Rheinland Rheinland ID: ID: We lead the way by a new business model ISO 9001 ISO TAMI Supreme E

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1 Rheinland Rheinland ID: ID: We lead the way by a new business model ISO 9001 ISO TAMI Supreme Excellence Award WELE MECHATRONIC CO., LTD (http : // HEADQUARTERS: No.458, Shinsing Rd., Hukou Town, Hsin-Chu County 303, Taiwan TEL : (rep.) FAX : TAICHUNG BRANCH: No.356, Sanfeng Rd., Houli Dist., Taichung City 421, Taiwan TEL : FAX : WELE MECHATRONIC (SU-ZHOU) CO., LTD. No. 16, Fuhua Rd., Changshu Economic Development Zone, Changshu City, Jiangsu Province, China TEL : FAX : SALES: , TEL: MVB SERIES MVB Moving Cross-Rail type Double Column Machining Center WELE MECHATRONIC CO., LTD

2 MVB-439 MVB-539 MVB-639 MVB-839 MVB-1039 MVB-432 MVB-532 MVB-632 AA65 Series AA80 Series AA90 Series AQ Series VQ Series UG Series VTC Series RB Series SB Series LB Series MB Series HB Series UB Series MG Series MVB Series MVB series (Moving cross-rail Type Double Column machining center) The robust and heavy duty structure of "MVB" series machine is designed by CAD/CAE system. The bridge and the bed are made by Meehanite casting and steel fabrication in one piece. All casting and welding parts had been fully annealed to guarantee long term accuracy for the machine. Fully automatic 5 sides machining function which to satisfy the customers various applications and demands. Y travel W travel Z travel W travel X travel Unit MVB-432 MVB-532 MVB-632 MVB-439 MVB-539 MVB-639 MVB-839 MVB-1039 X travel mm (in) 4060 (159.8) 5060 (199.2) 6060 (238.6) 4060 (159.8) 5060 (199.2) 6060 (238.6) 8060 (317.3) (396.0) Y travel mm (in) 3 (1.0) 3900 (153.5) Z travel mm (in) 1000 (39.4) 1000 (39.4) W travel mm (in) 1 (47.2) 1 (47.2) Table Capacity Table size mm (X Direction) (in) 4000 (157.5) 5000 (196.8) 6000 (236.2) 4000 (157.5) 5000 (196.8) 6000 (236.2) 8000 (314.9) (393.7) Table size mm (Y Direction) (in) 0 (78.7) 2400 (94.4) 2500 (98.4) Table kg Loading (lb) (590.5) (708.6) 00 (787.4) (590.5) (708.6) 00 (787.4) (984.2) (984.2) * Above figure is MVB1039 s main structure which without sheet metal. 1 2

3 MVB-439 MVB-539 MVB-639 MVB-839 MVB-1039 MVB-432 MVB-532 MVB-632 AA65 Series AA80 Series AA90 Series AQ Series VQ Series UG Series VTC Series RB Series SB Series LB Series MB Series HB Series UB Series MG Series MVB Series Application and Facility: Fully automatic 5 sides machining function will satisfy the customers various applications and demands. The high output torque spindle is 1077Nm (max.) that can apply to do heavy and large cutting jobs. * Above figure is MVB1039 s main structure with partial sheet metal. 3 4

