Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics Rexroth IndraDrive R911299229 Edition 01
About this Documentation Rexroth IndraDrive Rexroth IndraDrive 120-2400-B312-01/EN 01.2004 2004 Bosch Rexroth AG. Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 D-97816 Lohr a. Main Telephone +49 (0)93 52/40-0 Tx 68 94 21 Fax +49 (0)93 52/40-48 85 http://www.boschrexroth.de/ Dept. EDC1/EDY1 (EH/US)
Rexroth IndraDrive Contents I 1 1-1 1.1...1-1...1-1 1.2...1-1......1-1...1-2...1-3...1-4 2 2-1 2.1... 2-1... 2-1... 2-2 2.2... 2-2 3 3-1 3.1... 3-1 3.2... 3-1 3.3... 3-2 3.4...3-3 3.5... 3-5 3.6 (PELV)...3-6 3.7...3-7 3.8... 3.9... 3-10 3.10... 3-10 3.11... 3-11 3.12... 3-11 4 4-1 4.1... 4-1... 4-1... 4-1 4.2... 4-1... 4-1... 4-4.3... 4-2
II Contents Rexroth IndraDrive... 4.4... 4-3... 4-3 5 5-1 5.1... 5-1... 5-1 5.2... 5-1... 5-1... 5 6 6.1... 6-1... 6-1... 6-3 6.2... 6... 6-4... 6-5... 6.3... 6-7... 6-7... 6-8 7 7-1 7.1... 7-1 7.2 EMC... 7-2... 7-2 10... 7-3 EMC... 7-5 7.3... 7-7 HMV01.1E-W0030, -W0075, -W0120... 7-7 HMV01.1R-W0018, -W0045, -W0065... 7-8... 7-9 7.4... 7-10 7.5... 7- ()... 7-11 (+24 V, 0 V)... 7-15 DC (L+, L-)... 7-17 PE... 7- PE... X1... 7-21 X2 RS232... 7-22 X3... 7-23 X31... 7-25 X32 X33...
Rexroth IndraDrive Contents III X14... 7-30 7.6... 7-31... 7-31... 7-32 8 8-1 8.1... 8-1 8.2 DC... 8-1 8.3 DC... 8-4 8.4... 8-5 8.5... 8-6 8.6... 8-7 8.7... 9 9............ 9.1... 9-1 9.2... 9.3 NC... 9 10 10-1 10.1... 10-1 10.2... 10.3... 10-2 10.4... 10-3 10.5... 10-4 11 11-1 11.1... 11-1... 11-1... 11-1 11.2... 11-1.........11-2 12 & 12-1 12.1 Helpdesk... 12-1 12.2 Service-Hotline... 12-1 12.3 Internet... 12-1 12.4 Vor der Kontaktaufnahme... - Before contacting us... 12-1 12.5 Kundenbetreuungsstellen - Sales & Service Facilities... 12-2
IV Contents Rexroth IndraDrive 13 13-1 13.1......... 13.2... 13-3...... 13.3... 13-5... 13-5... 13-6 HMV01.1E... 13-7 HMV01.1R... 13-9... 13.4... 13.5... 1 13.6... 13-13.7...... 13-15... 13-13.8... 13-17... 13-17 HFD... 13-14 14-1
Rexroth IndraDrive Introduction 1-1 1 1.1 1.2 IndraDrive M 24 V 24 V (HMV01.1R- (HMV01.1E-Wxxx 24 V 3 (380V... 480V, +-10% 50Hz-60Hz) E-Stop (HMV01.1R-W
1-2 Introduction Rexroth IndraDrive 1 2 3 hmv_aufbau.fh7 1: 2: 3:. 1-1: 01.F4002 Esc Enter. 1-2: 4 NC
Rexroth IndraDrive Introduction 1-3 DC DC 24 V RKS - RKG - 3 Fa5147f1.fh7. 1-3:
1-4 Introduction Rexroth IndraDrive CE. 1-4: CE CEf1.fh7 C-UL-US EN50178, 2230 DC V, 1 1575 V, 1 AC 0,1 A EN50178 EN50178. 1-5:
Rexroth IndraDrive Important Directions for Use 2-1 2 2.1 Rexroth : Rexroth Rexroth
2-2 Important Directions for Use Rexroth IndraDrive Rexroth : EMC 2.2 Rexroth
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-1 3 3.1 Rexroth 3.2 ANSI Z535 ANSI DANGER WARNING CAUTION. 3-1: ANSI Z535
3-2 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive 3.3 DANGER DANGER WARNING WARNING CAUTION CAUTION CAUTION
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-3 3.4 Bosch Rexroth AG
3-4 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive EMC EMC
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-5 3.5 : 50V 50V DANGER 50V 5 RCD
3-6 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive DANGER 3.5mA 10 mm² 3.6 (PELV) Rexroth 0-50 WARNING PELV = 0-50V
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-7 3.7
3-8 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive DANGER - - - - - - -
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-9 - - - (EMC) 3.8 WARNING - -
3-10 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive 3.9 CAUTION (10) 3.10 CAUTION
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-11 3.11 CAUTION : 3.12 CAUTION :
3-12 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive
Rexroth IndraDrive Identifying and Checking the Delivered Components 4-1 4 4.1 11 4.2 X31, X32, X33 ; DOK- ( GENERAL-DRIVE******-SVSx-MS-P). 4-1: DC
4-2 Identifying and Checking the Delivered Components Rexroth IndraDrive 4.3. 4-2: hmv_typenschild.fh7
Rexroth IndraDrive Identifying and Checking the Delivered Components 4-3 4.4 : Abbrev. Column Example: 1 2 3 4 5 6 7 8 9 1 0 1 2 3 4 5 6 7 8 9 2 0 1 2 3 4 5 6 7 8 9 3 0 1 2 3 4 5 6 7 8 9 H M V 0 1. 1 E - W 0 0 3 0 - A - 0 7 - NNNN 4 0 1. 1.1 HMV......... = HMV 2. 2.1 1................... = 01 3. 3.1 1......................... = 1 4. Power supply 4.1 feeded...................... = E 4.2 regenerative................... = R 5. 5.1 Air, internal (through integrated blower) = W 6. [ KW ] E R 30 X - 0030 45 - X 0045 7. 7.1 IP 20....................................... = A 8. DC-bus nominal voltage 8.1 DC 700V..........................................= 07 9. 9.1 none................................................ = NNNN 10. Standard reference Titel Edition DIN EN 60529 Degrees of protection provided by enclosures (IP-Code) 2000-09. 4-3:
4-4 Identifying and Checking the Delivered Components Rexroth IndraDrive
Rexroth IndraDrive Transport and Storage 5-1 5 5.1-25... 70 C 5... 95%; 2K3 1... 60 g/m 3 2K3 EN 60068-2-27. 5-1: : 10g / 11ms 5.2-25... 55 C 5... 95%; 1K3 1... 29 g/m 3 1K3. 5-2:
5-2 Transport and Storage Rexroth IndraDrive
Rexroth IndraDrive Mechanical Mounting 6-1 6 6.1 : : 0 -- +40 C C2%, +55 C 5 "" 5 " " 1000 m * 1000 m 2000 m 100 m 2.0% 2000 m : Fig. 6-3 * 4000 m ( 40 C 55 C) () 5% -- 95% Cl.3K5, 5 C 1 -- 29 g/m 3 Cl.3K5 EN50178 2 : EN 60068-2-6 : : ±15 % : 68-2-36 : : 0,15 mm (peak-peak) at 10... 57 Hz 1 g at 57... 150 Hz 20... 150 Hz 0,005 g 2 /Hz ± 3 db (r.m.s.) : 1,0 g * 2000 m 1.0 kv 2.5 kv. 6-1:
6-2 Mechanical Mounting Rexroth IndraDrive Rexroth Bosch Rexroth
