PARTS LIST and SCHEMATICS 400cc DUNE BUGGY 1

Transcription

1 PARTS LIST and SCHEMATICS 400cc DUNE BUGGY 1

2 目录 TABLE OF CONTENTS 图号 CHAPTER 名称 DESCRIPTION 页号 PAGE NUMBER 1 前悬架总成 FRONT SUSPENSION ASSY 3 2 后悬架总成 REAR SUSPENSION ASSY 6 3 车架 后货架总成 FRAME AND REAR RACK ASSY 9 4 刹车系统总成 BRAKING SYSTEM 11 5 转向系统总成 STEERING ASSY 13 6 发动机总成 ENGINE ASSY 15 7 减速器总成 TRANSMISSION BOX ASSY 19 8 电器总成 ELECTRIC ELEMENT ASSY 21 9 汽缸盖总成 CYLINDER HEAD ASSY 配气结构 VALVE ASSY 曲柄连杆机构 CRANK CONNECT ROD MECHANISM 曲轴箱总成 CRANKCASE BODY PART 离合器 CLUTCH 操纵 换挡凸轮 CONTROL SHIFT CAM MECHANISM 33 拨叉机构 15 变速齿轮机构 GEAR MECHANISM 输出机构 OUTPUT SHAFT ASSY 润滑冷却机构 OIL COOLING MECHANISM 排气系统 EXHAUST SYSTEM 进气系统 INTAKE SYSTEM 手起动装置 PULL STARTER 电起动装置 STARTER MOTOR MECHANISM 48 2

3 前悬架转向系统 PART 1:THE FRONT SUSPENSION SYSTEM 3

4 ( 一 ) 前悬架总成 PART 1: THE FRONT SUSPENSION ASSY REF NO. PART NO. CHINESE ENGLISH REGD NO. 1 A0211.ZLM12*1.25 M10x1.25 金属自锁螺母 NUT M10x L00295 前轮毂 FRONT WHEEL RIM L00303 前轮胎 FRONT TIRE 2 4 SLM5*10 M5x12 十字盘头螺钉 SREW M5* L00257 防尘盖 DUSTPROOF COVER 2 6 KLM16*1.5 M16x1.5 开槽螺母 CASTLE NUT M16* A J 隔圈 SPACER 2 8 ZC30204 圆锥滚子轴承 BEARING YF45*2.65 O 形圈 45x1.8 O RING 45* A Z.01F 前轮法兰 FRONT WHEEL HUB 2 11 YZM8 油嘴 M8x1 OIL NIB M8* HLM12*1.25*35 M12x1.25x35 花键螺栓 SPLINE BOLT M12*1.25* ZC30205 圆锥滚子轴承 BEARING YF35*55*8 FB 油封 OIL SEAL 前碟刹盘 FRONT BRAKE DISC 2 17 LM8*16 M8x16 螺栓 BOLT M8* K P 挡泥板支承板 FENDER SUPPORTING PLATE 2 19 K Z.01FH 左转向节焊接组件 LEFT TURNING KNURL COMP 1 20 FLM8*10 M8x20 螺栓 BOLT M8* TDM8 M8 弹垫 SPRING WASHER M PDM8 M8 平垫 FLAT WASHER M K ZP 前悬架上摇臂左 FRONT UPPER ROCKER,LEFT 1 24 K ZP 前悬架上摇臂右 FRONT UPPER ROCKER,RIGHT 1 Unit price 球头组件 BALL HEAD 4 26 ZYDQ38 %%C38 轴用弹性挡圈 CIRCLIPφ KLM12*1.25 M12x 型开槽螺母 CASTLE NUT M12x KKX3*30 3x22 开口销 COTTER PIN3* FLM10*1.25*75 M10x1.25x75 六角法兰面螺栓 FLANGE BOLT M10*1.25* L00257 %%c10 油封组件 OIL SEAL φ L00027 %%C15 轴套 SPINDLE COVERφ A %%C15 衬管 PIPEφ15 8 4

5 33 NZM10*1.25 M10x1.25 六角法兰面金属自锁螺母 LOCK NUT M10x YZM6 油嘴 M6 OIL NIB M TAM6 M6 弹垫 SPRING WASHER M K ZP 前悬架下摇臂左 FRONT LOWER ROCKER,LEFT 1 37 K ZP 前悬架下摇臂右 FRONT LOWER ROCKER,RIGHT 1 38 K 前减震器 FRONT SHOCK ABSORBER 2 39 FLM10*1.25*40 M10x1.25x40 六角法兰面螺栓 FLANGE BOLT M10* NZM10*1.25 M10x1.25 六角法兰面金属自锁螺母 LOCK NUT M10* K 方向盘组件 STEERING WHEEL 1 42 K 转向提示机构 / 组合开关 STEERING MACHINE 1 43 K 转向提示机构盖 / 组合开关罩 STEERING MACHINE COVER 1 44 K 点火开关 IGNITION SWITCH 1 45 K ZP 转向杆套焊接组件 STEERING STAFF WELDING UNIT 1 46 ZC Z 深沟球轴承 BEARING ZYDQ17 %%C17 轴用弹性挡圈 CIRCLIP 1 48 K Z.01S 转向杆轴套 STEERING STAFF COVER 1 49 K Z 上连接轴组件 UPPER CONNECTING SHAFT 1 50 K Z 双头转向机 DOUBLE HEAD STEERING MACHINE 1 51 K Z 下连接轴组件 LOWER CONNECTING SHAFT 1 52 K Z 单头转向机 SINGLE HEAD STEERING 1 MACHINE 53 K 连接杆 CONNECTING STAFF 2 54 ZC.ZS87-7/ZC.FS87-7 转动球窝 TURNING BALL AND SOCKET 2 55 FLM8*30 M8x30 法兰螺栓 FLANGE BOLT M8* LM8 M8 圆螺母 ROUND NUT M PDM8 M8 平垫 FLAT WASHER M K P U 形卡 U CARD 4 59 K 前塑料挡泥板 FRONT PLASTIC FENDER 2 60 K ZP 前左挡泥板支承组件 FRONT,FENDER SUPPORTING 1 UNIT,LEFT 61 K ZP 前右挡泥板支承组件 FRONT,FENDER SUPPORTING 1 UNIT,RIGHT 62 SBLM6*16 M6x20 十字槽大盘头螺钉 CROSS SCREW M6* NZM6 M6 尼龙自锁螺母 NYLON LOCK NUT M6 6 5

