07 MOTOR NOM FREQ [ ] 1 -> 0.0 rpm O 99 START-UP DATA 08 MOTOR NOM SPEED [ ] 1 -> 0.0 rpm O 99 START-UP DATA 09 MOTOR NOM POWER [ ] I/O
19 1 -> 0.0 rpm O (IDMagnetisation ** WARNING ** ID MAGN REQ ID Run) 1 -> 0.0 rpm O 99 START-UP DATA ID MAGN( ) 10 MOTOR ID RUN ID Run (STANDARD REDUCED) [ID MAGN] - - ( ID Run NO) LOC/REM (L ) 1 L-> 0.0 rpm I ** WARNING ** 20-60 ID MAGN 1 L-> 0.0 rpm O ** WARNING ** ID DONE 1 L->[xxx] rpm I FREQ xxx Hz - ACT CURRENT xx A - REF (,, ) POWER xx % - - - - 5 U1 V1 W1 - - 1 L-> 0.0 rpm O 20 LIMITS 01 MINIMUM SPEED [ ] I/O
20 1 L-> 0.0 rpm O 20 LIMITS 02 MAXIMUM SPEED [ ] 1 1 L-> 0.0 rpm O 22 ACCEL/DECEL, 2 02 ACCELER TIME 1 [ ] 1, 2 1 L-> 0.0 rpm O 22 ACCEL/DECEL 03 DECELER TIME 1 [ ] I/O
21 I/O ( ) Factory 99.02. 10.03 REQUEST Factory LOC/REM DI1 1 -> 0.0 rpm I FREQ 0.00 Hz CURRENT 0.00 A POWER 0.00 % AI1 1 -> 500.0 rpm I FREQ 16.66 Hz CURRENT 12.66 A POWER 8.33 % DI2 DI2 1 -> 500.0 rpm I FREQ 16.66 Hz CURRENT 12.66 A POWER 8.33 % 1 <- 500.0 rpm I FREQ 16.66 Hz CURRENT 12.66 A POWER 8.33 % DI1 1 -> 500.0 rpm O FREQ 0.00 Hz CURRENT 0.00 A POWER 0.00 % I/O
22 ID Run ID Magnetisation( ) ID Run( ) ID Run (Standard Reduced) Reduced ID Run( ) Standard ID Run ( ) ID Run : ( 10 ~ 98) ID Run 20.01 MINIMUM SPEED < 0 rpm 20.02 MAXIMUM SPEED > 80% of motor rated speed 20.03 MAXIMUM CURRENT > 100% I hd 20.04 MAXIMUM TORQUE > 50% L LOC/REM ID Run STANDARD REDUCED 1 L ->1242.0 rpm O 99 START-UP DATA 10 MOTOR ID RUN [STANDARD] ENTER 1 L ->1242.0 rpm O ACS800 55 kw **WARNING** ID RUN SEL ID Run Run Enable ( 16.01 RUN ENABLE) ID Run ID Run ID 1 L -> 1242.0 rpm I ACS800 55 kw **WARNING** MOTOR STARTS 1 L -> 1242.0 rpm I ACS800 55 kw **WARNING** ID RUN 1 L -> 1242.0 rpm I ACS800 55 kw **WARNING** ID DONE I/O
23 ID Run ( ) Motor ID Run ( ) ID Run ACT ( ) I/O
24 I/O
25 CDP 312 CDP 312R 1 L -> 1242.0 rpm I FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 % ACT PAR FUNC DRIVE 99.01 - (ACT ) - (PAR ) - (FUNC ) - (DRIVE ) ENTER 7 6 3 LOC RESET REF REM I 0 4 5 ENTER 1 2 1 2 3 4 5 6 7
26 ACT / / 1 L -> 1242.0 rpm O FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 % ENTER PAR 1 L -> 1242.0 rpm O 10 START/STOP/DIR 01 EXT1 STRT/STP/DIR DI1,2 ENTER FUNC 1 L -> 1242.0 rpm O Motor Setup Application Macro Speed Control EXT1 ENTER DRIVE ENTER ID ACS 800 75 kw ASAA7000 / xxxxxx ID NUMBER 1 SW / ID ID 1 L -> 1242.0 rpm I I = O = L = = R = = -> = <- =
27 PID 1. 1 ->1242.0 rpm I ACT PAR FREQ 45.00 Hz CURRENT 80.00 A FUNC POWER 75.00 % 2. 1 L ->1242.0 rpm I LOC ( FREQ 45.00 Hz REM L ) CURRENT 80.00 A POWER 75.00 % 3. 1 L ->1242.0 rpm O FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 % 4. 1 L ->1242.0 rpm I FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 % 5. 1 L <-1242.0 rpm I 0 FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 % 6. 1 L ->1242.0 rpm I I FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 %
28 1. 1 ->1242.0 rpm I ACT PAR FREQ 45.00 Hz CURRENT 80.00 A FUNC POWER 75.00 % 2. 1 L ->1242.0 rpm I LOC ( FREQ 45.00 Hz REM L ) CURRENT 80.00 A POWER 75.00 % 3. 1 L ->[1242.0 rpm]i REF FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 % 4. ( ) ( ) 1 L ->[1325.0 rpm]i FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 % 5. 1 L -> 1325.0 rpm I ENTER ( ) FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 %
29 ACT 1. 1 L -> 1242.0 rpm I ACT FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 % 2. 1 L -> 1242.0 rpm I FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 % 3. 1 L -> 1242.0 rpm I ENTER 1 ACTUAL SIGNALS 04 CURRENT 80.00 A 4. 1 L -> 1242.0 rpm I 1 ACTUAL SIGNALS 05 TORQUE 70.00 % 5.a 1 L -> 1242.0 rpm I ENTER FREQ 45.00 Hz TORQUE 70.00 % POWER 75.00 % 5.b ACT FUNC PAR DRIVE 1 L -> 1242.0 rpm I FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 %
