TOP-ASIA ELECTRONICS GROUP SPECIFICATION FOR APPROVAL PRODUCT 12Vdc5000mA SPS MODEL SW60-12005000-W PART NO. SW60-12005000-WA1 VER: A CUSTOMER DATE 20140808 本电器符合 AC PIN: 3 MEETSAFETYSTD., MEET ROHS MEET CEC STD. 希望回签日 /EXPECTED FEEDBACK BEFORE: 2014 年 08 月 30 日发行印 * 未签回而下订单即视同认可! 生产工厂 /MANUFACTOTRY RHD/POWER-TEK 设计师 / 日期 DESIGNED BY LIU QIAN 08.08.2014 设计验证 / 日期 QE 验证 / 日期 DESIGN VERIFIED BY QE VERIFIED BY SHENZHEN RIHUIDA ELECTRONICS CO.,LTD. HONGKONG POWER-TEK INTERNATIONAL CO.,LTD. 地址 : 深圳市宝安区西乡后瑞新瑞物流园 B 栋三楼 Add:3F//A&B.XinRui Logistics pack,hourui,huangtian,xixiang Town,Baoan,Shenzhen,P.R.C. 业务联系 : 채선국 (CAI SEON GUK)070-8860-1863 E-mail: hdt7451@hanmail.net Tel : 070-8860-1863 P.C:518108 Fax: 031-769-1863 Page 1 of 31
UPDATE REV Will you please sign one copy of the specifications as having your approval and return it to us for our records. We would like to point out that your release is directly influencing our bu lk production start-up date. If we do not hear from you within 14 days from the date of the most recent revision, we will assume your acceptance. REV UPDATE Detail DATE A FIRST 2012-10-22 Rev.: A Page 2 of 31
Index 1. Scope 4 2. Electrical Characteristics test 4 2.1 Input Characteristic... 4 2.1.1 Input Voltage and Frequency.. 4 2.1.2 Input current... 4 2.1.3 Ac inrush current. 4 2.1.4 Input leakage current 4 2.1.5 Efficiency. 4 2.1.6 Stand-by power consumption.. 4 2.2 Output Characteristic. 5 2.2.1 Output voltage and current 5 2.2.2 Output leakage current.... 5 2.2.3 Startup and Turn-on Delay. 5 2.2.4 Overshoot... 5 2.2.5 Short-Circuit Protection (SCP).. 5 2.2.6 Over Current Protection (OCP) 5 2.2.7 Over Voltage Protection (OVP). 5 2.2.8 Loop Stability..... 5 3. EMC-Specification... 6 4. Safety details:... 6 5. Mechanical Specifications.. 6 5.1 Physical.. 6 5.2 Input and Output Configuration. 6 6. DC Cord 7 7. Production of appearance drawing.... 8 8. Label 9 Rev.: A Page 3 of 31
1 Scope: This document describes power supply unit for the I.T.E.. This document covers all electrical, mechanical, environmental and testing aspects of the power supply unit. The power supply unit must comply with all of the requirements of this specification and the drawings and specifications referenced here in. 2 Electrical Characteristic test: 2.1 Input Characteristics: 2.1.1 Input Voltage and Frequency The power supply shall meet all specifications when powered from the following sources. Voltage Range Line Frequency Minimum Voltage Maximum Voltage 100-240Vac 47 ~ 63 Hz 90Vac 264 Vac 2.1.2 Input Current The maximum input current shall be less than 1.5A. 2.1.3 AC Inrush Current Peak inrush current shall be limited to 30A within 10ms at 264Vac(Cold Start). 2.1.4 Input Leakage Current The leakage current shall not exceed 3.5 ma. 2.1.5 Efficiency 84.0% Minimum average efficiency in active mode 2.1.6 Stand-by power consumption 0.75W Max At AC nominal input@output min load Rev.: A Page 4 of 31
