01cov_fw_cn.fm

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1 ACS800 ACS800 7.x

2

3 ACS800 7.x 3ABD REV A PDM: BASED ON:3AFE REV C CN : ABB

4

5 I/O ( ) ( ) I/O ID Run ID Run

6 6 ID :EXT :EXT

7 IR AI<Min IO

8 PID PID Example I/O I/O PID

9 ACTUAL SIGNALS ACTUAL SIGNALS ACTUAL SIGNALS ACTUAL SIGNALS START/STOP/DIR REFERENCE SELECT CONSTANT SPEEDS ANALOGUE INPUTS RELAY OUTPUTS ANALOGUE OUTPUTS SYSTEM CTRL INPUTS LIMITS START/STOP ACCEL/DECEL SPEED CTRL TORQUE CTRL CRITICAL SPEEDS MOTOR CONTROL BRAKE CHOPPER FAULT FUNCTIONS AUTOMATIC RESET SUPERVISION INFORMATION PROCESS VARIABLE MOT TEMP MEAS PID CONTROL BRAKE CONTROL ENCODER MODULE COMM MOD DATA STANDARD MODBUS MODBUS MASTER/FOLLOWER DDCS CONTROL DDCS ADAPT PROG CTRL ADAPTIVE PROGRAM USER CONSTANTS D SET REC ADDR D SET TR ADDR EXTERNAL AO

10 10 98 OPTION MODULES START-UP DATA Modbus Modbus Advant Fieldbus 100 (AF 100) : Rxxx : Rxxx : Nxxx : Nxxx ABB Drives

11 : Profibus Modbus Modbus Plus Interbus-S : ( : PID ( : ( )

12 12

13 13 ACS x

14 14

15 15 I/O I/O ID, ( ) - - ID Run CDP312 PANEL Vx.xx... I/O

16 16 ACS800 xx kw ID NUMBER 1 1 -> 0.0 rpm O FREQ 0.00 Hz CURRENT 0.00 A POWER 0.00 % 1 -> 0.0 rpm O *** INFORMATION *** Press FUNC to start Language Selection FUNC Language Selection 1/1 LANGUAGE? [ENGLISH] ENTER:OK ACT:EXIT ( ) ENTER 1 -> 0.0 rpm O *** INFORMATION *** Press FUNC to start (, guided Motor Setup ) FUNC Motor Setup 1/10 ( ) ENTER: Ok/Continue ACT: Exit FUNC: More Info ENTER Motor Setup 2/10 MOTOR NAMEPLATE DATA AVAILABLE? ENTER:Yes FUNC:Info I/O

17 17 ( ) - - Standard ID Run( ) ID Run CDP312 PANEL Vx.xx... ACS800 xx kw ID NUMBER 1 1 -> 0.0 rpm O FREQ 0.00 Hz CURRENT 0.00 A POWER 0.00 % 1 -> 0.0 rpm O *** INFORMATION *** Press FUNC to start Language Selection ACT 1 -> 0.0 rpm O FREQ 0.00 Hz CURRENT 0.00 A POWER 0.00 % ( 99) 1 -> 0.0 rpm O 99 START-UP DATA 01 LANGUAGE - PAR ENGLISH - ( ) - ( ) 1 -> 0.0 rpm O - ENTER 99 START-UP DATA - ( ), ( ) 01 LANGUAGE [ENGLISH] - ENTER ( ) I/O

18 18 1 -> 0.0 rpm O 99 START-UP DATA FACTORY 02 APPLICATION MACRO [ ] 1 -> 0.0 rpm O DTC SCALAR 99 START-UP DATA 04 MOTOR CTRL MODE [DTC] - - 1/6 - ABB Motors 3 motor M2AA 200 MLA 4 IEC 200 M/L 55 No Ins.cl. F IP 55 V Hz kw r/min A cos IA/IN t E/s 690 Y 400 D 660 Y 380 D 415 D 440 D Cat. no 3GAA ADA 380 V mains voltage MOTOR NOM SPEED 1500 rpm 6312/C3 6210/C3 IEC > 0.0 rpm O 99 START-UP DATA ACS 800 1/2 U N ~ 2 U N (U N 415VAC 400VAC 500VAC 500VAC 690VAC 05 MOTOR NOM VOLTAGE [ ] 600VAC ) - ACS 800 1/6 I 2hd ~ 2 I 2hd - 8 ~ 300 Hz - 1 ~18000 rpm - 0 ~9000 kw 1 -> 0.0 rpm O 99 START-UP DATA 06 MOTOR NOM CURRENT [ ] 1 -> 0.0 rpm O 99 START-UP DATA 07 MOTOR NOM FREQ [ ] 1 -> 0.0 rpm O 99 START-UP DATA 08 MOTOR NOM SPEED [ ] 1 -> 0.0 rpm O 99 START-UP DATA 09 MOTOR NOM POWER [ ] I/O

19 19 1 -> 0.0 rpm O (IDMagnetisation ** WARNING ** ID MAGN REQ ID Run) 1 -> 0.0 rpm O 99 START-UP DATA ID MAGN( ) 10 MOTOR ID RUN ID Run (STANDARD REDUCED) [ID MAGN] - - ( ID Run NO) LOC/REM (L ) 1 L-> 0.0 rpm I ** WARNING ** ID MAGN 1 L-> 0.0 rpm O ** WARNING ** ID DONE 1 L->[xxx] rpm I FREQ xxx Hz - ACT CURRENT xx A - REF (,, ) POWER xx % U1 V1 W L-> 0.0 rpm O 20 LIMITS 01 MINIMUM SPEED [ ] I/O

20 20 1 L-> 0.0 rpm O 20 LIMITS 02 MAXIMUM SPEED [ ] 1 1 L-> 0.0 rpm O 22 ACCEL/DECEL, 2 02 ACCELER TIME 1 [ ] 1, 2 1 L-> 0.0 rpm O 22 ACCEL/DECEL 03 DECELER TIME 1 [ ] I/O