Rexroth IndraDrive Mechanical Mounting 6-3 Fig. 6-3: 1 0,7 5 40 45 50 55 C DG0006F1.FH7. 6-2: 1 0,8 0,6 0,4 0,2 0 1000 2000 3000 4000. 6-3: DG0007F1.FH7
6-4 Mechanical Mounting Rexroth IndraDrive 6.2 HMV01.1E-W0*** HMV01.1R-W00** A) 100 480 300 440 25 L 466 (7) 7L1 262 A) maszblatt_hmv.fh7 A). 6-4: HMV01.1E-W0*** HMV01.1R-W00** L [mm] L1 [mm] HMV01.1E-W0030 150 100 HMV01.1E-W0075 250 200 HMV01.1E-W0120 350 300 HMV01.1R-W0018 175 125 HMV01.1R-W0045 250 200 HMV01.1R-W0065 350 300. 6-5: L L1
Rexroth IndraDrive Mechanical Mounting 6-5. 6-7: versorg_antrieb_sym.fh7
6-6 Mechanical Mounting Rexroth IndraDrive : Discharge direction of the warmed air in the flow-off area Exhaust air from the air conditioner Additional fan Entry area of the cooling air for the upper device line Discharge direction of the warmed air in the flow-off area For example: air baffle Entry area of the cooling air for the lower device line Supply air from the air conditioner. 6-8:
Rexroth IndraDrive Mechanical Mounting 6-7 6.3 (HMV01.1E) (HMV01.1R), (HMV01.1E) (HMV01.1R)
6-8 Mechanical Mounting Rexroth IndraDrive 6.1 CAUTION. 6-9: Eb0001f1.fh7
Rexroth IndraDrive Mechanical Mounting 6-9 Eb0002f1.fh7. 6-10:
6-10 Mechanical Mounting Rexroth IndraDrive
Rexroth IndraDrive Electrical Installation 7-1 7 7.1 CAUTION : : Rexroth EN 60204-1 Rexroth CAUTION
7-2 Electrical Installation Rexroth IndraDrive 7.2 EMC : EMC magnetic "Electro compatibility (EMC) in drive and control systems"dok-general-emv****** **-PRxx-EN-P 259814 : HMV01.1R B N CAUTION! Rexroth Rexroth
Rexroth IndraDrive Electrical Installation 7-3 10 1 10 EMC 1 -- 7. 8 -- 10 2 3 4 5 10 cm 6 7 2 1 = 50 Hz 8
7-4 Electrical Installation Rexroth IndraDrive 9 Lapp "SKINDICHT S 10 : "Electro (EMC) in drive and control systems" : DOK-GENERAL- EMV********-PRxx-EN-P 259814
Rexroth IndraDrive Electrical Installation 7-5 EMC EMC HMV01.1E-Wxxxx PE HMVE_emv.fh7. 7-1: HMV01.1E -
7-6 Electrical Installation Rexroth IndraDrive HMV01.1R-Wxxxx PE HMVR_emv.fh7. 7-2: HMV01.1R -
Rexroth IndraDrive Electrical Installation 7-7 7.3 HMV01.1E-W0030, -W0075, -W0120 HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 - - 3- U LN V 380-10% --- 480 +10% L trans max U V 1200 f LN Hz 48 --- 62 df LN/t Hz/s 2% * f LN I LN cont A 50 125 200 DC S LN kw 18 45 72 ( DC ) 1) DC S LN (L_DC) kw 30 75 120 (cosϕ) osϕ c - 1 DC ) ( U DC V 435 --- 710 DC 2) DC 3) DC ( U LN =400V) 4) DC ( U LN =400V) U DC limit (max) V 900 U DC limit (min) V 0,75 * 2 * U LN P DC cont kw 30 75 120 P DC cont kw 18 45 72 DC U LN < 400 V: 4V 1% U LN > 400 V: 4V 1% DC P DC peak kw. 0,3 s 45 112 180 0,6 x I LN cont 40 C DC (R_DC On) V U 820V 80V + 2 * U LN kw 1,5 2 2,5 kw 36 90 kws 100 250 500 DC C DC µf 1410 3760 5640 / I out_max1/ A 2,5 I out_cont1 (DC ) P Diss W 150 340 500 1) 40 µh 2) DC 3) DC 0,75 * U LN 4) : HMV01.1E-W0030: 400 µh HMV01.1E-W0075: 200 µh HMV01.1E-W0120: 100 µh. 7-3:
7-8 Electrical Installation Rexroth IndraDrive HMV01.1R-W0018, -W0045, -W0065 HMV01.1R- W0018 HMV01.1R- W0045 - - 3-phase HMV01.1R- W0065 U LN V 380-10% --- 480 +10% U L trans max V 1200 f LN Hz 48 --- 62 df LN/t Hz/s 2% * f LN I L cont A 30 70 100 DC S LN (L_DC) kw 18 45 65 DC (cosϕ) osϕ c - 1 DC U DC V 750 (controlled) DC U DC limit (max) V 900 DC U DC limit (min) V 0,75 * 2 * U LN DC U LN =400V) ( P DC cont kw 18 45 65 DC LN U < 400 V: 4V 1% DC ( 0,3 s 0,6 x I LN cont 40 C U LN > 400 V: P DC peak kw 45 112 162 U DC (R_DC On) V 820 kw 0,4 0,4 0,4 kw 36 90 130 kws 80 100 150 DC C DC µf 705 1880 2820 U out eff V 750 ( ) f I out_max1/ A 2,5 I out_cont1 P Diss W 290 680 800 7-4:
Rexroth IndraDrive Electrical Installation 7-9 ( 25 C) U N3 V 24 ±5% w - U N3max V 24 +20% I EIN3 A HMV01.1E-W0030: 7 A HMV01.1E-W0075: 16 A HMV01.1E-W0120: 15 A HMV01.1R-W0018: 6 A HMV01.1R-W0045: 8 A HMV01.1R-W0065: 14 A I EIN3 t EIN3Lade ms HMV01.1E-W0120: 50 : 15 C N3 mf 10 : HMV01.1-1E-W0030 P N3 W 24 HMV01.1-1E-W0075 P N3 W 38 HMV01.1-1E-W0120 P N3 W 41 HMV01.1-1R-W0018 P N3 W 27 HMV01.1-1R-W0045 P N3 W 40 HMV01.1-1R-W0065 P N3 W 60. 7-5:
7-10 Electrical Installation Rexroth IndraDrive 7.4 4 X33 ON 3 ON 2 OFF 1 OFF 24V DC bus short circuit 24V OFF 9 8 7 6 X32 5 ON 4 2** 0V DC ok 3 1 6 5 4 X31 HMV 01.1x - Wxxxx X1 8 7 6 5 4 3 2 1 3 2 / 1 RS232 8 7 6 5 4 3 2 1 3 2 1 X2 X14* X3 L1 L2 L3 24V 0V L+ L- 24V DC PE PE * HMV01.1R-Wxxxx ** HMV01.1E-Wxxxx. 7-6: anschlussplan_hmv.fh7
Rexroth IndraDrive Electrical Installation 7-11 7.5 () C D A B 4 5 6 1 2 3 installation_hmv_system.fh7 No. A B C D UPS ( ) 24 V 1 PE 2 3 PE ; 2 10 mm 4 X1 5 (+24V, 0V); 6 DC (L+, L-);. 7-7: --
7-12 Electrical Installation Rexroth IndraDrive HMV01.1E-W0030 HMV01.1E-W0075 X33 X32 X31 X2 X1 +24 V 0 V L+ L- DC PE PE hmv_e30_front.fh7. 7-8: HMV01.1E-W0030 HMV01.1E-W0075 : 7-15 DC 7-17 (X5) 7-22 PE 7-20 X1 7-21 X2 7-21 X3 7-27 X6 7-29 X7 7-25
Rexroth IndraDrive Electrical Installation 7-13 HMV01.1E-W0120 X33 X32 X31 X2 X1 +24 V 0 V L+ L- DC PE PE PE PE Fig. 7-9: HMV01.1E-W0120 hmv_e120_front.fh7 : 7-15 7-17 (X5) 7-22 PE 7-20 X1 7-21 X2 7-21 X3 7-27 X6 7-29 X7 7-25
7-14 Electrical Installation Rexroth IndraDrive HMV01.1R-W0018, -W0045, -W0065 X33 X32 X31 X2 X14 +24 V 0 V L+ L- DC PE PE hmv_r18_front.fh7 Fig. 7-10: HMV01.1R-W0018, -W0045, -W0065 : 7-15 DC 7-17 (X5) 7-22 PE 7-20 X1 7-21 X2 7-21 X3 7-27 X6 7-29 X7 7-25 X14 7-30
Rexroth IndraDrive Electrical Installation 7-15 (+24 V, 0 V) 24-V : : 7-9 DANGER. 24-V 2 1.5 mm (M6) 4 x 12 mm
7-16 Electrical Installation Rexroth IndraDrive A B A: () B:. 7-11: schienen_steuerspg 6 Nm
Rexroth IndraDrive Electrical Installation 7-17 DC (L+, L-) (M6) schienen_zwkreis Fig. 7-12: 6 Nm max. 2 m min. 10 mm², > 750 V (, - H07) CAUTION
7-18 Electrical Installation Rexroth IndraDrive CAUTION
