400 PLUS series Unequal Spacing & Helix 不等分割 & 不等螺旋 Excellent vibration absorption provides stability. 降低刀具加工時產生的震動頻率 Less chatter and high efficiency finishing. 減少工件側壁的切削震紋 Reduce metal burr when machining. 減少刀具加工產生的端口毛刺
2 400Plus 400 Plus Series 400 Plus 系列 Unequal Spacing & Helix 不等分割 / 不等螺旋 Strong edge to prevent chipping at corners. 厚實端角設計防止刀具崩裂 43 45 Unequal Spacing, A B Irregular Helix s, α β Ensures stable machining of difficult-tocut materials, and achieve high efficient performance. 刀刃分割角採用 A B 刀刃螺旋角採用 α β 於刀刃採用不等分割角搭配其不等螺旋的設計, 能有效的降低刀具加工時所產生的共振 ; 因此 400PLUS 能執行高效能切削及難切削材應用 Tool diameter tolerance 0~-0.02mm. 刃徑容許公差 0~-0.02mm Special flute geometry to improve chip disposal. 特殊圓形溝槽設計, 可提升排屑效果, 減少應力產生, 提高刀具強度 A B Superior wear and chipping resistance due to optimally matched coating and carbide material 奈米超硬底材, 驚異高抗損性 優異耐磨耗性 1.Excellent vibration absorption provides stability. 1. 降低刀具加工時產生的震動頻率 2.Less chatter and high efficiency finishing. 2. 減少工件側壁的切削震紋 3.Reduce metal burr when machining. 3. 減少刀具加工產生的端口毛刺
3 Cutting Performance 實測比較 Equal V.S Unequal - Performance of Slotting SUS316 一般刀具 VS 震虎抗震刀具 -SUS316 開溝實測 General geometry end mill 一般刀具 PVE1004 (ø10mm) Unequal Design 不等設計 + Special Geometry 特殊刃部設計 400Plus Metal Burr: A lot 毛刺 : 很多 Surface: Not smooth 表面 : 不平滑 Metal Burr: Less 毛刺 : 極少 Surface : Excellent 表面 : 光滑 Prevent Burr Excellent Surface Improve Chip Disposal Longer Tool Life 減少毛刺光滑表面不易積屑延長壽命 Unequal V.S Unequal - Surface and Tool Life Comparison 他牌抗震刀具 V.S 震虎抗震刀具 - 表面及壽命比較 End mill 刀具 Workpiece Material 工件 Milling Type 加工方式 Rotation Speed (S) 轉速 Milling Speed (Vc) 切削速度 Rate (min-1) (F) 進給速度 Depth of cut 切深 PVE1004 (ø10mm) SUS316 Slotting 溝銑 2644rpm 83m/min 646 mm/min ap=10mm ae: 10mm of teeth () 每刃進給量 0.062 10mm 10mm Smooth cutting at shouldering and corner part. 不等設計抑制高頻顫震 Machine 使用機台 Vertical Machining Center 立式綜合加工機 Competitor A 他牌 A Competitor B 他牌 B PVE1004 (ø10mm) Metal Burr: Heavy 毛刺 : 較厚 Surface: Fine 切壁 : 尚可 Metal Burr: Some 毛刺 : 較少 Surface: Chattering 切壁 : 震紋明顯 Metal Burr: Less 毛刺 : 極少 Surface : Excellent 切壁 : 光亮 Maximized Rigidity 最大鋼性 The cutting edge broke. 刃部破損 The cutting edge got chipping. 刃部缺角 The cutting edge is fine! 刃部良好
