Microsoft PowerPoint - Dimmable LED Driver_230Vac_40V700mA_ iW3614_PQ2016_Aug. 10,2011
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- 湾 阙
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1 Dimmable LED Driver with iw3614 (Input 180~264Vac Output 40V700mA)
2 Design Purpose and Feature (AC input 180~264Vac,Output 40V700mA 12 LEDs_ iw3614) Isolated ac-dc offline Input 230Vac, Output 12 LEDs 700mA Intelligent wall dimmer detections - Leading-edge dimmer, Trailing-edge dimmer, No-dimmer Multiple dimming control scheme - Hybrid dimming scheme - PWM dimming scheme,900hz - Amplitude dimming scheme Wide dimming range from 1% up to 100% No visible flicker Resonant control to achieve high efficiency High Power Factor, 0.95 without dimmer Temperature degrade control to adjust the LED Primary-only Sensing eliminates opto-isolator feedback and simplifies design Aug. 10,
3 1.Schematics (AC input 180~264Vac,Output 40V700mA 12 LEDs_ iw3614) Aug. 10,
4 2.PCB Layout (AC input 180~264Vac,Output 40V700mA 12 LEDs_ iw3614) AC Input DC output To LED Primary Secondary iw Aug. 10,
5 3.BOM (AC input 180~264Vac,Output 40V700mA 12 LEDs_ iw3614) Item Reference Description Qty Item Reference Description Qty 1 IC1 iw3614, Digital PWM Controller,Dimmable, SO R31,R32 3.6Ω ±1 %, SMD CX1 10nF,275V, X R8 300KΩ,±5%, 1/4W 1 3 CX2 47nF,275V, X R13 47Ω,±5%, 1W 1 4 C1 100nF,450V,P=7.5mm 1 32 R12 390Ω,±5 %, 2W 1 5 C3 22uF, 450V,E-CAP,105'C 1 33 FR1 T3.15A 250V 1 6 C12 47uF, 35V, E-CAP,105'C 1 34 BDR1 KBP307G KBP 1 7 C17 220uF,63V,E-CAP 1 35 D3 FR107, 1A/1000V,DO C5 1nF,1kV,P=5.0mm 1 36 D5 FR102 1A/200V,DO C10 47pF,50V, X7R, SMD D1,D2 ES1J 1A/600V, SMD 2 10 C11 2.2nF,50V, X7R, SMD D4 1N A/100V, SMD LL C8 220pF,25V, X7R, SMD D6 FFAF10U40DN 10A 400V TO-22OF 1 12 C9 22nF,50V, X7R, SMD Z2 Zener, 15V, LL C2 100nF,50V, X7R, SMD CY1 Y1,2.2nF,400V 1 14 C15,C13 C13 4.7uF/25V, SMD Q1 7N60,TO-220F 7A 600V 1 15 R26 2.2KΩ ±5 %, SMD Q2 4N60, TO-220F 4A 600V 1 16 R24 22KΩ ±5 %, SMD Q3 DMZ6005, N-Depletion, 600V, SOT R14,R20 100KΩ±5 %, SMD Q4 MMBT4401, NPN, SOT R19,R25 R25 10Ω±5 10Ω,±5 %, SMD Q5 BC807, PNP, SOT R3 4.7KΩ,±5 %, SMD L2,L3 Drum choke 10X12mm 3.5mH, 2 20 R1,R2 10KΩ,±5 %, SMD L4 Drum choke 10X12mm 700uH, 1 21 R15,R16,R33,R34 22KΩ,±5 %, SMD L7 Common Mode Inductor T14*8*5.5 25mH 1 22 R35,R36 R36 100KΩ±5 100KΩ,±5 %, SMD L1 Common Mode Inductor T9* *3 30uH 1 23 R9,R17.R18 300KΩ,±5 %, SMD L6 Common Mode Inductor T10*5*5 130uH 1 24 R29 510KΩ,±5 %, SMD L5 EE16 L=1.5mH 1 25 R21 1KΩ ±1 %, SMD T1 Transformer PQ2016 L=0.75mH 1 26 R28 24KΩ±1 2.4KΩ %, SMD HS1 copper 45+35*2*20mm 20mm 1 27 R27 27KΩ ±1 %, SMD HS2 copper 10*15*20mm 1 28 R22,R23 3.9Ω ±1 %, SMD FOR HS1,HS2 screw PM3*8 3 Aug. 10,
