Microsoft Word - Iron powder catalogue Eng.doc
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1 IRON POWDER CORES CONTENT: General definitions:...2 Soft Iron Powder Core series Introduction...5 Advantages of iron powder core:...5 General Material performance...6 Dimensional Tolerance (Includes coating)...7 Inductance tolerance...7 RING CORE SERIES:...8 E CORES:...27 ROD cores...32 SMD SERIES
2 软磁金属磁粉心系列产品 GENERAL DEFINITIONS: 2 1 Initial permeability 1 B µ i = lim ( ) H 0 μ H µ 0 :(4π 10-7 H/ m) 0 2 环型磁心的磁导率 Toroidal permeability 在环形磁心上测得的磁导率称为环磁导率 当磁心上绕组均匀分布, 其杂散磁场可以忽略不计时, 环磁导率近似于材料的磁导率 计算方法如下 : µ= 100L l e 2 0.4πΝ Α L: 电感 (µh) µ: 磁心的磁导率 N: 匝数 A e : 有效截面积 (cm 2 ) l e : 有效磁路长度 (cm) I 3 电感系数 (AL)Inductance factor 第一部分合金磁粉心 Alloy Powder Core (DS/DF Serries)
3 线圈的电感量 L 与线圈匝数 N 的平方之比, 称为磁心的电感系数 它与磁心的形状 尺寸 磁导率 线圈绕法及线圈与磁心的相对位置等因素有关 即 : A L = L 2 N A L : 电感系数 ( ) Inductance Factor 2 L: 绕 N 匝线时磁心的电感 (nh) Inductance N: 匝数 Number of Turns 4 磁场强度 Magnetizing force 安培定律给出了磁场强度与电流 线圈匝数及磁路长度的关系 H= 0.4πNI l e H: 磁场强度 (Oe) Magnetizing force (Oe) N: 匝数 Number of Turns I: 电流 (A) Current (Amperes) l e : 有效磁路长度 (cm) Effective Magnetic Path Length 5 磁通密度峰值 Peak AC flux density Bmax= Erms fa N e B: 磁通密度峰值 (Gauss) Peak AC flux density F: 频率 (Hz) Frequency A e : 有效截面积 (cm 2 ) E rms : 均方根电压值 (V) Effective Across Section Area RMS voltage 6 环形磁心有效磁路长度 le Effective Magnetic Path Length 第一部分合金磁粉心 Alloy Powder Core (DS/DF Serries)
4 l e = π ( OD ID) OD ln( ) ID 3 OD: 磁环外径 (cm) ID: 磁环内径 (cm) l e : 有效磁路长度 (cm) Outer diameter Inner diameter Effective Magnetic Path Length 7 有效截面积 Ae Effective Across Section Area 对于环形磁心有效面积近似等于磁环的横截面积 8 例子 : 8.1 电感的计算 已知条件如下 : 磁心 : DS 电感系数 :AL=90 要求电感量 :44µH±10% 计算过程如下 : 考虑到电感系数公差 ±10%,AL 值应该在 81 ~ 99, 因此在选择线圈的匝数时, 应该考虑到这 一点, 相同的电感使用不同的磁心绕制时应选择不同的匝数 可以通过以下方式计算出线圈匝数的上下 限 AL=81 时, 此时绕制的匝数最多 : N= L = 81 A L = 23.3 ( 匝 ) 23( 匝 ) AL=99 时, 此时绕制的匝数最少 : N= L = 99 A L = 21.1 ( 匝 ) 21( 匝 ) 从上面的计算可知, 为了得到 44µH 的电感, 绕制的匝数可以选择 21~23 匝之间, 具体的匝数可 以根据磁心的实际的电感系数而定 第一部分合金磁粉心 Alloy Powder Core (DS/DF Serries)
5 8.2 滤波电感器设计 根据下列条件, 确定应选磁环及绕绕制的匝数 条件如下 : 4 I DC =8(A) L 8A =17.5 µh 计算过程如下 : 公式转换 H= 0.4πNΙ l e NI= Ηl e 0.4π 初步确定磁场强度 在电流 8A 下, 电感量下降后不小于 50% 从磁场强度与初始磁导率变化率图可以得到, 磁导率下 降 50% 时对应的磁场强度 H=35(Oe) 初步选择磁心 DS DS 的有效磁路长度 l e =5.67cm 计算安匝数及匝数 NI= Η l e = /0.4/3.14= π N = 158 8= turns 核算 L 8A 电感是否满足要求 L 0A =AL N 2 = =36.0 I=8A 时, 电感量下降为 50%L 0A,L 8A = % = 18.0(µH) 加上 8A 的电流后电感量基本上能够满足要求 在实际的使用中选用磁心时, 如果初次选定的磁心无法一次满足要求, 可以根据上述方法, 通过调 整磁心尺寸及磁导率的方式来使 L 0A 电感及加电流后的电感满足要求 第一部分合金磁粉心 Alloy Powder Core (DS/DF Serries)