4400PLUS INDEX End Shape 刃端形狀 刃數 400 Plus Series Type 刀型 型號 Shape 圖樣 Coating 塗層 400 Plus 系列 Unequal Spacing & Helix 不等分割 / 不等螺旋 carbon steel, Alloy steel 素鋼/ 合金鋼work 切削材 Excellent 最適用 Good 適用 預硬鋼55 以下60HRC高Stainless steel HRC High-hardened under 65HRC HRC High-hardened under HRC High-hardened under 55HRC HRC High-hardened under 50HRC HRC Pre-harden steel under 45HRC 45 高硬度以下50 高硬度高硬度以下60 硬度以下65 不銹鋼銅合金/ 銅以下copper Aluminum 鋁合金Spec. Cutting 規格表 Condition 切削條件炭400 Plus Series 400 Plus 系列 Unequal Spacing & Helix 不等分割 / 不等螺旋 4 Square series 不等立銑刀 PVE 5 Square 平刀 4 4 Square series - Short 1 倍刃長不等立銑刀 Square series - Medium 1.5 倍刃長不等立銑刀 PVES 6 PVEM 6 Side Milling 側銑 9-11 4 Square series - Long 3 倍刃長不等立銑刀 PVEL 6 Corner Radius 圓鼻刀 Ball Nose 球刀 4 4 4 Corner Radius series 不等圓鼻立銑刀 Ball Nose series 不等球型立銑刀 Ball Nose series 長刃有效不等球型立銑刀 PVR 7 PVB 8 PVBSX 8 Slot Milling 溝銑 12-14
5 Cutting Condition P9-14 Square series 不等立銑刀 400Plus Full Shank s 型號 d 刃徑刃長 L 全長 D 柄徑 Z 刃數 PVE0304 3 7 50 6 4 PVE0404 4 9 50 6 4 PVE0504 5 11 50 6 4 PVE0604 6 13 50 6 4 PVE0804 8 17 60 8 4 PVE1004 10 22 75 10 4 PVE1204 12 26 75 12 4 PVE1404 14 31 100 16 4 PVE1604 16 35 100 16 4 PVE2004 20 44 100 20 4 PVE2504 25 55 100 25 4 Unit:mm Application 適用材質 : Recommend 最適合 Suitable 最適合 <30HRC 30~40HRC 40~50HRC 50~65HRC Carbon steel, Alloy steel Stainless steel Titanium Nickel/Inconel Aluminum Copper
6 400Plus Square series - Short / Medium / Long 1 倍 / 1.5 倍 / 3 倍長刃不等立銑刀 Cutting Condition P9-14 PVES - Short Full Shank s 型號 d 刃徑刃長 L 全長 D 柄徑 Z 刃數 PVES0604 6 6 50 6 4 PVES0804 8 8 60 8 4 PVES1004 10 10 75 10 4 PVES1204 12 12 75 12 4 PVES1604 16 16 100 16 4 PVES2004 20 20 100 20 4 Unit:mm PVEM - Medium Full Shank s 型號 d 刃徑刃長 L 全長 D 柄徑 Z 刃數 PVEM0604 6 9 50 6 4 PVEM0804 8 12 60 8 4 PVEM1004 10 15 75 10 4 PVEM1204 12 18 75 12 4 PVEM1604 16 24 100 16 4 PVEM2004 20 30 100 20 4 Unit:mm PVEL - Long Full Shank s 型號 d 刃徑刃長 L 全長 D 柄徑 Z 刃數 PVEL0604 6 20 50 6 4 PVEL0804 8 25 60 8 4 PVEL1004 10 30 75 10 4 PVEL1204 12 35 75 12 4 PVEL1604 16 45 100 16 4 PVEL2004 20 50 100 20 4 Unit:mm Application 適用材質 : Recommend 最適合 Suitable 最適合 <30HRC 30~40HRC 40~50HRC 50~65HRC Carbon steel, Alloy steel Stainless steel Titanium Nickel/Inconel Aluminum Copper
7 Cutting Condition P9-14 Corner Radius series 不等圓鼻立銑刀 400Plus R Corner Radius Full Shank s 型號 d 直徑 R 角刃長 L 全長 D 柄徑 Z 刃數 PVR0300104 3 0.1 7 50 6 4 PVR0300304 3 0.3 7 50 6 4 PVR0300504 3 0.5 7 50 6 4 PVR0400104 4 0.1 9 50 6 4 PVR0400304 4 0.3 9 50 6 4 PVR0400504 4 0.5 9 50 6 4 PVR0401004 4 1 9 50 6 4 PVR0500504 5 0.5 11 50 6 4 PVR0600104 6 0.1 13 50 6 4 PVR0600304 6 0.3 13 50 6 4 PVR0600504 6 0.5 13 50 6 4 PVR0601004 6 1 13 50 