21 21 I/O ( ) Factory REQUEST Factory LOC/REM DI1 1 -> 0.0 rpm I FREQ 0.00 Hz CURRENT 0.00 A POWER 0.00 % AI1 1 -> rpm I FREQ Hz CURRENT A POWER 8.33 % DI2 DI2 1 -> rpm I FREQ Hz CURRENT A POWER 8.33 % 1 < rpm I FREQ Hz CURRENT A POWER 8.33 % DI1 1 -> rpm O FREQ 0.00 Hz CURRENT 0.00 A POWER 0.00 % I/O

22 22 ID Run ID Magnetisation( ) ID Run( ) ID Run (Standard Reduced) Reduced ID Run( ) Standard ID Run ( ) ID Run : ( 10 ~ 98) ID Run MINIMUM SPEED < 0 rpm MAXIMUM SPEED > 80% of motor rated speed MAXIMUM CURRENT > 100% I hd MAXIMUM TORQUE > 50% L LOC/REM ID Run STANDARD REDUCED 1 L -> rpm O 99 START-UP DATA 10 MOTOR ID RUN [STANDARD] ENTER 1 L -> rpm O ACS kw **WARNING** ID RUN SEL ID Run Run Enable ( RUN ENABLE) ID Run ID Run ID 1 L -> rpm I ACS kw **WARNING** MOTOR STARTS 1 L -> rpm I ACS kw **WARNING** ID RUN 1 L -> rpm I ACS kw **WARNING** ID DONE I/O

23 23 ID Run ( ) Motor ID Run ( ) ID Run ACT ( ) I/O

24 24 I/O

25 25 CDP 312 CDP 312R 1 L -> rpm I FREQ Hz CURRENT A POWER % ACT PAR FUNC DRIVE (ACT ) - (PAR ) - (FUNC ) - (DRIVE ) ENTER LOC RESET REF REM I ENTER

26 26 ACT / / 1 L -> rpm O FREQ Hz CURRENT A POWER % ENTER PAR 1 L -> rpm O 10 START/STOP/DIR 01 EXT1 STRT/STP/DIR DI1,2 ENTER FUNC 1 L -> rpm O Motor Setup Application Macro Speed Control EXT1 ENTER DRIVE ENTER ID ACS kw ASAA7000 / xxxxxx ID NUMBER 1 SW / ID ID 1 L -> rpm I I = O = L = = R = = -> = <- =

27 27 PID > rpm I ACT PAR FREQ Hz CURRENT A FUNC POWER % 2. 1 L -> rpm I LOC ( FREQ Hz REM L ) CURRENT A POWER % 3. 1 L -> rpm O FREQ Hz CURRENT A POWER % 4. 1 L -> rpm I FREQ Hz CURRENT A POWER % 5. 1 L < rpm I 0 FREQ Hz CURRENT A POWER % 6. 1 L -> rpm I I FREQ Hz CURRENT A POWER %

28 > rpm I ACT PAR FREQ Hz CURRENT A FUNC POWER % 2. 1 L -> rpm I LOC ( FREQ Hz REM L ) CURRENT A POWER % 3. 1 L ->[ rpm]i REF FREQ Hz CURRENT A POWER % 4. ( ) ( ) 1 L ->[ rpm]i FREQ Hz CURRENT A POWER % 5. 1 L -> rpm I ENTER ( ) FREQ Hz CURRENT A POWER %

29 29 ACT 1. 1 L -> rpm I ACT FREQ Hz CURRENT A POWER % 2. 1 L -> rpm I FREQ Hz CURRENT A POWER % 3. 1 L -> rpm I ENTER 1 ACTUAL SIGNALS 04 CURRENT A 4. 1 L -> rpm I 1 ACTUAL SIGNALS 05 TORQUE % 5.a 1 L -> rpm I ENTER FREQ Hz TORQUE % POWER % 5.b ACT FUNC PAR DRIVE 1 L -> rpm I FREQ Hz CURRENT A POWER %

30 30 1. ACT 1 L -> rpm I FREQUENCY CURRENT POWER 2. 1 L -> rpm I FREQ Hz ACT CURRENT A POWER % : 1. 1 L -> rpm I ACT FREQ Hz CURRENT A POWER % 2. 1 L -> rpm I 1 LAST FAULT +OVERCURRENT 6451 H 21 MIN 23 S 3. (UP) (DOWN) 1 L -> rpm I 2 LAST FAULT +OVERVOLTAGE 1121 H 1 MIN 23 S RESET 1 L -> rpm I 2 LAST FAULT H MIN S 4. 1 L -> rpm I FREQ Hz CURRENT A POWER %

31 31! 1. 1 L -> rpm ACT ACS kw ** FAULT ** ACS800 TEMP 2. 1 L -> rpm O RESET FREQ Hz CURRENT A POWER % 1 L -> rpm I 2 LAST FAULT +DC OVERVOLT (3210) 1121 H 1 MIN 23 S LAST FAULT + LAST FAULT -RESET FAULT (1 ) LAST WARNING + LAST WARNING -

32 32 PAR 1. 1 L -> rpm O PAR 10 START/STOP/DIR 01 EXT1 STRT/STP/DIR DI1, L -> rpm O 11 REFERENCE SELECT 01 KEYPAD REF SEL REF1 (rpm) 3. 1 L -> rpm O 11 REFERENCE SELECT 03 EXT REF1 SELECT AI1 4. ENTER 1 L -> rpm O 11 REFERENCE SELECT 03 EXT REF1 SELECT [AI1] 5. - ( ) - ( ) 1 L -> rpm O 11 REFERENCE SELECT 03 EXT REF1 SELECT [AI2] 6a. ENTER 1 L -> rpm O 11 REFERENCE SELECT 03 EXT REF1 SELECT AI2 6b. 1 L -> rpm O ACT PAR 11 REFERENCE SELECT 03 EXT REF1 SELECT AI1 FUNC DRIVE

