11. Mechanical Drawings & Parts Breakdown List Note: When ordering parts, please be prepared with, 1. Machine model & serial number. 2. Item number. 3. Part number and description. 4. Year of Production. 5. Voltage & horsepower. 6. Quantity 30
11-1. ACER-B1 ASSEMBLY DRAWING 31
Drawing #: ACER-B1 Item # Assembly # Assembly Description Quantity 1 ACER-B1-A01-0 Machine Base Assembly 1 2 ACER-B1-A02-0 Saddle Assembly 1 3 ACER-B1-A04-0 Table Assembly 1 4 ACER-B1-A04-1 X Axis Travel Assembly 1 5 ACER-B1-B01 Column Assembly-Balancing Block Type 1 6 ACER-B1-C01 Elevation Crank Assembly 1 7 ACER-B1-0410 Spindle Housing Assembly 1 8 ACER-B1-004 Z Axis Accordion Way Cover-Lower One 1 9 ACER-B1-002 Z Axis Accordion Way Covers Locating Plate 1 10 ACER-B1-005 Y Axis Accordion Way Cover-Back 1 11 ACER-B1-006 Y Axis Accordion Way Cover-Front 1 12 M6x1x12R Socket HD Round Top Cap Screw 4 13 M6x1x12F Socket HD flat Top Cap Screw 32 32
11-2. 7.5 HP SPINDLE ASSEMBLY 33
Spindle Assembly KL1212 Item# Part # Description Quantity 1 KL121202-A Spindle Shaft 1 2 KL121206-B External Jacket 1 3 KL121207 Spacer 1 4 KL121208 Spacer 1 5 KL121211-A Spindle Pulley 1 6 KL121212 Screw Nut 1 7 KL121213-B Magnetic Switch Seat 1 8 KL121214-A Screw Nut 1 9 KL121220-A Nut of Drawbar 1 10 KL121224 Alignment Key 1 11 MV121001 Spindle Housing 1 12 MV121003 Front Cover 1 13 MV121009-A Drawbar 1 14 MV121010 Washer 2 15 HP100906 Spacer 1 16 HP100907 Spacer 1 17 KD601205 Dust Proof Cap 1 18 KD601206 Dust Proof Cap 1 19 KD601208 Spacer 1 20 B7012 Ball Bearing 2 21 B7010 Ball Bearing 2 22 M5xP0.8x6L Set Screw 6 23 M6xP1.0x20L Socket HD Cap Screw 10 24 P22A O Ring 1 25 P26 O Ring 1 26 G115 O Ring 2 27 YSR M60XP1.5 Precision Ground Lock Nut-Left Hand Thread 1 28 8x8x30L Key 2 29 31.5x16.3x2 Disk Spring 90 30 BT40-45 Clamping Jaw 1 34
11-3. ACER-B1-0410 SPINDLE HOUSING ASSEMBLY 35
Item # Part # Description Quantity 1 ACU-020 #40 Spindle Housing 1 2 ACU-021 Motor Locating Plate 1 3 1020L3Z3121 Extension Rod for Tool Grabbing Cylinder 4 4 1020L3Z3091 Locating Plate for Tool Grabbing Cylinder 1 5 ACU-034 7.5HP Spindle Motor 1 6 ACU-035 Spindle Motor Pulley 1 7 ACU-036 End Cover for Motor Pulley 1 8 ACU-037 Key for Spindle Pulley 1 9 ACER-B1-B003 Gib Pate-Left 1 10 ACER-B1-B004 Gib Pate-right 1 11 ACER-B1-B016 Way Wiper-Right Bottom 1 12 ACER-B1-B015 Way Wiper-Left Bottom 1 13 ACER-B1-B013 Way Wiper-Right Top 1 14 ACER-B1-B014 Way Wiper-Left Top 1 15 ACU-B12 Locating Bracket for Manifold 1 16 MCSMS-004 Coolant Distributor 1 17 M10x20L Socket Head Cap Screw 2 18 3-24UNF 3/8"x24UNF Gib Screw 6 19 M12x40L Socket Head Cap Screw 14 20 M12 Spring Washer 4 21 ACER-B1-B005 Gib- Center 1 22 ACER-B1-B006 Gib-Two Sides 2 23 KL1212 Spindle Assembly 1 24 ACU-023 Timing Belt HTD-5M-820 1 25 M5 Flat Washer 16 26 M5x12L + Round Head Cap Screw 16 27 M6 Hex Nut 2 28 M6x50L Socket Head Cap Screw 2 29 Chain Locating Screw 2 30 ACU-024 PT3' 10mm Air Hose Fitting 1 31 M6 Spring Washer 2 32 M6x1.0x15 Socket Head Cap Screw 2 33 M8x1.25x30 Socket Head Cap Screw 6 34 MP9021 A4 Distributing Joint 1 35 ACU-025 M8x1 Check Valve 5 36 M5x0.8x8 Set Screw 6 37 MCSMS-002-1 Nozzle Tubing 4 38 MCSMS-002-2 Coolant & Air Nozzle 4 39 ACU-029 1/2" 90 Elbow Joint 1 40 BC3T13S07 Floating Air Cylinder Assembly 1 41 M10x1.5x50 Socket Head Cap Screw 4 42 ACU-030 Air Hose 10mm 1 43 MCSMS-003 Valve 4 36