2.2 Output Characteristics: 2.2.1 Output Voltage and Current The power supply shall have one regulated DC output of +12V. The table below defines the total regulation band for the output, which includes line regulation, load regulation, transient response, and effects due to environmental conditions and aging. Voltage shall be measured at the power supply output connector Mode Output Current Range Output Voltage range Ripple Noise Min. Max. Min. Max. Max. C.V. 0mA 5000mA 11.4V 12.6V 120mVpp Ripple & Noise Test: Add 0.1uF/50V ceramic capacitor and 10uF/50V capacitor across the output terminal.measured with 20MHz Bandwidth Oscilloscope. Line regulation:<1% ;Load regulation:<5% 2.2.2 Output Leakage Current With the A/C input unplugged, apply a 12V D/C source to the output as specified, The leakage current drawn from the D/C source should be less than 100uA. 2.2.3 Startup and Turn-on Delay Power supply shall be able to start up into a resistive load up to the maximum rated current with maximum load capacitance of 1,000uF. The elapsed time between the application of input power and the attainment of output voltage to the nominal value shall not exceed 1 second. 2.2.4 Overshoot At turn on, the output voltage shall not exceed steady state by more than 10%. 2.2.5 Short-Circuit Protection 10.0W Max Auto recovery. 2.2.6 Over Current Protection 10.0A Max OCP Method :Auto recovery 2.2.7 Over Voltage Protection 25V Max OVP Method: Voltage limit 2.2.8 Loop Stability The output shall remain stable for all input and output conditions stated in 2.1.1 Rev.: A Page 5 of 31
3 EMC-Specification Noise-suppressed acc: EN 55022 4 Safety details: Standards/class : EN60950 ClassI Voltage rating input : 100Vac-240Vac 50-60Hz Output : 12.0Vdc 5.0A Separation (prim-sec) : galvanic, via transformer Creepage distance : >= 8.0mm And air path : >=6.0mm High-voltage test : >=1.5KV Leakage current : Maximum leakage current is10ma Application range : Information technology equipment Including electrical business equipment Ambient temperature : 0 C to +40 C, 10 to 90% rhd 5 Mechanical Specifications 5.1 Physical Case material: Weight: Dimensions: PC+ABS 300 g 120mm(L) x 53mm(W) x 35mm(H) (not include input pins) 5.2 Input and Output Configuration Input Pin: Europe pins Output Connector: 5.5*2.5*10 Polarity: Center positive Cord: 1.5m PVC 0.25mm² copper Rev.: A Page 6 of 31
6 DC Cord drawing(black): WIRE:AWM1185 #18AWG DC PLUG:φ5.5*2.5*10mm CAN SELECT POLARITY:CENTER POSITIVE CAN SELECT CENTER NEGATIVE COLOR:BLACK Rev.: A Page 7 of 31