33 PAR 1 L -> rpm O 84 ADAPTIVE PROGRAM 06 INPUT1 [± ] ENTER 2. 1) 1 L -> rpm O 84 ADAPTIVE PROGRAM 06 INPUT1 [± ] 3. 1 L -> rpm O 84 ADAPTIVE PROGRAM 06 INPUT1 [± ] 4. ENTER 1) 1 L -> rpm O 84 ADAPTIVE PROGRAM 06 INPUT1 [± ] (+) (-) - C - - Enter

34 34 ( ) ) FUNC 1) ABB

35 L -> rpm O FUNC Motor Setup Application Macro Speed Control EXT L -> rpm O ( ) Motor Setup Application Macro Speed Control EXT 1 3. ENTER Motor Setup 1/10 ENTER: Ok/Continue ACT: Exit FUNC: More Info 4. ENTER Motor Setup 2/10 MOTOR NAMEPLATE DATA AVAILABLE? ENTER:Yes FUNC:Info 5. ENTER Motor Setup 3/10 MOTOR NOM VOLTAGE? [0 V] ENTER:Ok RESET:Back 6. a. Motor Setup 3/10 MOTOR NOM VOLTAGE? [415 V] ENTER:Ok RESET:back b. ( ) FUNC (FUNC, ACT) INFO P99.05 Set as given on the motor nameplate. 7. a. ENTER Motor Setup 4/10 MOTOR NOM CURRENT? [0.0 A] ENTER:Ok RESET:Back b. RESET Motor Setup 3/10 MOTOR NOM VOLTAGE? [415 V] ENTER:Ok RESET:back 8. (2 x ACT ACT 2 x ACT 1 x ACT 1 L -> 0.0 rpm O FREQ 0.00 Hz CURRENT 0.00 A POWER 0.00 %

36 LOC/REM ( 98 OPTION MODULES) L -> rpm O FUNC Motor Setup Application Macro Speed Control EXT L -> rpm O UPLOAD <=<= DOWNLOAD =>=> CONTRAST 4 3. ( ) 1 L -> rpm O UPLOAD <=<= DOWNLOAD =>=> CONTRAST 4 4. ENTER 1 L -> rpm O UPLOAD <=<= 5. ( L ) LOC REM 1 -> rpm O UPLOAD <=<= DOWNLOAD =>=> CONTRAST 4 6.

37 (L 1 L -> rpm I LOC ) LOC/REM. FREQ Hz REM CURRENT A POWER % 3. 1 L -> rpm O FUNC Motor Setup Application Macro Speed Control EXT L -> rpm O UPLOAD <=<= DOWNLOAD =>=> CONTRAST 4 5. ( ) 1 L -> rpm O UPLOAD <=<= DOWNLOAD =>=> CONTRAST 4 6. ENTER 1 L -> rpm O DOWNLOAD =>=>

38 L -> rpm O FUNC Motor Setup Application Macro Speed Control EXT L -> rpm O UPLOAD <=<= DOWNLOAD =>=> CONTRAST 4 3. ( ) 1 L -> rpm O UPLOAD <=<= DOWNLOAD =>=> CONTRAST 4 4. ENTER 1 L -> rpm O CONTRAST [4] 5. 1 L -> rpm CONTRAST [6] 6.a ENTER 1 L -> rpm O UPLOAD <=<= DOWNLOAD =>=> CONTRAST 6 6.b 1 L -> rpm I ACT PAR FREQ Hz CURRENT A POWER % FUNC DRIVE

39 39 Installation and Start-up Guide for the Panel Bus Connection Interface Module, NBCI, Code: 3AFY [ ]) DRIVE (ID) ID ACS 800 ID ID 1. ACS kw DRIVE ASAAA5000 xxxxxx ID NUMBER 1 2. ID ENTER ( ID ) ID ENTER ID ID ACS kw ASAAA5000 xxxxxx ID NUMBER 1 1o Status Display Symbols: o = Drive stopped, direction forward = Drive running, direction reverse F = Drive tripped on a fault 3. 1 L -> rpm I ACT PAR FREQ Hz CURRENT A FUNC POWER %

40 ON A

41 41 Language Select( ) ". FACTORY, SEQ CTRL HAND/AUTO T CTRL PID CTRL EXT1 EXT2 EXT EXT1 PID EXT1

42 , 99.06, 99.09, 99.07, 99.08, (20.8, 20.07) 99.02, Group 98, 35, 52 EXT ( AI1 (13.01, 13.02, 13.03, 13.04, 13.05, 30.01) 11.04, , 20.01, (20.08, 20.07) 22.02, ( ) ( 27, 20.05, 14.01) ( SEQ CTRL ) ( 12) EXT ( AI1 (13.01, 13.02, 13.03, 13.04, 13.05, 30.01) 11.08, AI1 (13.01, 13.02, 13.03, 13.04, 13.05, 30.01) 11.08, , PID ( AI1 (13.01, 13.02, 13.03, 13.04, 13.05, 30.01) 11.08, , (20.08, 20.07) 40.07, 40.09, EXT1 EXT , EXT1 EXT , 21.02, , , RO1, RO2, RO3 RO 14 AO1, AO2 AO 15.01, 15.02, 15.03, 15.04, 15.05, ( 96)

43 Motor Setup 3/10 INFO P99.05 MOTOR NOM VOLTAGE?( [0 V] ENTER:Ok RESET:Back 1 INFO, ACS 800 DriveWindow PC ACS800 I/O PC 1 I/O 1 2 DriveWindow CH3 (DDCS) RDCO CH0 (DDCS) AF 100 ( Advant

44 44 L. 1 L ->1242 rpm I I/O I/O R 1 ->1242 rpm I 1 R ->1242 rpm I EXT1 EXT2, LOC/REM EXT1 EXT EXT EXT EXT EXT2 98 OPTION MODULES I/O 01.11, EXT1 EXT EXT1/EXT2

