Building Up The Future PV (photovoltaic) Cables 2016年12月
躍升 自堅實基礎 華新麗華一覽 華新麗華在基礎材料領域深耕累積成就卓越在堅實的基礎上探索新領域將我們對新世紀的願景逐步實現 創立時間 :1966 股票上市 :1972 ( 臺灣證券交易所代號 1605) 資本額 : 約台幣 358 億 ; 員工人數 : 約 4,800 人營運總部 : 台北市營運據點 : 台北 新莊 楊梅 台中 鹽水 上海 江陰 南京 常熟 無錫 東莞 煙臺 西安 太陽能電纜 1
目錄 Table of contents 太陽能光伏電纜 PV Cables WALSIN PV-Cables TUV...4 WALSIN PV-Wires WALSIN PV-Wires UL 4703...5 UL USE-2....9 WALSIN PV-Cables S-JET......13 技術資料安全電流..14 電纜材料特性比較....16 認證測試項目...17 太陽能電纜 2
華新麗華 PV Cable 電纜通過 TUV UL S-JET 等認證 因為太陽能模組需長期在高溫下操作, 連接模組的電線電纜必須具備抗日照和抗溼熱等特性, 以 UL 為例, 就要求 PV 電線必須通過攝氏 90 度或以上的高溫潮濕環境測試 且因裝設於外露環境, 更需另外通過 720 小時耐紫外線試驗和攝氏零下 40 度的低溫測試 PV 電纜屬於結構相對簡單的電纜, 太陽能廠商如果對電纜選擇不慎, 使用到未經認證或不符合規範的電纜, 可能會造成系統的失效 最大的差別就在使用年限上 不符合認證的電纜無法達到預期壽命, 未來更換的工程和工資都是很驚人的 因此選用通過認證的太陽能電纜可以大幅降低後續維修費用, 使太陽能發電更具經濟效益 TUV PV Cables. P.4 AC 600V DC 1800V R 50190118 0003 UL PV Wires... P.5 AC 600V AC 1000V~2000V File E339319. UL USE-2 PV Wires P.9 PV Wire USE-2 E108327 S-JET PV Cables.P.13 DC 1500V 1638-12024-001 太陽能電纜 3
WLC-P-5207E-5 TUV PV Cables TUV approvals:r 50190118 0003. Standard:TUV 2pfg 1169/08.2007. Application:The PV cables for use at the DC-side of photovoltaic-systems. Rating voltage:ac U 0 /U 0.6/1 kv. DC 1.8kV (conductor-conductor, non earthed system, circuit not under load). DC 900V (single-phase earthed systems). Temperature range:ambient temperature:-40 to +90, Max. temperature at conductor:120 Conductor:Flexible tinned copper conductor, Class 5 of IEC 60228. Insulation:Black XLPO. Jacket:Black XLPO. Character:Flexibility, -40, UV resistance, Halogen free. Flame retardant:comply with IEC 60332-1-2. 太陽能電纜 4
WLC-P-5210E-2 UL 600V PV Wires UL approvals:file E339319. Standard:UL Subject 4703. Application:The PV wires for interconnection wiring of grounded and ungrounded photovoltaic power systems as described in Wiring Systems, Article 690, and other applicable parts of the National Electrical Code (NEC), NFPA 70. Rating voltage:600v, 90 C wet or dry. Conductor:Flexible tinned copper conductor, Class 5 of IEC 60228. Binder tape:pet film or other suitable tape over conductor. Insulation:White (natural) XLPO. Jacket:Black XLPO. Character:Flexibility, -40, Sunlight resistance. Flame retardant:comply with FV-1/Vertical, FV-2/VW-1 and Horizontal Specimen / FT2 flame test. 太陽能電纜 5
WLC-P-5210E-2 UL 600V PV Wires UL approvals:file E339319. Standard:UL Subject 4703. Application:The PV wires for interconnection wiring of grounded and ungrounded photovoltaic power systems as described in Wiring Systems, Article 690, and other applicable parts of the National Electrical Code (NEC), NFPA 70. Rating voltage:600v, 90 C wet or dry. Conductor:Flexible tinned copper conductor, Type K, I of ASTM. Binder tape:pet film or other suitable tape over conductor. Insulation:White (natural) XLPO. Jacket:Black XLPO. Character:Flexibility, -40, Sunlight resistance. Flame retardant:comply with FV-1/Vertical, FV-2/VW-1 and Horizontal Specimen / FT2 flame test. 太陽能電纜 6
