CYLINDER HEAD ASSY Cylinder Head Comp Flange Bolt M Aluminum Washer

HS400UTV/HS400UTV-2 ENGINE PARTS-2013 VERSION CYLINDER HEAD ASSY. 1 1220A-002C-0000 Completed Cylinder Head Comp.( For EFI) 1 第 1 页, 共 22 页

CYLINDER HEAD ASSY. 1 12200-002-0000 Cylinder Head Comp 1 2 93107-0601-4060 Flange Bolt M6 14 1 3 90601-002-0000 Aluminum Washer 6 13 1.5 1 4 93142-0804-5060 Stud Bolt M8 45 2 5 93241-1000-0060 Nut M10 1.25 4 6 93102-002-0000 Pressure Plate,Cam Shaft 1 7 93146-0601-6060 Bolt M6 16 2 8 93112-002-0000 Bolt Limit Board 1 9 12250-003-0002 Cylinder Head Gasket 1 10 90802-002-0000 Pin 14 16 2 11 33300-002-0000 Spark Plug (NGK DR8EA) 1 12 12209-003-0000 Bolt M10 1.25 256 2 13 12208-003-0000 Bolt M10 1.25 221 2 14 90604-010-0000 Copper Washer 10 18 3 4 15 93432-0804-5060 Inner Hexangular Screw M8 45 2 16 12330-003-0000 Cylinder Head Left Cover 1 第 2 页, 共 22 17 页 13210-002-0000 Fuel Shield Cover Comp 1

CYLINDER HEAD ASSY. CONT' 18 93432-0602-5060 Inner Hexangular Screw M6 25 2 19 93432-0602-0060 Inner Hexangular Screw M6 20 5 20 36550-004-0000 Water Temperature Warning Switch 1 21 91229-002-0000 O-Ring 107 2.4 1 22 93107-0601-2060 Flange Bolt M6 12 2 23 12361-002-0000 Intake Valve Cover 1 24 12362-002-0000 Outlet Valve Cover 1 25 91205-002-0000 O-Ring 58 2.4 2 26 91204-002-0000 Rectangular Ring 14 17.4 7.4 1 第 3 页, 共 22 页

CYLINDER BODY 1 12100-003-0000 Cylinder Body Assy 1 2 12150-003-0000 Gasket, Cylinder Body 1 3 90802-002-0000 Pin 14 16 1 4 90801-002-0000 Cotter Pin 18 10 1 5 91202-002-0000 O-Ring 18 2.4 1 6 93432-0603-0060 Inner Hexangular Screw M6 30 1 7 93107-1003-8060 Flange Bolt M10 1.25 38 2 8 90601-007-0000 Washer 10 19 2 2 第 4 页, 共 22 页

VALVE SWING ARM COMP&VALVE 1 14711-002-0000 Intake Valve 1 2 14721-002-0000 Outlet Valve 1 3 14775-002-0000 Valve Spring Seat 2 4 14751-002-0000 Valve Outer Spring 2 5 14761-002-0000 Valve Inner Spring 2 6 91225-002-0000 Fuel Shield Cover Comp 2 7 14771-002-0000 Valve Cotter Seat 2 8 14781-002-0000 Valve Lock Clip 4 9 14430-002-0000 Valve Rocker Assy 2 10 93133-002-0000 Crinkle Washer 2 11 14451-002-0000 Rocker Shaft Ⅰ 1 12 91227-002-0000 O-Ring 9 2 2 13 14451-002-0001 Rocker Shaft Ⅱ 1 14 93101-002-0000 Pressure Plate,Rocker Shaft 1 15 93146-0601-6060 Bolt M6 16 1 第 5 页, 共 22 页

CAMSHAFT CHAIN 1 14100-002-0000 Camshaft Assy 1 2 93706-0043-8000 Bearing 6004Z 1 3 14508-002-0000 Tensioner Gasket 1 4 14321-003-0000 Timing Driven Sprocket 1 5 90802-001-0000 Pin 4 10 1 6 93114-002-0000 Driven Sprocket Shield Plate 1 7 14000-002-0000 Sprocket, Timing M7-6.35-112 1 8 14630-003-0002 Guide Plate 1 9 93103-1002-5060 Flange Bolt M10 25 1 10 90604-002-0000 Washer 10 22 2.5 1 11 14520-003-0000 Tensioner Plate Assy 1 12 93146-0601-6060 Bolt M6 16 2 13 14500-002-0000 Tensioner Assy 1 14 93107-0602-5060 Flange Bolt M6 25 2 第 6 页, 共 22 页