6 SOFT IRON POWDER CORE SERIES INTRODUCTION. 5 Iron powder core is a kind of soft magnetic material which is composed of iron powder and insulating material. After insulating treatment, the iron powder is pressed into required shape and size and goes through heating, and coating sometimes. The evenly distributed gap inside the iron powder core is the main feature. ADVANTAGES OF IRON POWDER CORE: 1. High Bs reaches up to10000 Gauss. 2. Permeability range from 6 to Wide working frequency from thousands Hz to hundreds Mega Hz. 4. Excellent DC bias performance 5. In various shapes of toroidal, E shape, U shape, rod shape, SMD and etc. 6. Working temperature in range -55 ~ +125 C Based on above features, iron powder core are widely used in power switching inductor, online noise filter, PFC inductor, choke,emi/rfi application and etc. The toroidal cores are coated with Epoxy coating. The coating has a dielectric strength of 600 voltages
7 GENERAL MATERIAL PERFORMANCE 6 DMEGC MIX NO (μ e ) Reference Permeability T (ppm/ ) Temperature Stability Toroidal Color Code Light green Red Greyish white Dark pea green Iron oxide red Bright green Grass green White Green Yellow Sky blue Gray Dark blue Light gray Black Green Blue Black
8 DIMENSIONAL TOLERANCE (INCLUDES COATING) Toroids OD ID HT 7 DT14~DT72 ±0.50 ±0.50 ±0.50 DT80~DT141 ±0.50 ±0.50 ±0.50 DT150~DT225 ±0.64 ±0.64 ±0.76 DT249~DT400 ±0.76 ±0.76 ±0.76 DT520~DT650 ±1.27 ±1.27 ±1.27 E Core A B C D F G DE49~DE118 ±0.25 ±0.25 ±0.13 ±0.18 ±0.13 ±0.18 DE125~DE162 ±0.38 ±0.38 ±0.18 ±0.25 ±0.18 ±0.25 DE168~DE225 ±0.38 ±0.38 ±0.25 ±0.50 ±0.38 ±0.50 DE305~DE450 ±0.76 ±0.76 ±0.38 ±0.50 ±0.38 ±0.50 INDUCTANCE TOLERANCE Material Tolerance ±5% ±10%
9 RING CORE SERIES: 8 Letter indicates alternate height OD in 100 th inches T FOR TORIOD OD ID HT l(cm) DT14-26A DT14-52A 11.5 DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT
10 Letter indicates alternate height 9 OD in 100 th inches OD ID HT T FOR TORIOD le(cm) T DT DT DT DT DT DT DT DT DT DT DT DT DT25-26B DT25-52C DT25-52F DT DT DT DT DT26-8A 19.0 DT26-18A DT26-26A 45.0 DT DT DT DT DT
11 Letter indicates alternate height 10 OD in 100 th inches OD ID HT T FOR TORIOD l(cm) DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT30-52F DT DT DT DT DT DT DT DT DT DT
12 Letter indicates alternate height 11 OD in 100 th inches OD ID HT T FOR TORIOD l(cm) DT DT DT DT DT37-52B DT37-18C 13.0 DT37-26C DT37-40C 17.0 DT37-52C 18.0 DT37-26D DT DT DT DT DT DT DT38-2B DT38-26B 56.0 DT DT DT DT DT DT DT DT DT DT
13 Letter indicates alternate height 12 OD in 100 th inches OD ID HT T FOR TORIOD l(cm) DT DT DT DT DT DT44-52B DT44-8C 28.0 DT44-18C DT44-52C 55.0 DT44-52D DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT50-8B 23.0 DT50-18B DT50-26B 43.5 DT50-38B 49.5
14 Letter indicates alternate height 13 OD in 100 th inches OD ID HT T FOR TORIOD l(cm) DT50-40B DT50-52B 43.5 DT50-8C 28.3 DT50-26C DT50-52C 60.0 DT50-18D 47.5 DT50-26D DT50-40D 59.0 DT50-52D 66.0 DT50-26E DT51-2B 13.8 DT51-6B DT51-8B 37.0 DT51-18C 55.0 DT51-26C DT51-40C 67.0 DT51-52C 75.0 DT DT57-52A DT DT DT DT DT DT DT DT DT60-18B