Item # Part # Description Quantity 44 ACU-031 Coolant Hose 1/2" 1 45 ACU-032 1/2" Stainless Adjustable Strap 1 46 ACU-033 1/2" Plug 1 47 ACU-030 Air Hose 10mm 1 48 M10 Spring Washer 4 49 ACU-B11 Lower Housing Cover 1 37
11-4. SPINDLE HOUSING SHEETMETAL 38
Item # Part # Description Quantity 1 ACU 020 #40 Spindle Housing 1 2 ACU B03 Spindle Housing Cover Right 1 3 ACU B02 Spindle Housing Cover Left 1 4 ACU B01 Spindle Housing Cover Front 1 5 ACU B04 Spindle Housing Cover Top 1 6 ACU B07 Tubing Junction Box 1 7 ACU B08 Junction Box Cover 1 8 ACU B05 Spindle Housing Cover Small Right 1 9 ACU B06 Tool Release Button Plate 1 10 ACU B12 Bracket for Air/Coolant Manifold 1 11 M6x1.0x16 Round Head Socket Cap Screw 8 12 M6 Flat Washer Thin 3 13 M6 Spring Washer 3 14 M6x1.0x15 Socket Head Cap Screw 3 15 M5x0.8x8 Round Head Socket Cap Screw 4 16 M4x0.7x8 + Round Head Cap Screw 4 17 M6x1.0x12 Round Head Socket Cap Screw 12 18 M6x1.0x8 Round Head Socket Cap Screw 12 19 M6x1.0x120 Round Head Socket Cap Screw 5 20 M6x1.0x12 Round Head Socket Cap Screw 2 39
11-5. ACER-B1-002 Z AXIS ACCORDION WAY COVERS LOCATING PLATE 40
Drawing #: ACER-B1-002 Item # Part # Description Quantity 1 ACER-B1-003 Z Axis Accordion Way Cover Locating Bracket 1 2 ACER-B1-002 Z Axis Accordion Way Cover Locating Plate 2 3 M6x1x12R Socket HD Round Cap Screw 8 41
11-6. ACER-B1-A01-0 MACHINE BASE ASSEMBLY 42
Drawing #: ACER-B1-A01-0 Item # Part # Description Quantity 1 ACER-B1-A001 Machine Base 1 2 ACER-B1-A002 Leveling Pad 8 3 ACER-B1-A003 Leveling Screw 8 4 ACER-B1-A004 Hex Nut 8 5 ACER-B1-A03-0 Y Axis Travel Assembly 1 6 ACER-B1-A01-1 Chip Cover Assembly 1 7 ACER-B1-A05-0 Coolant Pump Assembly 1 8 ACER-B1-A054 Wire Mesh 2 9 M5x0.8x12 Round Hd Cap + Screw 4 10 ACER-B1-A027-B1 Machine Base Cover 1 11 ACER-B1-A056 Cable Cover Plate 2 12 ACER-B1-A055 Round Cover Plate 4 13 Pt0.5"-14 UNC Coolant Plug 1 14 ACER-B1-A047 Axis Positioning Block 2 15 M5x0.8x12 Socket HD Cap Screw 4 43
11-7. ACER-B1-A03-0 Y AXIS TRAVEL ASSEMBLY 44
Drawing #: ACER-B1-A03-0 Item # Part # Description Quantity 1 ACER-B1-A017 Cross Feed Bearing Bracket-Aluminum 1 ACER-B1-A017C Cross Feed Bearing Bracket-Cast Iron 1 2 20TAC47B Ball Screw Support Ball Bearing 2 3 M10x1.5x20 Socket Hd Cap Screw 4 4 Ф5 Roll Pin 2 5 ACER-B1-A018 Bearing Cap 3 6 M6x1x12 Socket Hd Cap Screw 9 7 ACER-B1-A016 Y Axis Ball Screw 1 8 ACER-B1-A019 Spacer 1 9 M5x5x20 Key 1 10 ACER-B1-A020 Ball Screw Pulley for 750W 1 ACER-B1-A020-1K Ball Screw Pulley for 1KW 1 ACER-B1-A020-F Ball Screw Pulley for Fagor Servo Motor 1 11 M5x0.8x8 Set Screw 2 12 M20x1.5 Precision Lock Nut 2 13 ACER-B1-A022 Motor Plate for 750W Motor 1 ACER-B1-A022-1K Motor Plate for 1KW Motor 1 ACER-B1-A022-F Motor Plate for Fagor Servo Motor 1 14 ACER-B1-A023 Servo Motor 750W 1 ACER-B1-A023-1K Servo Motor 1KW 1 ACER-B1-A023-F Servo Motor Fagor 1 15 ACER-B1-A024 Motor Pulley for 750W 1 ACER-B1-A024-1K Motor Pulley for 1KW 1 ACER-B1-A024-F Motor Pulley for Fagor Servo Motor 1 16 M6 Spring Washer 4 17 M6x1x25 Socket Hd Cap Screw 4 18 M4.76x4.76 Key 1 19 M5x0.8x4 Set Screw 1 20 M5x0.8x6 Set Screw 1 21 M8 Flat Washer 4 22 M8x1.25x30 Socket Hd Cap Screw 4 23 ACER-B1-A025 Timing Belt for 750W (5Mx550) 1 ACER-B1-A025-1K Timing Belt for 1KW 1 ACER-B1-A025-F Timing Belt for Fagor Servo Motor 1 24 ACER-B1-A021 Ball Bearing Seat 1 ACER-B1-A021L Ball Bearing Seat with OD120mm 1 25 6204ZZ Ball Bearing (20x47x14) 1 26 M6x1x20 Socket Hd Cap Screw 3 27 ACER-B1-A026 Y Axis Front Cover Assembly 1 45
