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1 Model 9734-SYSTEM - New Avionics Model 9734-SYSTEM - Model mm, Model 9734-SYSTEM - Model 9732-SYSTEM SAE AS QQ: /15
2 Model 9734-SYSTEM - Model 9734-SYSTEM - -40~+50C 6VDC~24VDC 2.4W(@24VDC) ICE ALERT= MORE ICE = SATURATION = FALSE < 0.5 volt TRUE > 3.0 volts : 40.6 mm : 33.0 mm : 66.3 mm : 6.65 mm : 71.1 mm 180g( QQ: /15
3 1 issued January 1, SYSTEM INDUSTRIAL ICE DETECTING SENSOR SYSTEM Technical Data Sheet Figure 1 -SYSTEM optical ice sensing detector is lightweight, easy to install and completely self-contained in one compact, robust unit. Senses H2O in its solid and liquid phases. Indicates ICE ALERT with output relay contacts and blue indicator LED. 1 3/15
4 2 GENERAL DESCRIPTION -SYSTEM industrial ice detecting sensor system is a modern, optical go/no-go ice sensor for general purpose industrial applications, including wind power turbines, HVAC cooling towers, radio and TV broadcast towers, oil and gas rigs, vehicular bridges, overpasses, etc. It is completely self-contained. No external components are required. Model 9734 consumes very little energy. Powered by a 5W solar panel system, it is suitable for use in remote locations monitors the optical characteristics of whatever substance is on the probe. If AIR is on the probe, output indicates NO ICE. If H2O is on the probe, output indicates ICE ALERT. Liquid water simply runs off by gravity, but ICE sticks to the optical surfaces for sensing. There are no moving parts. Unit detects H2O in its solid and liquid phases, including rime ice, snow, frost, clear ice, standing water. Gravity removes rain and ice melt from the optics. This sensor has no specified accuracy, and is not intended to be used as an analog measuring instrument of any kind. Model 9734 contains a small embedded circuit board, an optical probe, a plastic housing, and a lightweight blue cable that connects to its host system. Standard cable length is 6 feet (1.3 meters) but can be greatly extended on special order. Model 9734 indicates the presence of ice. An optional protective cage is available to help guard against falling chunks of ice and other debris. Figure 2 a, b -- Ice*Meister Model 9734-SYSTEM senses rime ice, frost etc (left) and clear ice (right). 2 4/15
5 3 SPECIFICATIONS SENSITIVITY TO ICE ACCUMULATION: Better than 0.01 inch (0.254 mm) of rime or clear ice. ORIENTATION: Unit installs horizontally, with the top of its housing facing UP, and probe facing into the wind. OPERATING / STORAGE TEMPERATURE: - 40 deg C to + 50 deg C. Not warranted to detect ice above 0 deg C. ELECTRICAL INPUT: Any clean DC voltage from 8 VDC to 30 VDC Current draw at standard 24 VDC is < 100 ma max red wire = + volts DC black wire = earth ground ELECTRICAL OUTPUT: 1 set of single pole, single throw, normally open relay contacts, rated at 1 Amp, 50 volts non-inductive (see attached relay data sheet) Closed when frost is present, Opened when frost is absent. Green and white wires = relay contacts VISUAL OUTPUT: Probe turns BLUE to indicate ice is present and relay contacts are closed. CONNECTING CABLE: 0.1 inch (2.54 mm) diameter lightweight Teflon four-conductor shielded cable, wire ends stripped and tinned Red, black wires: Power in Green, white wires: Relay contacts out Length: 6 feet (1.3 meters) standard DIMENSIONS: Sensor head: Height: 2.5 inches (63.5 mm) Width: 1.25 inches (31.8 mm) Depth: 1.0 inch (25.4 mm) Probe extension from housing: 1.0 inch (25.4 mm) Mounting plate: Length: 11 inches (280 mm) Width: 4.0 inches (102 mm) Thickness: 0.5 inch (12.7 mm) WEIGHT: 4 ounces (113 g) exclusive of mounting hardware 3 5/15
6 4 CONNECTING CABLE Figure 3 -- Lightweight blue cable features rugged Teflon outer jacket, internal aluminum shield with ground wire, and four stranded, tinned copper wires. Figure 4 -- Specifications for connecting cable. 4 6/15
7 5 TESTING STANDARD TEST CONDITIONS for testing in a laboratory ambient temperature energize unit, soak at ambient temp minutes 25 deg C (normal office temp) fluorescent illumination (from ceiling) 500 lux (normal office lighting) ambient lighting white LED illumination sunlight no limit no sunlight allowed incandescent lamp no incandescent lamp allowed mechanical mounting plate orientation sensor air-gap orientation horizontal up testing I desktop test with 9-volt battery and foam dunnage chip. convenient out-of-the-box test testing II desktop test with transparent tumbler of tap water. simulates clear ice testing III field test with commercial component cooler cold spray. simulates rime ice 5 7/15
