8550A_JE.indd

Transcription

1 Z-8550A Z-8560A PARTS BOOK ELECTRONIC DIRECT DRIVE ZIGZAG LOCK STITCHER ELECTRONIC DIRECT DRIVE ZIGZAG LOCK STITCHER WITH THREAD TRIMMER Parts Navigation The latest parts information, refer to the Parts Navigation.

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3 BROTHER INDUSTRIES, LTD. Z-8550A- 01 0: Standard A: Standard + Back tack / Condence device BROTHER INDUSTRIES, LTD. Z-8560A- 01 3: 4: Thread trimmer + Upper thread feeding device + Back tack / Condence device + Thread wiper (except for Japan)

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5 Notes for using this parts book 1. This book was prepared based on information available in August Parts are subject to changes in design without prior notice. 3. Parts supplied as complete assemblies are circled by a dotted line. CONTENTS A. Machine body... 1 B. Needle bar and thread take-up mechanism... 3 C. Zigzag mechanism... 7 D. Presser foot mechanism... 9 E. Feed mechanism F. Knee lifter mechanism G. Quick reverse mechanism H1. Rotary hook mechanism H2. Rotary hook mechanism J. Lubrication K. Threading mechanism L. Bobbin winder mechanism M1. Thread trimmer mechanism M2. Thread trimmer mechanism N. Tension release mechanism P. Thread wiper mechanism Q1. Control box and motor mechanism Q2. Control box mechanism Q3. Control box mechanism R. Knee switch mechanism S. Quick reverse switch mechanism T. Presser foot lifting solenoid set Z. Accessories Ga1. Gauge parts list Ga2. Gauge parts list Ga3. Gauge parts list Wa. Warning labels Index... 61

6 A. / Machine body < 8550A / For "8550A" > T D 30 CB Z U Z-8550A/8560A-050

7 A. / Machine body REF.NO CODE Q'TY NAME OF PARTS RM RUBBER CAP, SA STUD 3 SA MOTOR COVER SCREW PAN M5X12 5 S FACE PLATE KNIFE SCREW, SM X5 7 SA FACE PLATE 8 S FACE PLATE PACKING 9 SA SCREW, FLAT M4 10 SA THREAD GUIDE 11 S THREAD TAKE-UP GUARD ASSY 12 S THREAD TAKE-UP GUARD THREAD TAKE-UP GUARD COVER COVER WINDOW SCREW, SM X3 16 S WASHER WAVE SPRING 17 S SHOULDER SCREW SM WASHER PLAIN M SM SCREW PAN M4X10 20 SA REAR COVER 21 SA PULSE MOTOR COVER SCREW PAN M5X RUBBER CAP, RUBBER CAP, SCREW BIND M4X RUBBER CAP, S <Except for Japan & China > 28 S LABEL, OPERATION ENG. <For China only> 29 SA LABEL, OPERATION CHN. 30 S INJURY MARK 31 S LABEL, GROUNDING <For "8550A"> 32 SA WINDOW PLATE SCREW PAN M5X8 Z-8550A/8560A-050 2

8 B. / Needle bar and thread take-up mechanism < 8550A / For "8550A" > < 8560A / For "8560A" > Z-8550A/8560A-101

9 B. / Needle bar and thread take-up mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 SA UPPER SHAFT ASSY 2 S SCREW M8 3 S SET SCREW SOCKET (FT) M6X10 4 S SET SCREW SOCKET (FT) M6X6 5 SA BOBBIN WINDER DRIVING WHEEL 6 S SET SCREW SOCKET (FT) M6X6 7 SA JOINT UNIT 8 S SET SCREW SOCKET (FT) M6X6 9 SA TIMING PULLEY, U 10 S FLANGE 11 S FAN 12 SA SCREW, PAN (S WASHER) M4X35 13 S SET SCREW SOCKET (FT) M6X6 14 SA TIMING BELT 15 S N-BAR CONNECTING ROD SHAFT 16 S ROTARY TAKE-UP MOUNTING PLATE 17 SA ROTARY THREAD TAKE-UP LEVER 18 S SCREW, FLAT SM SA NEEDLE BAR CONNECTING ROD ASSY 20 SA N-BAR CONNECTING ROD GUIDE 21 SA PRESSER PLATE BOLT SOCKET M4X10 23 SA NEEDLE BAR CLAMP GUIDE BOLT SOCKET M4X10 25 SA FELT 26 SA PRESSER PLATE SCREW PAN M3X4 28 SA NEEDLE BAR CLAMP SCREW, SM SA NEEDLE BAR BASE ASSY SCREW PAN M3X4 32 SA BUSH F SET SCREW SOCKET (FT) M5X5 34 SA BUSH,R 35 SA NEEDLE BAR SET SCREW, SM SA THREAD GUIDE SCREW, SM2.38X S NEEDLE, 134SUK 40 SA NEEDLE BAR BASE GUIDE PIN 41 SA NEEDLE BAR BASE GUIDE,F 42 SA NEEDLE BAR BASE GUIDE R 43 SA NEEDLE BAR BASE PRESSURE PIN 44 SA NEEDLE BAR BASE GUIDE SPRING SET SCREW SOCKET SM X NUT, SM SET SCREW SOCKET (CP) M3X SET SCREW SOCKET (FT) M5X O RING P5 50 S AUXILIARY NEEDLE PALTE 51 S SCREW, FLAT SM S NEEDLE PLATE, B <For "8560A"> 53 S SPACER, NEEDLE PLATE <For "8550A"> 54 S SLIDE PLATE ASSY 55 S SLIDE PLATE Z-8550A/8560A-101 4