45 45 :EXT1 EXT1 DI1 / Std IO DI1 DI6 / Std IO DI1 / DIO ext 1 DI2 / DIO ext 1 DI1 / DIO ext 2 DI2 / DIO ext 2 DI6 DI7 ~ DI9 I/O 98 OPTION MODULES EXT1 / 1 COMM. CH0 / RDCO CW ModBus DI1 / Std IO = I/O DI1 DI1 / DIO ext 1 = I/O DI1 : EXT1 EXT1 AI1 / Std IO AI2 / Std IO AI3 / Std IO DI3 / Std IO DI4 / Std IO AI1 / AIO ext AI2 / AIO ext DI1 / DIO ext 3 DI2 / DIO ext 3 AI1, AI2, AI3, DI3, DI4 AI5, AI6 DI11, DI12 I/O 98 OPTION MODULES. 1 COMM. CH0 / RDCO REF ModBus AI1 / Std IO = I/O AI1 AI1 / AIO ext = I/O 1 AI EXT1 REF1 (rpm)

46 46 ACS REFERENCE SELECT 20 LIMITS 22 ACCEL/DECEL 24 TORQUE CTRL 32 SUPERVISION 01.11, ACTUAL SIGNALS 14 RELAY OUTPUTS 15 ANALOGUE OUTPUTS

47 47 (%) (REF2) AI1 AI AI1 AI2 AI3 AI5 AI6 IMOT (DTC) PIDmax PIDmin tref k ti td i dfiltt errvinv rint oh1 ol PID %ref DIRECT (3) PROPOR. (2) OFF (1) %ref %ref* %ref= %ref* = = ( ) = ( ) = ( ) , PID 20 LIMITS

48 48 ACS 800 PID ( )

49 49 ACS 800 0/2 ~10 V -10 ~10 V) (0/4 ~20 ma) I/O AI / 6 ms AI / 6 ms (100 ms 1) ) 1) 35 MOT TEMP MEAS. 11 REFERENCE SELECT 13 ANALOGUE INPUTS AI AI 40 PID CONTROL AI PID AI AI AI AI ( ) AI ( ) 01.18, 01.19, , ACTUAL SIGNALS (

50 50 (0/4~ 20 ma) I/O AO / 24 ms AO / 24 ms (1000 ms 1) ) 1) 35 MOT TEMP MEAS. 15 ANALOGUE OUTPUTS AO AO AO 35 MOT TEMP MEAS 96 EXTERNAL AO 98 OPTION MODULES AO AO I/O 01.22, , Warning IO CONFIG

51 51 I/O DI / DI / 6 ms 6 ms 10 START/STOP/DIR 11 REFERENCE SELECT 12 CONSTANT SPEEDS 16 SYSTEM CTRL INPUTS DI DI DI DI DI DI DI I/O DI ( PID ) DI I/O IO CONFIG Fault I/O COMM ERR (7000) I/O I/O

52 52 I/O RO / RO / 100 ms 100 ms 14 RELAY OUTPUTS RO BRAKE CONTROL 98 OPTION MODULES RO

53 53 ( EXT1 EXT2) (h) kwh I/O I/O PID ( PID ) 15 ANALOGUE OUTPUTS 92 D SET TR ADDR 01 ACTUAL SIGNALS 09 ACTUAL SIGNALS

54 U mains T M (Nm) 160 f out (Hz) 80 U DC (V d.c.) 520 U DC f out T M U DC = f out = T M = (f out = 40 Hz), t(s) :

55 t 21.04, 21.05, t

56 56 15kW T Br T N (%) 60 T Br = T N = 100 Nm 40 t (s) 20 f (Hz) 50 HZ/60 Hz (%) kw 15 kw 37 kw 75 kw 250 kw f (Hz) f (Hz)

57 57 1% 10% S- S- S- : 22 ACCEL/DECEL. 2 t (s) 25 CRITICAL SPEEDS. 12 CONSTANT SPEEDS.

58 58 1 ~ 20%) n n N % A B C D A : B : C : B D :. t SPEED CTRL 20 LIMITS

59 59 T (%) T N % % n N % ( 10% ) 0.4 %sec.* 0.1 %sec.* T load * n act -n ref n N t (s) %sec T N = n N = n act = n ref = %* + 3 % + 3 %* + 1 % 1 5 ms 1 5 ms * T T N (%) T ref T act 10 < 5 ms T N = T ref = T act = t(s) (DTC)

60 60 1) 2) 3) 1/6 ( ) IR IR IR IR IR IR f (Hz) FWP 50 60Hz ) 100% FWP 100% 120% FWP~1.6 FWP

61 61 AI<Min AI<Min ) 30 C 2) ( 30 C

62 62 100% 150 (%) 100 t % 63% t PTC +24 VDC DI6 1.5kohm(5 ma 4 kohm

63 IO

64 I 2hd ( DC 1.3 U 1max U 1max 400 V U 1max 415 V 500 V U 1max 500 V 690 V U 1max 690 V 400 V 728 VDC 500 V 877 VDC 690 V 1210 VDC DC 0.65 U 1min U 1min 400 V 500 V U 1min 380 V 690 V, U 1min 525 V 400 V 500 V 334 VDC 690 V 461 VDC 115 C 125 C 13% -5 ~ 0 C 73~82 C( ( ( 50 Hz

65 65 ACS LIMITS. 1.5 P hd 31 AUTOMATIC RESET.