Item # Part # Description Quantity 28 6303ZZ Ball Bearing (17x47x14) 1 29 M8x1.25x80 Socket Hd Cap Screw 4 30 M8x1.25x20 Socket Hd Cap Screw 2 31 ACER-B1-A027 Front Cover Plate 1 32 M6x1x12R Round Hd Cap + Screw 4 33 ACER-B1-A068 Chip Plate 1 34 M3x0.5x6F Socket Hd Flat Cap Screw 2 35 ACER-B1-A028 X, Y Axis Dial Holder 1 36 M3x3x25 Key 1 37 ACER-B1-A029 Dial (2012) 1 38 ACER-B1-A030 Dial Lock Nut (2016) 1 39 ACER-B1-A031 Handwheel (5/8"x3mm) 1 40 ACER-B1-A033 Handwheel Washer 1 41 ACER-B1-A032 Handle 1 42 M8x1.25x25 Socket Hd Cap Screw 1 43 ACER-B1-A016 X, Y Ball Screw Nut 1 46
11-8. ACER-B1-A01-1 CHIP COVER ASSEMBLY 47
Drawing #: ACER-B1-A01-1 Item # Part # Description Quantity 1 ACER-B1-A009 Chip Cover 1 1 2 ACER-B1-A010 Chip Cover 2 1 3 ACER-B1-A011 Chip Cover 3 1 4 ACER-B1-A012 Chip Cover 4 1 5 ACER-B1-A013 Chip Cover 5 1 6 ACER-B1-A014 Chip Cover 6 1 48
11-9. ACER-B1-A05-0 COOLANT PUMP ASSEMBLY 49
Drawing #: ACER-B1-A05-0 Item # Part # Description Quantity 1 ACER-B1-A052 Coolant Pump Locating Bracket 1 2 ACER-B1-A053 Coolant Pump 1/8HP 1 3 M8x1.25x16 Socket Hd Cap Screw 2 4 M6x1x12 Socket Hd Cap Screw 4 5 1/2" Coolant Fitting 1 50
11-10. ACER-B1-A02-0 SADDLE ASSEMBLY 51
Drawing #: ACER-B1-A02-0 Item # Part # Description Quantity 1 ACER-B1-A005 Saddle 1 2 ACER-B1-A008 Gib 3 3 ACER-B1-A007 Gib Support Right (4H-3050) 1 4 ACER-B1-A006 Gib Support Left (4H-3050) 1 5 3-24UNF Gib Screw 8 6 ACER-B1-A036 Saddle/Table Gib (3026) 1 7 M12x1.75x40 Socket HD Cap Screw 8 8 M6x1x20 Socket HD Cap Screw 2 9 M6 Washer 2 10 ACER-B1-A042 X, Y Limit Switch Locating Plate 1 11 ACER-B1-A044 Limit Switch 2 12 M6x1x16 Socket HD Cap Screw 2 13 M5x0.8x20 Socket HD Cap Screw 4 14 ACER-B1-A048 Felt Wiper (4H-3037) 1 15 ACER-B1-A050 Wiper Plate (4H-3037-1) 2 16 ACER-B1-A049 Felt Wiper (4H-3037) 1 17 M5x0.8x12 Round HD Cap + Screw 10 18 ACER-B1-A043 X Axis Limit Switch Bracket 1 ACER-B1-A043S X Axis Limit Switch Bracket-Small 1 19 ACER-B1-A058 Table Lock Plunger (H-3029) 1 20 ACER-B1-A059 Table Lock Plunger (H-3029) 1 21 3030+3031 Table Lock Assembly 4 22 ACER-B1-A057 Saddle Lock Plunger (4H-3032) 2 23 ACER-B1-A015 Yoke 1 24 3/8"x1" Socket HD Cap Screw 4 25 M5 Washer 2 26 M5x0.8 Hex Nut 2 27-28 M5x35 Roll Pin 2 52
11-11. ACER-B1-A04-0 TABLE ASSEMBLY 53
Drawing #: ACER-B1-A04-0 Item # Part # Description Quantity 1 ACER-B1-A035 Table 10 x50 1 ACER-B1-A036 Table 10 x54 1 2 ACER-B1-A045 X Axis Travel Locating Plate 2 3 ACER-B1-A047 Axis Positioning Block 2 4 M5x0.8x12 Socket HD Cap Screw 4 5 M6x1x16 Socket HD Cap Screw 4 6 ACER-B1-A046 Traveling Locating Back Plate 2 7 ACER-B1-A051 Table End Rubber Stopper 6 8 1/2"PT Coolant Plug 2 54
11-12. ACER-B1-AO4-1 X AXIS TRAVEL ASSEMBLY 55