6 二 : 后悬架总成 PART 2: REAR SUSPENSION ASSY 6

7 ( 二 ) 后悬架总成 PART 2:THE REAR SUSPENSION ASSY REF NO. PART NO. CHINESE ENGLISH REGD NO. 1 A0211.ZLM12*1.25 M10x1.25 金属自锁螺母 LOCKNUT M10* L00296 后轮毂 REAR WHEEL RIM L00304 后轮胎 REAR TIRE 橡胶装饰盖 RUBBER DECORATE COVER 2 5 KKX22*1.5 M22x1.5 开槽螺母 CASTLE NUT M22x KKX4/28 开口销 4x28 COTTER PIN 4x A Z.01F 后轮法兰 REAR WHEEL HUB 2 8 HLM12*1.25*35 M12x1.25x35 花键螺栓 SPLINE BOLT M12x1.25x 碟刹盘 DISC BRAKE 2 10 LM8*16 M8x16 螺栓 BOLT M8x YF45*62*8 油封 FB OIL SEAL FB Z 深沟球轴承 6007-Z BEARING 6007-Z 4 13 A E %%c35 隔套 SPACERφ K 左轴承座焊接组件 BEARING HOLDER WELDING COMP 1 15 STLM4*10 M4x10 十字槽半沉头螺钉 CROSS SCREW M4x YF50*68*8 油封 FB OIL SEAL FB K YH-8001 球笼 BALL CAGE YH A 减速器总成 TRANSMISSION BOX 1 19 LM12*1.75*25 M12x25 螺栓 BOLT M12x TDM12 M12 弹垫 SPRING WASHER M PDM12 M12 平垫 FLAT WASHER 12 8 HALF SHAFT COMP FOR 22 K Z.01F 连接发动机半连轴器 CONNECTING ENGIIE 1 HALF SHAFT COMP FOR 23 K Z.01F 连接减速器半连轴器 CONNECTING L00216 弹性体 ( 绶冲垫 ) ELASTOMER 1 25 A D 半联轴器隔圈 HALF SHAFT COMP SPACER 1 26 KLM14*1.5 M14 金属自锁螺母 LOCK NUT M K ZP 后悬架左下摇臂 REAR LOWER ROCKER,LEFT 1 28 K ZP 后悬架右下摇臂 REAR LOWER ROCKER,RIGHT 1 29 FLM12*1.25*165 M12x1.25x168 六角法兰面螺栓 FLANGE M12*1.25*168 4 M12x1.25 六角法兰面金属自锁 30 FLM12*1.25 螺母 LOCK NUT M12* A φ17 轴套 AXES COVER φ A Z.02J φ17 衬管 PIPEφ17 8 Unit price 7

8 33 260L0003 φ12 油封组件 OIL SEALφ FLM10*1.25*75 M10x1.25x75 六角法兰面螺栓 FLANGE BOLT M10*1.25* NZM10*1.25 M10x1.25 六角法兰面金属自锁 LOCK NUT M10* 螺母 L00027 φ15 轴套 AXES COVERφ A φ15 衬管 PIPEφ YZM6 油嘴 M6 OIL NIB M TDM6 M6 弹垫 SPRING WASHER M K ZP 后悬架左上摇臂 REAR UPPER ROCKER,LEFT 1 41 K ZP 后悬架右上摇臂 REAR UPPER ROCKER,RIGHT 1 42 LM12*50 M12x1.25x55 六角法兰面螺栓 FLANGE BOLT M12*1.25* K 后减震器总成 REAR SHOCK ABSORBER 2 44 K 后塑料挡泥板 REAR PLASTIC FENDER 2 45 K ZP/0401ZP 后挡泥板支承组件 ( 左右 ) REAR FENDER 2 46 LM8*45 M8x40 六角法兰面螺栓 SPRING WASHER M NZM8*1.25 M8 尼龙自锁螺母 NYLON LOCK NUT M K Z.02S φ22 轴套 AXES COVERφ φ16 轴套 AXES COVERφ K Z.01J φ12 衬管 PIPEφ SBLM6*16 M6x20 十字槽大盘头螺钉 CROSS SCREW M6* NZM6 M6 尼龙自锁螺母 NYLON LOCK NUTM6 6 8

9 三 车架 后货架总成 PART 3:THE FRAME AND REAR RACK ASSY 9

10 ( 三 ) 车架 后货架总成 THE FRAME AND REAR RACK ASSY REF NO. PART NO. CHINESE ENGLISN REGD NO. 1 K100107P 车架总成 THE FRAME ASSY 1 2 K P 前装饰盖板 FRONT DECORATE PLATE 1 3 LM8*16 M8X30 六角法兰面螺栓 HEXAD FLANGE BOLT M8X K Z 左后视镜 REAR VIEW MIRROR,L 1 5 K Y 右后视镜 REAR VIEW MIRROR,R 1 6 LM10*1.25 M10 尼龙六角锁紧螺母 HEXAD LOCKNUT M 脚垫 FOOT PAD K Z.01P 后装饰盖板 REAR DECORATE PLATE 1 9 K100120P 后货架组件 REAR RACK ASSY 1 10 LM8*35 M8x35 螺杆 BOLT M8* NZM8*1.25 M8 六角锁紧螺母 HEXAD COLUMN BOLT M18X A F 拉沟 HITCH HOOK 1 13 A Z 拖球 HITCH TOWER 1 14 YZX6*10 φ6x10 轴销 AXLE PINφ6x LM18*40 M18X40 螺杆 BOLT M18* TDM18 M18 弹垫 SPRING WASHER M PDM18 M18 平垫 FLATWASHER M FLM10*1.25*55 M10x1.25x55 六角法兰面螺栓 FLANGE BOLT M10*1.25* FLM10*1.25 M10x1.25 六角法兰面金属自锁螺母 LOCK NUT M10* K X 左坐椅 LEFT SEAT 1 21 K X 右坐椅 RIGHT SEAT 1 22 LM8*20 M8x20 螺杆 BOLT M8* φ32 管接头 CUSTOM BAR CAGE CAPφ M8 垫圈 ( 配 φ32 管 ) WASHER M8 MATCHφ32 PIPE M8 螺母 ( 配 φ32 管 ) NUT M8 MATCHφ32 PIPE 6 26 K P 蓬架支撑管 CUSTOM CROSS BAR 2 27 K GP 蓬架左主管 CUSTOM BAR CAGE.,L 1 28 K GP 蓬架右主管 CUSTOM BAR CAGE.,R 1 29 K ZP 工字杆总成 CUSTOM CROSS BAR TOP 1 30 Unit price 10