6 4 PVR0800104 8 0.1 17 60 8 4 PVR0800504 8 0.5 17 60 8 4 PVR0801004 8 1 17 60 8 4 PVR0802004 8 2 17 60 8 4 PVR1000104 10 0.1 22 75 10 4 PVR1000504 10 0.5 22 75 10 4 PVR1001004 10 1 22 75 10 4 PVR1002004 10 2 22 75 10 4 PVR1200104 12 0.1 26 75 12 4 PVR1200504 12 0.5 26 75 12 4 PVR1201004 12 1 26 75 12 4 PVR1202004 12 2 26 75 12 4 PVR1600504 16 0.5 35 100 16 4 PVR1601004 16 1 35 100 16 4 PVR1602004 16 2 35 100 16 4 PVR1603004 16 3 35 100 16 4 PVR2001004 20 1 44 100 20 4 PVR2001504 20 1.5 44 100 20 4 PVR2002004 20 2 44 100 20 4 PVR2002504 20 2.5 44 100 20 4 PVR2003004 20 3 44 100 20 4 PVR2501004 25 1 55 100 25 4 Unit:mm Application 適用材質 : Recommend 最適合 Suitable 最適合 <30HRC 30~40HRC 40~50HRC 50~65HRC Carbon steel, Alloy steel Stainless steel Titanium Nickel/Inconel Aluminum Copper
8 400Plus Ball Nose series - 不等球型立銑刀 Cutting Condition P9-14 Corner Radius Full Shank s 型號 d 直徑 R 角刃長 L 全長 D 柄徑 Z 刃數 PVB0604 6 3 6 50 6 4 PVB0804 8 4 8 60 8 4 PVB1004 10 5 10 75 10 4 PVB1204 12 6 12 75 12 4 PVB1604 16 8 16 100 16 4 Unit:mm R R PVBSX - Long Neck Corner Radius Efficient Full Shank s 型號 d 直徑 R 角刃長 L1 有效長 L 全長 D 柄徑 Z 刃數 PVBSX0604 6 3 9 15 50 6 4 PVBSX0804 8 4 12 20 60 8 4 PVBSX1004 10 5 15 25 75 10 4 PVBSX1204 12 6 18 30 75 12 4 PVBSX1604 16 8 24 40 100 16 4 Unit:mm l 1 l Application 適用材質 : Recommend 最適合 Suitable 最適合 <30HRC 30~40HRC 40~50HRC 50~65HRC Carbon steel, Alloy steel Stainless steel Titanium Nickel/Inconel Aluminum Copper
CUTTING CONDITION - 400 PLUS SERIES Side Milling Hardness BRINELL CARBON STEELS 1018, 1040, 1080, 1090, 10L50, 1140, 1212, 12L15, 1525, 1536 ALLOY STEELS 4140, 4150, 4320, 5120, 5150, 8630, 86L20, 50100 TOOL STEELS A2, D2, H13, L2, M2, P20, S7, T15, W2 275 375 375 HRC 28.5 39.8 39.8 Vc (SFM) ae/ap MILL DIA. (Metric) TOOL STEELS A2, D2, H13, L2, M2, P20, S7, T15, W2 > 375 475 > 39.8 49.1 TOOL STEELS A2, D2, H13, L2, M2, P20, S7, T15, W2 > 475 655 > 50 65 155 (150-163) 90 (86-93) 36 (35-38) 60 (58-62) 25 (24-26) 3 15,962 0.01016 648.7 9,099 0.00762 277.33 3,729 0.01270 189 6,066 0.01016 246.5 2554 0.00508 51.9 4 13,621 0.01397 761.2 7,764 0.00889 276.09 3,182 0.01715 218 5,176 0.01397 289.2 2179 0.00699 60.9 6 9,081 0.02350 853.4 5,176 0.01842 381.28 2,121 0.02826 240 3,451 0.02350 324.3 1453 0.01175 68.3 8 6,811 0.03683 1003.4 3,882 0.02794 433.86 1,591 0.04445 283 2,588 0.03683 381.3 1090 0.01842 80.3 10 5,449 0.05017 1093.3 3,106 0.03715 461.47 1,273 0.06064 309 