Drawing #: ACER-B1-A04-1 Item# Part # Description Quantity 1 ACER-B1-A037 X Axis Servo Motor Bracket-750W 1 ACER-B1-A037-M X Axis Servo Motor Bracket for Mills 1 ACER-B1-A037-1K X Axis Servo Motor Bracket-1KW 1 ACER-B1-A037-F X Axis Servo Motor Bracket-Fagor Servo Motor 1 2 20TAC47B Ball Screw Support Ball Bearing 2 3 ACER-B1-A018 Bearing Cap 2 4 M6x1x12 Socket Hd Cap Screw 6 5 M10x1.5x35 Socket Hd Cap Screw 8 6 Ф5 Roll Pin 4 7 ACER-B1-A039 X Axis Bracket Cover 1 1 ACER-B1-A039C X Axis Servo Motor Cover 1 8 M6x1x12RC Round HD Cap + Screw 8 9 ACER-B1-A040 X Axis Bracket Cover 2 1 10 ACER-B1-A041 X Axis Bearing Bracket-Aluminum 1 ACER-B1-A041C X Axis Bearing Bracket-Cast Iron 1 11 6204ZZ Ball Bearings (20x47x14) 2 12 ACER-B1-A019 Spacer 1 13 ACER-B1-A020 Ball Screw Pulley for 750W 1 ACER-B1-A020-1K Ball Screw Pulley for 1KW 1 ACER-B1-A020-F Ball Screw Pulley for Fagor Servo Motor 1 14 M20x1.5 Precision Lock Nut 1 15 ACER-B1-A034-54 X Axis Ball Screw Assembly for 54 Table 1 ACER-B1-A034-50 X Axis Ball Screw Assembly for 50 Table 1 16 ACER-B1-A028 X, Y Axis Dial Holder (2014) 1 17 ACER-B1-A029 Dial (2012) 1 18 ACER-B1-A030 Dial Lock Nut (2016) 1 19 ACER-B1-A031 Handwheel (5/8"x3mm) 1 20 ACER-B1-A033 Handwheel Washer 1 21 M8x1.25x20 Socket Hd Cap Screw 1 22 ACER-B1-A032 Handle 1 23 ACER-B1-A023 Servo Motor 750W 1 ACER-B1-A023-1K Servo Motor 1KW 1 ACER-B1-A023-F Servo Motor Fagor 1 24 ACER-B1-A024 Motor Pulley for 750W 1 ACER-B1-A024-1K Motor Pulley for 1KW 1 ACER-B1-A024-F Motor Pulley for Fagor Servo Motor 1 25 M6 Spring Washer 4 26 M6x1x35 Socket Hd Cap Screw 4 27 4.76x4.76x40mm Key 1 28 M5x0.8x4 Set Screw 1 29 M5x0.8x6 Set Screw 1 56
Item# Part # Description Quantity 30 ACER-B1-A038 Timing Belt for 750W(5Mx400) 1 ACER-B1-A038-1K Timing Belt for 1KW 1 ACER-B1-A038-F Timing Belt for Fagor Servo Motor 1 31 M5x0.8x8 Set Screw 2 32 M6 Washer 4 33 M6x1 Hex Nut 4 34 ACER-B1-A016 X, Y Ball Screw Nut 1 35 M6x1x25 Socket Hd Cap Screw 3 36 M3x3x25 Key 1 37 M5x5x30 Key 1 57
11-13. ACER-B1-B01 COLUMN ASSEMBLY-BALANCING BLOCK TYPE 58
Drawing #: ACER-B1-B01 Item # Part # Description Quantity 1 ACER-B1-B001 Column 1 2 ACER B1 0410 Spindle Housing Assembly 1 3 ACER-B1-B007 Ball Screw Nut 1 4 M6x1x20 Socket HD Cap Screw 4 5 ACER-B1-B007 Z Axis Ball Screw 1 6 ACER-B1-B03 Z Axis Upper Bearing Seat Assembly 1 7 ACER-B1-B04 Z Axis Lower Bearing Seat Assembly 1 8 ACER-B1-B010 Spacer-long 1 9 M5x5x20 Key 1 10 M5x5x25 Key 1 11 ACER-B1-B011 Bevel Gear (4019) 1 12 ACER-B1-B012 Washer 1 13 M8x1.25x16 Socket HD Cap Screw 1 14 M24 Spring Washer 6 15 M24x2.5x75 Socket HD Cap Screw 6 16 ACER-B1-E Roller Chain Assembly 1 17 ACER-B1-A019 Pulley Spacer 1 18 ACER-B1-A020 Ball Screw Pulley 1 19 ACER-B1-B05 Servo Motor Assembly 1 20 M5x0.8x8 Set Screw 2 21 M20x1.5 Precision Lock Nut 1 22 ACER-B1-E016 Timing Belt 5mx500 1 ACER-B1-E016F Timing Belt for Fagor Servo Motor 1 23 M12X1.75X40 Socket HD Cap Screw 6 24 M12 Spring Washer 6 25 ACER-B1-B029 Z Axis Travel Locating Plate 1 26 ACER-B1-A047 Axis Positioning Block 2 27 ACER_B--F01 Control Arm Assembly 1 28 ACER-B1-E006 Balancing Block 1 29 ACER-B1-E009 Top Cover Locating Plate 1 30 ACER-B1-E012 Balancing Block Shaft Guiding Plate 1 31 ACER-B1-E008 Block Guiding Rod 1 32 ACER-B1-001 Z Axis Upper Accordion Cover 1 33 M6x1.0x12 Socket HD Cap Screw 4 34 M6x1.0x16 Round HD Cap Screw 18 35 M8x1.25x20 Socket HD Cap Screw 2 59