30 1. ACT 1 L -> 1242.0 rpm I FREQUENCY CURRENT POWER 2. 1 L -> 1242.0 rpm I FREQ 45.00 Hz ACT CURRENT 80.00 A POWER 75.00 % : 1. 1 L -> 1242.0 rpm I ACT FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 % 2. 1 L -> 1242.0 rpm I 1 LAST FAULT +OVERCURRENT 6451 H 21 MIN 23 S 3. (UP) (DOWN) 1 L -> 1242.0 rpm I 2 LAST FAULT +OVERVOLTAGE 1121 H 1 MIN 23 S RESET 1 L -> 1242.0 rpm I 2 LAST FAULT H MIN S 4. 1 L -> 1242.0 rpm I FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 %
31! 1. 1 L -> 1242.0 rpm ACT ACS 801 75 kw ** FAULT ** ACS800 TEMP 2. 1 L -> 1242.0 rpm O RESET FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 % 1 L -> 1242.0 rpm I 2 LAST FAULT +DC OVERVOLT (3210) 1121 H 1 MIN 23 S LAST FAULT + LAST FAULT -RESET FAULT (1 ) LAST WARNING + LAST WARNING -
32 PAR 1. 1 L -> 1242.0 rpm O PAR 10 START/STOP/DIR 01 EXT1 STRT/STP/DIR DI1,2 2. 1 L -> 1242.0 rpm O 11 REFERENCE SELECT 01 KEYPAD REF SEL REF1 (rpm) 3. 1 L -> 1242.0 rpm O 11 REFERENCE SELECT 03 EXT REF1 SELECT AI1 4. ENTER 1 L -> 1242.0 rpm O 11 REFERENCE SELECT 03 EXT REF1 SELECT [AI1] 5. - ( ) - ( ) 1 L -> 1242.0 rpm O 11 REFERENCE SELECT 03 EXT REF1 SELECT [AI2] 6a. ENTER 1 L -> 1242.0 rpm O 11 REFERENCE SELECT 03 EXT REF1 SELECT AI2 6b. 1 L -> 1242.0 rpm O ACT PAR 11 REFERENCE SELECT 03 EXT REF1 SELECT AI1 FUNC DRIVE
33 1. - - - PAR 1 L ->1242.0 rpm O 84 ADAPTIVE PROGRAM 06 INPUT1 [±000.000.00] ENTER 2. 1) 1 L ->1242.0 rpm O 84 ADAPTIVE PROGRAM 06 INPUT1 [±000.000.00] 3. 1 L ->1242.0 rpm O 84 ADAPTIVE PROGRAM 06 INPUT1 [±000.018.00] 4. ENTER 1) 1 L ->1242.0 rpm O 84 ADAPTIVE PROGRAM 06 INPUT1 [±001.018.00] (+) (-) - C - - Enter
34 ( ) 1-97 1) FUNC 1) 98 99 ABB
35 1. 1 L -> 1242.0 rpm O FUNC Motor Setup Application Macro Speed Control EXT1 2. 1 L -> 1242.0 rpm O ( ) Motor Setup Application Macro Speed Control EXT 1 3. ENTER Motor Setup 1/10 ENTER: Ok/Continue ACT: Exit FUNC: More Info 4. ENTER Motor Setup 2/10 MOTOR NAMEPLATE DATA AVAILABLE? ENTER:Yes FUNC:Info 5. ENTER Motor Setup 3/10 MOTOR NOM VOLTAGE? [0 V] ENTER:Ok RESET:Back 6. a. Motor Setup 3/10 MOTOR NOM VOLTAGE? [415 V] ENTER:Ok RESET:back b. ( ) FUNC (FUNC, ACT) INFO P99.05 Set as given on the motor nameplate. 7. a. ENTER Motor Setup 4/10 MOTOR NOM CURRENT? [0.0 A] ENTER:Ok RESET:Back b. RESET Motor Setup 3/10 MOTOR NOM VOLTAGE? [415 V] ENTER:Ok RESET:back 8. (2 x ACT ACT 2 x ACT 1 x ACT 1 L -> 0.0 rpm O FREQ 0.00 Hz CURRENT 0.00 A POWER 0.00 %
36 33.01 33.02 LOC/REM ( 98 OPTION MODULES) 10-97 1. 1 L -> 1242.0 rpm O FUNC Motor Setup Application Macro Speed Control EXT1 2. 1 L -> 1242.0 rpm O UPLOAD <=<= DOWNLOAD =>=> CONTRAST 4 3. ( ) 1 L -> 1242.0 rpm O UPLOAD <=<= DOWNLOAD =>=> CONTRAST 4 4. ENTER 1 L -> 1242.0 rpm O UPLOAD <=<= 5. ( L ) LOC REM 1 -> 1242.0 rpm O UPLOAD <=<= DOWNLOAD =>=> CONTRAST 4 6.
37 1. 2. (L 1 L -> 1242.0 rpm I LOC ) LOC/REM. FREQ 45.00 Hz REM CURRENT 80.00 A POWER 75.00 % 3. 1 L -> 1242.0 rpm O FUNC Motor Setup Application Macro Speed Control EXT1 4. 1 L -> 1242.0 rpm O UPLOAD <=<= DOWNLOAD =>=> CONTRAST 4 5. ( ) 1 L -> 1242.0 rpm O UPLOAD <=<= DOWNLOAD =>=> CONTRAST 4 6. ENTER 1 L -> 1242.0 rpm O DOWNLOAD =>=>
38 1. 1 L -> 1242.0 rpm O FUNC Motor Setup Application Macro Speed Control EXT1 2. 1 L -> 1242.0 rpm O UPLOAD <=<= DOWNLOAD =>=> CONTRAST 4 3. ( ) 1 L -> 1242.0 rpm O UPLOAD <=<= DOWNLOAD =>=> CONTRAST 4 4. ENTER 1 L -> 1242.0 rpm O CONTRAST [4] 5. 1 L -> 1242.0 rpm CONTRAST [6] 6.a ENTER 1 L -> 1242.0 rpm O UPLOAD <=<= DOWNLOAD =>=> CONTRAST 6 6.b 1 L -> 1242.0 rpm I ACT PAR FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 % FUNC DRIVE
39 Installation and Start-up Guide for the Panel Bus Connection Interface Module, NBCI, Code: 3AFY 58919748 [ ]) DRIVE (ID) ID ACS 800 ID ID 1. ACS800 75 kw DRIVE ASAAA5000 xxxxxx ID NUMBER 1 2. ID ENTER ( ID ) ID ENTER ID ID ACS800 75 kw ASAAA5000 xxxxxx ID NUMBER 1 1o Status Display Symbols: o = Drive stopped, direction forward = Drive running, direction reverse F = Drive tripped on a fault 3. 1 L -> 1242.0 rpm I ACT PAR FREQ 45.00 Hz CURRENT 80.00 A FUNC POWER 75.00 %
40 16 1 3 4 ON 15 0 0000 0000 0001 1010 0 0 1 A