10 B. / Needle bar and thread take-up mechanism < 8550A / For "8550A" > < 8560A / For "8560A" > Z-8550A/8560A-101

11 B. / Needle bar and thread take-up mechanism REF.NO CODE Q'TY NAME OF PARTS RM <For "8550A"> SPRING, PLATE SCREW, SM SA STOPPER PLATE 59 S STOPPER, 8 60 S SCREW, BUTTON HEAD M5X8 Z-8550A/8560A-101 6

12 C. / Zigzag mechanism Z-8550A/8560A-105

13 C. / Zigzag mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 SA ZIGZAG MOTOR ASSY 2 SA MOTOR SETTING BRACKET 3 SA PALSE MOTOR ASSY X BOLT SOCKET M4X10 5 SA MOTOR LEVER 6 SA WASHER 7 SA MOTOR LEVER SHAFT SET SCREW SOCKET (FT) M5X5 9 SA ZIGZAG CONNECTING ROD 10 SA ZIGZAG CONNECTING ROD SHAFT 11 SA ZIGZAG JOINT SET SCREW SOCKET (FT) M5X5 13 SA OIL TUBE 14 SA WICK, 4X CORD HOLDER SCREW PAN M4X BOLT SOCKET M6X BOLT SOCKET M6X10 Z-8550A/8560A-105 8

14 D. / Presser foot mechanism < 8550A / For "8550A" > < 8560A / For "8560A" > " / OPTION PARTS " Z-8550A/8560A-201

15 D. / Presser foot mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 S PRESSER BAR 2 SA PRESSER BAR BRACKET 3 S SCREW, M4X10 4 SA PRESSR BAR BUSH SET SCREW SOCKET (FT) M4X4 6 S PRESSER FOOT ASSY, W/F-G 7 S SCREW, SM S COMPRESSION SPRING SCREW, SM SA SPRING GUIDE COLLAR 11 S SPRING GUIDE <For Japan only> 12 S PRESSER BAR SPRING (YELLOW) <Except for Japan> 13 S PRESSER BAR SPRING (BLACK) 14 SA PESSER ADJUSTING SCREW, M14 15 SA ADJUST SCREW NUT 16 S PRESSER BAR LIFTER CRANK O RING P4 18 S LIFTING LEVER 19 S SCREW, PAN (S/P W) M3.5X12 20 SA PRESSER BAR LIFTER LEVER SHAFT O RING P SET SCREW SOCKET (FT) M5X5 <For "8550A"> 23 SA TENSION RELEASE PLATE <For "8560A"> 24 SA TENSION RELEASE CON. ROD ASSY 25 S WASHER PLAIN RETAINING RING E5 27 SA SPRING 28 SA PRESSER BAR LIFTER LEVER 29 SA KNEE LIFTER CONNECTING ROD 30 SA SHOULDER SCREW, M5 31 SA KNEE LIFTER LEVER 32 SA SHOULDER SCREW, M5 33 SA SHOULDER SCREW, M6 34 SA KNEE LIFTER BAR 35 SA ADJUSTING SCREW M NUT 3 M6 37 SA SCREW,M NUT 3 M6 <OPTION PARTS> 39 S PRESSER BAR, U 40 S PRESSER BAR TIP, A 41 S PRESSER BAR TIP, B Z-8550A/8560A