Rexroth IndraDrive Electrical Installation 7-19 PE HMV01.1E-W0030, -W0075 HMV01.1R-W0018, -W0045, -W0065 HMV01.1E-W0120 hmv_erdanschluss_netz_30.fh7 hmv_erdanschluss_netz_120.fh7. 7-13: PE : HMV01.1E-W0030, -W0075 HMV01.1R-W0018, -W0045, -W0065 M6 x 25 HMV01.1E-W0120 M10 HMV01.1E-W0030, -W0075 HMV01.1E-W0120 HMV01.1R-W0018, -W0045, -W0065 6 Nm 18 Nm
7-20 Electrical Installation Rexroth IndraDrive PE, PE : : 1:. 7-14: PE 1 erdungslasche_hmv 2 : PE (M6 x 25) 6 Nm
Rexroth IndraDrive Electrical Installation 7-21 X1, Fig. 7-15: X1 X1_hmv 8 Fig. 7-16: : 40 m
7-22 Electrical Installation Rexroth IndraDrive X2, RS232 RS232 RS232 8 7 6 5 4 3 2 1 Fig. 7-17: X2 PS2_stecker_hmv.fh7 MiniDIN 8 Fig. 7-18: Fig. 7-19: [mm²] [mm²] -- 0.25 0.5 -- AWG. n.c. 1 n.c. 2 RS232_TxD 3 GND 4 RS232_RxD 5 n.c. 6 n.c. 7 n.c. 8 GND
Rexroth IndraDrive Electrical Installation 7-23 X3, L1 L2 L3. 7-20: X3 hmv_x3 HMV01.1E- W0030 3 W0075 3 W0120 3 HMV01.1R- W0018 3 W0045 3 W0065 3. 7-21: HMV01.1E- [mm²] [mm²] in AWG W0030 16 16 6 W0075 50 50 0 W0120 120 120 0000 HMV01.1R- [mm²] [mm²] in AWG W0018 6 6 10 W0045 25 25 4 W0065 50 50 0. 7-22:
7-24 Electrical Installation Rexroth IndraDrive HMV01.1E- W0030 6 W0075 6 W0120 6 HMV01.1R- W0018 6 W0045 6 W0065 6. 7-23: : 13.3
Rexroth IndraDrive Electrical Installation 7-25 X31, X31 : (Bb1) ok (UD) (WARN) 6 5 4 3 2 1 hmv_x31. 7-24: X31 LK06-1M WIN R3,5 series 0734. 7-25: Design 6 [mm²] [mm²] AWG 0,14-1,5 0,14-1,5 28-16. 7-26:
7-26 Electrical Installation Rexroth IndraDrive X31 6 5 4 ok 3 2 / 1 Bb1 UD WARN hmv_x31_schalt Bb1_1 6 Bb1_2 5 UD_1 4 UD_2 3 DC 30V / 1A 5A : : DC 30V / 1A 5A : : WARN_1 2 WARN_2 1 Fig. 7-27: X31 DC 30V / 1A 5A : :
Rexroth IndraDrive Electrical Installation 7-27 X32,,, X32 : 9 9 8 7 6 5 4 3 2 1 Fig. 7-28: X32 hmv_x32 LK09-1M WIN R3,5 series 0734 Fig. 7-29: 9 [mm²] [mm²] 0,14-1,5 0,14-1,5 28-16 Fig. 7-30: AWG
7-28 Electrical Installation Rexroth IndraDrive X32 24V 24V OFF ON 9 8 7 6 5 4 / * 24V 0V 3 2 1 * only for HMV01.1E-Wxxxx hmv_x32_schalt 24V_IF 9 24V 24V ±5% 24V DC bus s.c. 8 24V => 24V OFF1 7 OFF2 6 ON1 5 ON2 4 24V => 6 + 7 N/O 24V 4 + 5 200 ms 3 24V HMV01.1E => <-> ; : ( HMV01.1E 7-7 ) 24V 2 24V 24V 3 0V 1 0V 0V 0V Fig. 7-31: X32
Rexroth IndraDrive Electrical Installation 7-29 X33, X33 4 3 2 1 Fig. 7-32: X33 hmv_x33 LK04-1M WIN R3,5 series 0734 Fig. 7-33: 4 [mm²] [mm²] AWG 0,14-1,5 0,14-1,5 28-16 Fig. 7-34: 4 X33 ON 3 OFF 1 2 hmv_x33_schalt MAINS_ON1 4 MAINS_ON2 3 MAINS_OFF1 2 MAINS_OFF2 1 (N/O) ON DC 30V / 1A 5A OFF (N/C) DC 30V / 1A 5A Fig. 7-35: X33
7-30 Electrical Installation Rexroth IndraDrive X14, X14 (HMV01.1R) 3 2 1 Fig. 7-36: X14 hmv_x14 LE 7,62 M PC 4,0 / 3G 3 Fig. 7-37: [mm²] [mm²] 1,5-4 1,5-4 16-12 Fig. 7-38: AWG 3 max. L3 900V 2 max. L2 900V 1 max. L1 900V Fig. 7-39: X14 5A 5A 5A
Rexroth IndraDrive Electrical Installation 7-31 7.6 50 V WARNING A B C hms_beruehrschutz_seite.fh7 Fig. 7-40: 50 V WARNING A, B C
7-32 Electrical Installation Rexroth IndraDrive hmv_beruehrschutz Fig. 7-41: : 2.8 Nm
Rexroth IndraDrive Determination of Appropriate Power Supply Units 8-1 8 8.1 IndraDrive M 8.2 P m: M: [Nm] ω: ] [min n: ] [min Fig. 8-1: M * 2πn Pm [W] = M ω = 60 M * n Pm [kw] = 9550 or : 25%
8-2 Determination of Appropriate Power Supply Units Rexroth IndraDrive : n av n = 1 * t -1 ] 1 + n2 * t 2 +... + n t + t... + t 1 2 n av: [min n 1... n n: ] [min t 1... t n: [s] Fig. 8-2: n n * t n n 1 n 2 t n 3 t1 t2 t3 t4 DGoE.fh7 Abb. 8-3: n av = -1 ] n * t 2 t H H + n * t + t 1 1 + t B n + * t 2 + t n av: [min n: ] [min t: [s] t H: [s] t B: [s] Fig. 8-4: ; 2 B n t H t t 1 t B t 2 DGmE.fh7 Abb. 8-5: ;
Rexroth IndraDrive Determination of Appropriate Power Supply Units 8-3 P mse: M eff: n av: Fig. 8-6: P mse = M eff * n 9550 [kw] [Nm] -1 ] [min av P mha: M n: n n: Fig. 8-7: P mha = M n * n 9550 n [Nm] -1 ] [min NC 1 2 3 4 5 6 (F G) 1 1,15 1,32 1,75 2,0 2,25 Fig. 8-8: P (P = mse1 + P mse2 +... + P F G msen ) * 1,25 P ZWSe: [kw] P mse1... P msen: [kw] F G: 1,25: Fig. 8-9: PZWHa = (PmHa1 + PmHa2 +... + PmHan ) * 1,25 P ZWHa: [kw] P mha1... P mhan: [kw] 1,25: Fig. 8-10: :
8-4 Determination of Appropriate Power Supply Units Rexroth IndraDrive NC PZW = [P mha + 0, 3 * ( P mse1 + PmSe2 +... PmSen )] * 1, 25 0,3: 1,25: P ZW: [kw] P mse1... P msen: [kw] P ZWHa: [kw] Fig. 8-11: 8.3 CAUTION P ZWS (M = NC ± M G ) * n 9550 eil *1, 25 1,25: M NC: NC [Nm] M G: [Nm] n eil: ] [min P ZWS: [kw] Fig. 8-12: P ZWS P ZWS 03 P ZWS: [kw] P ZWS03: [kw] Fig. 8-13:
Rexroth IndraDrive Determination of Appropriate Power Supply Units 8-5 8.4 CAUTION W rot: n eil: J G: Fig. 8-14: W rot JG = * n 2 eil 2π * 60 [Ws] -1 ] [min [kgm²] 2 W rot: W MAX: Fig. 8-15: W rot WMAX [Ws] [kws] HMV01.1E HMV01.1E W ZW: C ZW: U B: U ZW: Fig. 8-16: W ZW C = 2 ZW * 2 2 ( U U ) [F] B ZW
8-6 Determination of Appropriate Power Supply Units Rexroth IndraDrive C Zu U 2W rot U 2 ZW 2 B * 1000 C HMV01.1Eintern U B: ( 820 V) U ZW: W rot: [Ws] C Zu: [mf] C HMV01.1Ein intern: [mf] Fig. 8-17: (HMV01.1R) 75 Ws (HMV01. 10% mf 3 x AC 380 V 3 x AC 400 V 3 x AC 440 V 3 x AC 480 V mf 163 Ws 144 Ws 103 Ws 89 Ws Fig. 8-18: HMV01.1E 8.5 HMV01.1E : NC W rot: n eil: W rot Jg = * n 2 eil 2π * 60 2 * z [Ws] -1 ] [min ( + ) [kgm²] J g: z: Fig. 8-19:
Rexroth IndraDrive Determination of Appropriate Power Supply Units 8-7 W pot = m * g * h * z W pot: [Ws] m: [kg] g: = 9,81 m/s² h: [m] z: Fig. 8-20: P RD: P BD: t z: W potg: W rotg: Fig. 8-21: P W + W potg rotg RD = PRD PBD t z [kw] [kw] [s] [kws] [kws] 8.6 CAUTION Mmax * nmax PRS = 9550 * 1,25 P Rs PBS P RS: [kw] P BS: [kw] M max: [Nm] n max: NC ] [min 1,25: Fig. 8-22:
8-8 Determination of Appropriate Power Supply Units Rexroth IndraDrive 8.7 (KD) (KD) S N1: P ZW: Fig. 8-23: : SN1 = PZW * 1,7 (for HMV01.1E W0030) SN1 = PZW * 1,5 (for HMV01.1E W0075, W0120) : SN1 = PZW * 1,15 [kva] [kw] HMV01.1E S N1: P ZW: Fig. 8-24: S N 1 = P ZW * 1,05 [kva] [kw] HMV01.1R I N1: S N1: U N1: Fig. 8-25: SN1 *1000 I N1 = 3 * U [I] [kva] [U] N1
Rexroth IndraDrive Control Mains Contactor 9-1 9 9.1 : : CNC 9.2
9-2 Control Mains Contactor Rexroth IndraDrive : X3/1 X 45 Bb Bb CNC WARNING (Bb1-
Rexroth IndraDrive Control Mains Contactor 9-3 24 V +/-5% X3 0 V X32/1 X32/9 X31/5 Bb1 S2 CNC A10 1) X31/6 X32/8 X32/7 signal processing bleeder control >1 K1 2) L+ 1) X32/6 X32/5 X32/4 K1 DC bus dynamic brake & enable converter L- K1 ready-tooperate ON delay approx. 1.5 seconds... 4 minutes 3) Power supply unit +24V +/- 5% RF 1 2 Control voltage K1 UD X33/4 X33/3 X31/4 X31/3 HMV01.1E/ HMV01.1R K4 A10 X33/1 K1 X33/2 S5 S11 S12 safety door closed S4 S1 K4 Bb U AF AF AF Drive controllers A10 Emergency-stop relay 0V A10 = AF = Bb1 = Bb = CNC = K1 = K4 = RF = S1 = S2 = S4 = OFF S5 = ON S11/S12 = 1) K1 2) HMV01.1E ; HMV01.1R 3) SS2HMV.fh7 Fig. 9-1:
9-4 Control Mains Contactor Rexroth IndraDrive CAUTION
Rexroth IndraDrive Control Mains Contactor 9-5 24 V +/-5% X3 0 V X32/1 X31/5 Bb1 for diagnostics X32/9 X31/6 bleeder control K1 A10 1) X32/8 X32/7 signal processing >1 2) L+ X32/6 L- 1) X32/5 X32/4 K1 DC bus dynamic brake & enable converter K1 ready-tooperate ON delay approx. 1.5 seconds... 4 minutes 3) Power supply unit +24V +/- 5% RF K1 UD 1 2 X33/4 X33/3 X31/4 X31/3 HMV01.1E/ HMV01.1R K4 A10 X33/1 K1 X33/2 S5 Control voltage S11 S12 safety door closed S4 S1 K4 Bb U AF AF AF Drive controllers A10 Emergency-stop 0V A10 = AF = Bb1 = Bb = CNC = K1 = K4 = RF = S1 = S2 = S4 = OFF S5 = ON S11/S12 = 1) K1 2) HMV01.1E ; HMV01.1R 3) SS3HMV.fh7 Fig. 9-2:
9-6 Control Mains Contactor Rexroth IndraDrive 9.3 NC NC NC : NC (P-0-0117, bit 0 = 1) SERCOS NC SERCOS UD NC CAUTION UD
Rexroth IndraDrive Control Mains Contactor 9-7 24 V +/-5% U V W X3 0 V X32/1 X31/5 Bb1 for diagnostics X32/9 braking resistor control K1 X31/6 A10 1) X32/8 X32/7 signal processing >1 2) L+ 1) X32/6 X32/5 X32/4 K1 DC bus dynamic brake & enable converter L- K1 ready-tooperate ON delay approx. 1.5 seconds... 4 minutes 3) Power supply unit +24V +/- 5% 1 2 3 Control voltage RF Bb UD X31/4 X31/3 X33/1 K1 X33/2 S11 S4 AF AF AF Drive controller Machine control S5 S12 safety door closed S1 A10 Emergency-stop ralay 0V A10 = AF = Bb1 = Bb = CNC = K1 = K4 = RF = S1 = S2 = S4 = OFF S5 = ON S11/S12 = 1) K1 2) HMV01.1E HMV01.1R 3) SS4HMV.fh7 Fig. 9-3: NC
9-8 Control Mains Contactor Rexroth IndraDrive
Rexroth IndraDrive Troubleshooting 10-1 10 10.1 Rexroth : 10.2 An can be reset by error "Esc" CAUTION : Rexroth WARNING 3
10-2 Troubleshooting Rexroth IndraDrive 10.3 "Service & Support"
Rexroth IndraDrive Troubleshooting 10-3 10.4 : 50 V DANGER : : 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 10.2 "Fault Diagnostics an Faults"
10-4 Troubleshooting Rexroth IndraDrive 10.5
Rexroth IndraDrive Disposal and Environmental Protection 11-1 11 11.1 : Bosch Rexroth AG Electric Drives and Controls Bürgermeister-Dr.-Nebel-Straße 2 D-97816 Lohr am Main 11.2 : :
11-2 Disposal and Environmental Protection Rexroth IndraDrive
Rexroth IndraDrive Service & Support 12-1 12 & 12.1 Helpdesk Unser Kundendienst-Helpdesk im Hauptwerk Lohr am Main steht Ihnen mit Rat und Tat zur Seite. Sie erreichen uns Our service helpdesk at our headquarters in Lohr am Main, Germany can assist you in all kinds of inquiries. Contact us - telefonisch - by phone: 49 (0) 9352 40 50 60 über Service Call Entry Center Mo-Fr 07:00-18:00 - via Service Call Entry Center Mo-Fr 7:00 am - 6:00 pm - per Fax - by fax: +49 (0) 9352 40 49 41 - per e-mail - by e-mail: service.svc@boschrexroth.de 12.2 Service-Hotline Außerhalb der Helpdesk-Zeiten ist der Service direkt ansprechbar unter After helpdesk hours, contact our service department directly at +49 (0) 171 333 88 26 oder - or +49 (0) 172 660 04 06 12.3 Internet Unter www.boschrexroth.com finden Sie ergänzende Hinweise zu Service, Reparatur und Training sowie die aktuellen Adressen *) unserer auf den folgenden Seiten aufgeführten Vertriebsund Servicebüros. Verkaufsniederlassungen Niederlassungen mit Kundendienst Außerhalb Deutschlands nehmen Sie bitte zuerst Kontakt mit unserem für Sie nächstgelegenen Ansprechpartner auf. *) Die Angaben in der vorliegenden Dokumentation können seit Drucklegung überholt sein. At www.boschrexroth.com you may find additional notes about service, repairs and training in the Internet, as well as the actual addresses *) of our sales- and service facilities figuring on the following pages. sales agencies offices providing service Please contact our sales / service office in your area first. *) Data in the present documentation may have become obsolete since printing. 12.4 Vor der Kontaktaufnahme... - Before contacting us... Wir können Ihnen schnell und effizient helfen wenn Sie folgende Informationen bereithalten: 1. detaillierte Beschreibung der Störung und der Umstände. 2. Angaben auf dem Typenschild der betreffenden Produkte, insbesondere Typenschlüssel und Seriennummern. 3. Tel.-/Faxnummern und e-mail-adresse, unter denen Sie für Rückfragen zu erreichen sind. For quick and efficient help, please have the following information ready: 1. Detailed description of the failure and circumstances. 2. Information on the type plate of the affected products, especially type codes and serial numbers. 3. Your phone/fax numbers and e-mail address, so we can contact you in case of questions.