11 四刹车系统总成 PART 4:THE BRAKING SYSTEM 11

12 ( 四 ) 刹车系统总成 Part 4: THE BRAKING SYSTEM REF NO. PART NO. CHINESE ENGLISH 1 刹车踏板焊接组件 BRAKE PEDAL JOINTING COMP 1 2 K ZP M6x30 螺杆 BOLT M6* LM6*30 M6 六角锁紧螺母 LOCK NUT M6 1 REGD NO. Unit price 4 NZM6 M8x105 螺杆 BOLT M8* FLM8*105 φ12 轴套 AXES COVERφ φ8 套管 PIPEφ M8 六角锁紧螺母 LOCK NUT M8 4 8 NZM8*1.25 刹车泵体 BRAKE PUMP 1 9 前左碟刹钳体 CALIPER ASSY,F,L 1 10 前左轮刹车片 BRAKE PAD,F,L 2 11 FLM6*25 M6x25 法兰螺栓 FLANGE M6*25 12 PDM6 M6 平垫 FLATWASHER M6 13 TDM6 M6 弹垫 SPRINGWASHER M6 14 前右碟刹钳体 CALIPER ASSY,F,R 1 15 前右轮刹车片 BRAKE PAD,F,R 2 16 后左轮碟刹钳体 CALIPER ASSY,R,L 1 17 后左轮刹车片 BRAKE PAD,R,L 2 18 后右轮碟刹钳体 CALIPER ASSY,R,R 1 19 后右轮刹车片 BRAKE PAD,R,R 停车助动手柄焊接组件 PARKING HANDLE JOINTING COMP 停车助动手柄橡胶套总成 ( 黑色 ) PARKING HANDLE RUBBER COVER 停车助动固定座 PARKING HOLDER 1 23 LM8*30 M8x30 螺杆 BOLT M8* 踏脚橡胶垫 FEET RUBBER PAD 倒档手柄带 φ8x40 套管 PIPEφ8x LM8*20 M8X20 六角螺栓 BOLT08* LM8*60 M8x60 螺杆 BOLT M8* 倒档手柄带弹簧压盖 SPRING CAP 2 29 K 弹簧 SPRING 1 30 前左轮刹车线 (1300mm) BRAKE HOSE,F,L(1300mm) 1 31 前右轮刹车线 (1300mm) BRAKE HOSE,F,R(1300mm) 1 32 后左轮前端刹车线 (700mm) BRAKE HOSE,R,L(700mm) 1 33 后右轮前端刹车线 (700mm) BRAKE HOSE,R,R(700mm) 1 34 后左轮中间铜管 (1000mm) BRAKE CUPRUM PIPE R.L(1000MM) 1 35 后右轮中间铜管 (1000mm) BRAKE CUPRUM PIPE,RR(1000MM) 1 36 后左轮后端刹车线 (1250mm) BRAKE HOSE,R,L(1250mm) 1 37 后右轮后端刹车线 (1250mm) BRAKE HOSE,R,R(1250mm) 1 38 K 停车助动线 PARKING CABLE 1 12

13 五 : 转向系统 PART 5:THE STEERING SYSTEM 13

14 ( 五 ) 转向系统总成 PART 5:THE STEERING ASSY REF NO. PART NO. CHINESE ENGLISH REGD NO. Unit price 01Z K Z 转向杆总成 STEERING STAFF ASSY 1 02Z K Z 上端万向节 UPPER UNIVERSAL COUPLING 1 03Z K Z 下端万向节 LOWER UNIVERSAL COUPLING 1 DOUBLE HEAD STEERING 04Z K Z 双头方向机 MACHINE 1 SINGLE HEAD STEERING 05Z K Z 单头方向机 MACHINE 1 06Z K Z.01C 喇叭旋转接通组件 HORN CONNECTING COMP 1 01J K D 方向盘固定座 STEERING WHEEL HOLDER 1 K 喇叭开关按钮 HORN BUTTON 1 01B SLM6*12 M6x12 螺栓 BOLT M6* B LM12 M12 六角法兰面螺母 FLANGE NUT M12 1 K 方向盘 STEERING WHEEL 1 03B SLM4*10 M4x10 螺栓 BOLT M4*10 3 K P U 形卡 U CARD 4 04B FLM8*30 M8x30 法兰螺栓 FLANGE BOLT M8* B PDM8 M8 平垫 FLATWASHER M8 8 06B NZM8*1.25 M8 六角法兰面螺母 FLANGE NUT M8 8 14

15 PART 6:THE ENGINE SYSTEM 六 发动机系统 15

16 ( 六 ) 发动机系统 PART 6: THE ENGINE SYSTEM REF NO. PART NO. CHINESE ENGLISH REGD NO. 1 JS183FMQ.M 发动机 ENGINE 1 2 发动机喉管 ENGINE THROAT PIPE A 化油器 CARBURETOR O 形环 O RING 1 5 喉管管夹组合 THROAT PIPE CLIP 1 6 M8x25 内六角螺杆 BOLT M8* KG51-70 空滤器接管管夹 AIR CLEANER CONNECTING PIPE CLIP 2 8 K 空滤器接管 AIR CLEANER CONNECTING PIPE 1 9 塑胶出气管 PLASTIC BREATHER PIPE 1 10 空滤器出气口泡沬垫片 AIR CLEANER BREATHER FOAM GASKET 1 11 塑胶螺丝 PLASTIC BOLT 1 12 滤芯管夹组合 FILTER CLIP COMP 1 13 滤芯组合 FILTER COMP 1 14 K 空滤器外壳 AIR CLEANER CRUST 1 15 空滤器盖 AIR CLEANER CAP 1 16 空滤器密封圈 AIR CLEANER GASKET 1 17 空滤器进气调节板 AIR CLEANER INTAKE ADJUSTING PLATE 1 AIR CLEANER INTAKE FOAM 18 空滤器进气口泡沬垫片 GASKET 1 19 空滤器进气喉管 AIR CLEANER INTAKE THROAT PIPE 1 20 空滤器进气口盖子 AIR CLEANER INTAKE COVER 1 21 M5 自攻螺丝 SCREW M 空滤器盖锁片 AIR CLEANER COVER LOCK 6 23 橡胶套夹 RUBBER CLIP 2 24 橡胶套 RUBBER 1 25 集尘管夹 INTEGRATE DUST PIPE CLIP 2 26 集尘管 INTEGRATE DUST PIPE 1 27 集尘管塞 INTEGRATE DUST PIPE PLUG 1 28 K ZP 空滤器支架 AIR CLEANER BRACKET K Z.01D 空滤器抱箍 AIR CLEANER HOOP 1 Unit price 16