8 6 TESTING I (out-of-the-box) Convenient, simple, out-of-the-box desktop or field test with 9-volt battery and foam dunnage chip: - ( + ) terminal, and the black wire to the ( ) terminal. Insert Observe blue indicator LED glows, indicating the foam has simulated FROST threshold. Listen for relay activation *click* inside the solid 9734 housing. Using a suitable continuity checker, confirm output relay contacts close between white and green wires. Figure 5 a, b -- Desktop test with 9-volt battery and opaque charcoal test foam. Figure 6-- Opaque charcoal test foam and 9-volt battery are commonly available from office supply stores. 6 8/15
9 7 TESTING II (water CLEAR ICE test) Simple, CLEAR ICE test with a wide-mouth glass tumbler full of clean tap water. With 9734 connected to a 9-volt battery or suitable DC power supply, submerge the probe into a tumbler of clean tap water. The tumbler must have a wide mouth, and be made of clear glass or plastic, as shown below. Observe the blue LED illuminates, the relay *clicks* closed, and continuity tester confirms the relay contacts are closed, as Testing I, above. Figure 7 a, b -- CLEAR ICE test with 9-volt battery and clear glass tumbler of clean tap water. Figure 8 -- serial number is located on housing adjacent to cable entrance. 7 9/15
10 8 TESTING III (field test) 9734 can be tested with commercial TETRAFLUOROETHANE component cooler spray. Be certain to use only tetrafluoroethane to avoid damaging the optical components in the air gap. Figure 9 a, b -- Commercial component cooler spray freezes moisture out of the ambient air, simulates detectable ice. Figure 10 a, b Test 9734 for frost and rime ice with sprayed stream of compressed gas tetrafluoroethane component cooler; leaves no residue. Cold spray freezes moisture out of the ambient air, creates detectable surface frost. 8 10/15
11 9 DISCLAIMERS 1. Specifications and other contents are subject to change at any time without notice. 2. This document is not contractual. Nothing in it constitutes or implies a warranty or guaranty of any kind, explicit or implicit. Warranty information is given only in separate "warranty" statement. 3. Optical probe should be protected from mechanical abuse, abrasion and harsh chemicals. Damage to the probe voids the warranty. 4. No warranty is given as to the suitability of this product for any particular application. 5. Initial thermal shocking of the sensor may cause condensation to form on the optics and register as "frost". 6. This unit is not a measuring instrument, and provides no specific calibration. 7. When installed on a fixed tower, probe should face NORTH to minimize sunlight contamination. 8 Allow unit to soak at ambient temperature before evaluating. Test under fluorescent or energy-saving LED lighting; see STANDARD CONDITIONS. NOTES 1. Ice*Meister is a trademark of New Avionics Corporation, protected by US Patents. -SYSTEM INDUSTRIAL ICE DETECTING SENSOR SYSTEM issued January 1, 2019 supersedes all previous editions 9 11/15
12 10 OUTPUT RELAY SPECIFICATIONS: 10 12/15
13 /15
14 1 partial list of CUSTOMERS Model 9732 aerospace ice sensors have been shipped to: Aerotronics, Aerovironment, Avionica, Avionics International Supply, Battelle Laboratories, BH Airways Bulgaria, Boeing, Cirrus, DZYNE Technologies, E.L.O. Trade Cyprus, Embention Spain, Heico, INPAER aero Brazil, Insitu, Israel Aerospace Industries, Lumax Int Taiwan, NOAA, Norwegian University of Science and Technology, Open Avionics LLC, SouthSide Industries Australia, SportAir USA, Technology Service Corp, Vestel Turkey, others. Model 9734 industrial ice sensors have been shipped to: Ameren Electric Utility, Anemometry Specialists, Arkansas Highway Dept, ASDI Food Service, Astrophysikalisches Institut Germany, Boeing, Clabo Group Italy, CS Tech Japan, Clipper Windpower, Control Systems Utah, Daimler-Ford Germany, Duke Energy, Electrolux, Emerson Electric refr control, Environment Canada, EverPower wind, Gemini Observatory, General Electric, General Acoustics GmbH, Godrej & Boyce, Hudson's Bay Company, Iowa Telecom, KVUE-TV, Kold-Safe LLC, Leer Refrigerators, Lee's Refrigeration Inc, Lockheed-Martin, McKinstry Corp, Mountain Equipe Srl Italy, Oklahoma State University, One Energy Wind, Outland Energy Inc, Pansonic Japan, Panacea Solutions, Shorewood Minnesota public works dept, Southern California Edison, SRI International, Subaru Japan, University of Alaska, Univ of British Columbia, Univ of Dayton, Vestas Denmark, WBAL-TV, WFRG-FM, others SYSTEM 9734 REFR 9732 STEEL 9732 PLASTIC New Avionics Corporation 2501 East Commercial Blvd Ft Lauderdale FL USA /15
15 1 NAC 9734 Lufft ARS-31 Goodrich 871 solar power consumption weight 3 Watts 30 Watts Watts 0.25 lbs 4 ounces 113 grams 2.0 lbs 32 ounces 900 grams 0.7 lbs 11 ounces grams output 2 relay contacts RS baud RS baud. principle of operation installation direct sensing either H2O molecules or air adjacent meteorological boom internally calculates freezing road temperatures costly embedded into roadway vibrating reed changes frequency with mass of ice adjacent meteorological boom technology modern old /15
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