11-14. ACER-B1-B05 SERVO MOTOR ASSEMBLY 60
Drawing #: ACER-B1-B05 Item # Part # Description Quantity 1 ACER-B1-A022 Motor Plate 1 ACER-B1-A022-F Motor Plate for Fagor Servo Motor 1 2 M8 Washer 4 3 M8x1.25x30 Socket Hd Cap Screw 4 4 ACER-B1-A023 Z Axis Servo Motor 1 ACER-B1-A023-F Z Axis Fagor Servo Motor 1 5 ACER-B1-A024 Motor Pulley 1 ACER-B1-A024-F Motor Pulley for Fagor Servo Motor 1 6 M6 Spring Washer 4 7 M6x1x35 Socket Hd Cap Screw 4 8 M4.76x4.76x40 Key 1 9 M5x0.8x4 Set Screw 1 10 M5x0.8x6 Set Screw 1 61
11-15. ACER-B1-B03 Z AXIS UPPER BEARING SEAT ASSEMBLY 62
Drawing #: ACER-B1-B03 Item # Part # Description Quantity 1 ACER-B1-B008 Z Axis Upper Bearing Seat 1 2 20TAC47B Ball Screw Support Bearing 2 3 ACER-B1-A018 Bearing Retaining Cover 1 4 M6x1x12 Socket HD Cap Screw 3 5 M8x1.25x30 Socket HD Cap Screw 3 6 M5x40 Roll Pin 2 63
11-16. ACER-B1-B04 Z AXIS LOWER BEARING SEAT ASSEMBLY 64
Drawing #: ACER-B1-B04 Item # Part # Description Quantity 1 ACER-B1-B009 Z Axis Lower Bearing Seat 1 2 6005ZZ Ball Bearing (25x47x12) 1 3 ACER-B1-A018 Bear Retaining Cap 1 4 M6x1x12 Socket HD Cap Screw 3 5 M8x1.25x25 Socket HD Cap Screw 4 65
11-17. ACER-B1-B08 Z AXIS TRAVEL LIMIT ASSEMBLY 66
Drawing #: ACER-B1-B08 Item # Part # Description Quantity 1 ACER-B1-B029 Z Axis Traveling Locating Plate 1 2 M6x1x12F Flat Hd Socket Cap Screw 3 3 ACER-B1-A047 Axis Positioning Block 2 4 M5x0.8x8 Socket HD Cap Screw 4 67
11-18. ELECTRIC CABINET ASSEMBLY 68
Item # Part # Description Quantity 1 ACU A01 Electric Cabinet Main Body for Delta Servo Motor 1 ACU A01F Electric Cabinet Main Body for Fagor Servo Motor 1 2 ACU B09 Junction Joint Box 1 3 ACU 001 Wire Collection Tubing 2 4 ACU 002 Tubing Joint 4 5 ACU B10 Joint Box Cover 1 6 ACU A03 Electric Component Plate 1 ACU A03F Electric Component Plate for Fagor Servo System 1 7 ACU A04 Power Switch Locating Bracket 1 8 ACU A02 Electric Cabinet Cover 1 9 ACU A14 Braking Resistor Cover 1 10 M5x0.8x8 Round Head Socket Cap Screw 4 11 M8 Flat Washer 10 12 M8 Spring Washer 10 13 M8 Hex Nut 4 14 M8x1.25x30 Socket Head Cap Screw 6 15 M6 Flat Thin Washer 4 16 M6 Spring Washer 4 17 M6x1x15 Socket Head Cap Screw 4 18 ACU 003 Hinge Roll Pin 2 19 M6x1.0x12 Round Head Socket Cap Screw 4 20 ACU 004 Door Lock Set 2 69
11-19. CONTROL BOX ASSEMBLY 70
Item # Part # Description Quantity 1 ACER B1 F001 Control Arm Locating Bracket Column Side 1 2 ACER B1 F002A Control Arm for ATM 1054, 1050 1 3 3/4"x 4" Socket Head Cap Screw 1 4 M20 Flat Washer 1 5 3/4" Hex Nut 1 6 ACER B1 F003 Control Arm Locating Bracket Panel Side 1 7 M10 Flat Washer 2 8 3/8"x16UNCx88.9 Socket Head Cap Screw 1 9 3/8"x16UNC Hex Nut 1 10 M8 Flat Washer 4 11 M8 Spring Washer 4 12 M8x1.25x25 Socket Head Cap Screw 4 13 ACER B1 F004 Control Box 1 ACER B1 F004F Control Box for Fagor Control 1 14 ACER B1 F005 Control Box Cover 1 15 M5x0.8x12 Round Head Socket Cap Screw 8 16 ACU 010 Handle Hinge 508 1 17 AM M4 C Screw Nut 2 18 M10 Spring Washer 4 19 M10x1.5x30 Socket Head Cap Screw 4 71
11-20. ACER-B1-E ROLLER CHAIN ASSEMBLY 72