17 30 LM8*16 M8x16 螺杆 BOLT M8* TDM8 M8 弹垫 SPRING WASHER M PDM8 M8 平垫 FLAT WASHER M LM6*20 M6x20 螺杆 BOLT M6* PDM6 M6 平垫 FLAT WASHER M NZM6 M6 六角锁紧螺母 LOCK NUT M K Z.01D 空滤器左侧吊板 AIR CLEANER SUSPEND PLATE,L 1 37 K Z.02D 空滤器右侧吊板 AIR CLEANER SUSPEND PLATE,R 1 38 LM8*25 M8x25 螺杆 BOLT M8* NZM8 M8 六角锁紧螺母 LOCK NUT M8 40 K Z 油箱组件 FUEL TANK 1 41 K 油箱盖组件 FUEL TANK CAP 1 42 LM6*25 M6x25 螺杆 BOLT M6* K S 油箱防震橡胶垫 FUEL TANK SHOCKPROOF RUBBER GASKET L00081K3(1 10MM) 油箱出油管 FUEL TANK OUTFLOW HOSE L00081K3(2 60MM) 化油器进油管 FUEL TANK INFLOW HOSE L00014 三通组件 THREE CONNECTING COMP 1 47 K P 消声器 MUFFLER 1 48 K P 排气管 EXHAUST PIPE L00132 消声器拉簧 MUFFLER SPRING 2 50 K J 消声器连接管 MUFFLER CONNECTING PIPE 1 51 LM8*40 M8x40 螺杆 BOLT M8* A 油冷器组件 OIL COOLING COMP 1 53 K 油冷器左油管 OIL COOLING HOSE,L 1 54 K 油冷器右油管 OIL COOLING HOSE,R 1 55 K 换档手把 GEARS SHIFT HANDGRIP 1 56 K 倒档手把固定座 GEARS SHIFT HANDGRIP HOLDER 1 K 倒档手把 REVERSE HANDGRIP 1 58 XZ4*30 带孔 B 型 %%c4x30 轴销 AXLE PIN 4x KKX1.6*12 开口销 1.6x12 COTTER PIN 1.6* K C 开口挡片 COTTER BLOCK PLATE 1 61 SLM6*16 M6x20 十字槽盘头螺钉 CROSS SCREW M6*

18 62 K 换档固定座护套 GEARS SHIFT HOLDER JACKET 1 63 K 倒档控制线 REVERSE CONTROL CABLE 1 64 K ZP 换档手把组件 GEARS SHIFT HANDGRIP COMP 1 65 LM8*30 M8x30 螺杆 BOLT M8* LM8*50 M8x50 螺栓半牙 BOLT M8* K P 换档固定座 GEARS SHIFT HOLDER 1 68 K GD %%C12x 隔套 SPACER 12x LM8*60 M8x60 螺栓半牙 BOLT M8* 尼龙衬套 NYLON BUSH 4 71 K D %%C12x2-42 衬管 BUSH PIPE 12x K Z 前端拉杆组件 FRONT TIF-ROD 1 73 K ZP 中间摇臂组件 MIDDLE ROCKER 1 74 FLM8*110 M8x155 螺杆 BOLT M8* %%C12x2-86 衬管 BUSH PIPE 12x K Z 后端拉杆组件 REAR TIF-ROD 1 77 K ZD 后端摇臂组件 REAR ROCKER 1 78 XZ8*25 带孔 B 型 8x24 轴销 AXLE PIN 8x KKX3*16 开口销 3x16 COTTER PIN 3x16 1 ENGINE LOWER FASTEN 80 K ZP 发动机前下固定架焊接组件 BRACKET,F 1 81 FLM10*1.25*55 M10x1.25x55 六角法兰面螺栓 FLANGE BOLT M10*1.25* NZM10*1.25 M10x1.25 六角法兰面金属自锁螺母 LOCK NUT M10* ENGINE UPPER FASTEN 83 FLM10*1.25*85 发动机前上固定架焊接组件 BRACKET,F 1 84 K ZP 发动机前上固定架焊接组件 1 85 FLM10*1.25*60 M10x1.25x60 六角法兰面螺栓 FLANGE BOLT M10*1.25*

19 七 : 减速箱总成 PART 7. THE TRANSMISSION BOX ASSY 19

20 ( 七 ) 减速箱总成 PART 7:THE TRANSMISSION BOX ASSY REF NO. PART NO. CHINESE ENGLISH REGD NO. Unit price 1 K GB 油封 FW-%%c50-%%c70 OIL SEAL 50-%%c GB/T M8x30 螺栓 BOLT M8* GB/T M8x40 螺栓 BOLT M8* A 箱盖 TRANSMISSION BOX COVER 1 5 GB/T 通气接头 BREATHER JOINT 1 6 GB/T 密封圈 %%c170x2.65 GASKET 170X GB/T 轴承 6010 BEARING GB/T 锥齿轮 ( 二 ) BEVEL GEAR (2) 1 9 GB/T %%C38 轴用弹性挡圈 CIRCLIP %%C A 箱体 TRANSMISSION BOX BODY 1 11 GB/T M12x12 螺栓 BOLT M12* GB/T M12 平垫 FLAT WASHER M GB/T M12 弹垫 SPRING WASHER M GB/T M12x25 螺栓 BOLT M12* GB/T M8x20 螺栓 BOLT M8* GB 油封 FW OIL SEAL FW A 端盖 SIDE COVER 1 18 GB/T 密封圈 %%c80x2.65 GASKET %%c80x GB/T 轴承 6205 BEARING GB/T 孔用弹性挡圈 52 CIRCLIP GB/T %%C50 轴用弹性挡圈 CIRCLIP %%C GB/T 轴承 6306-Z( 单封盖 ) BEARING 6306-Z 1 23 GB/T 锥齿轮 ( 一 ) BEVEL GEAR (1) 1 24 GB/T 滚针轴承 RNA4901 NEEDLE BEARING RNA