66 66 ACS SUPERVISION RELAY OUTPUTS

67 67 PID PID PID PID PID ACS 800 PID %ref AI1 AI2 AI3 AI5 AI6 IMOT PIDmax PIDmin ref k ti td i dfiltt errvinv rint oh1 ol1 PID = 0 (DTC) %ref = EXT REF2 ( 11.06) PID , 40.19, PID REF2 ACT1 ACT , 01.24, 01.25, RELAY OUTPUTS 15 ANALOGUE OUTPUTS 96 EXTERNAL AO PID PID PID

68 68 PID PID Mot.speed Sleep level 1 2 1<2 0 INTERNAL DI Wake up level %refactive PIDCtrlActive modulating 1 2 1<2 & Mot.speed: t INTERNAL DI (B1) (B2) t < StartRq %refactive: % (EXT REF2) PIDCtrlActive: PID CTRL modulating: IGBT <1 S R S/R 1) 1) 1 = 0 = t d = t<t d t d t wd t wd = 40.24

69 69 PID PID PID SLEEP MODE

70 70 I/O RMIO T RMIO AI1+ RMIO AI1+ AI1- AO1+ AO1 AO1-10 nf AI1- T T T AO1+ AO1- AO1 10 nf! IEC 664 RMIO 8mm 400 / 500VAC RMIO RMIO

71 M1 TEMP MEAS ~ (AI1 ) 15.02~15.05 (AO1 ) 10nF MOTOR 1 TEMP (4312) T MEAS ALM MOTOR 1 TEMP (4312)

72 72 I/O I/O RAIO T RAIO AI1+ 10 nf RAIO AI1+ AI1- AO1+ AO1 AO1- AI1- T T T AO1+ AO1 AO1-10 nf! IEC 664 RAIO 8mm 400 / 500VAC RAIO RAIO

73 I/O ~ (AI1 ) 96.01~96.05 (AO1 ) 10nF MOTOR 1 TEMP (4312) T MEAS ALM MOTOR 1 TEMP (4312)

74 74 Adaptive Program Application Guide for Adaptive Program(code: 3AFE [ ])

75 75! European Machinery Directive IEC k Complete Drive Module Basic Drive Module RMIO X VAC - RO1 1 RO1 2 RO1 - DI5( 3 RO1 - X22 5 DI5 M V

76 t md 2 t cd 4 ( t od 3 n cs 6 T s time T s t md t od n cs t cd ( ) ( 42.03) ( 42.05) ( 42.04)

77 77 1) ( ) 0/0/1 2) 1/1/1 3) RFG 1/1/0 A 5) 4) RFG ZERO 1/1/1 10) 11) RFG = 12) 13) 7) 0/1/1 A 6) ACK 0/0/1 8) 9) ( NN X/Y/Z ) - NN: - X/Y/Z: X = 1. Y = 1 Z = 1 ( l ) 1) 0 -> 1 = 0 2) = 1 = 1 3) = 1 = 1 4) = 0 5) = 0 6) = 1 7) < = 0 8) = 1 9) = 0 = 1 = = OFF: 10) = 0 =1 11) = 0 12) = 0 13) = 1 = 1

78 ( BRAKE CTRL) Group 42 BRAKE CONTROL BRAKE ACKN (ff74) BRAKE ACKN (ff74)

79 n 3 3 n 3 3 / / Group 60 MASTER/ FOLLOWER Master/Follower Application Guide (3AFE [English])

80 80 ( = Jog cmd = Start cmd = Jog cmd Start cmd x x x x x = 1 0

81 81 : L) : : IGBT 22.04,

82 82

83 83 ACS Factory ~3 ( - Hand/Auto ( - - PID Control (PID - Torque Control ( Sequential Control User 99 (

84 84 LOC/REM EXT1 AI1, DI1 DI2 FORWARD ( 10.03) DI REQUEST DI5 DI6 3 DI4 FREQUENCY CURRENT POWER

85 85 RMIO I/O 1) REQUEST 2) US ( B ) DI1 (Pulse: 0->1) DI2 (Pulse: 1->0) DI3 / 3) 0 = = rpm 4) 12 CONSTANT SPEEDS: DI5 DI6 0 0 AI ) A X20 1 VREF -10 VDC 2 GND 1 < R L < 10 X21 1 VREF 10VDC 2 GND 1 < R L < 10 3 AI1+ 0(2) ~10V, R in > AI1-5 AI2+ 0(4) ~ 20mA, R in 6 AI2- = AI3+ 0(4) ~ 20mA, R in 8 AI3- = AO1+ 0(4) ~ 20mA = 0~ 10 AO1- R L < AO2+ 0(4) ~ 20mA = 0~ R L 12 AO2- < 700 X22 1 DI1 / 2 DI2 1, 2) / 3 DI3. 2) 4 DI4 3) 5 DI5 4) 6 DI6 4) V +24 VDC, 100 ma V 9 DGND1 10 DGND2 11 DI IL (0 = stop) 5) X V 24VDC, 250 ma 2 GND X25 1 RO RO12 Ready 3 RO13 X26 1 RO RO22 Running 3 RO23 X27 1 R R032 Inverted fault 3 R033

86 86 EXT1 EXT2 EXT1 DI1 DI2 AI1 EXT2 DI5 DI6 AI2 EXT1 EXT2 DI3 DI4 EXT2 FREQUENCY CURRENT CTRL LOC

87 87 RMIO I/O 1) EXT1 EXT2 2) rpm A X20 1 VREF -10 VDC 2 GND 1 < R L < 10 X21 1 VREF 10 VDC, 1 < R L < 10 2 GND 3 AI1+ ( ). 4 AI1-0(2) ~ 10V, R in > AI2+ ( ). 6 AI2-0(4)~ 20mA, R in = AI3+ 8 AI3-0(4) ~ 20 ma, R in =100 9 AO1+ 0(4) ~ 20 ma = 0~, 10 AO1- R L < AO2+ 0(4) ~ 20 ma = 0~, 12 AO2- R L < 700 X22 1 DI1 / ( ) 2 DI2 ( ) 3 DI3 1) 4 DI DI5 ( ) 6 DI6 / ( ) V +24 VDC, 100 ma V 9 DGND1 10 DGND2 11 DI IL (0 = ) 2) X V 24VDC, 250 ma 2 GND X25 1 RO RO12 Ready( ) 3 RO13 X26 1 RO RO22 Running( ) 3 RO23 X27 1 R R032 3 R033 Inverted fault( )