WLC-P-5210E-2 UL 1000~2000V PV Wires UL approvals:file E339319. Standard:UL Subject 4703. Application:The PV wires for interconnection wiring of grounded and ungrounded photovoltaic power systems as described in Wiring Systems, Article 690, and other applicable parts of the National Electrical Code (NEC), NFPA 70. Rating voltage:1000v ~ 2000V, 90 C wet or dry. Conductor:Flexible tinned copper conductor, Class 5 of IEC 60228. Binder tape:pet film or other suitable tape over conductor. Insulation:White (natural) XLPO. Jacket:Black XLPO. Character:Flexibility, -40, Sunlight resistance. Flame retardant:comply with FV-1/Vertical, FV-2/VW-1 and Horizontal Specimen / FT2 flame test. 太陽能電纜 7
WLC-P-5210E-2 UL 1000~2000V PV Wires UL approvals:file E339319. Standard:UL Subject 4703. Application:The PV wires for interconnection wiring of grounded and ungrounded photovoltaic power systems as described in Wiring Systems, Article 690, and other applicable parts of the National Electrical Code (NEC), NFPA 70. Rating voltage:1000v ~ 2000V, 90 C wet or dry. Conductor:Flexible tinned copper conductor, Type K, I of ASTM. Binder tape:pet film or other suitable tape over conductor. Insulation:White (natural) XLPO. Jacket:Black XLPO. Character:Flexibility, -40, Sunlight resistance. Flame retardant:comply with FV-1/Vertical, FV-2/VW-1 and Horizontal Specimen / FT2 flame test. 太陽能電纜 8
WLC-P-5209E-1 UL USE-2 600V PV Wires PV Wire USE-2 UL File Number:E108327. Standard:UL 854. Application:The PV wire for interconnection wiring of grounded and ungrounded photovoltaic power systems described in Section 690.31(A) and other applicable parts of the National Electrical Code (NEC), NFPA 70. Rating voltage:600v, 90 C wet or dry. Conductor:Flexible copper conductor, Class 5 of IEC 60228, or Type K, I of ASTM. Insulation:Black XLPE. Character:Flexibility, -40, Sunlight resistance. Remark:Class 5 Flexible copper conductor of IEC 60228. 太陽能電纜 9
WLC-P-5209E-1 UL USE-2 600V PV Wires PV Wire USE-2 UL File Number:E108327. Standard:UL 854. Application:The PV wire for interconnection wiring of grounded and ungrounded photovoltaic power systems described in Section 690.31(A) and other applicable parts of the National Electrical Code (NEC), NFPA 70. Rating voltage:600v, 90 C wet or dry. Conductor:Flexible copper conductor, Type K, I of ASTM, or Class 5 of IEC 60228. Insulation:Black XLPE. Character:Flexibility, -40, Sunlight resistance. Remark:Type K, I flexible copper conductor of ASTM. 太陽能電纜 10