2,070 0.05017 415.5 872 0.02508 87.5 12 4,540 0.05969 1084.1 2,588 0.04509 466.73 1,061 0.07176 304 1,725 0.05969 411.9 726 0.02985 86.7 16 3,405 0.07874 1072.5 1,941 0.06096 473.31 795 0.09906 315 1,294 0.08128 420.7 545 0.04064 88.6 20 2,956 0.08128 961.1 1,685 0.06350 427.97 691 0.10668 295 1,123 0.08890 399.4 473 0.04445 84.1 25 2,078 0.08890 739.1 1,185 0.06858 324.99 486 0.12700 247 790 0.09652 304.9 333 0.04826 64.2 9Cutting Condition Depth of cut ap
10 Cutting Condition CUTTING CONDITION - 400 PLUS SERIES Side Milling Hardness BRINELL CAST IRONS (LOW&MEDIUM ALLOY) Gray, Malleable, Ductile 220 HRC 18.8 Vc (SFM) ae/ap MILL DIA. (Metric) CAST IRONS (HIGH ALLOY) Gray, Malleable, Ductile > 220 260 > 18.8 26.6 STAINLESS STEELS (FREE MACHINING ) 304, 416,420F,430F,440F STAINLESS STEELS (DIFFICULT ) 304, 304L,316,316L STAINLESS STEELS(PH) 13-8 PH,15-5PH,17-4PH, Custom 450 275 275 325 28.5 28.5 34.4 100 (96-105) 100 (96-105) 137 (132-143) 100 (96-105) 87 (84-91) 3 12658 0.01016 514 9,737 0.00762 296.8 14,047 0.00762 428.2 9,737 0.00508 197.9 8,939 0.00508 181.6 4 10802 0.01397 604 8,309 0.01016 337.7 11,987 0.01016 487.1 8,309 0.00762 253.3 7,628 0.00762 232.5 6 7201 0.02350 677 5,539 0.01651 365.8 7,991 0.01651 527.7 5,539 0.01397 309.5 5,085 0.01397 284.2 8 5401 0.03556 768 4,155 0.02667 443.2 5,993 0.02667 639.4 4,155 0.02159 358.8 3,814 0.02159 329.4 10 4321 0.04763 823 3,324 0.03683 489.6 4,795 0.03683 706.4 3,324 0.02889 384.1 3,051 0.02889 352.6 12 3601 0.05715 823 2,770 0.04318 478.4 3,996 0.04318 690.1 2,770 0.03366 372.9 2,543 0.03366 342.3 16 2700 0.07620 823 2,077 0.05842 485.4 2,997 0.05842 700.3 2,077 0.04572 379.9 1,907 0.04572 348.8 20 2344 0.07874 738 1,803 0.06096 439.7 2,601 0.06096 634.3 1,803 0.04826 348.1 1,655 0.04826 319.6 25 1648 0.08636 569 1,268 0.06350 322.0 1,829 0.06350 464.6 1,268 0.05080 257.6 1,164 0.05080 236.5 Depth of cut ap
CUTTING CONDITION - 400 PLUS SERIES Side Milling Hardness BRINELL SUPER ALLOYS (NICKEL,COBALT,IRON,BASE) Inconel 601,617,625,Incoly 800,Monel 400 SUPER ALLOYS (NICKEL,COBALT,IRON,BASE) Inconel 718,750X,Incoly 925,Wasp,Hastelloy,Rene TITANIUM ALLOYS Pure Ttanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si 300 > 300 350 TITANIUM ALLOYS (DIFFICULT) Ti10Al2Fe3Al, Ti5Al5V5Mo3Cr, Ti7Al4Mo, Ti3Al8V6Cr4Zr4Mo, Ti6Al6V6Sn, Ti15V3 Cr3Sn3Al > 350 440 11Cutting Condition HRC 32.1 32.1 Vc (SFM) ae/ap MILL DIA. (Metric) 22 (21-23) 17 (16-18) 63 (60-65) 22 (21-23) 3 2,235 0.00508 45.4 1,756 0.00254 17.8 6,385 0.00508 129.7 2,235 0.00508 45.4 4 1,907 0.00635 48.4 1,498 0.00381 22.8 5,448 0.00699 152.2 1,907 0.00699 53.3 6 1,271 0.00953 48.4 999 0.00699 27.9 3,632 0.01175 170.7 1,271 0.01175 59.7 8 953 0.01524 58.1 749 0.01016 30.4 2,724 0.01905 207.6 953 0.01905 72.7 10 763 0.02096 63.9 599 0.01334 32.0 2,179 0.02635 229.7 763 0.02635 80.4 12 636 0.02413 61.4 499 0.01651 33.0 1,816 0.03112 226.0 636 0.03112 79.1 16 477 0.03302 63.0 375 0.02286 34.3 1,362 0.04064 221.4 477 0.04064 77.5 20 414 0.03556 58.9 325 0.02540 33.0 1,182 0.04318 204.2 414 0.04318 71.5 25 291 0.03810 44.3 229 0.02794 25.6 831 0.04572 152.0 291 0.04572 53.2 Depth of cut ap
12 Cutting Condition CUTTING CONDITION - 400 PLUS SERIES Slot Milling Hardness BRINELL CARBON STEELS 1018, 1040, 1080, 1090, 10L50, 1140, 1212, 12L15, 1525, 1536 ALLOY STEELS 4140, 4150, 4320, 5120, 5150, 8630, 86L20, 50100 TOOL STEELS A2, D2, H13, L2, M2, P20, S7, T15, W2 275 375 375 HRC 28.5 39.8 39.8 Vc (SFM) ae/ap MILL DIA. (Metric) TOOL STEELS A2, D2, H13, L2, M2, P20, S7, T15, W2 > 375 475 > 39.8 49.1 TOOL STEELS A2, D2, H13, L2, M2, P20, S7, T15, W2 > 475 655 > 50 65 125 (120-130) 57 (55-60) 29 (28-30) 48 (46-50) 20 (19-21) 3 12,770 0.01016 519.0 5,832 0.00762 177.77 3,007 0.01270 153 4,853 0.01016 197.2 2043 0.00508 41.5 4 10,897 0.01397 608.9 4,977 0.00889 176.98 2,566 0.01715 176 4,141 0.01397 231.4 1744 0.00699 48.7 6 7,265 0.02350 682.7 3,318 0.01842 244.41 1,711 0.02826 193 2,761 0.02350 259.4 1162 0.01175 54.6 8 5,449 0.03683 802.7 2,489 0.02794 278.12 1,283 0.04445 228 2,070 0.03683 305.0 872 0.01842 64.2 10 4,359 0.05017 874.6 1,991 0.03715 295.82 1,026 0.06064 249 1,656 0.05017 332.4 697 0.02508 70.0 12 3,632 0.05969 867.3 1,659 0.04509 299.19 855 0.07176 246 1,380 0.05969 329.6 581 0.02985 69.4 16 2,724 0.07874 858.0 1,244 0.06096 303.40 642 0.09906 254 1,035 0.08128 336.6 436 0.04064 70.9 20 2,365 0.08128 768.9 1,080 0.06350 274.34 557 0.10668 238 899 0.08890 319.6 378 0.04445 67.3 25 1,663 0.08890 591.3 759 0.06858 208.33 392 0.12700 199 632 0.09652 243.9 266 0.04826 51.4 Depth of cut ap