41 Language Select( ) ". FACTORY, SEQ CTRL HAND/AUTO T CTRL PID CTRL EXT1 EXT2 EXT EXT1 PID EXT1
42 99.01 99.05, 99.06, 99.09, 99.07, 99.08, 99.04 99.10 (20.8, 20.07) 99.02, Group 98, 35, 52 EXT1 11.03 ( AI1 (13.01, 13.02, 13.03, 13.04, 13.05, 30.01) 11.04, 11.05 20.02, 20.01, (20.08, 20.07) 22.02, 22.03 ( 27.01 ) ( 27, 20.05, 14.01) ( 99.02 SEQ CTRL ) ( 12) EXT2 11.06 ( AI1 (13.01, 13.02, 13.03, 13.04, 13.05, 30.01) 11.08, 11.07 11.06 AI1 (13.01, 13.02, 13.03, 13.04, 13.05, 30.01) 11.08, 11.07 24.01, 24.02 PID 11.06 ( AI1 (13.01, 13.02, 13.03, 13.04, 13.05, 30.01) 11.08, 11.07 20.02, 20.01 (20.08, 20.07) 40.07, 40.09, 40.10 EXT1 EXT2 10.01, 10.02 EXT1 EXT2 11.02 10.03 21.01, 21.02, 21.03 16.01, 21.07 22.07 20.03, 20.04 RO1, RO2, RO3 RO 14 AO1, AO2 AO 15.01, 15.02, 15.03, 15.04, 15.05, ( 96)
43 1 2 3 4 Motor Setup 3/10 INFO P99.05 MOTOR NOM VOLTAGE?( [0 V] ENTER:Ok RESET:Back 1 INFO, 2 3... 4 ACS 800 DriveWindow PC ACS800 I/O PC 1 I/O 1 2 DriveWindow CH3 (DDCS) RDCO CH0 (DDCS) AF 100 ( Advant
44 L. 1 L ->1242 rpm I I/O I/O R 1 ->1242 rpm I 1 R ->1242 rpm I EXT1 EXT2, LOC/REM 11.02 EXT1 EXT2 10.01 EXT1 11.03 EXT1 10.02 EXT2 11.06 EXT2 98 OPTION MODULES I/O 01.11, 01.12 EXT1 EXT2 03.02 EXT1/EXT2
45 :EXT1 EXT1 DI1 / Std IO DI1 DI6 / Std IO DI1 / DIO ext 1 DI2 / DIO ext 1 DI1 / DIO ext 2 DI2 / DIO ext 2 DI6 DI7 ~ DI9 I/O 98 OPTION MODULES. 10.01 EXT1 / 1 COMM. CH0 / RDCO CW ModBus DI1 / Std IO = I/O DI1 DI1 / DIO ext 1 = I/O DI1 : EXT1 EXT1 AI1 / Std IO AI2 / Std IO AI3 / Std IO DI3 / Std IO DI4 / Std IO AI1 / AIO ext AI2 / AIO ext DI1 / DIO ext 3 DI2 / DIO ext 3 AI1, AI2, AI3, DI3, DI4 AI5, AI6 DI11, DI12 I/O 98 OPTION MODULES. 1 COMM. CH0 / RDCO REF ModBus AI1 / Std IO = I/O AI1 AI1 / AIO ext = I/O 1 AI1 11.03 EXT1 REF1 (rpm)
46 ACS 800 11 REFERENCE SELECT 20 LIMITS 22 ACCEL/DECEL 24 TORQUE CTRL 32 SUPERVISION 01.11, 01.12 02 ACTUAL SIGNALS 14 RELAY OUTPUTS 15 ANALOGUE OUTPUTS
47 (%) (REF2) AI1 AI2... 40.16 40.05.. 40.07 AI1 AI2 AI3 AI5 AI6 IMOT 40.15 99.04 (DTC) 40.19 40.01 40.02 40.03 40.04 40.05 40.13 PIDmax PIDmin tref k ti td i dfiltt errvinv rint oh1 ol1 40.18 PID %ref 1 40.17 DIRECT (3) PROPOR. (2) OFF (1) 40.14 %ref %ref* %ref= %ref* = = 20.02 ( 20.01 ) = 20.08 ( 20.07 ) = 20.14 ( 20.13 ) 40.14... 40.18 40.01... 40.13, 40.19 PID 20 LIMITS
48 ACS 800 PID ( )
49 ACS 800 0/2 ~10 V -10 ~10 V) (0/4 ~20 ma) I/O AI / 6 ms AI / 6 ms (100 ms 1) ) 1) 35 MOT TEMP MEAS. 11 REFERENCE SELECT 13 ANALOGUE INPUTS AI 30.01 AI 40 PID CONTROL AI PID 35.01 AI 40.15 AI 42.07 AI 98.06 98.13 AI ( ) 98.14 AI ( ) 01.18, 01.19, 01.20 01.38, 01.39 09 ACTUAL SIGNALS (
50 (0/4~ 20 ma) I/O AO / 24 ms AO / 24 ms (1000 ms 1) ) 1) 35 MOT TEMP MEAS. 15 ANALOGUE OUTPUTS AO 30.20 AO 30.22 AO 35 MOT TEMP MEAS 96 EXTERNAL AO 98 OPTION MODULES AO AO I/O 01.22, 01.23 01.28, 01.29 Warning IO CONFIG
51 I/O DI / DI / 6 ms 6 ms 10 START/STOP/DIR 11 REFERENCE SELECT 12 CONSTANT SPEEDS 16 SYSTEM CTRL INPUTS DI DI DI DI 21.01 DI 30.03 DI 30.05 DI 30.22 I/O 40.20 DI ( PID ) 42.02 DI 98.03 96.05 I/O 98.09 98.11 01.17 01.40 IO CONFIG Fault I/O COMM ERR (7000) I/O I/O
52 I/O RO / RO / 100 ms 100 ms 14 RELAY OUTPUTS RO 30.20 42 BRAKE CONTROL 98 OPTION MODULES RO 01.21 01.41
53 ( EXT1 EXT2) (h) kwh I/O I/O PID ( PID ) 15 ANALOGUE OUTPUTS 92 D SET TR ADDR 01 ACTUAL SIGNALS 09 ACTUAL SIGNALS
54 99.10. U mains T M (Nm) 160 f out (Hz) 80 U DC (V d.c.) 520 U DC 120 60 390 80 40 260 f out 40 20 130 T M 1.6 4.8 8 11.2 14.4 U DC = f out = T M = (f out = 40 Hz), t(s) :
55 21.01. 21.01 21.02. t 21.04, 21.05, 21.06. t
56 15kW T Br T N (%) 60 T Br = T N = 100 Nm 40 t (s) 20 f (Hz) 50 HZ/60 Hz (%) 120 80 1 40 1 2 3 4 5 2.2 kw 15 kw 37 kw 75 kw 250 kw 120 2 4 3 5 0 f (Hz) 5 10 20 30 40 50 80 40 3 4 2 1 5 0 f (Hz) 5 10 20 30 40 50 26.02.
57 1% 10% 26.01. S- S- S- : 22 ACCEL/DECEL. 2 t (s) 25 CRITICAL SPEEDS. 12 CONSTANT SPEEDS.
58 1 ~ 20%) n n N % A B C D A : B : C : B D :. t + - + + + 23 SPEED CTRL 20 LIMITS. 01.02.