WLC-P-5209E-1 UL USE-2 600V PV Wires PV Wire USE-2 UL File Number:E108327. Standard:UL 854. Application:The PV wire for interconnection wiring of grounded and ungrounded photovoltaic power systems described in Section 690.31(A) and other applicable parts of the National Electrical Code (NEC), NFPA 70. Rating voltage:600v, 90 C wet or dry. Conductor:Flexible tinned copper conductor, Class 5 of IEC 60228, or Type K, I of ASTM. Insulation:Black XLPE. Character:Flexibility, -40, Sunlight resistance. Remark:Class 5 Flexible tinned copper conductor of IEC 60228. 太陽能電纜 11
WLC-P-5209E-1 UL USE-2 600V PV Wires PV Wire USE-2 UL File Number:E108327. Standard:UL 854. Application:The PV wire for interconnection wiring of grounded and ungrounded photovoltaic power systems described in Section 690.31(A) and other applicable parts of the National Electrical Code (NEC), NFPA 70. Rating voltage:600v, 90 C wet or dry. Conductor:Flexible tinned copper conductor, Type K, I of ASTM, or Class 5 of IEC 60228. Insulation:Black XLPE. Character:Flexibility, -40, Sunlight resistance. Remark:Type K, I flexible tinned copper conductor of ASTM. 太陽能電纜 12
WLC-P-5212J-1 S-JET PV Cables 導体 : 軟銅より線 シース : 架橋ポリオレフィン 絶縁体 : 架橋ポリオレフィン 太陽光発電システム用ソーラーケーブル 国内向け太陽光発電システム用の給電ケーブルです PV モジュールからパワコンまでの区間に適応可能です S-JET 認証基準に対応しております PV 配線用架橋ポリオレフィン絶縁架橋ポリオレフィンシースケーブル S-JET 認証書番号 (Approvals) :1638-12024-001 準拠規格 (Standard) :JETST - CABL - 001 1 電気設備の技術基準の解釈第 46 条第 1 項に適合 定格電圧 (Rating voltage):dc 1500V 使用温度 (Temperature range) :-40 ~90 難燃性 (Flame retardant) :JIS C 3665-1-2 の一条垂直燃焼試験に適合 太陽能電纜 13
技術資料 TUV 安全電流等級 Current carrying capacity of TUV PV-cables I = I n x f 1 x f 2 x f 3 Where, I :Current carrying capacity for operation under service conditions (A) I n :Current carrying capacity for operation under standard conditions (A) (see Table 1) f 1 :Conversion factor for ambient temperature (see Table 2) f 2 :Conversion factor for conductor temperature (see Table 3) f 3 :Conversion factor for multi-cable (see Table 4) Table 1:Current carrying capacity for operation under standard conditions, I n Table 2:Conversion factor for ambient temperature, f 1 Note:The maximum ambient temperature shall be not more than 90 according to TUV-2pfg-1169-08-2007. Table 3:Conversion factor for conductor temperature, f 2 Note:The maximum conductor temperature shall be not more than 120. For this temperature index of 120 applies to the insulation and the sheath, based on EN 60216-1 (20,000h, 50% residual elongation) Table 4:Conversion factor for multi-cable, f 3 TUV 依據 EN 60216-1 國際標準計算範例 : 公式 : 安全電流 (A) l=ln x f1 x f2 x f3 Table 1: 以 4 mm 2 為例, 電纜併排置放於表面上 (To cables adjacent on surface) 之 ln 值 =44 Table 2: 環境溫度 40 以上, 可以查 Table 2 表溫度係數, 去乘上溫度系數進行修正 Ambient temperature( 環境溫度 ):60 時溫度係數值 =1.00 Table 3: 導體溫度一般以 90, 可以查 Table 3 表轉換係數值 =0.73 Table 4:Adjustment factors 相鄰電纜調整係數, 如一層佈設共 8 條, 調整係數值 =0.52 安全電流 (A) l = 44 x 1.00 x 0.73 x 0.52=16.702 A 太陽能電纜 14