21 八 : 电器总成 PART 8 : THE ELECTRIC ELEMENT ASSY 21

22 ( 八 ) 电器总成 PART 8:THE ELECTRIC ELEMENT ASSY REF NO. PART NO. CHINESE ENGLISH REGD NO. Unit price 1 K 主束线 MAIL WIRE 1 COMBINED SPEEDOMETER 2 K 组合仪表 ( 罩 ) COVER 1 3 K 组合开关 COMBINED SWITCH 1 4 K 喇叭 HORN L00139 前左大灯 HEAD LIGHT,F,L L00139 前右大灯 HEAD LIGHT,F,R 1 K Z/0 前转向灯 7 09Y TURNING LIGHT,F 2 8 制动开关 BRAKE SWITCH 1 9 K 喇叭按钮 HORN BUTTON 1 10 K 手动风扇幵关 ( 绿色 ) MANUAL FAN SWITCH 点火锁 IGNITION LOCK 1 12 K 紧急熄火幵关 ( 红色 ) EMERGENCY STOP SWITCH 1 13 SSC 风扇控制器 FAN CONTROLLER L00042 稳压器 RECTIFIER&REGULATOR 1 15 F3-D 点火器 IGNITION L00279 闪光继电器 FLASHER REALY L00284 起动继电器 START RELAY 1 18 K H 电器板 ELECTRIC PLATE 1 19 K 电器罩 ELECTRIC COVER 1 20 档位开关 GEAR SWITCH 1 21 A 电瓶 BATTERY 1 22 K 电瓶盒 BATTERY BOX 1 23 电瓶盖 BATTERY COVER 1 24 K 发动机冷却风扇 COOLING FAN 1 25 K 风扇罩 FAN COVER L00060 后刹车灯 REAR BRAKE LIGHT 1 22

23 PART 9. CYLINDER HEAD ASSY 一 汽缸盖总成 23

24 一 汽缸盖总成 (CYLINDER HEAD ASSY) Ref.no Part.no Description Q TY UNIT PRICE 1 2 F 汽缸盖组合 Cylinder cap assy 1 2 F 钢丝挡圈 Steel wire circlip 2 3 F 气门导管 Guide pipe of valve 2 4 Q/JR YP 螺栓 Bolt FR 垫圈 Washer 1 6 F 减震块 Damper 12 7 F 汽缸盖垫片组合 Cylinder cap shim unit 1 8 Q/JR YP 定位销 Alignment pin F 油封 14*17.5*8 Oil seal 1 10 F 盖形螺母 Cap nut 4 11 F 铜垫圈 Copper washer 4 12 GB/T 70.1 螺钉 M8* Zn5.D Screw M8* Zn5.D 2 13 F 链轮室盖组合 Sprocket chamber cover unit 1 14 FG 挡油盘组合 Oil fender cover unit F 通气管 Air drain FG 卡箍 Hoop 1 17 Q/JR YP 螺栓 Bolt F O 形圈 107.1*2.4 O ring 1 19 GB/T70.1 螺钉 M6* Zn5.D Screw M6* Zn5.D 2 20 F 上气门盖 Upper valve cover 1 21 FG 下气门盖 Lower valve cover 1 22 FG O 形圈 O-ring 1 23 F O 形圈 57.8*2.4 O ring 1 24 GB/T 70.1 螺钉 M6* Zn5.D Screw M6* Zn5.D 25 F 压板 Pressure plate 1 26 GB/T 5783 螺栓 M6*12-Zn5.D Bolt M6*12--Zn5.D 2 27 F 止动板 Stop plate DR8EA 火花塞 Spark plug 1 29 FB 双头螺栓 Double-head bolt

25 PART 10. VALVE MECHANISM 二 配气结构 25

26 二 配气结构 (PENEUMATIC MECHANISM) Ref.no Part.no Description Q TY 1 F 配气凸轮轴 Pneumatic cam shaft 1 2 F 正时链条 Timing sprocket 1 3 FG 传动销 Driving pin 1 4 GB/T5786 螺栓 M10*1.25*25-Zn5.D Bolt M10*1.25*25-Zn5.D 1 5 FG 垫圈 Washer 1 6 F 甩油盘 Throw oil plate 1 7 GB/T 滚动轴承 6005-RS/C3 Rolling bearing 6005-RS/C3 1 8 F 衬套 Bush 1 9 F 正时链条 Timing chain 1 10 F 下导向板总成 Lower guide plate assy 1 11 F 上导向板总成 Upper guide plate assy 1 12 F 链条张紧器 Chain tensioner 1 13 F 张紧器垫片 Shim of tensioner 1 14 Q/JR YP 螺栓 Bolt Q/JR YP 螺栓 Bolt F 滚针轴承 Needle bearing F 进气门 Air intake valve F 排气门 Air exhaust valve 1 19 F 气门弹簧座 Valve spring seat 2 20 F 气门内弹簧 Valve innerspring 2 21 F 气门外弹簧 Valve outer spring 2 22 F 气门杆油封 Valve stem oil seal 2 23 F 气门弹簧盖 Valve spring cover 2 24 F 气门锁夹 Valve lock clip 4 25 F O 型圈 o-ring 2 26 F 摇臂轴 Rocker arm shaft 2 27 F 气门摇臂 Valve rocker arm 2 28 F 调节螺钉 Adjusting screw 2 29 F 锁紧螺钉 Locking nut 2 30 F 弹性垫圈 Elastic washer 2 31 F 凹轮轴组合 Camshaft unit 1 UNIT PRICE 26