15 Letter indicates alternate height 14 OD in 100 th inches OD ID HT T FOR TORIOD l(cm) DT60-26B DT60-52B DT60-26D 97.0 DT60-52D 94.0 DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT68-2A 7.0 DT68-3A 26.0 DT68-6A 6.2 DT68-7A 7.3 DT68-8A 26.0 DT68-18A 39.5 DT68-26A 58.0 DT68-38A 61.0 DT68-40A 47.0 DT68-52A
16 A FOR HEIGHT ADJUSTMENT 15 OD 100X IN INCH OD ID HT l(cm) T FOR TORIODAL DT68-26B DT68-52B 75.0 DT68-26C DT68-2D 11.4 DT68-8D gtt DT68-26D 87.0 DT68-40D 70.0 DT68-52D DT DT DT DT DT DT DT DT DT72-26B DT DT DT DT DT DT DT DT DT DT DT
17 A FOR HEIGHT ADJUSTMENT 16 OD 100X IN INCH OD ID HT l(cm) T FOR TORIODAL DT DT DT DT80-7B 8.4 DT80-8B 29.5 DT80-18B 46.5 DT80-26B DT80-38B 72.0 DT80-40B 59.0 DT68-52B 63.0 DT80-26D 92.0 DT80-40D DT80-52D 83.0 DT DT DT DT DT DT DT DT90-26A DT90-26B DT DT DT93-52A DT DT DT
18 A FOR HEIGHT ADJUSTMENT 17 OD 100X IN INCH OD ID HT l(cm) T FOR TORIODAL DT DT DT DT DT DT DT DT DT DT DT DT95-26B DT95-52B 84.0 DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT
19 A FOR HEIGHT ADJUSTMENT 18 OD 100X IN INCH OD ID HT l(cm) T FOR TORIODAL DT DT DT DT DT DT106-18A 49.0 DT106-26A DT106-40A 58.0 DT106-52A 67.0 DT106-18B 91.0 DT106-26B DT106-40B DT106-52B DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT
20 A FOR HEIGHT ADJUSTMENT 19 OD 100X IN INCH OD ID HT l(cm) T FOR TORIODAL DT DT DT DT DT DT DT130-26A DT130-40A 34.0 DT DT DT DT DT DT DT DT DT131-52B DT DT DT DT DT132-26A DT DT DT DT DT DT
21 A FOR HEIGHT ADJUSTMENT 20 OD 100X IN INCH OD ID HT l(cm) T FOR TORIODAL DT DT DT150-26A DT150-38A DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT
22 A FOR HEIGHT ADJUSTMENT 21 OD 100X IN INCH OD ID HT l(cm) T FOR TORIODAL DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT
23 A FOR HEIGHT ADJUSTMENT 22 OD 100X IN INCH OD ID HT l(cm) T FOR TORIODAL DT DT200-2B 21.8 DT200-8B 78.5 DT200-18B DT200-26B DT200-28B 51.0 DT200-30B DT200-33B 70.0 DT200-34B 70.0 DT200-35B 70.0 DT200-40B DT200-52B DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT
24 A FOR HEIGHT ADJUSTMENT 23 OD 100X IN INCH OD ID HT l(cm) T FOR TORIODAL DT DT DT DT DT DT225-2B 21.5 DT225-14B 28.0 DT225-26B DT225-33B DT225-34B 67.0 DT225-35B 67.0 DT225-52B DT225-26C DT225-33C 49.0 DT225-34C DT225-35C 49.0 DT225-52C DT DT DT DT DT DT DT DT DT DT DT
25 A FOR HEIGHT ADJUSTMENT 24 OD 100X IN INCH OD ID HT l(cm) T FOR TORIODAL DT DT DT DT DT DT250-33A 53.0 DT250-34A DT250-35A 53.0 DT250-33B DT250-34B DT250-35B DT DT DT DT DT DT DT DT DT DT DT DT DT300-2D 22.8 DT300-14D DT300-18D DT300-26D DT300-28D
26 A FOR HEIGHT ADJUSTMENT 25 OD 100X IN INCH OD ID HT l(cm) T FOR TORIODAL DT300-30D 46.0 DT300-33D 69.0 DT300-34D DT300-35D 69.0 DT300-40D DT300-52D DT DT DT DT DT DT DT DT DT DT DT DT400-26B DT400-2D 36.0 DT400-14D 45.5 DT400-26D DT400-28D 81.0 DT400-30D DT400-33D DT400-34D DT400-35D DT400-40D DT