4 MVB-439 MVB-539 MVB-639 MVB-432 MVB-839 MVB-532 MVB-1039 MVB-632 AA65 Series RB Series AA80 Series SB Series AA90 Series LB Series AQ Series MB Series VQ Series HB Series UG Series UB Series VTC Series MG Series MVB Series Spindle output torque chart Sturdy structure design and Powerful spindle Speed up to 6000 rpm with gear-driven of Faunc α22/7000i Spindle Motor (30 / 35 HP) (STD) (Nm) min, S3 60% Operating zone Speed up to 4000 rpm with gear-driven of Faunc α22/7000i Spindle Motor (30 / 35 HP) (OPT) (kw) (Nm) (kw) Continuous Operating zone min Operating zone Continuous Operating zone Speed (rpm) Speed (rpm) Full automatic exchange system for head and tool in Speed up to rpm with direct-driven of Speed up to rpm with direct-driven of Faunc α15/15000il Spindle Motor (25 / 30 HP) Faunc α15/15000il Spindle Motor (25 / 30 HP) vertical/ horizontal type (OPT) (OPT) (Nm) 150 (kw) 22kW 30min rating 度頭(自動) Type Specification 241 延長頭(自動) 241 R= 度頭(自動) 90 Head 90度頭(自動) Spindle Taper Ø180 Ø 度頭(自動) 萬向頭(自動) 延長頭(自動) Extension Head 延長頭(自動) Ø0 Ø0 Ø R= 萬向頭(自動) kW 30min rating 18.5kW continuous Speed (rpm) Tool exchange in horizontal type. Tool exchange in vertical type 度頭(自動) #50 #50 #50 Max. Tool diameter, mm(in) 215 (8.46) 215 (8.46) 215 (8.46) 215 (8.46) Max. output torque, kw(hp) 15 (20) 18.5 (25) 15 (20) 15 (20) Manual Manual Manual Auto C axis every 5 index Auto C axis every 5 index Auto C axis, manual A axis every 5 index. Spindle speed, (rpm) kW continuous Ø1 Ø180 Ø Ø1 R= Ø R= R= 度頭(自動) 延長頭(自動) 萬向頭(自動) 30度頭(自動) Head萬向頭(自動) Universal Head 30度頭(自動) #50 Sub Spindle Taper (kw) R=89 R= kW 30min rating 15 22kW 30min rating 18.5kW continuous Round type head storage system Ø0 R=89 Ø180 R= R=90 R=118 R= R=90 R=118 R= R= R= R=90 R=118 R= R= R=118 R=100 R= kW continuous 18.5 (Nm) 150 Speed (rpm) The new generation's multi-head mechanism design Description Tool Clamp method Head exchange method Index method 5 Not necessary Vertical / Horizontal type head exchange. Above figure shown that MVB machine has equipped with optional accessories such as oil skimmer and round type head storage. 6

5 MVB-439 MVB-539 MVB-639 MVB-839 MVB-1039 MVB-432 MVB-532 MVB-632 AA65 Series AA80 Series AA90 Series AQ Series VQ Series UG Series VTC Series RB Series SB Series LB Series MB Series HB Series UB Series MG Series MVB Series Genius Design and Experienced Technology Strictly Quality Assurance Machine accuracy is base on the flatness less than 3 m in 1.2m by 1.2m. (JIS 0 grade standard: flatness less than 7 m in 1m by 1m). 50% higher than JIS standard make excellent quality and geometric accuracy by German standard VDI Keep improving MC quality by the strict accuracy control and machining test data through high precision 3D CMM measuring equipment WENZEL (Germany). Own developed key component capable to keep high performance and geometric accuracy quality. Positioning and repeatability accuracy measurement. Circular interpolation test 24 hours gear transmission trial run to conform spindle noise and temperature variation to stable condition. More than 20 years design and manufacture experiences to build every spindle through dynamic balance check with constant temperature control. NASA standard test process guarantees machine performance with geometric and dimension accuracy. Noise and vibration measurement. 7 8

6 MVB-439 MVB-539 MVB-639 MVB-839 MVB-1039 MVB-432 MVB-532 MVB-632 AA65 Series AA80 Series AA90 Series AQ Series VQ Series UG Series VTC Series RB Series SB Series LB Series MB Series HB Series UB Series MG Series MVB Series Advance Technology and Convenient Functions Thermal Compensation Mode (TCM - Option) Environmental and machining temperature can bring the caused the machine deformation. An unique technology of thermal compensation function can be reduced the machine error correctly. Feed Adaptive Control (FAC) To provide the customer increase their working efficiency. We called it FAC (Feed Adaptive Control). It does not need any adjustment the machine can reach a perfect cutting condition while the machine in operation. Parts Origin Setting (POS) Parts origin normally is setting up at the center of the workpiece or center of the hole. Basically controller has this function (such as Manual guide i), however WELE combine the requirement of the customer to customaries the part origin setting display. Leading and Reliable Controller software Technology Friendly operator control panel. On AUTO mode, execute the tool exchange at magazine side. Prevent over travel (OT) error in operation High efficiency heat exchanger to cooling the electrical cabinet UL wiring and CE certification are optional available. Oblique Part Origin (OPO) The function is not only create the reference points in one workpiece but also calculates the length, width, and diameter of workpiece. and it will be defined the workpiece dimension rapidly. Tool Table Management (TTM) The WELE Tool Table has its advantage as below: Tool number management Geometric compensation Cutting condition setting Random tool management. Mentioned above function can be provided to meet the requirement of the customer. Optimum Contour Cutting Parameter (OCCP) WELE own developed the unique optimized cutting condition software which can be adjusting the cutting condition automatically according to the machine response presently. When the machine is using for a while, the optimized cutting condition software can be detected the variation of the machine performance and verify the parameter in accordingly. Centralized automatic lubricating system on all axial guideway and feed system. Design for monitor of spindle overloading and protection. Auto-backup function for machine parameter. USB interface for data transfer. Mix type tool number management including random and fix Tool#. Trouble shooting screen in NC memory. AICC look ahead in blocks/sec. as standard; 600, 1000 blocks/ sec. are optional available. Trouble Shooting Guidance Display When machine alarm occurred. The display will show how to check and solve the problems immediately. User could easy to find the method from the display. Tool Magazine Panel and I/O diagnose Providing the customers diagnose the tool magazine's I/O status conveniently and do the trouble shooting on line. 9 10