27 PART 11. CRANK CONNECT ROD MECHANISM 曲柄连杆机构 27

28 三 曲柄连杆机构 (CRANK CONNECT ROD MECHANISM) Ref.n Q T Part.no Description o Y 1 F 曲柄连杆总成 Crank connect rod assy 1 2 F 弹簧 Spring 6 3 F 弹簧销 Spring pin 3 4 F 平衡轴驱动齿轮 Balance shaft driving gear 1 5 F 垫圈 Washer 1 6 GB/T819.1 螺钉 M6*18-Zn5.D Screw M6*18-Zn6.D 3 7 F 压板 1 Pressure plate GB/T276 轴承 6203 Bearing F 油封 Oil seal 1 10 F 平衡轴总成 Balance shaft 1 11 GB/T276 轴承 6205 Bearing F 平衡轴齿轮 Balance shaft gear 1 13 F 平键 Flat key 1 14 GB/T819.1 螺钉 M6*16-Zn 5.D Screw M6*16-Zn5.D F 压板 2 Pressure plate F 锁紧垫圈 Locking washer 1 17 F 螺母 Nut 1 18 F 半圆键 Woodruff key 1 19 F 活塞 Piston 1 20 F 活塞环 1 Piston ring F 活塞环 2 Piston ring F 油环组合 Oil ring assy 1 23 F 活塞销 Piston pin 1 24 F 挡圈 Circlip 2 25 F 汽缸体组合 Cylinder unit 1 26 F 减震块 Damper F 汽缸体垫片 Cylinder shim 1 28 Q/JR YP 定位销 Alignment pin F 定位销 Alignment pin 1 30 F 定位销 O 形圈 Alignment pin o ring 1 31 GB/T70.1 螺钉 M6* Zn.5D Screw M6*10-9-Zn.5D 2 32 F 油泵驱动齿轮 Oil pump driving gear 1 UNIT PRICE 28

29 PART 12. CRANKCASE BODY PART 曲轴箱总成 29

30 四 曲轴箱总成 (CRANKCASE BODY PART) Ref.n Part.no Description Q TY o 1 F 左曲轴箱密封垫 Left crankcase cover gasket 1 2 F 定位销 10*14 Alignment pin 10* F 左曲轴箱盖总成 Left crankcase cover assy 1 4 ZAI 观察视孔 Observe hole cover 1 5 ZAI O 形圈 o-ring 1 螺栓 Q/JR YP Bolt Q/JR YP 螺栓 Bolt Q/JR YP 螺栓 Bolt Q/JR YP 螺栓 Bolt 螺钉 M8* GB/T 70.1 Screw M8* Zn5.D 3 Zn.5D 11 F 倒档拉筋支架 Bracket of reverse gear rope 1 右曲轴箱盖密封 Right crankcase cover 12 F 垫 gasket 13 F 右曲轴箱盖总成 Right crankcase cover assy 1 14 F 油尺 Oil dipstick 1 15 ZAI O 形圈 o-ring 1 16 F 左曲轴箱总成 Left crankcase assy 1 17 F 右曲轴箱总成 Right crankcase assy 1 18 F 双头螺栓 Double head screw 2 19 F 双头螺栓 Double head screw 2 20 UNIT PRICE 30

31 PART 13. CLUTCH 离合器 31

32 五 离合器 (CLUTCH) Ref.no Part.no Description Q TY 1 F 主离合器垫圈 Main clutch washer 1 2 F 主离合器罩组合 Main clutch case assy 1 3 F 超越离合器 Overreach clutch 1 4 F 主离合器蹄块总成 Pin clutch shoe assy 1 5 F 螺母 Nut 1 6 GB6170 螺母 M8-Zn5.D Nut M8-Zn5.D 7 GB/T 97.1 垫圈 8-Zn8.D Washer 8-Zn8.D 1 8 FG O 形圈 O-ring 1 9 F 离合器调节螺钉 Clutch adjusting screw 1 10 F 下凸轮板组合 Lower cam plate assy 1 11 F 刚球架组合 Steel ball bracket assy 1 12 F 上凸轮板组合 Upper cam plate assy 1 13 F 辅助衬套 Assistant bush 1 14 F 推杆组合 Rod push ass y 1 15 GB/T 308 刚球 G100b Steel ball 8.731G100b 1 16 F 离合器齿轮组合 Clutch gear assy 1 17 F 花键垫圈 Spline washer 1 18 F 离合器轮毂组合 Clutch hub assy 1 19 F 锁紧垫圈 Locking washer 1 20 F 螺母 Nut 1 21 F O 形圈 o-ring 1 22 F 顶杆 Post rod 1 23 F 离合器片 Clutch plate 6 24 F 摩擦片 Friction disc 7 25 F 压盘 Pressure disc 1 26 F 离合器弹簧 Clutch spring 5 27 F 带垫螺栓 Bolt with washer 5 28 UNIT PRIC E 32

33 六 操纵 换挡凸轮 拨叉机构 (CONTROL SHIFT CAM MECHANISM) PART 14. CONTROL SHIFT CAM MECHANISM 操纵 换挡凸轮 拨叉机构 33

34 Ref.n Q T Part.no Description o Y 1 GB/T5789 螺栓 M6*12-Zn5.D Bolt M6*12-Zn5.D 1 2 F 倒档操纵板 Reverse control lever 1 3 F 垫圈 Washer 1 4 GB/T894.2 挡圈 12 Circlip F 扭簧 Spring 1 6 F 倒档操纵轴组合 Reverse shift bracket 1 7 F 换档凸轮轴 Shift cam 8 F 星形轮 Shift cam segment 1 9 GB/ 螺栓 M6*20-Zn5.D Bolt M6*20-Zn5.D 1 10 F 垫圈 Washer 1 11 F 扭簧 Spring 1 12 F 换档轴总成 Shift shaft 1 13 CY 弹簧拉销 Spring broaching 1 14 F 拉簧 Return spring 1 15 F 限位杠杆总成 Stopper lever 1 16 F 螺栓 Bolt 1 17 F 换档杠杆总成 Shift lever assy 18 F 扭簧销防松垫片 Torque spring pin tension gasket 19 F 扭簧销 Torque spring pin tension gasket 1 20 F 拨叉 2 Shift fork F 短拨叉轴 Short shift fork axle 1 22 F 拨叉 3(R) Shift fork F 拨叉 1(L) Shift fork F 长拨叉轴 Long shift fork axle 1 25 GB/T276 轴承 6003 Bearing FG 油封 Oil seal 1 27 ZAI 油封 Oil seal 1 28 F 压线板 Press wire plate 1 29 F 档位触头 Shaft contact 1 30 F 弹簧 Spring 1 31 F 星形轮定位销 Star gear dowel pin 1 倒档限位凸轮定位 Reverse limit cam dowel 32 F 销 pin 33 F 倒档限位凸轮 Reverse limit cam 1 34 F 挡板 Fender 1 35 F3-D 挡位显示器 Fender signal 1 36 GB/T97.1 垫圈 6-Zn8.D Washer 6-Zn8.D 1 37 GB/T70.1 螺钉 M6*16-Zn5.D Screw M6*46- Zn5.D 1 UNIT PRICE PART 15. GEAR MECHANISM 变速齿轮机构 34