CRANKSHAFT PISTON 1 13200-003-0000 Crankshaft Assy 1 2 13304-003-0000 Balanced Initiative Gear 1 3 13302-003-0000 Buffer Spring 6 4 13303-003-0000 Pin 4.5 9.4 3 5 13305-003-0000 Drive Gear Limiting Plate 1 6 90702-003-0000 Circlip 32 1 7 91207-007-0000 O-Ring 16 3 1 8 90608-002-0000 Washer 10 32 5 1 9 93103-1004-0060 Hexagon Head Bolt M10 40 1 10 93706-3060-0000 Bearing 6306 1 11 13401-003-0000 Seal Ring Sheath 1 12 13402-003-0000 Seal Ring 2 13 13101-004-0000 Piston 1 14 13120-004-0000 Piston Ring Set 1 15 91301-002-0000 Piston Circlip 2 16 13111-004-0000 Piston Pin 1 第 7 页, 共 22 17 页 93030-002-0000 Nut M16-27 1

CRANKSHAFT PISTON CONT' 18 93131-003-0000 Thrust Washer 1 19 13307-003-0000 Driven Gear- Balance Shaft 1 20 93706-0060-0000 Bearing 6006 1 21 93600-0080-5052 Key B5 8 1 22 13306-003-0000 Balance Shaft 1 23 93706-2040-0000 Bearing 6204 1 24 91101-004-0000 Oil Seal 20 30 7 1 25 13201-003-0000 Semicircle Key 1 第 8 页, 共 22 页

CRANKCASE 1 11100-003-0002 Left Crankcase Assy 1 2 90804-002-0000 Pin 12 16 2 3 93107-0605-0060 Flange Bolt M6 50 12 4 93109-0804-5060 Flange Bolt M8 45 3 5 93107-0607-0060 Flange Bolt M6 70 3 6 93003-003-0000 Bolt M12 1.25 40 1 7 90613-003-0000 Copper Washer 12 20 2 1 8 93103-003-0000 Press Plate-Main Shaft Bearing 1 9 93107-0601-2060 Flange Bolt M6 12 2 10 93118-003-0000 Press Plate-Central Shaft Bearing 1 11 93405-0601-6000 Cross Recessed Countersunk Head Screw M6 16 1 12 93004-003-0000 Bolt M14 1.5 10 1 13 90612-004-0000 Aluminum Washer 14 22 1.5 1 14 11330-003-0000 Bracket,Clutch Protection Cover 1 15 93706-2010-0000 Bearing 6201 1 16 91101-003-0000 Fuel Seal 12 32 6 1 第 9 页, 共 22 17 页 91320-003-0000 Oil Press Plate 1

CRANKCASE CONT' 18 93107-0601-2060 Flange Bolt M6 12 1 19 93109-0603-0060 Flange Bolt M6 30 4 20 11200-003-0002 Right Crankcase Assy 1 21 91102-003-0000 Oil Seal MV036A1 1 22 93107-0601-2060 Flange Bolt M6 12 2 23 90603-002-0000 Copper Washer 10 16 1 2 24 90613-003-0000 Copper Washer 12 20 2 1 25 93002-003-0000 Bolt M12 1.25 15 1 26 37180-003-0000 Gear Switch 2 27 90803-010-0000 Pin 10 16 2 第 10 页, 共 22 页

CRANKCASE COVER 1 11300-003-0002 Cover-Let 1 2 93706-0280-0000 Bearing 60/28 1 3 91103-003-0000 Oil Seal 28 52 8.5 1 4 93141-003-0000 Stator Plate 1 5 93432-0501-2060 Inner Hexangular Screw M5 12 2 6 11323-003-0000 Gasket,Left Front 1 7 90803-010-0000 DOWEL PIN 10 16 2 8 93107-0605-0060 Flange Bolt M6 50 8 9 93109-0603-0060 Flange Bolt M6 30 4 10 93142-003-0000 Clip 1 11 11325-003-0000 Inspection Hole Cover 1 12 91217-004-0000 O-Ring 13.4 2.35 1 13 15651-003-0000 Oil Dipstick 1 14 91202-003-0000 O-Ring 20 2.3 1 15 93107-0602-0060 Flange Bolt M6 20 1 16 11450-003-0000 Clutch Cover Seat Assy 1 17 91322-003-0000 Gasket-Clutch Cover Seat 1 18 93109-0603-2060 Flange Bolt M6 32 9 19 11420-003-0000 Clutch Cover 1 20 11403-003-0000 Rubber Sheath 1 21 11404-003-0000 Clutch Cover plug 1 第 11 页, 共 22 22 页 93109-0602-0060 Flange Bolt M6 20 14