12-2 Service & Support Rexroth IndraDrive 12.5 Kundenbetreuungsstellen - Sales & Service Facilities Deutschland Germany vom Ausland: (0) nach Landeskennziffer weglassen! from abroad: don t dial (0) after country code! Vertriebsgebiet Mitte Germany Centre SERVICE SERVICE SERVICE Rexroth Indramat GmbH Bgm.-Dr.-Nebel-Str. 2 / Postf. 1357 97816 Lohr am Main / 97803 Lohr Kompetenz-Zentrum Europa Tel.: +49 (0)9352 40-0 Fax: +49 (0)9352 40-4885 CALL ENTRY CENTER MO FR von 07:00-18:00 Uhr from 7 am 6 pm Tel. +49 (0) 9352 40 50 60 service.svc@boschrexroth.de HOTLINE MO FR von 17:00-07:00 Uhr from 5 pm - 7 am + SA / SO Tel.: +49 (0)172 660 04 06 oder / or Tel.: +49 (0)171 333 88 26 ERSATZTEILE / SPARES verlängerte Ansprechzeit - extended office time - nur an Werktagen - only on working days - von 07:00-18:00 Uhr - from 7 am - 6 pm - Tel. +49 (0) 9352 40 42 22 Vertriebsgebiet Süd Germany South Vertriebsgebiet West Germany West Gebiet Südwest Germany South-West Bosch Rexroth AG Landshuter Allee 8-10 80637 München Tel.: +49 (0)89 127 14-0 Fax: +49 (0)89 127 14-490 Bosch Rexroth AG Regionalzentrum West Borsigstrasse 15 40880 Ratingen Tel.: +49 (0)2102 409-0 Fax: +49 (0)2102 409-406 +49 (0)2102 409-430 Bosch Rexroth AG Service-Regionalzentrum Süd-West Siemensstr.1 70736 Fellbach Tel.: +49 (0)711 51046 0 Fax: +49 (0)711 51046 248 Vertriebsgebiet Nord Germany North Vertriebsgebiet Mitte Germany Centre Vertriebsgebiet Ost Germany East Vertriebsgebiet Ost Germany East Bosch Rexroth AG Walsroder Str. 93 30853 Langenhagen Tel.: +49 (0) 511 72 66 57-0 Service: +49 (0) 511 72 66 57-256 Fax: +49 (0) 511 72 66 57-93 Service: +49 (0) 511 72 66 57-783 Bosch Rexroth AG Regionalzentrum Mitte Waldecker Straße 13 64546 Mörfelden-Walldorf Tel.: +49 (0) 61 05 702-3 Fax: +49 (0) 61 05 702-444 Bosch Rexroth AG Beckerstraße 31 09120 Chemnitz Tel.: +49 (0)371 35 55-0 Fax: +49 (0)371 35 55-333 Bosch Rexroth AG Regionalzentrum Ost Walter-Köhn-Str. 4d 04356 Leipzig Tel.: +49 (0)341 25 61-0 Fax: +49 (0)341 25 61-111
Rexroth IndraDrive Service & Support 12-3 Europa (West) - Europe (West) vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählen from abroad: don t dial (0) after country code, Italy: dial 0 after country code Austria - Österreich Austria Österreich Belgium - Belgien Denmark - Dänemark Bosch Rexroth GmbH Electric Drives & Controls Stachegasse 13 1120 Wien Tel.: +43 (0)1 985 25 40 Fax: +43 (0)1 985 25 40-93 Bosch Rexroth GmbH Electric Drives & Controls Industriepark 18 4061 Pasching Tel.: +43 (0)7221 605-0 Fax: +43 (0)7221 605-21 Bosch Rexroth AG Electric Drives & Controls Industrielaan 8 1740 Ternat Tel.: +32 (0)2 5830719 - service: +32 (0)2 5830717 Fax: +32 (0)2 5830731 service@boschrexroth.be BEC A/S Zinkvej 6 8900 Randers Tel.: +45 (0)87 11 90 60 Fax: +45 (0)87 11 90 61 Great Britain Großbritannien Finland - Finnland France - Frankreich France - Frankreich Bosch Rexroth Ltd. Electric Drives & Controls Broadway Lane, South Cerney Cirencester, Glos GL7 5UH Tel.: +44 (0)1285 863000 Fax: +44 (0)1285 863030 sales@boschrexroth.co.uk service@boschrexroth.co.uk Bosch Rexroth Oy Electric Drives & Controls Ansatie 6 017 40 Vantaa Tel.: +358 (0)9 84 91-11 Fax: +358 (0)9 84 91-13 60 Bosch Rexroth SAS Electric Drives & Controls Avenue de la Trentaine (BP. 74) 77503 Chelles Cedex Tel.: +33 (0)164 72-70 00 Fax: +33 (0)164 72-63 00 Hotline: +33 (0)608 33 43 28 Bosch Rexroth SAS Electric Drives & Controls ZI de Thibaud, 20 bd. Thibaud (BP. 1751) 31084 Toulouse Tel.: +33 (0)5 61 43 61 87 Fax: +33 (0)5 61 43 94 12 France Frankreich Italy - Italien Italy - Italien Italy - Italien Bosch Rexroth SAS Electric Drives & Controls 91, Bd. Irène Joliot-Curie 69634 Vénissieux Cedex Tel.: +33 (0)4 78 78 53 65 Fax: +33 (0)4 78 78 53 62 Bosch Rexroth S.p.A. Via G. Di Vittorio, 1 20063 Cernusco S/N.MI Hotline: +39 02 92 365 563 Tel.: +39 02 92 365 1 Service: +39 02 92 365 326 Fax: +39 02 92 365 500 Service: +39 02 92 365 503 Bosch Rexroth S.p.A. Via Paolo Veronesi, 250 10148 Torino Tel.: +39 011 224 88 11 Fax: +39 011 224 88 30 Bosch Rexroth S.p.A. Via Mascia, 1 80053 Castellamare di Stabia NA Tel.: +39 081 8 71 57 00 Fax: +39 081 8 71 68 85 Italy - Italien Italy - Italien Netherlands - Niederlande/Holland Netherlands Niederlande/Holland Bosch Rexroth S.p.A. Via del Progresso, 16 (Zona Ind.) 35020 Padova Tel.: +39 049 8 70 13 70 Fax: +39 049 8 70 13 77 Bosch Rexroth S.p.A. Via Isonzo, 61 40033 Casalecchio di Reno (Bo) Tel.: +39 051 29 86 430 Fax: +39 051 29 86 490 Bosch Rexroth Services B.V. Technical Services Kruisbroeksestraat 1 (P.O. Box 32) 5281 RV Boxtel Tel.: +31 (0) 411 65 16 40 +31 (0) 411 65 17 27 Fax: +31 (0) 411 67 78 14 +31 (0) 411 68 28 60 services@boschrexroth.nl Bosch Rexroth B.V. Kruisbroeksestraat 1 (P.O. Box 32) 5281 RV Boxtel Tel.: +31 (0) 411 65 19 51 Fax: +31 (0) 411 65 14 83 www.boschrexroth.nl Norway - Norwegen Spain - Spanien Spain Spanien Sweden - Schweden Bosch Rexroth AS Electric Drives & Controls Berghagan 1 or: Box 3007 1405 Ski-Langhus 1402 Ski Tel.: +47 (0)64 86 41 00 Fax: +47 (0)64 86 90 62 Hotline: +47 (0)64 86 94 82 jul.ruud@rexroth.no Bosch Rexroth S.A. Electric Drives & Controls Centro Industrial Santiga Obradors s/n 08130 Santa Perpetua de Mogoda Barcelona Tel.: +34 9 37 47 94 00 Fax: +34 9 37 47 94 01 Goimendi S.A. Electric Drives & Controls Parque Empresarial Zuatzu C/ Francisco Grandmontagne no.2 20018 San Sebastian Tel.: +34 9 43 31 84 21 - service: +34 9 43 31 84 56 Fax: +34 9 43 31 84 27 - service: +34 9 43 31 84 60 sat.indramat@goimendi.es Bosch Rexroth AB Electric Drives & Controls - Varuvägen 7 (Service: Konsumentvägen 4, Älfsjö) 125 81 Stockholm Tel.: +46 (0)8 727 92 00 Fax: +46 (0)8 647 32 77 Sweden - Schweden Switzerland West - Schweiz West Switzerland East - Schweiz Ost Bosch Rexroth AB Electric Drives & Controls Ekvändan 7 254 67 Helsingborg Tel.: +46 (0) 42 38 88-50 Fax: +46 (0) 42 38 88-74 Bosch Rexroth Suisse SA Av. Général Guisan 26 1800 Vevey 1 Tel.: +41 (0)21 632 84 20 Fax: +41 (0)21 632 84 21 Bosch Rexroth Schweiz AG Electric Drives & Controls Hemrietstrasse 2 8863 Buttikon Tel. +41 (0) 55 46 46 111 Fax +41 (0) 55 46 46 222