35 35

36 七 变速齿轮机构 (SHIFT GEAR MECHANISM) Ref. no Part.no Description Q TY 1 F 主轴油封 Main axle oil seal 1 2 GB/T 276 轴承 6203 Bearing F 二档主动齿轮 Shift 2 driving gear 1 4 F 轴套 Axle cover 1 5 F 五档主动齿轮 Shift 5 driving gear 1 6 F 三档主动齿轮 Shift 3 driving gear 1 7 F 挡圈 Circlip 1 8 F 花键垫圈 Spline washer 1 9 F 四挡主动齿轮 Shift 4 driving gear 1 10 F 主轴 Main axle 1 11 F 轴承 (50*22* 14) Bearing (50*22*14) 1 12 GB/T 螺钉 M6*16- Zn5.D Screw M6*16-Zn5.D 2 13 F 主轴轴承压板 Main axle bearing pressure plate 1 14 GB/T276 轴承 6204 Bearing F 挡圈 Circlip 1 16 F 垫圈 Washer 1 17 F 二档从动齿轮组合 Shift 2 driven gear unit 1 18 F 拨叉爪 Shift fork paurcirclip 1 19 F 挡圈 Circlip 1 20 F 花键垫圈 Spline washer 1 21 F 花键衬套 Spline bush 1 22 F 倒档齿轮 Reverse gear 1 23 F 五档从动齿轮 Shift 5 driven gear 1 24 F 开口挡圈 Ringent circlip 1 25 F 三档从动齿轮 Shift 3 driven gear 1 26 F 四档从动齿轮 Shift 4 driven 1 27 F 驱动轴组合 Drive axle unit 1 28 F 垫圈 Washer 1 29 F 一档从动齿轮组合 Shift 1 driven gear 1 30 F 驱动齿轮 Drive gear 1 31 GB/T894.2 挡圈 26 Circlip GB/T276 轴承 6304 Bearing F 驱动轴油封 Driving axle oil seal 1 34 GB/T276 轴承 6004 Bearing F 驱动过轮 Middle drive gear 1 36 GB/T894.2 挡圈 26 Circlip F 过轮轴 Middle drive shaft 1 UNIT PRICE 36

37 38 GB/T276 轴承 6202C2 Bearing 6202C F 过轮轴轴承座 Wheel axle bearing base 1 40 F 压板 Pressure plate 2 41 GB/T819.1 螺钉 M8*25-Zn5.D Screw M8*25-Zn5.D 4 42 F 主动锥齿轮 Driving gear 1 43 F 螺母 M22*1 Nut M22* F 调整垫片 Adjusting gaskets 1 45 F 倒档轴 Reverse axle 1 46 GB/T894.2 挡圈 15 Circlip F 垫圈 Washer 2 48 F 倒档双连过轮 Reverse wheel gear F 衬套 Bush 1 50 GB/T5789 螺栓 M8* Zn5.D Screw M8* Zn5.D 6 51 F 转速驱动齿轮 Speed driving gear 1 52 F 转速从动齿轮 Speed driven gear 1 53 F O 形圈 o-ring 1 54 F 转速齿轮座 Speed gear base 1 55 Q/JR YP 螺栓 Bolt F 垫圈 Washer 1 57 F 转速齿轮油封 Speed gear oil seal 1 58 F 传动销 Driving pin 1 59 F 钢丝挡圈 Steel Circlip 1 60 GB/T5782 螺栓 M6*30 Bolt M6*

38 PART 16. OUTPUT SHAFT 输出机构 38

39 八 输出机构 (OUTPUT SHAFT MECHANISM) Ref. no Part.no Description Q TY 1 GB/T6186 锁紧螺母 M14* 1.5 Nut M14* F 垫片 Washer 2 3 F 万向节前接头 Universal front joint ( 后驱 ) yoke (rear driving ) 1 4 F 油封 Oil seal 1 5 F 后盖 Bearing housing 1 6 F 调整垫片 Adjusting gasket 1 7 GB 垫圈 8-Zn8.D Washer 4 8 F O 形圈 o-ring 1 9 GB/T 276 轴承 6305 Bearing F 异形螺套 Abnormal screw sleeve 1 11 GB/T276 轴承 6207C3 Bearing 6207C F 从动锥齿轮轴 Middle driven pinion gear 1 13 F 连接爪 Connection paw 1 14 F 弹簧 Spring 1 15 F 衬套 Bushing 1 16 GB/T 276 轴承 6006C3 Bearing 6006C F 传动轴 ( 前驱 ) Middle driven shaft 1 18 GB/T 276 轴承 6205 Bearing F 异形螺套 Abnormal screw sleeve (front driving ) 1 20 F 油封 Oil seal 1 21 F 防尘盖 Dust proof cove r 1 22 F 万向节前接头 Universal front joint ( 前驱 ) yoke (front driving ) 1 23 F O 形圈 O-ring 2 24 GB/T5782 螺栓 M8* Zn5.D Bolt M8* Zn5.D 4 25 F 万向节后接头 Universal front joint ( 后驱 ) yoke (real driving ) 1 26 F 十字轴组合 Cross axle unit 1 27 F 万向节后接头 Universal real joint yoke 组合 ( 前驱 ) (front driving ) 1 28 FG 卡圈 Clip 8 29 FG 滚针轴承 Roll needle bearing 8 30 FG 传动叉 Transmission fork 1 UNIT PRIC E 39