59 T (%) T N 100 + 0.1 0.5 % + 0.01 % n N % ( 10% ) 0.4 %sec.* 0.1 %sec.* T load * n act -n ref n N t (s) 0.1-0.4 %sec T N = n N = n act = n ref = 100 90 + 4 %* + 3 % + 3 %* + 1 % 1 5 ms 1 5 ms * T T N (%) T ref T act 10 < 5 ms T N = T ref = T act = t(s) (DTC)
60 1) 2) 3) 1/6 ( ) 99.04. IR IR IR IR IR IR f (Hz) 26.03. FWP 50 60Hz ) 100% FWP 100% 120% FWP~1.6 FWP 26.05.
61 AI<Min AI<Min 30.01. 30.02. 30.03. 1) 30 C 2) ( 30 C
62 100% 150 (%) 100 t 50 100% 63% t PTC +24 VDC DI6 1.5kohm(5 ma 4 kohm 30.04 30.09. 30.10 30.12. 30.13 30.15.
63 30.16. 200 1 300 30.17. 30.18 30.21. IO 30.22.
64 3.5 I 2hd ( DC 1.3 U 1max U 1max 400 V U 1max 415 V 500 V U 1max 500 V 690 V U 1max 690 V 400 V 728 VDC 500 V 877 VDC 690 V 1210 VDC DC 0.65 U 1min U 1min 400 V 500 V U 1min 380 V 690 V, U 1min 525 V 400 V 500 V 334 VDC 690 V 461 VDC 115 C 125 C 13% -5 ~ 0 C 73~82 C( ( ( 50 Hz
65 ACS800. 20 LIMITS. 1.5 P hd 31 AUTOMATIC RESET.
66 ACS 800 32 SUPERVISION. 03.02 03.14 14 RELAY OUTPUTS 16.02 16.03.
67 PID PID PID PID PID ACS 800 PID %ref 40.06. 40.12 AI1 AI2 AI3 AI5 AI6 IMOT 40.19 40.01 40.02 40.03 40.04 40.05 40.13 PIDmax PIDmin ref k ti td i dfiltt errvinv rint oh1 ol1 PID 99.04 = 0 (DTC) %ref = EXT REF2 ( 11.06) 99.02 PID 40.01-40.13, 40.19, 40.25-40.27 PID 32.13 32.18 REF2 ACT1 ACT2 01.12, 01.24, 01.25, 01.26 01.34 14 RELAY OUTPUTS 15 ANALOGUE OUTPUTS 96 EXTERNAL AO PID PID PID
68 PID PID Mot.speed 40.21 Sleep level 1 2 1<2 0 INTERNAL DI1. 40.20 01.34 40.23 Wake up level %refactive PIDCtrlActive modulating 1 2 1<2 & Mot.speed: t 40.22 0 INTERNAL DI1. 03.02 (B1) 03.02 (B2) 40.20 t <1 40.24 StartRq %refactive: % (EXT REF2) 11.02. PIDCtrlActive: 99.02 PID CTRL modulating: IGBT <1 S R S/R 1) 1) 1 = 0 = t d = 40.22 t<t d t d. 40.21 42.23 t wd t wd = 40.24
69 PID PID 99.02 PID 40.20-40.24 SLEEP MODE
70 I/O RMIO T RMIO AI1+ RMIO AI1+ AI1- AO1+ AO1 AO1-10 nf AI1- T T T AO1+ AO1- AO1 10 nf! IEC 664 RMIO 8mm 400 / 500VAC RMIO RMIO
71 15.01 1 M1 TEMP MEAS. 35.01 35.03 1 13.01~ 13.05 (AI1 ) 15.02~15.05 (AO1 ) 10nF 01.35 03.08 03.15 03.16 MOTOR 1 TEMP (4312) T MEAS ALM MOTOR 1 TEMP (4312) 03.16 03.08 03.15
72 I/O I/O RAIO T RAIO AI1+ 10 nf RAIO AI1+ AI1- AO1+ AO1 AO1- AI1- T T T AO1+ AO1 AO1-10 nf! IEC 664 RAIO 8mm 400 / 500VAC RAIO RAIO
73 35.01 35.03 98.12 I/O 13.16 ~ 13.20 (AI1 ) 96.01~96.05 (AO1 ) 10nF 01.35 03.08 03.15 03.16 MOTOR 1 TEMP (4312) T MEAS ALM MOTOR 1 TEMP (4312) 03.16 03.08 03.15
74 Adaptive Program Application Guide for Adaptive Program(code: 3AFE 64527274 [ ])
75! European Machinery Directive IEC 61800-2k Complete Drive Module Basic Drive Module RMIO X25 230 VAC - RO1 1 RO1 2 RO1 - DI5( 3 RO1 - X22 5 DI5 M 7 +24 V
76 1 5 7 t md 2 t cd 4 ( t od 3 n cs 6 T s time T s t md t od n cs t cd ( 42.07 42.08) ( 42.03) ( 42.05) ( 42.04)
77 1) ( ) 0/0/1 2) 1/1/1 3) RFG 1/1/0 A 5) 4) RFG ZERO 1/1/1 10) 11) RFG = 12) 13) 7) 0/1/1 A 6) ACK 0/0/1 8) 9) ( NN X/Y/Z ) - NN: - X/Y/Z: X = 1. Y = 1 Z = 1 ( l ) 1) 0 -> 1 = 0 2) = 1 = 1 3) = 1 = 1 4) = 0 5) = 0 6) = 1 7) < = 0 8) = 1 9) = 0 = 1 = 0 42.02 = OFF: 10) = 0 =1 11) = 0 12) = 0 13) = 1 = 1
78 14.01 ( BRAKE CTRL) Group 42 BRAKE CONTROL 03.01 03.13 03.15 03.16 BRAKE ACKN (ff74) BRAKE ACKN (ff74) 03.16 03.15
79 - - - - n 3 3 n 3 3 / 2 2 2 2 / 3 3 3 3 Group 60 MASTER/ FOLLOWER Master/Follower Application Guide (3AFE 64590430 [English])
80 ( = Jog cmd = Start cmd = 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Jog cmd Start cmd 1-2 1 0. 2-3 1 0 3-4 0 0 4-5 0 0 5-6 1 0 6-7 1 0 7-8 x 1 8-9 x 1 9-10 0 0 10-11 0 0 11-12 x 1 12-13 x 1 13-14 1 0 14-15 1 0 15-16 0 0 x = 1 0