12-4 Service & Support Rexroth IndraDrive Europa (Ost) - Europe (East) vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don t dial (0) after country code Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland Polen Bosch -Rexroth, spol.s.r.o. Hviezdoslavova 5 627 00 Brno Tel.: +420 (0)5 48 126 358 Fax: +420 (0)5 48 126 112 DEL a.s. Strojírenská 38 591 01 Zdar nad Sázavou Tel.: +420 566 64 3144 Fax: +420 566 62 1657 Bosch Rexroth Kft. Angol utca 34 1149 Budapest Tel.: +36 (1) 422 3200 Fax: +36 (1) 422 3201 Bosch Rexroth Sp.zo.o. ul. Staszica 1 05-800 Pruszków Tel.: +48 22 738 18 00 service: +48 22 738 18 46 Fax: +48 22 758 87 35 service: +48 22 738 18 42 Poland Polen Romania - Rumänien Romania - Rumänien Russia - Russland Bosch Rexroth Sp.zo.o. Biuro Poznan ul. Dabrowskiego 81/85 60-529 Poznan Tel.: +48 061 847 64 62 /-63 Fax: +48 061 847 64 02 East Electric S.R.L. Bdul Basarabia no.250, sector 3 73429 Bucuresti Tel./Fax:: +40 (0)21 255 35 07 +40 (0)21 255 77 13 Fax: +40 (0)21 725 61 21 eastel@rdsnet.ro Bosch Rexroth Sp.zo.o. Str. Drobety nr. 4-10, app. 14 70258 Bucuresti, Sector 2 Tel.: +40 (0)1 210 48 25 +40 (0)1 210 29 50 Fax: +40 (0)1 210 29 52 Bosch Rexroth OOO Wjatskaja ul. 27/15 127015 Moskau Tel.: +7-095-785 74 78 +7-095 785 74 79 Fax: +7 095 785 74 77 laura.kanina@boschrexroth.ru Russia - Russland Turkey - Türkei Slowenia - Slowenien ELMIS 10, Internationalnaya 246640 Gomel, Belarus Tel.: +375/ 232 53 42 70 +375/ 232 53 21 69 Fax: +375/ 232 53 37 69 elmis_ltd@yahoo.com Servo Kontrol Ltd. Sti. Perpa Ticaret Merkezi B Blok Kat: 11 No: 1609 80270 Okmeydani-Istanbul Tel: +90 212 320 30 80 Fax: +90 212 320 30 81 remzi.sali@servokontrol.com www.servokontrol.com DOMEL Otoki 21 64 228 Zelezniki Tel.: +386 5 5117 152 Fax: +386 5 5117 225 brane.ozebek@domel.si
Rexroth IndraDrive Service & Support 12-5 Africa, Asia, Australia incl. Pacific Rim Australia - Australien Australia - Australien China China AIMS - Australian Industrial Machinery Services Pty. Ltd. 28 Westside Drive Laverton North Vic 3026 Melbourne Tel.: +61 3 93 14 3321 Fax: +61 3 93 14 3329 Hotlines: +61 3 93 14 3321 +61 4 19 369 195 enquires@aimservices.com.au Bosch Rexroth Pty. Ltd. No. 7, Endeavour Way Braeside Victoria, 31 95 Melbourne Tel.: +61 3 95 80 39 33 Fax: +61 3 95 80 17 33 mel@rexroth.com.au Shanghai Bosch Rexroth Hydraulics & Automation Ltd. Waigaoqiao, Free Trade Zone No.122, Fu Te Dong Yi Road Shanghai 200131 - P.R.China Tel.: +86 21 58 66 30 30 Fax: +86 21 58 66 55 23 richard.yang_sh@boschrexroth.com.cn gf.zhu_sh@boschrexroth.com.cn Shanghai Bosch Rexroth Hydraulics & Automation Ltd. 4/f, Marine Tower No.1, Pudong Avenue Shanghai 200120 - P.R.China Tel: +86 21 68 86 15 88 Fax: +86 21 58 40 65 77 China China China China Bosch Rexroth China Ltd. 15/F China World Trade Center 1, Jianguomenwai Avenue Beijing 100004, P.R.China Tel.: +86 10 65 05 03 80 Fax: +86 10 65 05 03 79 Bosch Rexroth China Ltd. Guangzhou Repres. Office Room 1014-1016, Metro Plaza, Tian He District, 183 Tian He Bei Rd Guangzhou 510075, P.R.China Tel.: +86 20 8755-0030 +86 20 8755-0011 Fax: +86 20 8755-2387 Bosch Rexroth (China) Ltd. A-5F., 123 Lian Shan Street Sha He Kou District Dalian 116 023, P.R.China Tel.: +86 411 46 78 930 Fax: +86 411 46 78 932 Melchers GmbH BRC-SE, Tightening & Press-fit 13 Floor Est Ocean Centre No.588 Yanan Rd. East 65 Yanan Rd. West Shanghai 200001 Tel.: +86 21 6352 8848 Fax: +86 21 6351 3138 Hongkong India - Indien India - Indien India - Indien Bosch Rexroth (China) Ltd. 6 th Floor, Yeung Yiu Chung No.6 Ind Bldg. 19 Cheung Shun Street Cheung Sha Wan, Kowloon, Hongkong Tel.: +852 22 62 51 00 Fax: +852 27 41 33 44 alexis.siu@boschrexroth.com.hk Bosch Rexroth (India) Ltd. Electric Drives & Controls Plot. No.96, Phase III Peenya Industrial Area Bangalore 560058 Tel.: +91 80 51 17 0-211...-218 Fax: +91 80 83 94 345 +91 80 83 97 374 mohanvelu.t@boschrexroth.co.in Bosch Rexroth (India) Ltd. Electric Drives & Controls Advance House, II Floor Ark Industrial Compound Narol Naka, Makwana Road Andheri (East), Mumbai - 400 059 Tel.: +91 22 28 56 32 90 +91 22 28 56 33 18 Fax: +91 22 28 56 32 93 singh.op@boschrexroth.co.in Bosch Rexroth (India) Ltd. S-10, Green Park Extension New Delhi 110016 Tel.: +91 11 26 56 65 25 +91 11 26 56 65 27 Fax: +91 11 26 56 68 87 koul.rp@boschrexroth.co.in Indonesia - Indonesien Japan Japan Korea PT. Bosch Rexroth Building # 202, Cilandak Commercial Estate Jl. Cilandak KKO, Jakarta 12560 Tel.: +62 21 7891169 (5 lines) Fax: +62 21 7891170-71 rudy.karimun@boschrexroth.co.id Bosch Rexroth Automation Corp. Service Center Japan Yutakagaoka 1810, Meito-ku, NAGOYA 465-0035, Japan Tel.: +81 52 777 88 41 +81 52 777 88 53 +81 52 777 88 79 Fax: +81 52 777 89 01 Bosch Rexroth Automation Corp. Electric Drives & Controls 2F, I.R. Building Nakamachidai 4-26-44, Tsuzuki-ku YOKOHAMA 224-0041, Japan Tel.: +81 45 942 72 10 Fax: +81 45 942 03 41 Bosch Rexroth-Korea Ltd. Electric Drives and Controls Bongwoo Bldg. 7FL, 31-7, 1Ga Jangchoong-dong, Jung-gu Seoul, 100-391 Tel.: +82 234 061 813 Fax: +82 222 641 295 Korea Bosch Rexroth-Korea Ltd. 1515-14 Dadae-Dong, Saha-gu Electric Drives & Controls Pusan Metropolitan City, 604-050 Tel.: +82 51 26 00 741 Fax: +82 51 26 00 747 eunkyong.kim@boschrexroth.co.kr Malaysia Bosch Rexroth Sdn.Bhd. 11, Jalan U8/82, Seksyen U8 40150 Shah Alam Selangor, Malaysia Tel.: +60 3 78 44 80 00 Fax: +60 3 78 45 48 00 hockhwa@hotmail.com rexroth1@tm.net.my Singapore - Singapur Bosch Rexroth Pte Ltd 15D Tuas Road Singapore 638520 Tel.: +65 68 61 87 33 Fax: +65 68 61 18 25 sanjay.nemade @boschrexroth.com.sg South Africa - Südafrika TECTRA Automation (Pty) Ltd. 71 Watt Street, Meadowdale Edenvale 1609 Tel.: +27 11 971 94 00 Fax: +27 11 971 94 40 Hotline: +27 82 903 29 23 georgv@tectra.co.za Taiwan Bosch Rexroth Co., Ltd. Taichung Branch 1F., No. 29, Fu-Ann 5th Street, Xi-Tun Area, Taichung City Taiwan, R.O.C. Tel : +886-4 -23580400 Fax: +886-4 -23580402 charlie.chen@boschrexroth.com. tw jim.lin@boschrexroth.com.tw david.lai@boschrexroth.com.tw Thailand NC Advance Technology Co. Ltd. 59/76 Moo 9 Ramintra road 34 Tharang, Bangkhen, Bangkok 10230 Tel.: +66 2 943 70 62 +66 2 943 71 21 Fax: +66 2 509 23 62 Hotline +66 1 984 61 52 sonkawin@hotmail.com
12-6 Service & Support Rexroth IndraDrive Nordamerika North America USA Headquarters - Hauptniederlassung Bosch Rexroth Corporation Electric Drives & Controls 5150 Prairie Stone Parkway Hoffman Estates, IL 60192-3707 Tel.: +1 847 6 45 36 00 Fax: +1 847 6 45 62 01 servicebrc@boschrexroth-us.com repairbrc@boschrexroth-us.com USA Central Region - Mitte Bosch Rexroth Corporation Electric Drives & Controls Central Region Technical Center 1701 Harmon Road Auburn Hills, MI 48326 Tel.: +1 248 3 93 33 30 Fax: +1 248 3 93 29 06 USA Southeast Region - Südwest Bosch Rexroth Corporation Electric Drives & Controls Southeastern Technical Center 3625 Swiftwater Park Drive Suwanee, Georgia 30124 Tel.: +1 770 9 32 32 00 Fax: +1 770 9 32 19 03 USA SERVICE-HOTLINE - 7 days x 24hrs - +1-800-REX-ROTH +1 800 739 7684 USA East Region Ost USA Northeast Region Nordost USA West Region West Bosch Rexroth Corporation Electric Drives & Controls Charlotte Regional Sales Office 14001 South Lakes Drive Charlotte, North Carolina 28273 Tel.: +1 704 5 83 97 62 +1 704 5 83 14 86 Bosch Rexroth Corporation Electric Drives & Controls Northeastern Technical Center 99 Rainbow Road East Granby, Connecticut 06026 Tel.: +1 860 8 44 83 77 Fax: +1 860 8 44 85 95 Bosch