Drawing #: ACER-B1-E Item # Part # Description Quantity 1 ACER-B1-E001 Chain Roller Seat 1 2 ACER-B1-E003 Roller Shaft 4 3 6205ZZ Ball Bearings (25x52x15) 4 4 ACER-B1-E002 Roller Wheel 4 5 R52 C Type Snap Ring 4 6 S25 C Type Snap Ring 4 7 ACER-B1-E004 Roller Shaft Sleeve 4 8 M12x1.75x40 Socket Hd Cap Screw 6 9 M12 Spring Washer 6 10 ACER-B1-E006 Balancing Block 1 11 ACER-B1-E007 Shaft Sleeve 2 12 ACER-B1-E005 Chain Connecting Screw 2 13 M16x2 Hex Nut 2 14 M8x1.25x20 Socket Hd Cap Screw 4 15 ACER-B1-E008 Block Guiding Rod 1 16 15.875 Chain Dowel Pin 4 17 5/8" Chain with 70 sections plus 2 two halfs 18 15.875 Chain Connecting Plate 4 19 15.875 Chain Slip Plate 4 20 M30x2 Hex Nut 1 21 M30 Spring Washer 1 73
11-21. ACER-B1-C ELEVATION CRANK ASSEMBLY 74
Drawing #: ACER-B1-C Item # Part # Description Quantity 1 ACER-B1-C001 Elevation Handle Bracket 1 2 ACER-B1-C002 Elevation Shaft 1 3 ACER-B1-C003 Bearing Cap (4006) 1 4 6204ZZ Ball Bearing (20x47x14) 2 5 ACER-B1-A018 Bearing Retaining Ring (2011) 1 6 M6x1x20 Socket HD Cap Screw 3 7 ACER-B1-C004 Dial Holder (4011) 1 8 M4x4x20 Key 1 9 M4x4x25 Key 1 10 ACER-B1-C005 Gear Shaft Clutch Insert (4013) 1 11 ACER-B1-A029 Dial (4010) 1 12 ACER-B1-A030 Dial Lock Nut (2016) 1 13 ACER-B1-C006 Spring 1 14 ACER-B1-C007 Handwheel 1 15 ACER-B1-A032 Handle 1 16 ACER-B1-A033 Washer 1 17 M8x1.25x20 Socket HD Cap Screw 1 18 M8x1.25x25 Socket HD Cap Screw 6 19 M5x35 Roll Pin 2 20 ACER-B1-C008 Bevel Gear (4014) 1 21 M6x1x6 Set Screw 2 75
11-22. ACER-B1 SHOWN WITH OPTIONAL ACCESSORIES 76
Drawing #: ACER-B1 with Optional Accessories Item # Part # Description Quantity 1 ACER-B1-007 Chip & Coolant Pan 1 2 M10x1.5x20 Socket HD Cap Screw 9 3 M10 Washer 9 4 ACER-B1-008 Column Side Splash Guard-Right 1 5 ACER-B1-009 Column Side Splash Guard-Left 1 6 M8x1.25x16R Socket HD Round Cap Screw 16 7 M8 Washer 20 8 ACER-B1-010-54 Table Splash Guard for 54 Table 1 ACER-B1-010-50 Table Splash Guard for 50 Table 1 9 M6x1.25x16R Socket HD Round Cap Screw 14 10 M6 Washer 14 11 ACER-B1-015 1/2" Nozzle Fitting 2 12 ACER-B1-011 Table Splash Guard Back Reservoir 1 13 ACER-B1-016 Chip Collecting Pan 1 14 ACER-B1-017 Table Splash Guard Collecting Pan 1 15 ACER-B1-012-54 Splash Guard Door-Right for 54 Table 1 ACER-B1-012-50 Splash Guard Door-Right for 50 Table 1 16 ACER-B1-013-54 Splash Guard Door-Left for 54 Table 1 ACER-B1-013-50 Splash Guard Door-Left for 50 Table 1 17 ACER-B1-014 Door Handle 2 18 M8x1.25x30 Socket HD Cap Screw 4 19 M8x1.25 Hex Nut 4 77
Ya-Gin Machine Tool Manufacturing Inc. #30/40 DRUM AND UMBRELLA TYPE AUTOMATIC TOOL CHANGER HYG-308/408 AUTOMATIC TOOL CHANGER OPERATION MANUAL No.101, Lane 506, Seng-Tso Rd., Seng-Karng District, Taichung City, 429 Taiwan. Tel: 886-4-2520-4120 Fax: 886-4-2520-4123 E-mail: info@acerlinks.com Website: www.acerlinks.com 78
CONTENTS #30/40 DRUM AND UMBRELLA TYPE AUTOMATIC TOOL CHANGER HYG-308/408 OPERATION MANUAL MECHANICAL SPECIFICATION.. 80 DIMENSIONAL DRAWING 81 PARTS LIST...84 ELECTRIC CONTROL AND AIR COMPRESSOR UNIT.. 94 79
AUTOMATIC TOOL CHANGER HYG-308/408 OPERATION MANUAL MECHANICAL SPECIFICATION 1. Number of Tools HYG-308 HYG-408 2. Max. Tool Weight 5 KG 8 KG 3. Max. Tool Diameter 120mm 120mm 4. Max. Tool Length 200mm 300mm 5. Tool-tool Time 1.35sec (60HZ) 7.0sec (60HZ) 6. Pattern of Selecting Tool 7. Input Voltage Bi-directional random tool selection AC220V3Ø 60HZ /380V 3Ø 50HZ Bi-directional random tool selection AC220V3Ø 60HZ /380V 3Ø 50HZ 8. Input Pressure 5~6Kg/cm2 5~6Kg/cm2 80
