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1 No TABLE OF CONTENTS 1.0 Summary 2.0 Structure And Dimensions 3.0 How To Order 4.0 Ratings and Performance Specification 5.0 Reliability Data 6.0 Package 7.0 Environmental Protection Statement 8.0 Recommended soldering profile 9.0 Storage Methods 10.0 Precautions For Use 3 22

2 1.0 Summary The dimension type for High Power chip resistor including , and the features are as below: Features 3 W High power up 3W TCR 50 PPM/ Lowest TCR is 50 PPM/ Miniature and light weight Suit for re-flow and wave flow solder. Low assembly cost suit for automatic SMT equipment. Current detecting resistors for power supply, motor circuits etc. Superior mechanical and frequency characteristics ROHS According with RoHS standard Applications Switching Power Supply Over Current Protection in Audio Application Voltage Regulation Module(VRM) DC-DC Converter Charger Automotive Engine Control Portable Devices etc. 2.0 Structure And Dimensions Structure

3 2 Structure 2 3 Structure Structure 1 Dimensions 5 22

4 Type L mm W mm t mm a mm b mm Construction 2 Dimensions Type Resistance(m L mm W(mm) T mm D mm RP 12 M RP 12 M RP 12 R RP 12 1M RP 12 R

5 3 Construction 3 Dimensions Type Resistance(m L mm W(mm) T mm D mm RP RP Appearance 2.3.1, The surface of resistor is covered with Protecting Coating which hard to fade, and the surface of coating should avoid unevenness The terminal part is covered equable, the plating is hard to fade, and should avoid unevenness, flaw, pinhole and discoloration With a clear mark, the resistor body is crack-free. 7 22

6 3.0 How To Order RP G 03 M R047 F T Product Code Thick film chip fixed Type Code Code Type Power Rating Code Code Power rating E 1/8W F 1/4W G 1/2W H 3/4W J 1W K 1.5W L 2W M 2.5W N 3W Resistance Temperature Coefficient Code Resistance Value Code R m T.C.R M Units: Decimal Code point should be expressed H 50 PPM/ by R Units:m X 75 PPM/ Decimal point should be expressed by M K 100 PPM/ Example J 150 PPM/ R22=0.22 R10=0.10 L 250 PPM/ R047=0.047 M 500 PPM/ M50=0.50m 2M50=2.50m N -100~+400 PPM/ R 700PPM/ S 1000PPM/ T 2000PPM/ Resistance Tolerance Code Code Tolerance F 1% G 2% H 3% J 5% K 10% Packing Style Code Code Packing Style T B C Tape & Reel Bulk Case Case 8 22

7 3.1 The Explanation For The Resistance Value Marking IEC E-24 IEC E-24 E-96 E-96 Series Resistance Cross-reference List E-24 E-24 series 10 n ( unit K 10K 100K 1M 10M ) Table one E-96 E-96 series ( 10 n ) ( K 10K 100K 1M 10M ) Table two

8 E-24 E-24 Series 0.1 R 1 R E-24 For resistance in the range of 0.1 R 1, expressed with three digits, R represents decimal point (the first digit), the last two digits represent significant figures in E-24 Series. For example 0.47 R47 Resistance as 0.47 Marking would be R R10 Resistance as 0.1 Marking would be R R ,, R ( ), 0, E V E-24. For resistance in the range of 0.1 R 1, and the dimension type of ,the marking and resistance code are the same; Expressed the resistance value with four digits, R represents decimal point (the first digit), the second digit is 0, the last two digits represent significant figures in E-24 Series; for the dimension of 0603, expressed the resistance value with three digits, the first digit is V, the last two digits represent significant figures in E-24 Series. For example R047 For the dimension type of , resistance as Marking would be R V47 For the dimension type of 0603, resistance as Marking would be V47. E-96 E-96 Series 0.1 R 1, R E-96 For resistance in the range of 0.1 R 1, expressed the resistance value with four digits, R represents decimal point (the first digit), the last three digits represent significant figures in E-96 Series. For example R499 Resistance as Marking would be R R102 Resistance as Marking would be R102. IEC IEC E-24 For the resistance which don t belong to IEC serial, use the resistance of IEC serial which is most close to the required resistance of non-iec serial for replacement. To get agreement by both party if there special requirement for the marking