81 : L) : : 10.06 12.15 21.10 IGBT 22.04, 22.05 22.06
82
83 ACS 800 99.02 Factory ~3 ( - Hand/Auto ( - - PID Control (PID - Torque Control ( - - - Sequential Control User 99 (
84 LOC/REM EXT1 AI1, DI1 DI2 FORWARD ( 10.03) DI2 10.03 REQUEST DI5 DI6 3 DI4 FREQUENCY CURRENT POWER
85 RMIO I/O 1) 10.03 REQUEST 2) US ( B ) DI1 (Pulse: 0->1) DI2 (Pulse: 1->0) DI3 / 3) 0 = 22.02 22.03 1 = 22.04 22.05 rpm 4) 12 CONSTANT SPEEDS: DI5 DI6 0 0 AI1 1 0 1 0 1 2 1 1 3 5) 21.09 A X20 1 VREF -10 VDC 2 GND 1 < R L < 10 X21 1 VREF 10VDC 2 GND 1 < R L < 10 3 AI1+ 0(2) ~10V, R in > 200 4 AI1-5 AI2+ 0(4) ~ 20mA, R in 6 AI2- = 100 7 AI3+ 0(4) ~ 20mA, R in 8 AI3- = 100 9 AO1+ 0(4) ~ 20mA = 0~ 10 AO1- R L < 700 11 AO2+ 0(4) ~ 20mA = 0~ R L 12 AO2- < 700 X22 1 DI1 / 2 DI2 1, 2) / 3 DI3. 2) 4 DI4 3) 5 DI5 4) 6 DI6 4) 7 +24 V +24 VDC, 100 ma 8 +24 V 9 DGND1 10 DGND2 11 DI IL (0 = stop) 5) X23 1 +24 V 24VDC, 250 ma 2 GND X25 1 RO11 1 2 RO12 Ready 3 RO13 X26 1 RO21 2 2 RO22 Running 3 RO23 X27 1 R031 3 2 R032 Inverted fault 3 R033
86 EXT1 EXT2 EXT1 DI1 DI2 AI1 EXT2 DI5 DI6 AI2 EXT1 EXT2 DI3 DI4 EXT2 FREQUENCY CURRENT CTRL LOC
87 RMIO I/O 1) EXT1 EXT2 2) 21.09 rpm A X20 1 VREF -10 VDC 2 GND 1 < R L < 10 X21 1 VREF 10 VDC, 1 < R L < 10 2 GND 3 AI1+ ( ). 4 AI1-0(2) ~ 10V, R in > 200 5 AI2+ ( ). 6 AI2-0(4)~ 20mA, R in = 100 7 AI3+ 8 AI3-0(4) ~ 20 ma, R in =100 9 AO1+ 0(4) ~ 20 ma = 0~, 10 AO1- R L < 700 11 AO2+ 0(4) ~ 20 ma = 0~, 12 AO2- R L < 700 X22 1 DI1 / ( ) 2 DI2 ( ) 3 DI3 1) 4 DI4 4 12.05 5 DI5 ( ) 6 DI6 / ( ) 7 +24 V +24 VDC, 100 ma 8 +24 V 9 DGND1 10 DGND2 11 DI IL (0 = ) 2) X23 1 +24 V 24VDC, 250 ma 2 GND X25 1 RO11 1 2 RO12 Ready( ) 3 RO13 X26 1 RO21 2 2 RO22 Running( ) 3 RO23 X27 1 R031 3 2 R032 3 R033 Inverted fault( )
88 PID PID AI1 AI2 AI1 ACS 800 PID ACS 800 DI3 SPEED ACTUAL VALUE1 CONTROL DEVIATION
89 RMIO I/O 1) EXT1 EXT2 2) (DI3 = 0) 3) Off = Run Enable Off On = Run Enable On 4) 21.09 PT rpm A X20 1 VREF -10 VDC 2 GND 1 < R L < 10 X21 1 VREF 10 VDC 2 GND 1 < R L < 10 3 AI1+ ( ) 4 AI1- ( ) 0(2)~10 V, R in > 200 5 AI2+ 0(4) ~ 20mA, R in = 100 6 AI2-7 AI3+ 0(4) ~20mA, R in = 8 AI3-100. 9 AO1+ Motor speed 0(4) ~ 20mA = 10 AO1-0 ~ R L < 700 11 AO2+ 0(4) ~ 20mA = 12 AO2-0 ~ R L < 700 X22 1 DI1 ( ) 2 DI2 3 DI3 1) 4 DI4 4 12.05 2) 5 DI5 Run Enable( ). 3) 6 DI6 ( ) 7 +24 V +24 VDC, 100 ma 8 +24 V 9 DGND1 10 DGND2 11 DI IL (0 = ) 4) X23 1 +24 V 24VDC, 250 ma 2 GND X25 1 RO11 1 2 RO12 Ready ( ) 3 RO13 X26 1 RO21 2 2 RO22 Running( ) 3 RO23 X27 1 R031 3 2 R032 3 R033 Inverted fault( )
90 AI2 0 ma 0 % 20 ma 100 % DI1 DI2 DI6 DI3 LOC/REM 11.01 REF2 (%) SPEED TORQUE CTRL LOC
91 RMIO I/O 1) EXT1 EXT2 2) (DI3 = 0) 3) Off = 22.02 22.03 On = 22.04 22.05 4) Off = Run Enable Off On = Run rpm Enable On 5) 21.09 A X20 1 VREF -10 VDC 2 GND 1 < R L < 10 X21 1 VREF 10 VDC 2 GND 1 < R L < 10 3 AI1+ 0(2) ~10V, R in > 200 4 AI1-5 AI2+ 0(4) ~ 20mA, R in = 100 6 AI2-7 AI3+ 0(4) ~ 20mA, R in = 100 8 AI3-9 AO1+ 0(4) ~ 20mA = 0 ~, 10 AO1- R L < 700 11 AO2+ 0(4) ~ 20 ma = 0~, 12 AO2- R L < 700 X22 1 DI1 2 DI2 3 DI3 1) 4 DI4 4 12.05 2) 5 DI5 3) 6 DI6 4) 7 +24 V +24 VDC, 100 ma 8 +24 V 9 DGND1 10 DGND2 11 DI IL (0 = ) 5) X23 1 +24 V 24VDC, 250 ma 2 GND X25 1 RO11 1 2 RO12 Ready ( ) 3 RO13 X26 1 RO21 2 2 RO22 Running( ) 3 RO23 X27 1 R031 3 2 R032 3 R033 Inverted fault( )
92 DI4 ~ DI6 DI3, DI1 DI2 AI1 DI4 DI6 0 VDC FREQUENCY CURRENT POWER 3 2 1 1 1 2 2 1/ 1 1 2 2/ 2 3