DIMENSIONAL DRAWING 81
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PARTS LIST 84
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MODEL HYG-308/408 DATE 2013.08.01 NO. PART NO. NAME DESCRIPTION ASSEM.PART NO. ASSEM.DWG. NAME SPECIFICATION /MATERIAL 斗笠式刀庫 (DRUM & UMBRELLA TYPE AUTOMATIC TOOL) QUANTITY 1 GA-31000010 滑座本體 Slide rest body for 8 tools FC25 1 GA-41000050 Slide rest body for 12 tools 1 2 GA-31000020 固定本體 ( 右 ) Fixed body (right) SS41 1 3 GA-31000030 固定本體 ( 左 ) Fixed body (left) SS41 1 4 GA-32000010 氣缸固定板 GA-42000320 Air cylinder fixed plate for 8 tools Air cylinder fixed plate for 12 tools SS41 1 SS41 1 5 GA-32000020 分度盤 8T Dividing dial 8T SS41 1 GA-42000310 Dividing dial 12T SS41 1 6 GA-32000030 滑桿 Slider bar for 8 tools 鍍銘棒 2 GA-32000270 Slider bar for 12 tools 鍍銘棒 2 7 GA-32000040 心軸墊片 Rod pad 塑鋼 1 8 GA-32000050 心軸壓片 Rod flake 塑鋼 1 9 GA32000060 刀盤 BT30-8T Disk BT40-8T 鋁 5052 1 GA42000300 Disk BT40-12T 鋁 5052 1 10 GA32000070 拉桿固定軸 Pull rod fixed axis SS41 1 11 GA-32000080 刀盤心軸 Disk rod for 8 tools S45C 1 GA-32000220 Disk rod for 12 tools S45C 1 12 GA-32000090 軸承座 Bearing seat for 8 tools S45C 1 GA-32000230 Bearing seat for 12 tools S45C 1 13 GA-32000100 原點近接固定座 Origin proximity fixed plate SPHC 1 14 GA-32000110 夾刀彈簧 Tool spring for 8 tools SWP 16 GA-42000120 Tool spring for 12 tools SWP 16 15 GA-32000120 刀盤驅動軸 Disk drive shaft for 8 tools S45C 1 GA-42000350 Disk drive shaft for 12 tools S45C 1 16 GA-32000130 銘板 (8T) Nameplate(8T) AL 1 GA-42000360 Nameplate(12T) AL 1 REMARK Travel 150mm Travel 190mm 89
MODEL HYG-308/408 ASSEM.PART NO. 斗笠式刀庫 DATE 2013.08.01 ASSEM.DWG. NAME (DRUM & UMBRELLA TYPE AUTOMATIC TOOL) NO. PART NO. NAME DESCRIPTION SPECIFICATION /MATERIAL QUANTITY 17 GA-32000140 馬達座 Motor holder for 8 tools FC25 1 Motor holder for 12 GA-42000340 tools FC25 1 18 GA-32000150 近接開關座 Proximity sensor holder SPHC 1 19 GA-32000170 定位片 Fixed position piece SPHC 1 20 GA-32000180 氣缸固定座 Air cylinder fixed holder SS41 1 21 GA-32000190 磁簧開關定 Magnetic reed switch fixed 位座 1 holder 1 SPHC 2 22 GA-32000200 磁簧開關定位座 2 Magnetic reed switch fixed holder 2 SPHC 1 23 GA-32000210 本體蓋板 Body flange SPHC 2 24 GA-34000010 外罩鈑金 Cover itakane for 8 tools SPHC 1 Cover itakane for 12 GA-44000190 tools SPHC 1 25 GA-34000020 活動門鈑金 Dodge gate itakane SPHC 1 26 GA-34000030 活動門拉桿 Dodge gate pull rod SPHC 1 27 GA-34000040 刀庫外罩 Tool magazine cover for 8 tools SPHC 1 Tool magazine cover GA-44000180 for 12 tools SPHC 1 28 GA-34000050 號碼牌鈑金 Number card itakane for 8 tools SPHC 1 Number card itakane GA-44000210 for 12 tools SPHC 1 29 GA-36000010 氣缸 Air cylinder for 8 tools MCQV2-11-40-150 1 * 30 * 30 * 30 GA-46000090 GA-36000050 GA-36000060 GA-36000070 GA-36000170 微型馬達減速機 微型馬達減速機 微型馬達減速機 Air cylinder for 12 tools Mini motor gear reducer Mini motor gear reducer Mini motor gear reducer Mini motor gear reducer for 12 tools MCQV2-11-50-190M 1 CGMT25-B06(25W/1:25) 1 CGMT25-B06(25W/1:25) 1 CGMT25-B06(25W/1:25) 1 REMARK Travel 150mm Travel 190mm CGMT36-B06(36W/1:36) 1 220V/380V 90