Rexroth Corporation 7901 Stoneridge Drive, Suite 220 Pleasant Hill, California 94588 Tel.: +1 925 227 10 84 Fax: +1 925 227 10 81 Canada East - Kanada Ost Canada West - Kanada West Mexico Mexico Bosch Rexroth Canada Corporation Burlington Division 3426 Mainway Drive Burlington, Ontario Canada L7M 1A8 Bosch Rexroth Canada Corporation 5345 Goring St. Burnaby, British Columbia Canada V7J 1R1 Bosch Rexroth Mexico S.A. de C.V. Calle Neptuno 72 Unidad Ind. Vallejo 07700 Mexico, D.F. Bosch Rexroth S.A. de C.V. Calle Argentina No 3913 Fracc. las Torres 64930 Monterrey, N.L. Tel.: +1 905 335 5511 Fax: +1 905 335 4184 Hotline: +1 905 335 5511 michael.moro@boschrexroth.ca Tel. +1 604 205 5777 Fax +1 604 205 6944 Hotline: +1 604 205 5777 david.gunby@boschrexroth.ca Tel.: +52 55 57 54 17 11 Fax: +52 55 57 54 50 73 mariofelipe.hernandez@boschrexroth.com.m x Tel.: +52 81 83 65 22 53 +52 81 83 65 89 11 +52 81 83 49 80 91 Fax: +52 81 83 65 52 80 mario.quiroga@boschrexroth.com.mx Südamerika South America Argentina - Argentinien Argentina - Argentinien Brazil - Brasilien Brazil - Brasilien Bosch Rexroth S.A.I.C. "The Drive & Control Company" Rosario 2302 B1606DLD Carapachay Provincia de Buenos Aires Tel.: +54 11 4756 01 40 +54 11 4756 02 40 +54 11 4756 03 40 +54 11 4756 04 40 Fax: +54 11 4756 01 36 +54 11 4721 91 53 victor.jabif@boschrexroth.com.ar NAKASE Servicio Tecnico CNC Calle 49, No. 5764/66 B1653AOX Villa Balester Provincia de Buenos Aires Tel.: +54 11 4768 36 43 Fax: +54 11 4768 24 13 Hotline: +54 11 155 307 6781 nakase@usa.net nakase@nakase.com gerencia@nakase.com (Service) Bosch Rexroth Ltda. Av. Tégula, 888 Ponte Alta, Atibaia SP CEP 12942-440 Tel.: +55 11 4414 56 92 +55 11 4414 56 84 Fax sales: +55 11 4414 57 07 Fax serv.: +55 11 4414 56 86 alexandre.wittwer@rexroth.com.br Bosch Rexroth Ltda. R. Dr.Humberto Pinheiro Vieira, 100 Distrito Industrial [Caixa Postal 1273] 89220-390 Joinville - SC Tel./Fax: +55 47 473 58 33 Mobil: +55 47 9974 6645 prochnow@zaz.com.br Columbia - Kolumbien Reflutec de Colombia Ltda. Calle 37 No. 22-31 Santafé de Bogotá, D.C. Colombia Tel.: +57 1 368 82 67 +57 1 368 02 59 Fax: +57 1 268 97 37 reflutec@neutel.com.co reflutec@007mundo.com
Rexroth IndraDrive Appendix 13-1 13 13.1 CAUTION 7-17 () DC bus nach links zum versorgerf3.fh7 Fig. 13-1:
13-2 Appendix Rexroth IndraDrive () DC bus nach rechts zum versorger Fig. 13-2:
Rexroth IndraDrive Appendix 13-3 13.2 CAUTION 1 () 2 () 1 () 2 ( ) DC bus nach links_hmv Fig. 13-3:
13-4 Appendix Rexroth IndraDrive 1 () 2 () 1 () 2 () DC bus nach rechts_hmv Fig. 13-4:
Rexroth IndraDrive Appendix 13-5 13.3 DANGER HMV01.1E HMV01.1R ( : 7.3) "Mains fuse protection with direct mains connection" 13-13 "Fusing with Direct Mains Supply" 380 V 480 V K < 2.5% U : ( ) 3 ms ( ) 3 x AC 380 V 10 20% 1
13-6 Appendix Rexroth IndraDrive HMV01.1x [kva] S K [MVA] 6... 50 0,6... 5 50... 150 5... 15 500... 2000 50... 200 Fig. 13-5: HMV01.1E HMV01.1R 10 ms
Rexroth IndraDrive Appendix 13-7 HMV01.1E [ 3 x AC 380... 480 V (±10 %) 3 x AC 380... 480 V (±10 %)] : HFD HMV01.1E 3) L1 L2 L3 PE 1) 2) HMVE_NFD_anschluss.fh7 1) 10 mm 2 2) - 60 EN204 3) Fig. 13-6:
13-8 Appendix Rexroth IndraDrive 3 AC x 380 V 3 AC x 480 < 3 AC x 380 V e.g. > 3 AC x 480 V) HMV01.1E L1 L2 L3 PE 2) 1) 1) 2 10 mm 2) - EN 60 204 HMVE_spartrafo_NFD_anschluss.fh7 Fig. 13-7:
Rexroth IndraDrive Appendix 13-9 HMV01.1R HMV01.1R 3 x AC 380... 480 V (±10 %) KDxx 3 x AC 380-480 V 50-60 Hz L1 L2 L3 L1 L2 L3 L1.1 L2.1 L3.1 HFD PE Q1 KDxx U1 V1 W1 U2 V2 W2 F2 X3 L1 L2 L3 X14 1 2 3 K1 ~ = +24V 0V L+ L- HMV01.1R HMVR_Netzanschluss.fh7. 13-8: HFD
13-10 Appendix Rexroth IndraDrive HMV01.1R/E : HFD Rexroth HFD HFD n) (f : T n = ( UMn ) 2 ( U ) 10 x Gn U Mn: f n U Gn: f n T n: f n. 13-9: f n f k (f k: ; Fig. 13-11): 2 [ K] U Mv: U Gv: T ges: m m Tges = Tv = v= 1 v= 1 ( UMv ) 2 ( U ) 10 x Gv 2 [ K] 10 [ K] f v f v. 13-10: k f r.m.s.
Rexroth IndraDrive Appendix 13-11 f k f k Dg5027f1.fh7. 13-11: 10 K HFD HMV01.1R ( 3 x AC 380 V 3 x AC 480 V < 3 x AC 380 V or > 3 x AC 480 V) HMV01.1R HFD
13-12 Appendix Rexroth IndraDrive HMV01.1R KDxx HMV01.1R L1 L2 L3 L1.1 L2.1 L3.1 Q1 F2 1) KDxx 1 2 3 X3 L1 L2 L3 HMV01.1R X14 HMVR_Netzsynch_anschluss.FH7 1) (F2; e.g. PKZM6.3) X14.. 13-12: HMV01.1R C T = a 150 - b : : 13-17 IT : HFD : 13-19
Rexroth IndraDrive Appendix 13-13 : HMV01.1E- [A] [A] [mm²] W0030 63 50 16 W0075 160 125 50 W0120 250 200 120 HMV01.1R- [A] [A] [mm²] W0018 35 30 6 W0045 80 70 25 W0065 125 100 50 Fig. 13-13: 13.4 HMV01.1E HMV01.1R ( IT ) HMV01.1E HMV01.1R PE - - : HMV01.1E HMV01.1
13-14 Appendix Rexroth IndraDrive 13.5 DANGER (RCD) 13.6 IT PE
Rexroth IndraDrive Appendix 13-15 13.7 ON OFF On ON t1 Bb1 t2 ON DC t3 t4 t5 ON t6 UD t hmv_einschalt_verlauf.fh7 t1: 5,2 s; Bb1 t2: t3: 400 ms; t4: : t4 = 0,7 x U Mains x C DC bus t5: 500 ms; t6: max. 200 ms; ( ON ) Fig. 13-14:
13-16 Appendix Rexroth IndraDrive Off OFF t1 OFF UD t2 OFF Bb1 hmv_ausschalt_verlauf.fh7 t1: 200 ms; ( OFF ) t2: Fig. 13-15: t
Rexroth IndraDrive Appendix 13-17 13.8 HMV01.1E : U1 U2 V1 V2 C W1 W2 PE a D1 D A E B F long hole in "B" direction b ϑ MB_KD.fh7 [mm] A B C D D1 E F [kg] KD 31 180 112 225 125 80 87 7 x 15 13,5 KD 35 230 148 295 180-122 8 x 12 24 KD 33 265 152 350 215-126 15 x 11 33 Fig. 13-16: [kw] Pd cont I LN cont at U Netz = 400V [A eff] I LN max for 0,3s [A eff] L N (Rated inductance) [µh] L min at I LN max [mm²] KD 31 30 51 77 3 x 400 50% of L N 16 (a, b: 2,5) KD 35 75 125 188 3 x 200 50% of L N 70 (a, b: 2,5) KD 33 120 202 303 3 x 100 50% of L N 150 (a, b: 2,5) Fig. 13-17: HMV01.1E- W0030 HMV01.1E- W0075 HMV01.1E- W0120 KD 31 KD 35 KD 33 R911297065 R911299446 R911298908 Fig. 13-18:
13-18 Appendix Rexroth IndraDrive HMV01.1R : U1 CD PE U2 C V1 V2 W1 W2 a D A B1 E B F long hole in "B" direction b J MB_KD32.fh7 [mm] A B B1 C D E F KD 34 C 210 108 64 245 175 85 8 x 12 16 KD 32 C 300 155 50 360 240 123 11 x 15 44 KD 36 C 340 174 55 385 290 132 11 x 15 65 Fig. 13-19: [kg] [kw] Pd cont I LN cont at U LN = 400V [A eff] I LN max for 0,3s [A eff] L N (Rated inductance) [µh] L min at I LN max C [µf] [mm²] KD 34 C 18 26 65 3 x 980 80% von L N 3 x 10 16 (a, b: 2,5) KD 32 C 45 65 163 3 x 590 80% von L N 3 x 20 35 (a, b: 2,5) KD 36 C 65 94 235 3 x 540 80% von L N 3 x 20 70 (C: 16 a, b: 2,5) Fig. 13-20: HMV01.1 R-W0018 HMV01.1 R-W0045 HMV01.1 R-W0065 KD 34 C KD 32 C KD 36 C R911299364 R911298427 Fig. 13-21:
Rexroth IndraDrive Appendix 13-19 HFD CAUTION! Rexroth Rexroth IndraDrive M 2 EN61800-3, class A, group 2 1 EN61800-3, class B, group 1 1: 6 240 m 2: 15 900 m 3: 6 100 m IndraDrive C 1 : 380V -15% to 480V +10% : TN, TT, IT : 40 C ( ) 55 C ( 2% C) C 40 UL