93 RMIO I/O 1) Off = 22.02 22.03 On = 22.04 22.05 2) 12 CONSTANT SPEEDS DI4 DI5 DI6 0 0 0 AI1 1 0 0 1 0 1 0 2 1 1 0 3 0 0 1 4 1 0 1 5 0 1 1 6 1 1 1 7 3) 21.09 rpm A X20 1 VREF -10 VDC 2 GND 1 < R L < 10 X21 1 VREF 10VDC 2 GND 1 < R L < 10 3 AI1+ 0(2) ~10V, R in > 200 4 AI1-5 AI2+ 6 AI2-0(4) ~ 20mA, R in = 100 7 AI3+ 8 AI3-0(4) ~ 20mA, R in = 100 9 AO1+ 0(4) ~ 20mA = 0 ~, 10 AO1- R L < 700 11 AO2+ 0(4) ~ 20mA = 0 ~, 12 AO2- R L < 700 X22 1 DI1 2 DI2 3 DI3 1) 4 DI4 2) 5 DI5 2) 6 DI6 2) 7 +24 V +24 VDC, 100 ma 8 +24 V 9 DGND1 10 DGND2 11 DI IL (0 = ) 3) X23 1 +24 V 24VDC, 250 ma 2 GND X25 1 RO11 1 2 RO12 Ready ( ) 3 RO13 X26 1 RO21 2 2 RO22 Running( ) 3 RO23 X27 1 R031 3 2 R032 3 R033 Inverted fault( )
94 ( 99) ( ) 1 99.02 USER 1 SAVE ENTER 99.02 USER 1 LOAD ENTER ( 16.05) : 99 START-UP DATA :
95 20.08 20.07 20.02 20.01 FbEq
96 FbEq 01 ACTUAL SIGNALS 01.01 PROCESS VARIABLE 34 PROCESS VARIABLE 1 = 1 01.02 SPEED rpm 34.04-2000 = - 100% 01.03 FREQUENCY -100 = -1 Hz 100 = 1 Hz 01.04 CURRENT 10 = 1 A 2000 =+100% 01.05 TORQUE 100 34.05-10000 = - 100% 10000 = 100% 01.06 POWER 100 0 = 0% 1000 = 100% 01.07 DC BUS VOLTAGE V 1 = 1 V 01.08 MAINS VOLTAGE 1 = 1 V 01.09 OUTPUT VOLTAGE 1 = 1 V 01.10 ACS 800 TEMP 1 = 1 C 01.11 EXTERNAL REF 1 REF1, rpm ( 99.04 SCALAR 1 = 1 rpm Hz) 01.12 EXTERNAL REF 2 REF2 100% 0 = 0% 10000 = 100% 1) 01.13 CTRL LOCATION (1,2) LOCAL; (3) EXT1; (4)EXT2. 01.14 OP HOUR COUNTER 1 = 1 h 01.15 KILOWATT HOURS kwh 1 = 100 kwh 01.16 APPL BLOCK OUTPUT PID PID 0 = 0% 10000 = 100% 01.17 DI6-1 STATUS 0000001 = DI1 DI2~ DI6 01.18 AI1 [V] AI1 01.19 AI2 [ma] AI2 01.20 AI3 [ma] AI3 01.21 RO3-1 STATUS 001 = RO1 RO2 RO3 01.22 AO1 [ma] AO1 1 = 0.001 V 1 = 0.001 ma 1 = 0.001 ma 1 =0.001 ma
97 FbEq 01.23 AO2 [ma] AO2 1 = 0.001 ma 01.24 ACTUAL VALUE 1 PID 99.02 = PD CTRL 0 = 0% 10000 = 100% 01.25 ACTUAL VALUE 2 PID 99.02 = PID CTRL 0 = 0% 10000 = 100% 01.26 CONTROL DEVIATION PID -10000 = - 99.02 = PID CTRL 100% 10000 = 100% 01.27 APPLICATION MACRO ( 99.02 ) See 99.02 01.28 EXT AO1 [ma] I/O 1 ( ) 01.29 EXT AO2 [ma] I/O 2 ( ) 1 = 0.001 ma 1 = 0.001 ma 01.30 PP 1 TEMP 1 IGBT ( ) 1 = 1 C 01.31 PP 2 TEMP 2 IGBT ( ) 1 = 1 C 01.32 PP 3 TEMP 3 IGBT ( ) 1 = 1 C 01.33 PP 4 TEMP 4 IGBT ( ) 1 = 1 C 01.34 ACTUAL VALUE PID 40.06 0 = 0% 10000 = 100% 01.35 MOTOR 1 TEMP 1 35.01 1 = 1 C 01.36 MOTOR 2 TEMP 2 35.04 1 = 1 C 01.37 MOTOR TEMP EST 1 = 1 C 01.38 AI5 [ma] I/O ( )AI1 AI5 1 = 0.001 ma ma ( V) 01.39 AI6 [ma] I/O ( )AI2 AI6 1 = 0.001 ma ma ( V) 01.40 DI7-12 STATUS I/O DI7 ~ DI12 ( ) 1 = 1 000001 DI7 DI8~ DI12 01.41 EXT RO STATUS I/O ( ) 0000001 1 = 1 1 RO1 01.42 PROCESS SPEED REL 1 = 1 99.04 SCALAR 01.43 MOTOR RUN TIME 1 = 10 h 34.06 01.44 FAN ON-TIME 01.45 CTRL BOARD TEMP DriveWindow PC
98 FbEq 02 ACTUAL SIGNALS 02.01 SPEED REF 2 100% 0 = 0% 20000 = 100% 02.02 SPEED REF 3 100% 20000 = 100% 02.09 TORQ REF 2 100% 0 = 0% 10000 = 100% 02.10 TORQ REF 3 100% 10000 = 100% 02.13 TORQ USED REF 100% 10000 = 100% 02.14 FLUX REF % 10000 = 100% 02.17 SPEED ESTIMATED 100% 20000 = 100% 02.18 SPEED MEASURED ( 0) 100% 20000 = 100% 03 ACTUAL SIGNALS ( 16 ) 2) 03.01 MAIN CTRL WORD 16 03.02 MAIN STATUS WORD 16 03.03 AUX STATUS WORD 16 03.04 LIMIT WORD 1 16 03.05 FAULT WORD 1 16 03.06 FAULT WORD 2 16 03.07 SYSTEM FAULT 16 03.08 ALARM WORD 1 16 03.09 ALARM WORD 2 16 03.11 FOLLOWER MCW 16 03.12 INT FAULT INFO 16 03.13 AUX STATUS WORD3 16 03.14 AUX STATUS WORD4 16 03.15 FAULT WORD 4 16 03.16 ALARM WORD 4 16 03.17 FAULT WORD 5 16 03.18 ALARM WORD 5 16 3.20 LATEST FAULT 3.21 2. LATEST FAULT 3.22 3. LATEST FAULT 3.23 4. LATEST FAULT 3.24 5. LATEST FAULT 3.25 LATEST WARNING