88 88 PID PID AI1 AI2 AI1 ACS 800 PID ACS 800 DI3 SPEED ACTUAL VALUE1 CONTROL DEVIATION

89 89 RMIO I/O 1) EXT1 EXT2 2) (DI3 = 0) 3) Off = Run Enable Off On = Run Enable On 4) PT rpm A X20 1 VREF -10 VDC 2 GND 1 < R L < 10 X21 1 VREF 10 VDC 2 GND 1 < R L < 10 3 AI1+ ( ) 4 AI1- ( ) 0(2)~10 V, R in > AI2+ 0(4) ~ 20mA, R in = AI2-7 AI3+ 0(4) ~20mA, R in = 8 AI AO1+ Motor speed 0(4) ~ 20mA = 10 AO1-0 ~ R L < AO2+ 0(4) ~ 20mA = 12 AO2-0 ~ R L < 700 X22 1 DI1 ( ) 2 DI2 3 DI3 1) 4 DI ) 5 DI5 Run Enable( ). 3) 6 DI6 ( ) V +24 VDC, 100 ma V 9 DGND1 10 DGND2 11 DI IL (0 = ) 4) X V 24VDC, 250 ma 2 GND X25 1 RO RO12 Ready ( ) 3 RO13 X26 1 RO RO22 Running( ) 3 RO23 X27 1 R R032 3 R033 Inverted fault( )

90 90 AI2 0 ma 0 % 20 ma 100 % DI1 DI2 DI6 DI3 LOC/REM REF2 (%) SPEED TORQUE CTRL LOC

91 91 RMIO I/O 1) EXT1 EXT2 2) (DI3 = 0) 3) Off = On = ) Off = Run Enable Off On = Run rpm Enable On 5) A X20 1 VREF -10 VDC 2 GND 1 < R L < 10 X21 1 VREF 10 VDC 2 GND 1 < R L < 10 3 AI1+ 0(2) ~10V, R in > AI1-5 AI2+ 0(4) ~ 20mA, R in = AI2-7 AI3+ 0(4) ~ 20mA, R in = AI3-9 AO1+ 0(4) ~ 20mA = 0 ~, 10 AO1- R L < AO2+ 0(4) ~ 20 ma = 0~, 12 AO2- R L < 700 X22 1 DI1 2 DI2 3 DI3 1) 4 DI ) 5 DI5 3) 6 DI6 4) V +24 VDC, 100 ma V 9 DGND1 10 DGND2 11 DI IL (0 = ) 5) X V 24VDC, 250 ma 2 GND X25 1 RO RO12 Ready ( ) 3 RO13 X26 1 RO RO22 Running( ) 3 RO23 X27 1 R R032 3 R033 Inverted fault( )

92 92 DI4 ~ DI6 DI3, DI1 DI2 AI1 DI4 DI6 0 VDC FREQUENCY CURRENT POWER / / 2 3

93 93 RMIO I/O 1) Off = On = ) 12 CONSTANT SPEEDS DI4 DI5 DI AI ) rpm A X20 1 VREF -10 VDC 2 GND 1 < R L < 10 X21 1 VREF 10VDC 2 GND 1 < R L < 10 3 AI1+ 0(2) ~10V, R in > AI1-5 AI2+ 6 AI2-0(4) ~ 20mA, R in = AI3+ 8 AI3-0(4) ~ 20mA, R in = AO1+ 0(4) ~ 20mA = 0 ~, 10 AO1- R L < AO2+ 0(4) ~ 20mA = 0 ~, 12 AO2- R L < 700 X22 1 DI1 2 DI2 3 DI3 1) 4 DI4 2) 5 DI5 2) 6 DI6 2) V +24 VDC, 100 ma V 9 DGND1 10 DGND2 11 DI IL (0 = ) 3) X V 24VDC, 250 ma 2 GND X25 1 RO RO12 Ready ( ) 3 RO13 X26 1 RO RO22 Running( ) 3 RO23 X27 1 R R032 3 R033 Inverted fault( )

94 94 ( 99) ( ) USER 1 SAVE ENTER USER 1 LOAD ENTER ( 16.05) : 99 START-UP DATA :

95 FbEq

96 96 FbEq 01 ACTUAL SIGNALS PROCESS VARIABLE 34 PROCESS VARIABLE 1 = SPEED rpm = - 100% FREQUENCY -100 = -1 Hz 100 = 1 Hz CURRENT 10 = 1 A 2000 =+100% TORQUE = - 100% = 100% POWER = 0% 1000 = 100% DC BUS VOLTAGE V 1 = 1 V MAINS VOLTAGE 1 = 1 V OUTPUT VOLTAGE 1 = 1 V ACS 800 TEMP 1 = 1 C EXTERNAL REF 1 REF1, rpm ( SCALAR 1 = 1 rpm Hz) EXTERNAL REF 2 REF2 100% 0 = 0% = 100% 1) CTRL LOCATION (1,2) LOCAL; (3) EXT1; (4)EXT OP HOUR COUNTER 1 = 1 h KILOWATT HOURS kwh 1 = 100 kwh APPL BLOCK OUTPUT PID PID 0 = 0% = 100% DI6-1 STATUS = DI1 DI2~ DI AI1 [V] AI AI2 [ma] AI AI3 [ma] AI RO3-1 STATUS 001 = RO1 RO2 RO AO1 [ma] AO1 1 = V 1 = ma 1 = ma 1 =0.001 ma