7 I MVB-439 MVB-539 MVB-639 MVB-839 MVB-1039 AA65 Series AA80 Series AA90 Series AQ Series VQ Series UG Series VTC Series MVB-432 MVB-532 MVB-632 RB Series SB Series LB Series MB Series HB Series UB Series MG Series MVB Series Tool Shank and Pull Stud Dimensions Ø98.4/3.87 Ø91.3/ / /4 25.4/1 15.9/ / /0.13 Ø69.85/ /0.44 Taper:7/ /0.15 DIN50 CAT / Ø29/1.14 M24XP3.0 Ø100/3.94 Ø85/ / / / /1.38 3/ / /1.01 Ø69.85/ / /0.59 Taper:7/24 Ø17/ Ø23/0.91 M24XP3.0 Ø97.5/3.84 Ø91.25/ / / / / / Ø69.85/ / /0. DIN50 Machine Dimension and Space Requirement CAT50 Taper:7/24 34/ /0.98 Ø21/ Ø28/1.1" M24XP3.0 Unit: mm (inch) Working envolope Dimensions Z Y CC EE (Max. width of workpiece) FF BB GG W=1 W=1 172 Z= Z X DD 30 HH AA Unit: mm (inch) Mode \ Item AA BB CC DD EE FF GG HH O P MVB (157.5) 0 (78.7) 3 (1) 4060 (159.8) 2350 (92.5) 10 (102.8) 2400 (94.5) 30 (128.3) MVB (196.9) 0 (78.7) 3 (1) 5060 (199.2) 2350 (92.5) 10 (102.8) 2400 (94.5) 40 (167.7) J K L M MVB (236.2) 0 (78.7) 3 (1) 6060 (238.6) 2350 (92.5) 10 (102.8) 2400 (94.5) 50 (207.1) MVB (157.5) 2400 (94.5) 3900 (153.5) 4060 (159.8) 3050 (120.1) 3310 (130.3) 3100 (122) 30 (128.3) MVB (196.9) 2400 (94.5) 3900 (153.5) 5060 (199.2) 3050 (120.1) 3310 (130.3) 3100 (122) 40 (167.7) N MVB (236.2) 2400 (94.5) 3900 (153.5) 6060 (238.6) 3050 (120.1) 3310 (130.3) 3100 (122) 50 (207.1) A G B MVB (315) 2400 (94.5) 3900 (153.5) 8060 (317.3) 3050 (120.1) 3310 (130.3) 3100 (122) 70 (285.8) MVB (393.7) 2400 (94.5) 3900 (153.5) (396.1) 3050 (120.1) 3310 (130.3) 3100 (122) 90 (364.6) Table Dimensions T T-Slot Dimension M (H9) N P Qx@R T-SLOT Mode \ Item MVB (277.8) MVB (277.8) MVB (277.8) MVB MVB MVB MVB MVB C D E H F Unit: mm (inch) A B C D E F G H I J K L M N O P (54.5) (300.9) (48.8) (416.9) (0) (55.1) (382.7) (48.8) (498.4) (0.8) (61.4) (457.7) (49.6) (580.7) (0.7) (54.5) (300.9) (48.8) (416.9) (0) (55.1) (382.7) (48.8) (498.4) (0.8) (61.4) (457.7) (49.6) (580.7) (0.7) (66.5) (645) (58.9) (785.4) (10.8) (66.5) (802.5) (58.9) (942.9) (10.8) (12.6) (149.4) (195.1) (118.7) (127) (318.1) (87.8) (165.9) (80.7) (12.6) (149.4) (195.1) (118.7) (127) (318.1) (87.8) (165.9) (80.7) (12.6) (149.4) (195.1) (118.7) (127) (318.1) (87.8) (165.9) (80.7) (12.6) (177) (222.6) (146.3) (127) (345.7) (87.8) (165.9) (80.7) (12.6) (177) (222.6) (146.3) (127) (345.7) (87.8) (165.9) (80.7) (12.6) (177) (222.6) (146.3) (127) (345.7) (87.8) (165.9) (80.7) (15) (177) (222.6) (146.3) (127) (345.7) (87.8) (165.9) (80.7) (15) (177) (222.6) (146.3) (127) (345.7) (87.8) (165.9) (80.7) R S Ux@V T Slot Mode \ Item R S T U V Unit: mm (inch) MVB (157.5) 0 (78.7) 100 (3.9) 9 (7.9) MVB (196.9) 0 (78.7) 100 (3.9) 9 (7.9) MVB (236.2) 0 (78.7) 100 (3.9) 9 (7.9) MVB (157.5) 2400 (94.5) 100 (3.9) 11 (7.9) MVB (196.9) 2400 (94.5) 100 (3.9) 11 (7.9) MVB (236.2) 2400 (94.5) 150 (5.9) 11 (7.9) MVB (315) 2500 (98.4) 150 (5.9) 11 (7.9) MVB (393.7) 2500 (98.4) 100 (3.9) 11 (7.9) (H9) (H9)