技術資料 UL 安全電流等級 Allowable ampacities of UL PV wires I = I n x f 1 x f 2 x f 3 Where, I :Allowable ampacities for operation under service conditions (A) I n : Allowable ampacities for operation under standard conditions (A) (see Table 1) f 1 :Correction factors for ambient temperatures (see Table 2) f 2 :Correction factors for conductor temperature (see Table 3) f 3 : Adjustment factors for more than one wire (see Table 4) Table 1:Allowable ampacities for operation under standard conditions, I n Table 2:Correction factors for ambient temperatures, f 1 Note:The maximum ambient temperature shall be not more than 90 according to TUV-2pfg-1169-08-2007. Table 3:Correction factors for conductor temperature, f 2 ** Refer to NEC's 240.4(D) for conductor overcurrent protection limitations. Unless specifically permitted in 240.4(E) or (G), the overcurrent protection shall not exceed that required by NEC's (D)(3) through (D)(7) after any correction factors for ambient temperature and number of conductors have been applied. Table 4:Adjustment factors for more than one wire, f 3 線槽內可以放 8 條 PV Cable 利用專用隔板來將線槽內的 PV Cable 隔開 太陽能電纜 15
技術資料 電纜材料特性比較 The material properties of cable 市面上常見電纜種類及使用材料 電纜種類 PV Cables CV Cables IV Cables VV Cables 絕緣 / 外被 XLPO/XLPO XLPE/PVC PVC PVC/PVC 材料及性能差異比較表 材料別交聯熱固性材料熱塑性材料耐溫性能柔軟性耐候性 XLPO O O X O O XLPE O O X O X PVC X X O X O 為何要使用 PV Cable 而非傳統 CV Cable CV Cables:CV cable 之 XLPE 絕緣料多是採用溫水交聯製程, 交聯度低且外被為 PVC 材質 整體而言耐候性差 PV Cables: 絕緣和外被材料採用交聯聚烯烴, 交聯聚烯烴, 也被稱為 XLPO, 是將聚烯烴透過高溫或是輻照的方式來做交聯, 形成網狀或體形結構的高分子 整體而言耐熱性 耐磨性 抗日光 ( 抗 UV) 等性能較 CV Cable 來得好 高溫,1 小時後 CV Cable 高溫,1 小時後 PV Cable PVC XLPO 耐熱性差, 外被軟化變形 CV cable 外被無變形 PV cable 太陽能電纜 16
技術資料 認證測試項目 TUV 認證通過 UL 認證通過 結構 結構 導體 : 符合 IEC 60228 Class 5 的絞合鍍錫銅導線絕緣 : 交聯聚烯烴, 低煙無鹵阻燃複合物護套 : 交聯聚烯烴, 低煙無鹵阻燃複合物, 黑色 導體 : 符合 IEC 60228 Class 5 的絞合鍍錫銅導線絕緣 : 交聯聚烯烴, 低煙無鹵阻燃複合物護套 : 交聯聚烯烴, 低煙無鹵阻燃複合物, 黑色 電氣性能 電氣性能 交流耐電壓試驗 : 6.5 kv/5 min 交流耐電壓試驗 : 3.0 kv/1 min (600V) 6.0 kv/1 min (1000V and 2000V) 依據標準 :2PfG 1169/08.2007 (PV1-F) 通過下列測試項目 電性能試驗結構和尺寸檢驗老化性能試驗整體高溫壓力試驗濕熱試驗耐酸鹼試驗相容性試驗低溫衝擊試驗低溫捲繞試驗冷延伸試驗耐臭氧試驗耐氣候試驗 ( 耐 UV) 動態穿透試驗耐凹痕試驗護套熱收縮試驗阻燃試驗 :EN 60332-1-2 垂直燃燒 依據標準 :UL 4703 UL44 通過下列試驗項目 變形試驗耐候 ( 抗日光 ) 試驗冷彎曲試驗冷衝擊試驗長時間絕緣電阻試驗永久性試驗 ( 墨水印字耐久性試驗 ) 可繞性試驗耐油試驗耐老化性能試驗 阻燃性能 FV-2/VW-1 垂直耐燃試驗 FV-1/ 垂直耐燃試驗 太陽能電纜 17
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