97 97 FbEq AO2 [ma] AO2 1 = ma ACTUAL VALUE 1 PID = PD CTRL 0 = 0% = 100% ACTUAL VALUE 2 PID = PID CTRL 0 = 0% = 100% CONTROL DEVIATION PID = = PID CTRL 100% = 100% APPLICATION MACRO ( ) See EXT AO1 [ma] I/O 1 ( ) EXT AO2 [ma] I/O 2 ( ) 1 = ma 1 = ma PP 1 TEMP 1 IGBT ( ) 1 = 1 C PP 2 TEMP 2 IGBT ( ) 1 = 1 C PP 3 TEMP 3 IGBT ( ) 1 = 1 C PP 4 TEMP 4 IGBT ( ) 1 = 1 C ACTUAL VALUE PID = 0% = 100% MOTOR 1 TEMP = 1 C MOTOR 2 TEMP = 1 C MOTOR TEMP EST 1 = 1 C AI5 [ma] I/O ( )AI1 AI5 1 = ma ma ( V) AI6 [ma] I/O ( )AI2 AI6 1 = ma ma ( V) DI7-12 STATUS I/O DI7 ~ DI12 ( ) 1 = DI7 DI8~ DI EXT RO STATUS I/O ( ) = 1 1 RO PROCESS SPEED REL 1 = SCALAR MOTOR RUN TIME 1 = 10 h FAN ON-TIME CTRL BOARD TEMP DriveWindow PC

98 98 FbEq 02 ACTUAL SIGNALS SPEED REF 2 100% 0 = 0% = 100% SPEED REF 3 100% = 100% TORQ REF 2 100% 0 = 0% = 100% TORQ REF 3 100% = 100% TORQ USED REF 100% = 100% FLUX REF % = 100% SPEED ESTIMATED 100% = 100% SPEED MEASURED ( 0) 100% = 100% 03 ACTUAL SIGNALS ( 16 ) 2) MAIN CTRL WORD MAIN STATUS WORD AUX STATUS WORD LIMIT WORD FAULT WORD FAULT WORD SYSTEM FAULT ALARM WORD ALARM WORD FOLLOWER MCW INT FAULT INFO AUX STATUS WORD AUX STATUS WORD FAULT WORD ALARM WORD FAULT WORD ALARM WORD LATEST FAULT LATEST FAULT LATEST FAULT LATEST FAULT LATEST FAULT 3.25 LATEST WARNING

99 99 FbEq LATEST WARNING LATEST WARNING LATEST WARNING LATEST WARNING 09 ACTUAL SIGNALS Adaptive Program( ) AI1 SCALED AI1 1) ( ACS 800 ) 2) Actual Signal 3.11 / (3ABD [ ]) = 10 V AI2 SCALED AI = 20 ma AI3 SCALED AI = 20 ma AI5 SCALED AI = 20 ma AI6 SCALED AI = 20 ma DS MCW (CW) ( ) MASTER REF1 1 (REF1) MASTER REF2 2 (REF2) AUX DS VAL1 3 (REF3) AUX DS VAL2 4 (REF4) AUX DS VAL3 5 (REF5)

100 100 FbEq 10 START/STOP/DIR EXT1 STRT/STP/DIR (EXT1) NOT SEL DI1 1 DI1 0 = 1 = DIRECTION! DI1,2 DI1 0 = 1 = 3 DI2 0 = 1 = DIRECTION REQUEST! DI1P,2P DI1P,2P,3 DI1P,2P,3P DI6 DI6,5 KEYPAD DI1 0 -> 1 4 DI2 1 -> 0, 10.3 DIRECTION DI1 0 -> 1 5 DI2 1 -> 0 DI3 0 = 1 = DIRECTION REQUEST DI1 0 -> 1 6 DI2 0 -> 0 DI3 1 -> DIRECTION REQUEST DI1 7 DI1,2. DI6 DI DIRECTION REQUEST 9 COMM.CW 10 DI7 DI7,8 DI7P,8P DI7P,8P,9 DI7P,8P,9P PARAM DI1 F DI2 R DI1 11 DI1,2 12 DI1P,2P 13 DI1P,2P,3 14 DI1P,2P,3P DI1 DI2 17 DI1 DI : DIRECTION REQUEST EXT2 STRT/STP/DIR 2(EXT2)

101 101 FbEq NOT SEL DI1 DI1,2 DI1P,2P DI1P,2P,3 DI1P,2P,3P DI6 DI6,5 KEYPAD COMM.CW DI7 DI7,8 DI7P,8P DI7P,8P,9 DI7P,8P,9P PARAM DI1 F DI2 R DIRECTION FORWARD 1 REVERSE 2 REQUEST EXT 1 STRT PTR PAR / C C EXT 2 STRT PTR PAR / C C JOG SPEED SELECT NOT SEL DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI3 0 = 1 = DI3 DI3 DI3 DI3 DI3 DI3 DI3

102 102 FbEq DI11 DI12 DI3 DI NET CONTROL EXT1 ( 11) : Generic Drive : NET REFERENCE EXT1 REF1 : Generic Drive : REFERENCE SELECT KEYPAD REF SEL REF1(rpm) rpm. ( SCALAR, (Hz) 1 ) REF2(%) (%) REF2 2 REF EXT1/EXT2 SELECT EXT1 EXT2 EXT1 EXT2 DI1 DI1 0 = EXT1, 1 = EXT2 1 DI2 DI3 DI4 DI5 DI6 EXT1 DI1 2 DI1 3 DI1 4 DI1 5 DI1 6 EXT EXT2 COMM.CW(11) DI7 DI8 DI9 DI10 DI11 DI12 EXT DI1 10 DI1 11 DI1 12 DI1 13 DI1 14 DI1 15