MODEL HYG-308/408 DATE 2013.08.01 NO. PART NO. NAME DESCRIPTION ASSEM.PART NO. ASSEM.DWG. NAME SPECIFICATION /MATERIAL 斗笠式刀庫 (DRUM & UMBRELLA TYPE AUTOMATIC TOOL) QUANTITY 31 GA-42000060 門蓋固定軸 Kier door fixed axis SPHC 1 32 US-42000050 軸套心軸 Bushing rod SCM440 1 33 US-42000080 隔環 Spacer ring S45C 1 34 US-42000090 彈簧銷套 1 Spring pin bush S45C 16 35 US-42000100 彈簧銷套 2 Spring pin bush S45C 16 36 US-42000150 定位鍵 Key SPHC 8 37 ZA-41000020 調整塊 Adjusted piece SS41 1 38 BA0006004ZZ 深槽滾珠軸承 Deep groove ball bearing 6004ZZ 2 39 BF012016165 軸承 bushing IKO IRT-1216-1 1 REMARK 40 BL022025020 自潤軸承 Self lubricating bearing Ø30xØ34x20L 4 LFB-2220 41 BN000032205 斜角滾柱軸承 Roller bearing 32205 2 42 CA000000S10 軸用 C 型扣 C snap ring S-10 2 43 EA000000005 SENSOR E2E-X1R5F1 4 44 JA008000104 90 度快速接頭 90 quick coupling Ø8-1/4" 2 45 WA000000005 彈簧墊圈 Spring washer M5 24 46 WA000000006 彈簧墊圈 Spring washer M6 41 47 WA000000008 彈簧墊圈 Spring washer M8 5 48 WA000000010 彈簧墊圈 Spring washer M10 1 49 WB000000500 平墊圈 Flat washer M5 26 50 WB00000600 平墊圈 Flat washer M6 40 51 WB000000800 平墊圈 Flat washer M8 5 52 WC005080050 六角螺帽 Hex. nut M5XP0.8X4T 4 53 WC006100050 六角螺帽 Hex. nut M6XP1.0X5T 6 54 WC010015080 六角螺帽 Hex. nut M10XP1.5X8T 2 55 WD005008012 六角承窩螺栓 Hex. socket head screw M5XP0.8X12L 16 56 WD005008020 六角承窩螺栓 Hex. socket head screw M5XP0.8X20L 1 57 WD005008030 六角承窩螺栓 Hex. socket head screw M5XP0.8X30L 1 58 WD005008060 六角承窩螺栓 Hex. socket head screw M5XP0.8X60L 4 59 WD006010016 六角承窩螺栓 Hex. socket head screw M6XP1.0X16L 5 91
MODEL HYG-308/408 ASSEM.PART NO. DATE 2013.08.01 NO. PART NO. NAME DESCRIPTION ASSEM.DWG. NAME SPECIFICATION /MATERIAL 斗笠式刀庫 (DRUM & UMBRELLA TYPE AUTOMATIC TOOL) QUANTITY 60 WD006010020 六角承窩螺栓 Hex. socket head screw M6XP1.0X20L 32 61 WD006010030 六角承窩螺栓 Hex. socket head screw M6XP1.0X30L 4 62 WD006010035 六角承窩螺栓 Hex. socket head screw M6XP1.0X35L 4 63 WD006010040 六角承窩螺栓 Hex. socket head screw M6XP1.0X40L 4 64 WD008125020 六角承窩螺栓 Hex. socket head screw M8XP1.25X20L 4 65 WD008125030 六角承窩螺栓 Hex. socket head screw M8XP1.25X30L 5 66 WD008125040 六角承窩頭螺栓 Hex. socket head screw M8XP1.25X40L 6 67 WD008125050 六角承窩頭螺栓 Hex. socket head screw M8XP1.25X50L 1 68 WD010015060 六角承窩頭螺栓 Hex. socket head screw M10XP1.5X60L 2 69 WE06010012A 外六角螺栓 Hex. head screw M6XP1.0X12L 1 70 WE10015060A 外六角螺栓 Hex. head screw M10XP1.5X60L 1 71 WF006010010 六角孔平頭螺栓 Flat head screw M6XP1.0X10L 8 72 WG005008010 止付螺栓 Set screw M5XP0.8X10L 4 73 WG006010016 止付螺栓 Set screw M6XP1.0X16L 4 74 WH005080010 圓頭螺栓 Oval socket head screw M5XP0.8X10L 8 75 WH005080016 圓頭螺栓 Oval socket head screw M5XP0.8X16L 2 76 WK000000008 吊環 Hand ring M8 2 77 WL00000AW05 防鬆墊圈 Bearing lock washer AW05 1 78 WM00000AN04 鎖緊螺帽 Bearing lock nut AN04 M20xP1.0 2 79 WM00000AN05 鎖緊螺帽 Bearing lock nut AN05 M25xP1.5 1 80 XD000006030 平行銷 Straight pin Ø6x30L 2 Air cylinder for 250mm 81 GA-46000080 氣缸 CUMAQHNR63X500 1 travel Air cylinder for 500mm GA-46000080L travel 1 82 GA-42000260 氣缸固定座 Cylinder locating plate SS41 1 REMARK 92
MODEL HYG-308/408 DATE 2013.08.01 NO. PART NO. NAME DESCRIPTION ASSEM.PART NO. ASSEM.DWG. NAME SPECIFICATION /MATERIAL 斗笠式刀庫 (DRUM & UMBRELLA TYPE AUTOMATIC TOOL) QUANTITY 83 GA-42000250 氣缸心軸固定座 Cylinder shaft locating plate SS41 1 84 GA-45000100 介面座固定板 ATC sliding plate SS41 1 85 GA-44000160 出貨固定板 Shipping locating plate SPHC 2 86 GA-45000090 介面座 ATC column locating bracket SS41 1 87 GA-ACER090 線軌 Linear guideway 2 REMARK 93