SHAFT 1 93706-0040-0000 Bearing 6004 1 2 91203-003-0000 O-Ring 17 1.9 1 3 22211-003-0000 Main Shaft 1 4 22010-004-0000 Chain M9-9.25-34 1 5 93706-2060-0000 Bearing 6206 1 6 91104-003-0000 Fuel Seal 42 55 8 1 7 91204-003-0000 O-Ring 26 2.4 1 8 22203-003-0000 Collar Sheath 26 42 14.7 1 9 22220-003-0000 Middle Shaft Comp 1 10 92303-003-0000 Rolled Needle Bearing NK20 32 13 1 11 22400-003-0000 X Output Shaft Assy 1 12 23101-003-0000 Fork 1 13 22232-003-0000 Fork Shaft 1 14 23304-003-0000 Bolt M14 1.5 21 1 15 90617-003-0000 Copper Washer 14 21 1 1 16 23303-002-0000 Spring 24 1 1 17 23302-002-0000 Steel Ball Sφ9.5 1 18 91111-003-0000 Oil Seal 15 25.5 7 1 19 93338-1400-0000 Circlip 14 1 20 90615-003-0000 Washer 15 22 1 1 21 23300-003-0000 Gearshift Arm Comp 1 第 12 页, 共 22 页

CLUTCH 1 21230-003-0000 Clutch Shoe Assy 1 2 21220-003-0000 One Way Bearing 1 3 21328-003-0000 Nut M22 1 1 4 21210-003-0000 Clutch Cover 1 5 90707-003-0000 Circlip 80 1 6 93716-0100-0000 Bearing 16010 1 7 90706-003-0000 Circlip 50 1 8 21241-003-0000 Bearing Seat Gasket 1 9 21240-003-0000 Bearing Seat 1 10 91108-003-0000 Fuel Seal SD32 66 8 1 11 21300-003-0000 CVT Primary Clutch 1 12 90609-003-0000 Washer 19.2 35 3.2 1 13 93202-1600-0060 Nut M16 1 1 14 25300-003-0000 Asymmetrical Belt 1 15 21400-003-0000 CVT Secondary Clutch 1 16 93202-1600-0060 Nut M16 1 1 第 13 页, 共 22 17 页 93107-0603-0060 Flange Bolt M6 30 8

OUTPUT SHAFT 1 22140-003-0000 Bearing Seat,X Output Shaft 1 2 93706-2050-0000 Bearing 6205 1 3 93116-003-0000 Press Plate-X Bearing Seat 2 4 93409-0802-5060 Cross Recessed Countersunk Head Screw M8 25 4 5 90606-003-0000 Washer 26 38 0.4 1 6 93202-2200-0060 Nut M22 1 7 93109-0803-0060 Flange Bolt M8 30 4 8 22141-003-0000 Driver Bevel Gear 1 9 22150-003-0000 Driven Bevel Gear 1 10 22151-003-0000 Bearing Seat, Y Output Shaft 1 11 93706-2070-0000 Bearing 6207 1 12 22158-003-0000 Locked Ring M65 1 13 93706-3050-0000 Bearing 6305 1 14 91105-003-0000 Oil Seal 35 52 8 1 15 2216A-003-0000 U-Joint Comp 1 16 22161-003-0000 U-Joint A 1 第 14 页, 共 2217 页 22160-004D-0000 Cross U-Joint Assy 1

OUTPUT SHAFT CONT' 18 22163-003-0000 Circlip 4 19 22166-003-0000 Bearing Support 4 20 22165-004D-0000 U-Joint B 1 21 90607-003-0000 Washer 14.5 32 5 1 22 90301-003-0000 Nut M14 1.5 1 23 91207-004-0000 O-Ring 88 2.8 1 24 22152-003-0000 Bevel Gear Adjusting Gasket 1 25 93146-0803-0060 Bolt M8 30 4 26 22153-003-0000 Overload Protection Sheath 1 27 22154-003-0000 Overload Spring 1 28 22155-003-0000 Overload Spring Seat 1 29 93706-0060-0000 Bearing 6006 1 30 91106-003-0000 Oil Seal 30 46 8 1 31 22156-003-0000 Y Output Shaft 1 32 93706-2053-2000 Bearing 6205RS 1 33 22159-003-0000 Bearing Lock Ring M55 1 34 22455-003-0000 Shaft Sheath 25 35 20.7 1 第 15 页, 共 2235 页 91107-003-0000 Oil Seal 35 62 9 1

FAN 1 93109-0602-0060 Flange Bolt M6 20 10 2 19102-004D-0000 Mounting Board 1 3 90620-004-0000 Washer 6 11 1.5 2 4 91222-003D-0000 O-Ring 64.4 3.1 1 5 19101-004D-0000 Fan Station Plate 1 6 24410-004D-0000 Driven Pulley 1 7 19130-004D-0000 Impeller 1 8 19120-004D-0000 Outer Cover 1 第 16 页, 共 22 页