103 103 FbEq PARAM EXT REF1 SELECT REF1 KEYPAD AI1 AI2 AI3 AI1/JOYST REF1 1 AI1 : (±10 VDC) AI1 BIPOLAR. ( AI1 ) AI2 3 AI3 4 AI1 5 : REQUEST! 0.5 V V 0.5 V FAULT (REF1) AI Par = 2 V, Par = 10V : (±10 VDC) AI1 BIPOLAR AI1/ JOYST AI2/JOYST AI1/JOYST 6 AI1+AI3 AI2+AI3 AI1-AI3 AI2-AI3 AI1*AI3 AI2*AI3 MIN(AI1,AI3) MIN(AI2,AI3) MAX(AI1,AI3) MAX(AI2,AI3) AI1 AI3 7 AI2 AI3 8 AI1 AI3 9 AI2 AI3 10 AI1 AI3 11 AI2 AI3 12 AI1 AI3 13 AI2 AI3 14 AI1 AI3 15 AI2 AI3 16

104 104 FbEq DI3U,4D(R) DI3U,4D DI3 DI DI3 DI4 18 ( ) DI5U,6D DI3U,4D(R) 19 COMM. REF COM.REF1+AI1 COM.REF1*AI1 FAST COMM COM.REF1+AI5 COM.REF1*AI5 AI5 AI6 AI5/JOYST AI6/JOYST AI5+AI6 AI5-AI6 AI5*AI6 MIN(AI5,6) MAX(AI5,6) REF1 20 REF1 AI1 21 REF1 AI1 22 COMM. REF - 6 ms -> 2 ms) CRITICAL SPEEDS COMM. REF PID SCALAR PROPORTIONAL DIRECT COM.REF1+AI1 ( AI5 AI1) 24 COM.REF1*AI1 ( AI5 AI1) 25 AI5 26 AI6 27 AI1/JOYST 28 AI1/JOYST 29 AI5 AI6 30 AI5 AI6 31 AI5 AI6 32 A5 AI6 33 A5 AI6 34 DI11U,12D(R) DI3U,4D(R). 35 DI11U,12D DI3U,4D. 36 PARAM

105 105 FbEq AI1 BIPOLAR AI1 ( V) 38 scaled maxref DIRECTION = FORWARD REQUEST minref1 -minref DIRECTION = REVERSE REQUEST -scaled maxref1 -maxai1 -minai1 minai1 maxai1 minai1 = MINIMUM AI1 maxai1 = MAXIMUM Ai1 scaled maxref1 = SCALE AI1 x EXT REF1 MAXIMUM minref1 = EXT REF1 MINIMUM EXT REF1 MINIMUM REF1 ( ) rpm rpm. ( SCALAR Hz ) : AI1 ( AI1) AI EXT REF AI1 Note: EXT REF1 MAXIMUM REF1 ( )

106 106 FbEq rpm rpm. ( SCALAR Hz ) EXT REF2 SELECT REF2 KEYPAD AI1 AI2 AI3 AI1/JOYST AI2/JOYST AI1+AI3 AI2+AI3 AI1-AI3 AI2-AI3 AI1*AI3 AI2*AI3 MIN(AI1,AI3) MIN(AI2,AI3) MAX(AI1,AI3) MAX(AI2,AI3) DI3U,4D(R) DI3U,4D DI5U,6D COMM. REF COM.REF2+AI1 COM.REF2*AI1 FAST COMM COM.REF2+AI5 COM.REF2*AI5 AI5 AI6 AI5/JOYST AI6/JOYST AI5+AI6 AI5-AI = FACTORY HAND/AUTO SEQ CTRL REF = TORQUEREF = PID CTRL REF = SCALAR REF : (±10 VDC) AI1 BIPOLAR AI

107 107 FbEq AI5*AI6 MIN(AI5,6) MAX(AI5,6) DI11U,12D(R) DI11U,12D PARAM AI1 BIPOLAR EXT REF2 MINIMUM REF2 ( ) 0 100% (100%) EXT REF2 MAXIMUM REF2 ( ) 0 600% (100%) EXT 1/2 SEL PTR PAR / C C EXT 1 REF PTR PAR / C C EXT 2 REF PTR PAR / C C CONSTANT SPEEDS : SCALAR Hertz 1~ CONST SPEED SEL NOT SEL 1 DI1(SPEED1) DI2(SPEED2) DI3(SPEED3) DI4(SPEED4) DI5(SPEED5) DI = 0= 2 DI = 0= 3 DI = 0= 4 DI = 0= 5 DI = 0= 6

108 108 FbEq DI6(SPEED6) DI1,2 DI = 0= 7 DI1 DI2 8 DI1 DI DI3,4 DI5,6 DI1,2,3 DI1,2. 9 DI1,2. 10 DI1, DI2 DI3 11 DI1 DI2 DI DI3,4,5 DI4,5,6 DI3,4,5,6 DI1,2,3. 12 DI1,2,3. 13 DI3, DI4, DI5 DI6 14 DI1 DI2 DI3 DI DI7(SPEED1) DI8(SPEED2) DI9(SPEED3) DI = 0= 15 DI = 0= 16 DI = 0= 17

109 109 FbEq DI10(SPEED4) DI11(SPEED5) DI12 (SPEED6) DI7,8 DI9,10 DI11,12 DI = 0= 18 DI = 0= 19 DI = 0= 20 DI1,2. 21 DI1,2. 22 DI1, CONST SPEED rpm CONST SPEED rpm CONST SPEED rpm CONST SPEED rpm CONST SPEED rpm CONST SPEED rpm CONST SPEED rpm CONST SPEED rpm CONST SPEED rpm CONST SPEED rpm CONST SPEED rpm CONST SPEED : rpm CONST SPEED : rpm

110 110 FbEq CONST SPEED Note: rpm CONST SPEED rpm ANALOGUE INPUTS MINIMUM AI1 AI1 : AI1 REF V 1 2 V 2 TUNED VALUE TUNE TUNE TUNE Enter TUNE TUNED VALUE : -10~10 V MAXIMUM AI1 AI1 : AI1 REF V ( ) 1 TUNED VALUE TUNE TUNE TUNE Enter TUNE TUNED VALUE : -10~10 V 4 3

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