9 4.0 Ratings and Performance Specification 1 Ratings Construction 1 Item Rated Power Resistance Range Tolerance for Resistor 1/8W 1/4W 1/2W 1/2W 3/4W 1W 1W 20 m R 22M 10 m R 22M 10 m R 1000m 1% 2% 3% 5% 10% Temperature Range of Use -55 ~ +125 Rated Temperature Ratings Construction 2 3 Item 2512 Rated Power Resistance Range m Tolerance for Resistor 2W 2.5W 3W % 2% 3% 5% 10% Temperature Range of Use -55 ~ +170 Rated Temperature Performance Specification The rated voltage at each resistance should be calculated. From the equation below, and when the rated voltage exceeds the maximum voltage used shown in the table, the rated voltage used should be the maximum voltage. E= Rated Voltage E Rated Voltage V & Max. Voltage R Normal Resistance Used P Rated Power W Type V V Max Voltage Used 200V

10 Continue Item Specification 2.5 (2.5 E), The Max. Overload Voltage should be 2.5 E, When the Voltage exceeds the maximum overload voltage in the table below. the value shown in the table should be the maximum one. Max. Overload Voltage V 300V 400V 400V 400V 400V 400V 70 /80 Remark: When used at ambient temperature over 70 /80, the load power should be reduced as Power Derating Curve shown below. Power Derating Curve (Rated Load) (%) Temperature Range of Use Ambient Temperature 1 Curve is the same with Construction Curve is the same with Construction

11 5.0 Reliability Data Reliability Data 1 Apply to Construction 1 item specification resistor test method type 0603 Resistance 0805 Temperature 1206 Coefficient Resistance 0.01 R 1 500PPM/ Resistance Temperature code Coefficient M Measured Between No mechanical damage. R (2.0%R ) Short Time Overload JIS C Rated Current or Max Overload Current whichever is lower for 5 seconds 100V, 1, Apply DC 100V between substrate and termination for 1 minute, then check insulation resistance. Insulation Resistance 1000M Min 13 22

12 Continue item Solderability Resistance to Soldering Heat specification resistor 95%. The termination coverage should be 95% cover min No mechanical damage. R (2.0%R ) test method (JIS C 5202) 2S,, 10mm, 240 5, 2s 0.5s, 10 Resistor should be dipped in the melted solder bath at for 2s 0.5s. Flux should be removed from the surface of the termination with clean organic solvent. 10mm, 270 5, 10s 1s, 1 Resistor should be dipped in the melted solder bath at for 10 s 1s, Flux should be removed from the surface of the termination with clean organic solvent., resistor should be exposed at room condition for one or two hours, then check the resistance value. :, :1.6mm Substrate :Glass Epoxy (t=1.6mm) Thickness of Copper foil:0.035mm Span:90mm. Bending Distance: : 3mm : 1 mm (duration):10s 1s Bending Strength No mechanical damage. R (2.0%R ) 14 22

13 Continue item specification resistor test method (JIS C 5202) Rapid Temperature cycle Steady State Humidity (70 ) Load Life No mechanical damage. R (2.0%R ) No mechanical damage. R (3.0%R ) No mechanical damage. R (3.0%R ) , for 30mins normal temp. for 2 3 mins for 30mins, total 5 cycles. 40 2, 90% 95% 1000 Resistor should be exposed at 40 2 and 90~95% relative humidity in a humidity test chamber for 1000 hours ,0.5 ( ), 1000 Resistor should be exposed at70 2 for 1000hours,during this time the rated voltage or the max working voltage (choose the small one )shall be applied intermittently for 1.5 hours ON,0.5 hours OFF. Resistance to Solvent No mechanical damage. R (2.0%R ) :, 10 1 Dipping in solvent solution of Isopropyl alcohol for 10h 1h Reliability Data 2 Apply to Construction2&3 item T.C.R Thermal Shock Short Time Overload specification resistor within specified T.C.R No mechanical damage. R (1.0%R+0.5m ) No mechanical damage. R (1.0%R+0.5m ) test method -55 ~+125 Measure between -55 ~+125 (MLT-STD-202F-Method 304) (MLT-STD-202F-Method 107G) cycles 2.5, ( ), 5 Apply 2.5 times rated voltage or the max. overload voltage(choose the small one) for 5 seconds. (JIS C 5202) 15 22