99 FbEq 3.26 2. LATEST WARNING 3.27 3. LATEST WARNING 3.28 4. LATEST WARNING 3.29 5. LATEST WARNING 09 ACTUAL SIGNALS Adaptive Program( ) 09.01 AI1 SCALED AI1 1) ( ACS 800 ) 2) Actual Signal 3.11 / (3ABD0004124 [ ]) 20000 = 10 V 09.02 AI2 SCALED AI2 20000 = 20 ma 09.03 AI3 SCALED AI3 20000 = 20 ma 09.04 AI5 SCALED AI5 20000 = 20 ma 09.05 AI6 SCALED AI6 20000 = 20 ma 09.06 DS MCW (CW) 0... 65535 ( ) 09.07 MASTER REF1 1 (REF1) -32768 32767 09.08 MASTER REF2 2 (REF2) -32768 32767 09.09 AUX DS VAL1 3 (REF3) -32768 32767 09.10 AUX DS VAL2 4 (REF4) -32768 32767 09.11 AUX DS VAL3 5 (REF5) -32768 32767
100 FbEq 10 START/STOP/DIR 10.01 EXT1 STRT/STP/DIR (EXT1) NOT SEL DI1 1 DI1 0 = 1 = 2 10.3 DIRECTION! DI1,2 DI1 0 = 1 = 3 DI2 0 = 1 = 10.03 DIRECTION REQUEST! DI1P,2P DI1P,2P,3 DI1P,2P,3P DI6 DI6,5 KEYPAD DI1 0 -> 1 4 DI2 1 -> 0, 10.3 DIRECTION DI1 0 -> 1 5 DI2 1 -> 0 DI3 0 = 1 = 10.03 DIRECTION REQUEST DI1 0 -> 1 6 DI2 0 -> 0 DI3 1 -> 0 10.03 DIRECTION REQUEST DI1 7 DI1,2. DI6 DI5 8 10.03 DIRECTION REQUEST 9 COMM.CW 10 DI7 DI7,8 DI7P,8P DI7P,8P,9 DI7P,8P,9P PARAM 10.04 DI1 F DI2 R DI1 11 DI1,2 12 DI1P,2P 13 DI1P,2P,3 14 DI1P,2P,3P 15 10.04 16 DI1 DI2 17 DI1 DI2 0 0 1 0 0 1 1 1 : 10.03 DIRECTION REQUEST 10.02 EXT2 STRT/STP/DIR 2(EXT2)
101 FbEq NOT SEL DI1 DI1,2 DI1P,2P DI1P,2P,3 DI1P,2P,3P DI6 DI6,5 KEYPAD COMM.CW DI7 DI7,8 DI7P,8P DI7P,8P,9 DI7P,8P,9P PARAM 10.05 DI1 F DI2 R 10.01 1 10.01 2 10.01 3 10.01 4 10.01 5 10.01 6 10.01 7 10.01 8 10.01 9 10.01 10 10.01 11 10.01 12 10.01 13 10.01 14 10.01 15 10.05 16 10.01 17 10.03 DIRECTION FORWARD 1 REVERSE 2 REQUEST 3 10.04 EXT 1 STRT PTR 10.01 PAR 10.04-255.255.31 +255.255.31 / C.- 32768 C.32767 - - - 10.05 EXT 2 STRT PTR 10.02 PAR 10.05-255.255.31 +255.255.31 / C.- 32768 C.32767 10.04-10.06 JOG SPEED SELECT NOT SEL DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI3 0 = 1 = DI3 DI3 DI3 DI3 DI3 DI3 DI3
102 FbEq DI11 DI12 DI3 DI3 10.07 NET CONTROL 10.01 EXT1 ( 11) : Generic Drive 98.07 : 0 0 1 10.08 NET REFERENCE 11.03 EXT1 REF1 : Generic Drive 98.07 : 0 0 1 11 REFERENCE SELECT 11.01 KEYPAD REF SEL REF1(rpm) rpm. ( 99.04 SCALAR, (Hz) 1 ) REF2(%) (%) REF2 2 REF2 11.02 EXT1/EXT2 SELECT EXT1 EXT2 EXT1 EXT2 DI1 DI1 0 = EXT1, 1 = EXT2 1 DI2 DI3 DI4 DI5 DI6 EXT1 DI1 2 DI1 3 DI1 4 DI1 5 DI1 6 EXT1 10.01 11.03 7 EXT2 COMM.CW(11) DI7 DI8 DI9 DI10 DI11 DI12 EXT2 10.02 11.06 8 11 9 DI1 10 DI1 11 DI1 12 DI1 13 DI1 14 DI1 15
103 FbEq PARAM 11.09 11.09 16 11.03 EXT REF1 SELECT REF1 KEYPAD AI1 AI2 AI3 AI1/JOYST REF1 1 AI1 : (±10 VDC) AI1 BIPOLAR. ( AI1 ) AI2 3 AI3 4 AI1 5 : 10.03 REQUEST! 0.5 V 13.01 2 V 0.5 V 30.01 FAULT (REF1) 2 11.05 11.04 0-11.04 AI1-11.05 2 6 10 Par. 13.01 = 2 V, Par 13.02 = 10V : (±10 VDC) AI1 BIPOLAR AI1/ JOYST AI2/JOYST AI1/JOYST 6 AI1+AI3 AI2+AI3 AI1-AI3 AI2-AI3 AI1*AI3 AI2*AI3 MIN(AI1,AI3) MIN(AI2,AI3) MAX(AI1,AI3) MAX(AI2,AI3) AI1 AI3 7 AI2 AI3 8 AI1 AI3 9 AI2 AI3 10 AI1 AI3 11 AI2 AI3 12 AI1 AI3 13 AI2 AI3 14 AI1 AI3 15 AI2 AI3 16
104 FbEq DI3U,4D(R) DI3U,4D DI3 DI4 17 22.04 DI3 DI4 18 ( ) 22.04 DI5U,6D DI3U,4D(R) 19 COMM. REF COM.REF1+AI1 COM.REF1*AI1 FAST COMM COM.REF1+AI5 COM.REF1*AI5 AI5 AI6 AI5/JOYST AI6/JOYST AI5+AI6 AI5-AI6 AI5*AI6 MIN(AI5,6) MAX(AI5,6) REF1 20 REF1 AI1 21 REF1 AI1 22 COMM. REF - 6 ms -> 2 ms) - 10.01 10.02-25 CRITICAL SPEEDS COMM. REF - 99.02 PID - 99.04 SCALAR - 40.14 PROPORTIONAL DIRECT COM.REF1+AI1 ( AI5 AI1) 24 COM.REF1*AI1 ( AI5 AI1) 25 AI5 26 AI6 27 AI1/JOYST 28 AI1/JOYST 29 AI5 AI6 30 AI5 AI6 31 AI5 AI6 32 A5 AI6 33 A5 AI6 34 DI11U,12D(R) DI3U,4D(R). 35 DI11U,12D DI3U,4D. 36 PARAM 11.10 11.10 37 23