27 A FOR HEIGHT ADJUSTMENT 26 OD 100X IN INCH OD ID HT l(cm) T FOR TORIODAL DT DT DT
28 E CORES: 27 A F G DE MIX NO. D B C A DIAMESION 100X IN INCH DMEGC E IRON CORE Part No. A L ( ) A B C D F G l (cm) A e (cm 2 ) V e (cm 3 ) DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE
29 A F G 28 DE MIX NO. D B C A DIAMESION 100X IN INCH DMEGC E IRON CORE Part No. A L A B C D F G l A e V e ( ) DE DE (cm) (cm 2 ) (cm 3 ) DE DE DE DE101-8 DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE
30 A F G 29 DE MIX NO. D B C A DIAMESION 100X IN INCH DMEGC E IRON CORE Part No. A L ( ) A B C D F G l (cm) A e (cm 2 ) V e (cm 3 ) DE DE DE DE DE DE DE DE168-2A 55.0 DE168-8A DE168-18A DE168-26A DE168-40A DE168-52A DE DE DE DE DE DE DE DE DE DE DE
31 A F G 30 DE MIX NO. D B C A DIAMESION 100X IN INCH DMEGC E IRON CORE Part No. A L ( ) A B C D F G l (cm) A e (cm 2 ) V e (cm 3 ) DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE DE305-2A DE305-8A DE305-18A DE305-26A DE305-30A DE305-40A DE305-52A DE
32 A F G 31 DE MIX NO. D B C A DIAMESION 100X IN INCH DMEGC E IRON CORE Part No. A L ( ) A B C D F G l (cm) A e (cm 2 ) V e (cm 3 ) DE DE DE DE DE DE DE DE450-8H DE450-18H DE450-52H 270.0
33 ROD CORES DP OD L 32 MIX NO. OTHER CODE LENGTH 32X IN INCH DIA 64X IN INCH DMEGC ROD CORE Part No. A L ( ) OD L DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP DP
34 GENERAL PROPERTIES 33 Characteristics Unit Parameter Reference Permeability Bs Saturation Magnetic Flux Density (mt) 800~10000 Curie Temperature ( ) >400 Temperature Coefficient(-50 ~125 ) 10-6 / 350 Density (g/cm 3 ) 6.5 Temperature Range -50~125 Core Loss mw/cm 3 450@50kHz,50mT Features 1. Smaller size. 2. Higher energy storage capability. 3. Excellent frequency characteristic up to 100kHz. 4. Excellent DC bias characteristic and high saturation current. Main application 1. Notebook PC and palmtop computer. 2. Power supply DC/DC convertor. 3. High frequency inductor and choke. 4. Other related electronic circuit.
35 软磁金属磁粉心系列产品 Shape 1 Shape2 Shape3 Shape4 Shape5 Shape6
36 软磁金属磁粉心系列产品 SMD SERIES PART NO. SHAPE A B C D E F G A L ( ) DQ6.8 SERIES ~ ~60 DQ10.0 SERIES ~ ~ /4.0/ / ~ ~4.5 40~80 DQC10 SERIES ~ ~ ~1.2 40~80 DQ12.7 SERIES ~ ~ /5.2/ / / ~ ~ DQY12.7 SERIES ~ ~ ~ ~80 Notes: 1 The height and the wall thickness can be adjusted in a certain range. 2 The typical outer dimension tolerance of DQ6.8 series is ±0.15mm.The typical outer dimension tolerance of DQ10 and DQC10 series is ±0.20mm.The typical outer dimension tolerance of DQ12.7 and DQ12.7Y series is ±0.25mm, please refer to the specific drawing for the details. 3 General inductance tolerance is ±15% 4 Please feel free to contact sample@dmegc.com.cn if you have any question.
Material
东磁 MnZn 铁氧体材料主要应用 Application Area Frequency Range Material Main Features μi Bs Bs 1 Pcv Pcv 1 Tc( ) 28
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