16 11 Z-8550A/8560A-202 E. / Feed mechanism

17 E. / Feed mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 S FEED REGULATING STUD 2 SA STITCH LENGTH DIAL,5 3 S SCREW, SM O RING FEED REGULATING SUPPORTER 6 SA STITCH LENGTH DIAL PIN SPRING, N-BAR STOPPER 8 SA ROCK REVER PIN 9 SA FEED REGULATOR ASSY 10 SA CONNECTING ROD, U 11 SA FEED ADJUSTING LEVER, U 12 SA CONNECTING ROD, D 13 S SET SCREW SOCKET (FT) M6X STUD, SET SCREW SOCKET (FT) M5X5 16 SA FEED REGULATOR SHAFT 17 S WASHER, PLAIN RETAINING RING E SET SCREW, SOCKET (FT) M6X5 20 S FEED REGULATING STUD 21 S CONDENSE DIAL, SCREW, SM O RING FEED REGULATING SUPPORTER NOTCH SPRING 26 S POSITIONING PIN 27 SA CONDENSE REGULATOR 28 S SET SCREW SOCKET (FT) M6X BUSH DRY :L=20 30 S BUSH DRY :L=12 31 SA R-LEVER SHAFT RETAINING RING E WASHER PLAIN S SA SPACER 35 SA SPRING 36 S REVERSE STITCHING LEVER <For "8550A-A31 & 8560A"> 37 SA REVERSE STITCHING LEVER PLATE <For "8550A-031"> 38 SA LEVER GUIDE 39 S RUBBER WASHER PLAIN L SCREW PAN M5X SCREW PAN M5X NYLON TUBE, L= SA FEED ADJUSTING LEVER, D BOLT SOCKET M5X STUD, SET SCREW SOCKET (FT) M5X5 48 SA FEED ADJUSTING SHAFT BUSH SET SCREW, SOCKET (FT) M6X5 <For "8550A-031"> 50 SA SET SCREW COLLAR 51 S SET SCREW SOCKET (FT) M6X6 52 SA FEED ADJUSTING SHAFT 53 SA BUSH, R 54 SA OIL SEAL 55 SA FEED CONNECTING LEVER Z-8550A/8560A

18 13 Z-8550A/8560A-202 E. / Feed mechanism

19 E. / Feed mechanism REF.NO CODE Q'TY NAME OF PARTS RM SET SCREW, SOCKET (FT) M6X5 57 SA WASHER STUD, SET SCREW SOCKET (FT) M5X5 60 SA FEED REGULATOR UNIT 61 SA F-DRIVING CONNECTING ROD SHAFT 63 SA SCREW, SM SA FEED ROCKER ARM SCREW PAN M6X16 66 S SHAFT, SET SCREW SOCKET (FT) M5X5 68 SA FEED REGULATOR LEVER BOLT SOCKET M5X10 70 SA F-REGULATOR CONNECTING ROD 71 SA SHOULDER SCREW, M NUT 3 M5 73 SA LEVEL FEED ECCENTRIC WHEEL 74 S SET SCREW SOCKET (CN) M6X10 75 S SET SCREW SOCKET (FT) M6X10 76 SA ROLLER BEARING, RADIAL SA HOLDER SCREW PAN M3.5X O RING P9 80 SA FELT FELT 82 SA OIL SEAL 83 SA F-REGULATOR STOPPER SCREW PAN M6X8 85 SA RUBBER CAP LABEL 86 S RUBBER CAP, SA EXTENSION SPRING 88 SA SPRING HOOK 89 SA FEED ADJUSTING STOPPER SCREW PAN M6X10 91 SA FEED ROCKER SHAFT 92 SA SET SCREW COLLAR 93 S SET SCREW SOCKET (FT) M6X SPACER RETAINING RING EXTERNAL C11 96 SA BUSH, M 97 SA OIL SEAL 98 SA BUSH, L SET SCREW, SOCKET (FT) M6X5 100 SA FEED BAR ASSY <For "8560A"> 101 SA FEED LIFTING LINK ASSY <For "8550A"> 102 SA FEED LIFTING LINK ASSY <For "8560A"> 103 SA FEED ROCKER BRACKET ARM 104 S SCREW M4X SA PIN WASHER, PLAIN SCREW PAN M3X6 <For "8550A"> 108 SA FEED ROCKER BRACKET ARM 109 S SCREW, M4X10 Z-8550A/8560A