6 4.Transformer Design (AC input 180~264Vac,Output 52V700mA 14 LEDs_ iw3614) SCHEMATIC 2 11 Primary 1 26T 7 PRI Sec 1 5 Secondary 16T 2(F) 3(S) 0.24mmx1 13T Primary clockwise Bias 6T 9 6(F) 6 5(S) 2UEW 0.2mmx3 5T Bias clockwise ELECTRICAL SPECIFICATIONS: 1. Primary Inductance (Lp) = 2. Primary Leakage Inductance (Lk) 40uH@10KHz MATERIALS: 1. Core : PQ3216 (Ferrite Material TDK PC40 or equivalent) 2. Bobbin : PQ3216 Vertical Primary=6, Secondary=5 3. Magnet Wires (Pri) : Type 2-UEW 4. Magnet Wire (Sec) : Triple Insulated Wires 5. Layer Insulation Tape :3M1298 or equivalent. 2UEW 0.45mmx1 5T Second clockwise Triple Insulation wire 2UEW 0.45mmx1 5T Second clockwise Triple Insulation wire 2UEW 0.45mmx1 6T Second clockwise Triple Insulation wire FINISHED : 1. Cut remained of Pin4,7,8,10 after wires termination 0.24mmx1 13T Primary clockwise 1(F) 2. Varnish the complete assembly 3. Core is connected to primary pin4 Bottom 6(S) 3(S) Copper shielding (4*15mm) 9(F) 11(S) Aug. 10,
7 5.PFC Inductor L3 Design (AC input 180~264Vac,Output 53V700mA 14 LEDs_ iw3614) SCHEMATIC 3 ELECTRICAL SPECIFICATIONS: 1.Inductance (Lp) = 2.Core Core:EE16 (Ferrite Material TDK PC40 or equivalent) 0.27*1*200Ts 3.Bobbin : EE10 horizontal 4.Ferrite core is connected to Pin 5 after assembling 5.Cut remained of Pin1,4,6,7,9,10 after wires termination 8 6.Varnish the complete assembly Aug. 10,
8 6. Common Mode Inductor (AC input 180~264Vac,Output 40V700mA 12 LEDs_ iw3614) 6. 1 Common Mode Inductor L1 core size:t9*4.5*3 Wire gauge: 0.35mm*2(Insulation& 2-UEW wire) 9 Turns 1V: 30uH +/-20% ICR: 0.3 OHM +/-20% 6. 2 Common Mode Inductor L7 core size : T 14*8*5.5 Wire gauge: 0.35mm, 60 Turns 1V: 25mH +/-20% lcr: 3.5 OHM +/-20% 6. 3 Common Mode Inductor L6 core size : T 10*5*5 Wire gauge: 0.35mm, 9 Turns 1V: 130uH +/-20% lcr: 01OHM 0.1 +/-20% Aug. 10,
9 7.Differential Mode Inductor (AC input 180~264Vac,Output 40V700mA 12 LEDs_ iw3614) 7.1 Differential Mode Inductor L2,L3 Ferrite core size : AxB 10x12mm 7.2 Differential Mode Inductor L4 Wire gauge: 0.24mm, 290 Turns 1V: 3.5mH +/-20% ICR: 2.6 OHM +/-20% Ferrite core size : AxB 10x12mm Wire gauge: 0.35mm, 130 Turns 1V: 700uH +/-20% ICR: 0.5 OHM +/-20% Aug. 10,
10 8.Constant Current and Efficiency (AC input 180~264Vac,Output 40V700mA 12 LEDs_ iw3614) Vin Pin Vout Iout Ripple(PK) Vcc #of LEDs efficiency PF (V) (W) (V) (ma) (ma) (V) % % % % LEDS % % % % % Aug. 10,
11 9. Regulation, Efficiency Measurement (AC input 180~264Vac,Output 40V700mA 12 LEDs_ iw3614) 100% 90% Efficiency-Vin EFF(%) 80% 70% 60% 50% 40% 30% 20% 10% 0% Vin(V) Aug. 10,
12 10. Regulation, Iout Measurement (AC input 180~264Vac,Output 40V700mA 12 LEDs_ iw3614) Io out(ma) 750 Iout-Vin Vin(V) Aug. 10,
13 11. Regulation, PF Measurement (AC input 180~264Vac,Output 40V700mA 12 LEDs_ iw3614) 1.00 PF-Vin PF Vin(V) Aug. 10,
14 12. Regulation, Vout-Iout Measurement (AC input 180~264Vac,Output 40V700mA Electrical Load _ iw3614) Vout(V) 49 Iout-Vout OVP Vac Vac Vac Iout (ma) Aug. 10,
15 13.Constant Current and Efficiency_ with dimmer (AC input 180~264Vac,Output 40V700mA 12 LEDs_ iw3614) Vin DIM Level Pin LED Voltage LED current Pout Eff ripple current VCC DIM mode (V) (W) (V) (ma) (W) (%) ( ma) (V) Leading edge dimmer _ WUYOU 400W _12 LEDs Max % Amp % Amp. Min % / Amp.&PWM Max % Amp % Amp. Min % / Amp.&PWM Max % Amp % Amp. Min % / Amp.&PWM Trailing edge dimmer Etman ETM321S 315W 12 LEDs Vin DIM Level Pin LED Voltage LED current Pout Eff ripple current (V) (W) (V) (ma) (W) (%) ( ma) (V) VCC DIM mode Max % Amp % Amp. Min % / Amp.&PWM Max % Amp % Amp. Min % / Amp.&PWM 264 Max % Amp % Amp. Min % / Amp.&PWM Aug. 10,