Starter Motor/Crankshaft 1 31200-003-0000 Starting Motor 1 2 93107-0603-0060 Flange Bolt M6 30 2 3 31220-003-0000 Duplicate Gear 1 4 31230-003-0000 Duplicate Gear Shaft 1 5 90610-003-0000 Washer 25 36 1 1 6 31240-003-0000 Disk Gear 1 7 31250-002-0000 Overrunning Clutch 1 8 93432-0801-6060 Inner Hexangular Screw M8 16 6 第 17 页, 共 22 页

OIL PUMP,FILTER 1 15100-003-0002 Oil Pump Assy 1 2 15101-003-0000 Oil Pump Gasket 1 3 93107-0602-5060 Flange Bolt M6 25 3 4 90616-003-0000 Washer 14 20 2 2 5 19606-003-0000 Oil Cooler Pipe Joint 2 6 15300-003-0000 Oil Filter Strainer 1 7 93146-0601-4060 Bolt Comp M6 14 2 8 23302-003-0000 Steel Ball Sφ8 1 9 15103-003-0000 Spring 8 1 32.5 1 10 15104-003-0000 Press Plate 1 11 15200-003-0000 Oil Filter 1 12 15201-004D-0000 Oil Filter Joint 1 13 15313-003-0000 Oil Pipe/UTV 1 14 90402-010-0000 Clamp 12~20 2 第 18 页, 共 22 页

WATER PUMP 1 19410-004-0000 Thermostat Cover 1 2 93107-0602-0060 Flange Bolt M6 20 7 3 90601-002-0000 Aluminum Washer 6 13 1.5 1 4 93107-0601-4060 Flange Bolt M6 14 1 5 91106-010-0000 Oil Seal 10 20 5 1 6 90404-004-0000 Clamp Ⅱ (Φ9) 2 7 19271-004-0000 Water Pipe Ⅰ 1 8 19722-010-0000 Pin 4 21 1 9 19702-003-0000 Water Pump Drive Gear 1 10 90618-003-0000 Washer Φ10.3 17 1 2 11 93701-0103-5000 Bearing HK1010 1 12 19210-004-0000 Inlet Water Joint, Cylinder 1 13 91214-004-0000 O-Ring 33.4 2.4 1 14 93706-0000-0000 Bearing 6000 2 15 19703-003-0000 Water Pump Driven Gear 1 16 第 19 页, 共 22 页 19731-003-0000 Water Pipe -1(Aluminum) 1

WATER PUMP CONT' 17 90405-004-0000 Clamp(20~32) 4 18 19733-003-0000 Water Pipe-3 1 19 90812-004-0000 Pin 8 12 2 20 19732-003-0000 Water Pipe-2 1 21 19711-003-0000 Water Pump Cover 1 22 19705-003-0000 O-Ring 60 3 1 23 19720-010-0000 Water Seal 1 24 19721-003-0000 Impeller, Water Pump 1 25 91219-004-0000 Thermostat Cover 1 第 20 页, 共 22 页

MAGNETO 1 31120-003-0000 Magnetic Motor Stator Assy 1 2 93475-0603-0060 Screw M6 30 3 3 31110-004C-0000 Magnetic Motor Rotor Assy (For EFI) 1 31110-003-0000 Magnetic Motor Rotor Assy (For Carburetor) 1 4 93432-0501-2060 Inner Hexangular Screw M5 12 2 第 21 页, 共 22 页

EFI PARTS 1 14802-003-0000 Intake Pipe Joint 1 2 93200-0800-0060 Nut M8 1 3 93432-0602-0060 Inner Hexangular Screw M6 20 2 4 16430-010-0000 Fuel Injector Fixing Base 1 5 16400-003C-0000 Fuel Injector (28101823) 2 6 16723-010-0000 Inlet Temperature/Pressure Sensor 1 7 93404-0400-8060 Cross Recess Pan Head Screw M4 8 1 8 16701-003C-0000 Tmap Pressure Plate (DELPHI) 1 9 91207-002-0000 O-Ring 44 2 1 10 93142-0804-5060 Stud Bolt M8 45 2 11 14800-003C-0000 Intake Pipe 1 12 14811-003C-0000 Collar Ⅱ 9 11 11.5 2 13 14801-002-0000 Intake Pipe Clamp 40-55 2 14 16100-003C-0000 Damper(D42) 1 15 36540-010-0000 Water Temperature Sensor 1 第 22 页, 共 22 页