7 Production of appearance drawing(black): POWER-TEK Rev.: A Page 8 of 31
8 Label: Rev.: A Page 9 of 31
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刀卡 ( 短 ) 刀卡 ( 长 ) 备注 : 隔板 1. 刀卡 ( 长 )505*145*5 内径 39mm 11 刀口刀口内径 =6mm 用量 11/50. 2. 刀卡 ( 短 )465*145*5 内径 74mm 6 刀口刀口内径 =6mm 用量 6/50. 3. 隔板 505*465*5mm B=B, 用量 2PCS 深圳市齐亚圣电子有限公司使用机种料号 TAE-1200-5000 设计 审核 核准 单位 mm 尺寸 A4 版本 A 品名 规格 日期 Rev.: A Page 14 of 31
: 1.Inner Box Demension 2.Carton Box (1).Material:A=A (2). 14KG/cm (3).50PCS/Lay,Total 50PCS (4). Rev.: A Page 15 of 31
深圳市齐亚圣电子有限公司 地址 : 深圳市宝安西乡街道后瑞工业区 B 栋 3 楼 Tel:0755-29602774, Fax:0755-81458001 产品 BOM 资料表打印日期 : 2011/11/25 页次 : 1( 共 3 页 ) 产品编号 : SW60-12005000-WA4-F 基本单位 : PCS 产品等级 : B 可溢领 产品大类 : 适配器 产品来源 : 自制生产 ( 组装 ) 采购前置期 : 0 天 主要工作中心 : 产品性质 : 成品 采购批量 : 0 主要托工厂商 : 材料性质 : 生产前置期 : 0 天 产品名称 : 12V5A A4 版本 F 电源适配器 工程图号 : 生产批量 : 0 DSC 版本 : 制造工时 : 0 时 / 展开阶数 子件编号 子件名称 子件用量 耗损率 位号 1 A02009930070 环保 1.0mm 无铅锡线 sn99.3cu0.7 0.0007KG 0.3% 锡面修补, 焊 DC 1 A07000550050 环保宽 55mm 厚 0.05 封箱胶 0.0692M 0.3% 封箱 1 A10000000000 环保绿胶水 ( 螺丝固定剂 ) 0.0002KG 0.3% 螺母固定 1 A120000510F0 环保 TC-906W 硅胶 0.0015 公斤 0.3% C1,LF1,C8,C7,T1,DC 线 1 A13042000050 环保 3M 玛拉胶带 W42*T0.05 0.486M 0.3% HS2 1 C01520480170 外箱 L520*W480*H185mm A=A 外销 0.02PCS 0.3% 箱带 POWER-TEK 印字 1 C03601205004 环保标签 SW60-12005000-WA1 1PCS 0.3% 79.6*39.6MM 灰底黑字 1 C03FRQCPASS0 QC PASS 易碎贴 ( 周期颜色变换 ) 1PCS 0.3% φ15mm 1 C07330011000 PE 袋 330*110*0.06mm 110mm 单面开 1PCS 0.3% 口, 加孔, 印可 " 回收 " 标志和 made in china 带 POWER-TEK 字样 1 C08465145050 短 6 刀卡长 465* 宽 160* 厚 5mm B=B 0.22PCS 0.3% 1 C08505145050 长 11 刀卡长 505* 宽 160* 厚 5mm B=B 0.12PCS 0.3% 1 C09505465050 长 505* 宽 465* 厚 5mm 隔板 B=B 0.04PCS 0.3% 1 ECAHS2213001 热缩套管厚 0.4mm* 13mm* 长 22mm 1PCS 0.3% HS1 ( 长圆套管 ) 1 EDIDT20100D0 肖特基 MBR20100 TO-220( 金封 ) 2PCS 0.3% D4,D6 1 EOUPOACBLK01 品字 AC 座 (31*24mm) 1PCS 0.3% INLET 1 ETHM010N60D0 场效应管 10N60( 可用 10N65 替代 ) 1PCS 0.3% Q1 绝缘型 1 EWDEB50110B0 黄绿地线 UL1015 18#0.16/41 1PCS 0.3% GND 总长 115mm 两端各 5mm 剥皮镀锡 1 EWSEB11535S0 DC 线 5.5*2.5*10mm 音叉直头 UL1185 1PCS 0.3% DC OUTPUT 18# 正极 0.16/41 负极 0.12/52 L= 1500+40mm 带磁环 60W SR OD=3.5mm 1 HNUSN030024D 螺母 M3*0.5 3PCS 0.3% Q1,D4,D6 1 HRAL0950225A 散热片 (95+35)*22.5*1mm AL 1PCS 0.3% HS2 1 HRAR0900210A 散热片 (81.5+8.5)*21*2.0mmL 型 AL 1PCS 0.3% HS1 1 HSCKA030014F KA3*14 黑色螺丝 2PCS 0.3% 1 HSCKM030080D 螺钉 KM3*8mm 细牙镀镍 3PCS 0.3% Q1,D4,D6 1 PCDS12050C5F 12V5A 插件 OK 板 F 版 TAE-60W PCB 1PCS 0% 2 A01009930070 环保无铅锡条 ( sn99.3cu0.7) 0.00272KG 0.3% PCB 波峰焊接 2 A03000MX9000 环保无铅 TF-88-7/JC-808X 0.00184L 0.3% PCB 波峰喷雾 2 ECA102DM1CJ0 高压瓷片电容 102M/1KV Y5P( 蓝色 ) 1PCS 0.3% C6 L=5±0.2mm 2 ECA102DM1YB1 Y2 电容 102M/250VAC Y5V P=7.5MM 2PCS 0.3% CY1,CY2 L=5±0.2mm 2 ECA106DM1D60 电解电容 LOESR10uF/50V Φ5*11mm 1PCS 0.3% C2 L=3.5±0.2mm 2 ECA107DM1DE0 电解电容 100UF/400V φ18*30mm 1PCS 0.3% C1 2 ECA108DM1021 电解电容 LOESR 1000UF/16V 2PCS 0.3% C7,C8 Rev.: A Page 16 of 31