13-20 Appendix Rexroth IndraDrive / [A eff] EN61800-3 1) HFD01.2-480-0026 1 HMV01.1R-W0018 26 class A, group 2 (curve 2.1/2.2) HFD01.2-480-0065 1 HMV01.1R-W0045; HMV01.1E- W0030 65 class A, group 2 (curve 2.1/2.2) HFD01.2-480-0098 1 HMV01.1R-W0065 94 class A, group 2 (curve 2.1/2.2) HFD01.2-480-0125 1 HMV01.1E-W0075 125 class A, group 2 (curve 1.1/1.2) HFD01.2-480-0202 1 HMV01.1E-W0120 202 class A, group 2 (curve 1.1/1.2) HFD02.2-480-0026 2 HMV01.1R-W0018 26 class A, group 2 (curve 2.1/2.2) HFD02.2-480-0065 2 HMV01.1R-W0045; HMV01.1E- W0030 65 class A, group 2 (curve 2.1/2.2) HFD02.2-480-0094 2 HMV01.1R-W0065 94 class A, group 2 (curve 2.1/2.2) HFD02.2-480-0125 2 HMV01.1E-W0075 125 class A, group 2 (curve 1.1/1.2) HFD02.2-480-0202 2 HMV01.1E-W0120 202 class A, group 2 (curve 1.1/1.2) HFD03.2-480-0026 3 HMV01.1R-W0018 26 class B, group 1 (curve 4.1/4.2) HFD03.2-480-0065 3 HMV01.1R-W0045; HMV01.1E- W0030 65 class B, group 1 (curve 4.1/4.2) HFD03.2-480-0094 3 HMV01.1R-W0065 94 class B, group 1 (curve 4.1/4.2) 1) Fig. 13-22: (DIN EN 55011 / DIN EN 61800-3/A11) 130 120 125 115 1.1 1.2 115 1.1 1.2 class A, group 2, QSP, I > 100A (second environment) class A, group 2, AV, I > 100A (second environment) 100 90 79 66 56 3.1 3.2 86 76 60 56 46 4.1 4.2 2.1 105 2.2 73 50 70 60 2.1 2.2 3.1 3.2 4.1 class A, group 2, QSP, I < 100A (second environment) class A, group 2, AV, I < 100A (second environment) class A, group 1, QSP, (first environment, restricted distribution, first environment also if source of interference in second environment) class A, group 1, AV, (first environment, restricted distribution, first environment also if source of interference in second environment) class B, group 1, QSP, (first environment, general distribution, first environment also if source of interference in second environment) 4.2 class B, group 1, AV, (first environment, general distribution, first environment also if source of interference in second environment) Fig. 13-23: (DIN 55011/DIN 61800-3 QSP: AV:
Rexroth IndraDrive Appendix 13-21 Fig. 13-24: HFD0x.2-480-0065
13-22 Appendix Rexroth IndraDrive Fig. 13-25: HFD01.2-480-0026
Rexroth IndraDrive Appendix 13-23 Fig. 13-26: HFD02.2-480-0026
13-24 Appendix Rexroth IndraDrive 96 25 50 83 Last Load 70 67 6,5 4x45 7 Netz Line Beschriftung 250 Netz Line PE M10x30 50 150 mm2 25-30 Nm 440 67 12 150 250 6,5 12 13 480 466 440 9 7 25 83 96 138 115 262 hfd02_2_480_0202.fh7 Fig. 13-27: HFD02.2-480-0202
Rexroth IndraDrive Index 14-1 14 A Accompanying documents 4-1 Acknowledge messages internal mains contactor: 7-29 Ambient Conditions 6-1 Appropriate use 2-1 Arrangement power-dependent 6-5 Auxiliary capacitance calculation 8-5 Auxiliary components 13-17 B Battery safety 3-11 Bb1 7-26 Braking resistor threshold switching signal 7-27 value 7-7 Bus module 7-21 C CE mark 1-4 Certifications 1-4 Chronological sequence switching on and off 13-15 Compatibility with foreign matters 6-2 Component designation 4-2 Condensation 6-9 Condition as supplied 4-1 Conditions ambient 6-1 mounting 6-1 operating 6-1 storing 5-1 transporting 5-1 Connected load of supply unit 8-8 Connection mains 13-5 mains 7-23 Connection diagram 7-10 Control cabinet arrangement of components 6-6 multiple line structure 6-6 power-dependent arrangement of components 6-5 Control mains contactor 9-1 Control panel 1-2 Control voltage 7-9 connection 7-15 Cooling 6-7 Cooling units mounting 6-8 C-UL-US listing 1-4 D Data electrical 7-7 mechanical 6-4 DC bus 7-17 DC bus continuous power calculation 8-1
14-2 Index Rexroth IndraDrive DC bus dynamic brake 9-2 DC bus peak power calculation 8-4 DC bus short circuit 7-27 Delivery scope 4-1 Device types 4-3 Diagnostic Display 10-4 Dimensional drawing 6-4 Display 1-2 Dissipation power 6-7 Drawing dimensional drawing 6-4 Dripping or sprayed water 6-8 Drive system 1-3 Duty Capacity 6-3 E Earth connection 7-19 Earth leakage monitor 13-14 Electrical data 7-7 Electromagnetic compatibility 7-2 EMC 7-2 correct installation of drives 7-3 optimal installation 7-5 Emergency stop relays 9-1 F Fault current protective device 13-14 Fusing with direct mains supply 13-13 G Ground connection 7-19 Grounding power supply system 13-13 Grounding bracket 7-20 H Hazards by Improper Use 3-2 HFD 13-19 HMV01.1E power supply 13-7 type code 4-3 HMV01.1R power supply 13-9 synchronizing to the mains 13-12 type code 4-3 I Identification of components 4-2 Improper use hazards 3-2 Inappropriate use 2-2 Installation complete connection diagram 7-10 electrical 7-1 orientation 6-5 Interference elimination 7-2 Internal mains contactor
Rexroth IndraDrive Index 14-3 K acknowledge messages 7-29 KD 31 13-17 KD 32 C 13-18 KD 33 13-17 KD 34 C 13-18 KD 35 13-17 KD 36 C 13-18 L L+, L- 7-17 M Mains connection 13-5 connection 7-23 synchronizing 13-12 Mains chokes 13-17 Mains contactor control (X32) 7-27 Mains contactor control possibilities 9-1 Mains filters HFD 13-19 Mains supply fusing 13-13 introduction 8-1 Mains voltage synchronization 7-30 Mechanical Data 6-4 Messages acknowledge for internal mains contactor: 7-29 Bb1, UD, WARN 7-25 Mounting 6-1 N NC controller 9-6 O Operating conditions 6-1 P Packaging labels 4-1 material 4-1 units 4-1 Panel 1-2 PE connection (neighboring device) 7-20 connection (power supply) 7-19 Power dissipation 6-7 Power supply HMV01.1E 13-7 HMV01.1R 13-9 Protection against contact with electrical parts 3-5 against contact with hot parts 3-10 against dangerous movements 3-7 against electric shock by protective low voltage (PELV) 3-6 against live parts 7-31 against magnetic and electromagnetic fields during operation and mounting 3-9 against pressurized systems 3-11 during handling and mounting 3-10 Protective device fault current 13-14
14-4 Index Rexroth IndraDrive R Regenerated energy 8-5 Regenerated power continuous 8-6 peak 8-7 Repairing 10-2 Replacing 10-3 RS232 7-22 S Safety Instructions for electric drives and controls 3-1 Scope of delivery 4-1 Stacked devices 13-3 Standard control panel 1-2 Storing 5-1 Supply unit appropriate use 2-1 basic structure 1-2 connection by wires (instead of rails) 13-1 device types 4-3 inappropriate use 2-2 main features 1-1 repairing 10-2 storing 5-1 transport 5-1 type code 4-3 Switching On/Off chronological sequence 13-15 Synchronization mains voltage 7-30 Synchronizing to the mains 13-12 T Technical data electrical 7-7 mechanical 6-4 Tests 1-4 Touch guard 7-31 Transporting 5-1 Troubleshooting 10-1 Type code 4-3 Type plate 4-2 U UD 7-26 Use directions for use 2-1 hazards by improper use 3-2 inappropriate 2-2 V vibration distortion 6-1 sinus 6-1 W WARN 7-26 Warning symbols 3-1 X X1 7-21
Rexroth IndraDrive Index 14-5 X14 7-30 X2 7-22 X3 7-23 X31 7-25 X32 7-27 X33 7-29
14-6 Index Rexroth IndraDrive Notes
Bosch Rexroth AG Electric Drives and Controls Postfach 13 57 97803 Lohr, Deutschland Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Deutschland Tel. +49 (0)93 52-40-50 60 Fax +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.com R911299229 Printed in Germany