8 MVB-439 MVB-539 MVB-639 MVB-839 MVB-1039 AA65 Series AA80 Series AA90 Series AQ Series VQ Series UG Series VTC Series MVB-432 MVB-532 MVB-632 RB Series SB Series LB Series MB Series HB Series UB Series MG Series MVB Series Technical Specifications Specification / Model UNIT MVB-432 MVB-532 MVB-632 MVB-439 MVB-539 MVB-639 MVB-839 MVB-1039 Travel X travel (Left & right) mm (in) 4060 (159.8) 5060 (199.2) 6060 (238.6) 4060 (159.8) 5060 (199.2) 6060 (238.6) 8060 (317.3) (396.0) Y travel (in & out) mm (in) 3 (125.9) 3900 (153.5) Z travel (up & down) mm (in) 1000 (39.4) 1000 (39.4) W travel (Cross rail up & down) mm (in) 1 (47.2) 1 (47.2) Distance from spindle nose to table top mm (in) ( ) ( ) Distance between columns mm (in) 00 (102.3) 3300 (129.9) Table Table size (X direction) mm (in) 4000 (157.5) 5000 (196.8) 6000 (236.2) 4000 (157.5) 5000 (196.8) 6000 (236.2) 8000 (314.9) (393.7) Table size (Y direction) mm (in) 0 (78.7) 2400 (94.4) 2500 (98.4) Table load capacity kg (lb) (33000) (39600) 00 (44000) (33000) (39600) 00 (44000) (55000) (55000) Table T slot size (W x distance x Number) mm (in) 28 x x 9 (1.1 x 7.87 x 9) 28 x x 11 (1.1 x 7.87x11) Spindle unit Spindle motor (cont./30 min. rating) kw (HP) 22/ (30/35) 22/ (30/35) Spindle driven type Gear Driven Gear Driven Spindle speed-vertical / Horizontal rpm / / 2400 Spindle output torques (cont./ 30 min. rating) Nm (ft-lb) 6.2/740.1 (461.8/545.8) 6.2/740.1 (461.8/545.8) Spindle taper BT#50 (ISO 50) BT#50 (ISO 50) Spindle bearing diameter mm (in) 100 (3.9) 100 (3.9) Feed unit Rapid traverse rate X axis mm (in)/min (708.6) (492.1) 9000 (354.3) (708.6) (492.1) 9000 (354.3) 5000 (196.8) 4000 (157.4) Rapid traverse rate X axistwo stages speed variation (590.5) (472.4) (590.5) (472.4) (314.9) (236.2) mm (in)/min - - Rapid traverse rate Y/Z axis mm (in)/min Rapid traverse rate Y axis:14000 (551.2) Rapid traverse rate Z axis:10 (472.4) 10 (472.4) Rapid traverse rate W axis mm (in)/min 3000 (118.1) 3000 (118.1) Cutting feedrate (max) mm (in)/min ( ) ( ) Tool magazine Tool magazine capacity pockets Max. tool diameter / adjacent pocket empty mm (in) 127/215 (5.0/8.5) 127/215 (5.0/8.5) Max. tool length (from guage line) mm (in) 400 (15.7) 400 (15.7) Max. tool weight kg (lb) 20 (44) 20 (44) Accuracy Positioning accuracy (JIS 6338) mm (in) ( ) ( ) Positioning accuracy (VDI 3441) mm (in) P P P P P P P P (P ) (P ) (P ) (P ) (P ) (P ) (P ) (P ) Repeatability (JIS 6338) mm (in) ( ) ( ) Repeatability (VDI 3441) mm (in) Ps Ps Ps Ps Ps Ps Ps Ps (Ps ) (Ps ) (Ps ) (Ps ) (Ps ) (Ps ) (Ps ) (Ps ) Other Total required power (AC220V,3 phase,50/60 HZ) kva Pneumatic pressure requirement kg/cm Lubrication oil tank capacity liter (gallon) 6 (1.58) 6 (1.58) Axis guide-ways Linear ROLLER