105 FbEq AI1 BIPOLAR AI1 (-10 10 V) 38 scaled maxref1 10.03 DIRECTION = FORWARD REQUEST minref1 -minref1 10.03 DIRECTION = REVERSE REQUEST -scaled maxref1 -maxai1 -minai1 minai1 maxai1 minai1 = 13.01 MINIMUM AI1 maxai1 = 13.02 MAXIMUM Ai1 scaled maxref1 = 13.03 SCALE AI1 x 11.05 EXT REF1 MAXIMUM minref1 = 11.04 EXT REF1 MINIMUM 11.04 EXT REF1 MINIMUM REF1 ( ) 0 18000 rpm rpm. ( 99.04 SCALAR Hz ) 1 18000 : AI1 ( 11.03 AI1) AI EXT REF1 2 1 13.01 2 13.02 1 11.04 2 11.05 1 1 2 AI1 Note: 11.05 EXT REF1 MAXIMUM REF1 ( )
106 FbEq 0 18000 rpm rpm. ( 99.04 SCALAR Hz ) 11.04 11.06 EXT REF2 SELECT REF2 KEYPAD AI1 AI2 AI3 AI1/JOYST AI2/JOYST AI1+AI3 AI2+AI3 AI1-AI3 AI2-AI3 AI1*AI3 AI2*AI3 MIN(AI1,AI3) MIN(AI2,AI3) MAX(AI1,AI3) MAX(AI2,AI3) DI3U,4D(R) DI3U,4D DI5U,6D COMM. REF COM.REF2+AI1 COM.REF2*AI1 FAST COMM COM.REF2+AI5 COM.REF2*AI5 AI5 AI6 AI5/JOYST AI6/JOYST AI5+AI6 AI5-AI6 1 18000-99.02 = FACTORY HAND/AUTO SEQ CTRL REF2-99.02 = TORQUEREF2-99.02 = PID CTRL REF2-99.04 = SCALAR REF2 11.03 1 11.03 : (±10 VDC) AI1 BIPOLAR AI1 11.03 3 11.03 4 11.03 5 11.03 6 11.03 7 11.03 8 11.03 9 11.03 10 11.03 11 11.03 12 11.03 13 11.03 14 11.03 15 11.03 16 11.03 17 11.03 18 11.03 19 11.03 20 11.03 21 11.03 22 11.03 23 11.03 24 11.03 25 11.03 26 11.03 27 11.03 28 11.03 29 11.03 30 11.03 31 2
107 FbEq AI5*AI6 MIN(AI5,6) MAX(AI5,6) DI11U,12D(R) DI11U,12D PARAM 11.11 AI1 BIPOLAR 11.03 32 11.03 33 11.03 34 11.03 35 11.03 36 11.11 37 11.03 38 11.07 EXT REF2 MINIMUM REF2 ( ) 0 100% (100%) - 11.04 0 10000-11.08 EXT REF2 MAXIMUM REF2 ( ) 0 600% (100%) - 11.04 0 6000-11.09 EXT 1/2 SEL PTR 11.02 PAR 11.09-255.255.31 +255.255.31 / C.- 32768 C.32767 10.04-11.10 EXT 1 REF PTR 11.03 PAR 11.10-255.255.31 +255.255.31 / C.- 32768 C.32767 10.04-11.11 EXT 2 REF PTR 11.06 PAR 11.11-255.255.31 +255.255.31 / C.- 32768 C.32767 10.04-12 CONSTANT SPEEDS : 99.04 SCALAR Hertz 1~5 15 12.01 CONST SPEED SEL NOT SEL 1 DI1(SPEED1) DI2(SPEED2) DI3(SPEED3) DI4(SPEED4) DI5(SPEED5) DI1 12.02 1= 0= 2 DI2 12.03 1= 0= 3 DI3 12.04 1= 0= 4 DI4 12.05 1= 0= 5 DI5 12.06 1= 0= 6
108 FbEq DI6(SPEED6) DI1,2 DI6 12.07 1= 0= 7 DI1 DI2 8 DI1 DI2 0 0 1 0 12.02 0 1 12.03 1 1 12.04 DI3,4 DI5,6 DI1,2,3 DI1,2. 9 DI1,2. 10 DI1, DI2 DI3 11 DI1 DI2 DI3 0 0 0 1 0 0 12.02 0 1 0 12.03 1 1 0 12.04 0 0 1 12.05 1 0 1 12.06 0 1 1 12.07 1 1 1 12.08 DI3,4,5 DI4,5,6 DI3,4,5,6 DI1,2,3. 12 DI1,2,3. 13 DI3, DI4, DI5 DI6 14 DI1 DI2 DI3 DI4 0 0 0 0 1 0 0 0 12.02 0 1 0 0 12.03 1 1 0 0 12.04 0 0 1 0 12.05 1 0 1 0 12.06 0 1 1 0 12.07 1 1 1 0 12.08 0 0 0 1 12.09 1 0 0 1 12.10 0 1 0 1 12.11 1 1 0 1 12.12 0 0 1 1 12.13 1 0 1 1 12.14 0 1 1 1 12.15 1 1 1 1 12.16 DI7(SPEED1) DI8(SPEED2) DI9(SPEED3) DI7 12.02 1= 0= 15 DI8 12.03 1= 0= 16 DI9 12.04 1= 0= 17
109 FbEq DI10(SPEED4) DI11(SPEED5) DI12 (SPEED6) DI7,8 DI9,10 DI11,12 DI10 12.05 1= 0= 18 DI11 12.06 1= 0= 19 DI12 12.07 1= 0= 20 DI1,2. 21 DI1,2. 22 DI1,2. 23 12.02 CONST SPEED 1 1 0 18000 rpm 0 18000 12.03 CONST SPEED 2 2 0 18000 rpm 0 18000 12.04 CONST SPEED 3 3 0 18000 rpm 0 18000 12.05 CONST SPEED 4 4 0 18000 rpm 0 18000 12.06 CONST SPEED 5 5 0 18000 rpm 0 18000 12.07 CONST SPEED 6 6 0 18000 rpm 0 18000 12.08 CONST SPEED 7 7 0 18000 rpm 0 18000 12.09 CONST SPEED 8 8 0 18000 rpm 0 18000 12.10 CONST SPEED 9 9 0 18000 rpm 0 18000 12.11 CONST SPEED 10 10 0 18000 rpm 0 18000 12.12 CONST SPEED 11 11 0 18000 rpm 0 18000 12.13 CONST SPEED 12 12 : 1-18000 18000 rpm -18000 18000 12.14 CONST SPEED 13 13 : 2-18000 18000 rpm -18000 18000
110 FbEq 12.15 CONST SPEED 14 14 Note: 0 18000 rpm 0 18000 12.16 CONST SPEED 15 15 15 30.01 30.02-18000 18000 rpm -18000 18000 13 ANALOGUE INPUTS 13.01 MINIMUM AI1 AI1 : AI1 REF1 11.04 0 V 1 2 V 2 TUNED VALUE TUNE TUNE 3 - - TUNE Enter TUNE TUNED VALUE : -10~10 V 13.02 MAXIMUM AI1 AI1 : AI1 REF1 11.05 10 V ( ) 1 TUNED VALUE TUNE TUNE 2 - - TUNE Enter TUNE TUNED VALUE : -10~10 V 4 3