14 Continue Resistance to Soldering Heat (70 ) Load Life Solderability No mechanical damage. R (1.0%R+0.5m ) No mechanical damage. R (1.0%R+0.5m ) 95%. The termination coverage should be 95% cover min (MLT-STD-202F-Method 210E) s , 1.5, 0.5 (MLT-STD-202F-Method 108A) h Rated voltage 1.5h/0.5off (MLT-STD-202F-Method 208H s 0.5s Resistance to Dry Heat No mechanical damage R 1.0%R JIS C h 6.0 Package 6.1 Taping Dimension And Structure A Carrier Tape Dimension paper carrier tape For type 16 22

15 Unit:mm type A B W F E type P P0 P1 D0 T Embossed taping unit mm type A0 B0 W F E t Construction m / 0.75m / 1~10.m / 2 3 Construction 2 3 type P P0 P1 D0 D1 K / Construction / m Min m Min ~10.m Min Construction

16 B Reel Dimension unit:mm type M W T A B C D Taping Specification A Ability top tape peel strength 11 70g(0.1N 0.7N), 300mm/min Peel strength is 11 70g(0.1N 0.7N) with speed of 300mm/min, and should not have flash and tear after peeling. test method minimum bending radius 50mm When carrier tape being bent by minimum bending radius(50mm),no defection of chip and no break of carrier tape. resistance to climate (for top tape) 60 90% 95% 120 The top tape don t peel off after exposing at 60 90% 95% RH for 120 hours.,. Resistor is free, no sticking to top tape and bottom tape.,. Resistor is easy to take out from carrier tape and chip hole have no mechanical damage

17 B Quantity In Taping type quantity unit: PCS / reel C Carrier Tape Statement no components have components no components lead Tape only top tape Direction of Feeding length terminal front unit:mm lead tape Outer Packaging the first package 1 10 reels the second package 8 case Max 19 22

18 ,, When the quantity is a few alternative packing methods may be used. It is very important to ensure the safety of the products during transportation Label label on the reel (1. customer part No. 2. customer P/O) 3. fenghua Part No 4. quantity 5. resistance 6. rated power 7. tolerance 8. delivery date 9.QC QC marking 10 GP or RoHS marking label on inner packaging box (1. customer part No. 2. customer P/O) 3. fenghua Part No 4. quantity 5. resistance 6. rated power 7. tolerance 8. delivery date 9.QC QC marking 10 GP or RoHS marking label on outer packaging box 1. customer name 2. contract No. 3. product name 4. fenghua part No. 5. quantity 6. case No. 7. maker name 8.QC marking 9. GP or RoHS marking Remark ( ) The content with bracket could be designed according to customers requirement., GP RoHS usually, the environmental Logo will use GP or RoHS which up to customers Decision. environmental logo on reel label environmental logo on outer box 20 22

19 6.2 Bulk Case Packaging Dimension And Structure Packaging Quantity Packaging style type Bulk case unit: PCS Bulk quantity 25,000 10,000 5,000 1,500 1,000 10,000 4, Environmental Protection Statement RoHS Compliant with RoHS Directive. 1 Pb 100ppm The termination of the chip resistor is lead-free(pb 100ppm). 2 RoHS the Pb in the resistor body is belong to the RoHS exception of Pb in glass material According to the requirement of Administration on the Control of Pollution caused by Electronic Information Products, below are the hazardous substance information for the chip resistor hazardous substance part name Pb Hg Cd Cr 6+ PBB PBDE chip resistor SJ/T : Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the threshold requirement in ST/J SJ/T : Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above the threshold requirement in ST/J the Environment Friendly Use Period logo as below Remarks approval sheet. 50 above Environment Friendly Use Period only applicable under the condition specified in this 21 22

20 8.0 Recommended Soldering Profile Recommended re-flow profile 3 Re-flow 3 times Recommended wave solder profile Recommended solder alloy 9.0 Storage Methods : 5 35, 45% 70%. Storage conditions: T 5 35,RH 45% 70%. 96.5Sn-3.0Ag-0.5Cu Avoiding storage in place full of corrosive gas Precautions For Use 6 The products are suggested to be used within six months when received, and the storage condition mentioned above should be followed. The lead-free surface treatment products are applicable for lead-free soldering and Pb/Sn soldering also. Be sure to return a copy to our company after stamping your company acceptance, if no copy returned after three months, we would judge that you shall receive and accept this approval sheet. If there are any amendment, a former version shall become invalid

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