40 PART 17. LUBRICATION COOLING MECHANISEM 润滑冷却机构 40

41 九 润滑冷却机构 (LUBRICATION COOLING MECHANISEM) Ref. no Part.no Description Q TY 1 F 机油泵 Engine oil pump 2 F 油泵齿轮组合 Oil pump gear unit 3 F 传动销 Transmission pin 4 FG 油泵垫片 Oil pump pad 5 GB/T819.1 螺钉 6*30-Zn5.D Screw M6*30-Zn5.D 6 FG 机油粗滤器 Engine oil coarse strainer 7 FG 压簧 Compressing spring 8 FG O 形圈 o-ring 9 F 放油螺塞 Oil drain plug screw 10 F 机油精滤器 Engine oil fine strainer 11 F O 形圈 o-ring 12 F 精滤器盖总成 Engine oil fine strainer 13 GB/T70.3 螺钉 M6* Zn5.D Screw M6* Zn5.D 14 F 铜垫圈 Gasket 15 F 接头 Contact 16 F 油管组合 4 Oil delivery pipe 4 17 F 油管组合 5 Oil delivery pipe 5 18 F 冷油器总成 Oil cooler assy 19 GB/T5786 螺栓 M6*12-Zn5.D Nut M6*12-Zn5.D 20 GB/T97.1 垫圈 6-Zn5.D Washer 6-Zn8.D 21 GB/T6187 螺母 M6-9-Zn5.D Nut M6-9-Zn5.D 22 F3-D 冷却风扇电机 Cooler fan motor 23 F 螺钉 M8*20 Bolt M8*20 24 F 油管组合 1 Oil pipe unit 1 25 F 铜垫圈 Gasket 26 F3-D 油温传感器 Oil temperature sensor 27 F 螺钉 M8*22 Bolt 28 F 油管组合 2 Oil pipe unit 2 29 Q/TR YP 螺栓 Bolt F 油管组合 3 Oil pipe unit 3 31 F O 形圈 o-ring 32 FG 垫圈 Washer UNIT PRICE 41

42 PART 18. EXHAUST SYSTEM 排气系统 42

43 十 排气系统 (EXHAUST SYSTEM ) Ref.n o Part.no Description 1 F 排气管总成 Exhaust pipe unit 1 2 F 排气管垫圈 Exhaust pipe washer 1 3 F 螺母 Nut 2 4 F 护板 1 Defend plate F 护板 2 Defend plate GB/T 5789 螺栓 M6*12 Bolt M6* F 排气管密封圈 Seal ring of the exhaust pipe 1 8 F 消声器总成 Silencer assy 1 9 F 护板 3 Defend plate 1 10 Q T Y UNIT PRIC E 43

44 PART 19. INTAKE SYSTEM 进气系统 44

45 十一 进气系统 (INTAKE SYSTEM ) Ref.n o Part.no Description Q TY 1 F 化油器座组合 Carburetor seat unit 1 2 F O 形圈 o-ring 1 3 GB/T 70.1 螺钉 M8*25 Screw M8* F 垫圈 Washer 2 5 F 管夹组合 Pipe clamp unit 1 6 F 化油器 Carburetor 1 7 F 进气管管夹组合 Intake pipe clamp unit 2 8 F 化油器连接管 Connecting pipe of carburetor 1 9 F 管夹组合 Pipe clamp unit 1 10 FG 集尘杯 Dust cup 1 11 FG 钢丝夹 Steel wire clamp 1 12 FG 空滤器盖锁片 Locking plate if air filter cover 3 13 FG 通气管弯头 Intake pipe 1 14 FG 隔热垫 Thermal pad 2 15 FG 密封圈 Sealing ring 1 16 FG 滤芯组合 Filter core unit 1 17 FG 空滤器垫 Air filter cove r 1 18 FG 空滤器体 Air filter body 1 UNIT PRICE 45

46 PART 20. PULL STARTER 手起动装置 46

47 Ref. no 十二 手起动装置 (PULL STARTER) Part.no Description Q TY UNIT PRICE 1 F 手起动机构组合 Hand starting device 1 2 F 左侧盖组合 Left side cover unit 1 3 FG 垫片 Shim 1 4 FG 卷簧底板组合 Bottom board unit of winding spring 1 5 F 驱动盘组合 Drive plate unit 1 6 F 拉线 Tension line 2 7 FG 扭簧 Torsion spring 2 8 FG 驱动爪 Drive paw 2 9 GB/T896 挡圈 6 Circlip FG 压簧 Compressing spring 1 11 F 导向板 Guide board 1 12 FG 螺钉销 Screw pin 1 13 FG 启动手柄 Start lever 1 14 FG 起动手柄盖 Start lever cover 1 15 Q/JR YP80-93 螺栓 Bolt F 起动棘轮组合 Starting ratchet 1 17 F O 形圈 o-ring 1 18 FG 垫圈 Washer 1 19 GB/T93 垫圈 Washer 1 20 GB/T5785 螺栓 M1O*1.25*40 Bolt M10*1.25* F 压板 2 Pressing plate 1 22 GB/T93 油封 Oil seal 1 23 F 轴承 Bearing 1 24 GB/T819.1 螺钉 M5*16- Zn5.D Screw M5816-Zn5.D 3 25 F 垫片 Washer

48 PART 21. STARTER MOTOR MECHANISM 电起动装置 48

49 十三 电起动装置 (STARTER MOTOR MECHANISM) Ref.no Part.no Description 1 F 双连齿轮 1 Start idle gear 1 1 Q T Y UNIT PRIC E 2 F 滚针轴承 Bearing 2 3 F 垫圈 Washer 2 4 GB/T894.1 挡圈 12 Circlip F 过轮轴 1 Go gear axle F 过轮轴 2 Go gear axle F 双连过轮 2 Starter idle gear F 滚针轴承 Bearing 1 9 F 垫圈 Washer 1 10 F 电起动大齿轮组合 Gear unit of electric starter 1 11 F 超越离合器盘 Starter clutch plate 1 12 F 超越离合器 Starter clutch 1 13 F3-D 磁电机 Magneto 1 14 Q/JR YP81- 螺钉 M8* Zn5.D Screw M8*15-10-Zn5.D 6 15 F 压板 1 Lead holder 1 16 Q/JR YP 螺栓 Bolt GB/T93 垫圈 6-Zn8.D Washer 6-Zn8.D 3 18 Q/JR YP 螺栓 Bolt GB/T70.1 螺钉 M5* Zn5.D Screw M5* Zn5.D 4 20 F3-D 起动电机 Starting motor

50 NOTES XATVUSA Inc Silverton Ave. Suite 107 San Diego, CA Main (858) Fax (858)