16 14.VDS waveform (AC input 264Vac,Output 40V700mA Electrical Load _ iw3614) Test Condition: VIN=264VAC, VOUT_CV=43V Result: VDS_MAX=528V Test Condition: VIN=264VAC, NO LOAD Result: VDS_MAX=512V Remark: Mosfet Spec 7A 600V Aug. 10,
17 15.Secondary rectifying tube waveform (AC input 264Vac,Output 40V700mA Electrical Load _ iw3614) Test Condition: VIN=264VAC, VOUT_CV=43V Result: VRRM_MAX=280V Test Condition: VIN=264VAC, NO LOAD Result: VRRM_MAX=284V Remark: Diode Spec 10A 400V Aug. 10,
18 16.Vcc rectifying tube waveform (AC input 264Vac,Output 40V700mA Electrical Load _ iw3614) Test Condition: VIN=264VAC, VOUT_CV=43V Result: VRRM_MAX=118V Test Condition: VIN=264VAC, NO LOAD Result: VRRM_MAX=112V Remark: Diode Spec 1A 200V Aug. 10,
19 17. Transformer Flux Density (AC input 180Vac,Output 40V700mA Electrical Load _ iw3614) Transformer information: N P = 52Ts, L P =0.75mH,Ae=62mm^2 (PQ2016) Ip is monitored at 180Vac and 701mA load (Max Output Power). Ip=1070mA B MAX =(IP*LP) /(NP*AE) =(1070*0.75)/( ( 52*62) =0.249Tesla Aug. 10,
20 18.Start up time (AC input 230Vac,Output 40V700mA 12 LEDs_ iw3614) Vout 0.291S Iout Vin Adjust R15,R16,R33 15,R16,R33, R33, R34 will adjust power on delay time, Please pay attention to input power of short circuit when there is a litter resistance on R15&R16&R33 15&R16&R33&R34. &R34. Aug. 10,
21 19.Harmonic and current waveform (AC input 230Vac,Output 40V700mA 12 LEDs_ iw3614) Harmonics THD= % 21% AC current PF=0.988 Aug. 10,
22 20. Conducted EMI (Full Load, output floating ) (AC input 230Vac,Output 40V700mA 12 LEDs_ iw3614) Peak Scan QP Limit line Input=230VAC L line QP scan Peak Scan QP Limit line Input=230VAC N line QP scan Aug. 10,
23 21. Conducted EMI (Full Load, Output is earthing) (AC input 230Vac,Output 40V700mA 12 LEDs_ iw3614) Peak Scan QP Limit line Input=230VAC L line QP scan Peak Scan QP Limit line Input=230VAC N line QP scan Aug. 10,
24 22. Radiated IEM (for reference) (AC input 230Vac,Output 40V700mA 12 LEDs_ iw3614) EN55022 LIMIT 28MHz 200MHz Note: 1, Vin=230Vac 2, Output is floating Aug. 10,
25 23. Radiated IEM (for reference) (AC input 230Vac,Output 40V700mA 12 LEDs_ iw3614) EN55022 LIMIT 28MHz 200MHz Note: 1, Vin=230Vac 2, Output is earthing Aug. 10,
26 24.iW3614 驱动板工作后, 首先检查的项目 检查项目检查内容判断标准结论 MOSFET 在输入电压最高的时候的 Vds 值 0.8~0.9*Vds Max. 输出整流管 反向电压及 Trr 的参数范围 低输出电压 肖特基 FFAF10 较高输出电压 HER U40DN 高电压小电流 超快恢复 Vcc 整流管反向电压及 Trr 的参数范围推荐用 1N4148 或 FR102/FR103 FR102 Vcc 电压 调光最大位置和最小位置时的 Vcc 最大亮度 / 最多灯数 <16V 14.72V 10.10V 最小亮度 / 最小灯数 >8V 变压器 Bmax Vsense 正常工作时的 Vsense 电压 最高输出电压时的 Vsense (Knee) 应该低于 14V 1.4V, 以确保工作于 CC mode(<1.538v) OVP 输出开路时 Vsense 电压 OVP 是 1.7V, 确认输出开路时 MOSFET Vds 是安全的, 输出整流 管电压及 Vcc 的值 Tesla Aug. 10,
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