WAY in X/Y/Z axis; Box way in W axis. Linear ROLLER WAY in X/Y/Z axis; Box way in W axis. Space requirement Machine length (area reuired) mm (in) (416.9) 160 (498.4) (580.7) (416.9) 160 (498.4) (580.7) 00 (787.4) (908.3) Machine width (area required) mm (in) 8430 (331.9) 9130 (359.4) Machine height mm (in) 6570 (5.7) 6570 (5.7) Machine weight kg (lb) (134) (146300) ** Product specifications and accessories are subject to change without notice (157300) (139700) (151800) (162800) (187000) (209000) Standard and optional accessories: Specification \ Model MVB-432 MVB-532 MVB-632 MVB-439 MVB-539 MVB-639 MVB-839 MVB-1039 * spindle taper+mas pull stud *DIN50 spindle taper *CAT50 spindle taper+ansi pull stud *4000 rpm geared spindle (30/35HP) *6000 rpm geared spindle (30/35HP) * index in every 5 mechanism * head exchange system and one horizontal head *30 head (tool exchange automatically is not possible) *Universal head (tool exchange automatically is not possible) *Extension head (tool exchange automatically is not possible) *Z travel of 1000 mm (39.4"), geared 6000 rpm, G0: 12m/min. *Z travel of 1 mm (47.2"), geared 6000 rpm, G0: 10m/min. *Z travel of 1400 mm (55.1"), geared 6000 rpm, G0: 10m/min. *Spindle & gearbox temperature control system *Adjustable torque-limit clutch (XYZ axes) *External pulse coder (XYZ axes) *Centralized automatic lubricating system *Sliding operator's door *Four splash guard *Full splash guard *Flood Coolant system (Pump & tank) *Recycling lubricating oil collector for X,Y,Z, and W axes *Twin screws & caterpillar types chip conveyor and bucket *Arm type automatic tool exchanger (Vertical & Horizontal types) *60 tools capacity of tool magazine *90 tools capacity of tool magazine *120 tools capacity of tool magazine *Rigid tapping *Footswitch for tool clamping *Remote handwheel control *Work light *Operation cycle finish and alarm lights *RS232 interface *Spray hose for chip wash down *Air conditioner replace heat exchanger for electric cabinet *Oil Skimmer *Foundation bolt kit *Machine manuals *Linear scale feedback system for X,Y,Z, and W axes : W : XW : XW : W : XW : XW : XW : XW :XYZ :YZ :YZ :XYZ :YZ :YZ :YZ :YZ *Coolant through the tool adapter *Coolant through the spindle (Form A) w/1000 liter tank *Head storage on column (Store one head) *Round type head storage system (Store three heads) *Hanging type operator panel (moveable in four direction) * tool length measurement (Renishaw or Blum) * workpiece measuring system (Renishaw or Blum) *FANUC 31iMB controller *Heidenhain itnc 530 controller *4th axis interface prepared *CNC rotary table ** Product specifications and accessories are subject to change without notice. 14

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