13 CUTTING CONDITION - 400 PLUS SERIES Slot Milling CAST IRONS (LOW&MEDIUM ALLOY) Gray, Malleable, Ductile CAST IRONS (HIGH ALLOY) Gray, Malleable, Ductile STAINLESS STEELS (FREE MACHINING ) 304, 416,420F,430F,440F STAINLESS STEELS (DIFFICULT ) 304, 304L,316,316L STAINLESS STEELS(PH) 13-8 PH,15-5PH,17-4PH, Custom 450 Cutting Condition Hardness BRINELL 220 HRC 18.8 Vc (SFM) ae/ap MILL DIA. (Metric) > 220 260 > 18.8 26.6 275 275 325 28.5 28.5 34.4 64 (62-67) 61 (59-64) 88 (84-92) 61 (59-64) 56 (54-59) 3 8,114 0.01016 330 6,242 0.00762 190.2 9,005 0.00762 274.5 6,242 0.00508 126.8 5,730 0.00508 116.4 4 6,924 0.01397 387 5,326 0.01016 216.5 7,684 0.01016 312.3 5,326 0.00762 162.3 4,890 0.00762 149.0 6 4,616 0.02350 434 3,551 0.01651 234.5 5,123 0.01651 338.3 3,551 0.01397 198.4 3,260 0.01397 182.2 8 3,462 0.03556 492 2,663 0.02667 284.1 3,842 0.02667 409.9 2,663 0.02159 230.0 2,445 0.02159 211.1 10 2,770 0.04763 528 2,131 0.03683 313.9 3,074 0.03683 452.8 2,131 0.02889 246.2 1,956 0.02889 226.0 12 2,308 0.05715 528 1,775 0.04318 306.7 2,561 0.04318 442.4 1,775 0.03366 239.0 1,630 0.03366 219.4 16 1,731 0.07620 528 1,332 0.05842 311.2 1,921 0.05842 448.9 1,332 0.04572 243.5 1,222 0.04572 223.6 20 1,503 0.07874 473 1,156 0.06096 281.9 1,668 0.06096 406.6 1,156 0.04826 223.1 1,061 0.04826 204.8 25 1,057 0.08636 365 813 0.06350 206.4 1,172 0.06350 297.8 813 0.05080 165.1 746 0.05080 151.6 Depth of cut ap
14 Cutting Condition CUTTING CONDITION - 400 PLUS SERIES Slot Milling SUPER ALLOYS (NICKEL,COBALT,IRON,BASE) Inconel 601,617,625,Incoly 800,Monel 400 SUPER ALLOYS (NICKEL,COBALT,IRON,BASE) Inconel 718,750X,Incoly 925,Wasp,Hastelloy,Rene TITANIUM ALLOYS Pure Ttanium, Ti6Al4V, Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si Hardness BRINELL 300 > 300 350 HRC 32.1 32.1 Vc (SFM) ae/ap MILL DIA. (Metric) TITANIUM ALLOYS (DIFFICULT) Ti10Al2Fe3Al, Ti5Al5V5Mo3Cr, Ti7Al4Mo, Ti3Al8V6Cr4Zr4Mo, Ti6Al6V6Sn, Ti15V3 Cr3Sn3Al > 350 440 14 (13-15) 11 (10-12) 40 (38-42) 14 (13-15) 3 1,433 0.00508 29.1 1,126 0.00254 11.4 4,093 0.00508 83.2 1,433 0.00508 29.1 4 1,222 0.00635 31.0 960 0.00381 14.6 3,493 0.00699 97.6 1,222 0.00699 34.2 6 815 0.00953 31.0 640 0.00699 17.9 2,328 0.01175 109.4 815 0.01175 38.3 8 611 0.01524 37.3 480 0.01016 19.5 1,746 0.01905 133.1 611 0.01905 46.6 10 489 0.02096 41.0 384 0.01334 20.5 1,397 0.02635 147.3 489 0.02635 51.5 12 407 0.02413 39.3 320 0.01651 21.1 1,164 0.03112 144.9 407 0.03112 50.7 16 306 0.03302 40.4 240 0.02286 22.0 873 0.04064 141.9 306 0.04064 49.7 20 265 0.03556 37.7 208 0.02540 21.2 758 0.04318 130.9 265 0.04318 45.8 25 187 0.03810 28.4 147 0.02794 16.4 533 0.04572 97.5 187 0.04572 34.1 Depth of cut ap