Φ10*17mm L=3.5±0.2mm 2 ECA222DJ1LM0 高压米拉电容 222J/630V CL11 1PCS 0.3% C3 P=5MM L=5±0.2mm 厚度 3.4mm 2 ECA222DM1YE0 Y1 电容 222M/400V Y5V P=10MM 1PCS 0.3% CY4 L=5±0.2mm 2 ECA224DM1XL0 X 电容 224M/275VAC Φ17*9*14mm 1PCS 0.3% CX1 P=15MM L=5±0.2mm 2 ECA227DM1020 电解电容 LOESR 220UF/16V 1PCS 0.3% C9 φ6*12mm L=3.5±0.2mm 2 ECAHS0901000 热缩套管 φ 1*9mm( 长圆套管 ) 1PCS 0.3% C1+ 2 ECAHS1706000 热缩套管 φ 6*17mm( 长圆套管 ) 1PCS 0.3% F1+ 2 EDIDBRS406D0 桥堆 RS406 1PCS 0.3% BD1 2 EDIDDN4007T0 编带整流二极管 1N4007 DO-41 1PCS 0.3% D5 2 EDIDFFR107T0 编带快恢复二极管 FR107 DO-41 1PCS 0.3% D3 2 EDILEG3000D0 LED 绿色普亮雾状 φ3mm 1PCS 0.3% LED1 2 EFUT25003120 保险管 3.15A/250V φ3.6*10mm 1PCS 0.3% F1 慢断 2 EICUPC817CD0 光耦 PC817C DIP-4 1PCS 0.3% U2 2 EINLT15A1000 电感 DR4*12 φ 1.0*8.5 1.5uH 1PCS 0.3% L1 L=6±0.5mm 2 EINLT9010650 电感 T12.7*7.3*4.7φ0.65 0.9mH 1PCS 0.3% LF1 L=6±0.5mm 2 EJU0611035C0 跳线 φ 0.6*11mm L=5±0.5mm 1PCS 0.3% J1 2 EREMF725D9T0 热敏电阻 MF72 5D-9 L=5±0.2mm 1PCS 0.3% NTC1 2 ETRH12005002 变压器 PQ2620 12V/5A WA 36*5*7T 1PCS 0.3% T1 S 2 PCSS12050C3F 12V5A SMT OK 板 F3 版 TAE-60W PCB 1PCS 0% 3 ECA103NK1S63 贴片电容 0805/103/50V NPO 1PCS 0.3% C5 3 ECA104SK1S63 贴片电容 0805/104/50V ±10% X7R 1PCS 0.3% C10 3 ECA471SK1S63 贴片电容 0805/471/50V ±10% X7R 1PCS 0.3% C4 3 EICU0AZ431S1 贴片控制 IC AZ431±0.4%/SOT-23 1PCS 0.3% U3 3 EICUOB2269S0 贴片 IC PWM OB2269CP/SOP-8 1PCS 0.3% U1 3 ERE0000SBF14 SMD1206 电阻 0R±5% 印字 0 3PCS 0.3% R26,R7,R18 3 ERE0020SBF14 SMD1206 电阻 2R±5% 印字 2R0 1PCS 0.3% R13 3 ERE012ASBF14 SMD1206 电阻 1R2±5% 印字 1R2 1PCS 0.3% R16 3 ERE015ASBF14 SMD1206 电阻 1R5±5% 印字 1R5 2PCS 0.3% R14,R15 3 ERE0270SAF13 SMD0805 电阻 27R±5% 印字 270 1PCS 0.3% R17 3 ERE0430SBF14 SMD1206 电阻 43R±5% 印字 430 2PCS 0.3% R20,R21 3 ERE047ASBF14 SMD1206 电阻 4R7±5% 印字 4R7 1PCS 0.3% R12 3 ERE1001SAD13 SMD0805 电阻 1K±1% 印字 1001 1PCS 0.3% R24 3 ERE1001SAF13 SMD0805 电阻 1K±5% 印字 102 2PCS 0.3% R22,R19 3 ERE1003SBF14 SMD1206 电阻 100K±5% 印字 104 4PCS 0.3% R8,R9,R10,R11 3 ERE1004SBF14 SMD1206 电阻 1M±5% 印字 105 2PCS 0.3% R5,R6 3 ERE2200SAF13 SMD0805 电阻 220R±5% 印字 221 2PCS 0.3% R3,R25 3 ERE2701SBF14 SMD1206 电阻 2K7±5% 印字 272 3PCS 0.3% R27-R29 3 ERE2702SAF13 SMD0805 电阻 27K±5% 印字 273 1PCS 0.3% R4 3 ERE3921SAD13 SMD0805 电阻 3K92±1% 印字 3921 1PCS 0.3% R23 3 ERE5103SBF14 SMD1206 电阻 510K±5% 印字 514 2PCS 0.3% R1,R2 3 PCBSTAE60C11 TAE-60W CEM-1 (111*46*T1.6mm) 1PCS 0.3% PCB 2 PLL103008001 8mm LED 间隔柱 (2.54mm 间距 ) 1PCS 0.3% LED+ 1 PLB60TAE60A2 TAE 60W 黑色下盖 AC 座 +SR 1PCS 1% 下盖 ( 锁螺丝工艺振兴开模 ) 1 PLT60TAE60A3 TAE 60W 黑色上盖 AC 座 +SR 1PCS 1% 上盖 锁螺丝工艺振兴开模带 POWER-TEK 1 RSF008000150 黑色软橡胶脚垫 φ 7.8*T1.5mm 2PCS 0.3% 仅贴于锁螺丝两孔 Rev.: A Page 17 of 31
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