20 15 Z-8550A/8560A-202 E. / Feed mechanism

21 E. / Feed mechanism REF.NO CODE Q'TY NAME OF PARTS RM 110 SA SET SCREW 5X7 111 SA F-ROCKER BASE SHAFT 112 S WASHER SCREW PAN M3X SCREW PAN M3X4 115 S FEED DOG 116 S SCREW, W/SOCKET SM3.18X7 Z-8550A/8560A

22 F. / Knee lifter mechanism Z-8550A/8560A-203

23 F. / Knee lifter mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 S KNEE LIFTER ASSY KNEE LIFTER BRACKET BOLT, SQUARE SM S BOLT, SM5.95X KNEE LIFTER BAR 6 S KNEE LIFTER PLATE KNEE LIFTER PLATE STOPPER BOLT, SM X8 9 S KNEE LIFTER PLATE COVER Z-8550A/8560A

24 G. / Quick reverse mechanism Z-8550A/8560A-205

25 G. / Quick reverse mechanism REF.NO CODE Q'TY NAME OF PARTS RM <For "8550A-A31 & 8560A"> 1 SA QUICK REVERSE SOLENOID ASSY PLUNGER RETAINING RING E RUBBER STOPPER 5 SA SOLENOID BASE SCREW PAN M5X SCREW PAN M6X10 8 SA SOLENOID LEVER 9 S SET SCREW SOCKET (FT) M6X6 10 SA PIN WASHER, PLAIN RETAINING RING EXTERNAL C6 Z-8550A/8560A

26 H1. / Rotary hook mechanism < 8560A / For "8560A" > < 8560A / For "8560A" > Z-8550A/8560A

27 H1. / Rotary hook mechanism REF.NO CODE Q'TY NAME OF PARTS RM <For "8550A"> 1 SA LOWER SHAFT <For "8560A"> 2 SA LOWER SHAFT 3 SA TIMING PULLEY ASSY,D 4 S SET SCREW SOCKET (FT) M6X6 5 SA LOWER SHAFT BUSH M ASSY 6 SA OIL SEAL SET SCREW, SOCKET (FT) M6X PLUNGER 9 S SPRING, COMPRESSION O RING P8 11 SA SCREW M8X7 12 SA LOWER SHAFT BUSH,F 13 SA OIL SEAL 14 SA WICK SET SCREW, SOCKET (FT) M6X5 16 SA SET SCREW COLLAR 17 S SET SCREW SOCKET (FT) M6X6 18 SA BEVEL GEAR ASSY,Z 19 SA BEVEL GEAR ASSY,Z-LOWER SET SCREW SOCKET SM X BEVEL GEAR ASSY, L-SHAFT SET SCREW SOCKET SM X6 23 SA ROTARY HOOK DRIVING SHAFT 24 SA BEARING COLLAR ASSY O RING S SET SCREW SOCKET (FT) M5X5 27 SA BEARING COLLAR ASSY SET SCREW SOCKET (FT) M5X5 29 SA TIMING PULLEY ASSY, SET SCREW SOCKET (FT) M5X5 31 SA TIMING BELT 32 SA TIMING PULLEY, SET SCREW SOCKET (FT) M5X5 34 SA BEARING COLLAR ASSY SET SCREW SOCKET (FT) M5X5 36 SA ROTARY HOOK SHAFT ASSY RETAINING RING EXTERNAL C8 38 SA SCREW, CAP W/HOLE M SA FELT 40 SA ROTARY HOOK SHAFT BUSH 41 SA OIL SEAL O RING P O RING PW SET SCREW, SOCKET (FT) M6X5 45 S B-CASE HOLDER POSITION BRACKET SCREW BIND SM X8 47 SA BOBBIN <For "8550A"> 48 S BOBBIN CASE ASSY <For "8560A"> 49 S BOBBIN CASE ASSY 50 S SPRING SCREW ADJUSTING SCREW <For "8560A"> 53 S ANTI-SPIN SPRING 54 SA ROTARY HOOK ASSY, W/BOX SA6445 Z-8550A/8560A

28 H2. / Rotary hook mechanism " / OPTION PARTS " Z-8550A/8560A-301

29 H2. / Rotary hook mechanism REF.NO CODE Q'TY NAME OF PARTS RM <OPTION PARTS> 1 S BOBBIN CASE ASSY, OP 2 S SPRING SCREW ADJUSTING SCREW 5 S ANTI-SPIN SPRING Z-8550A/8560A

30 J. / Lubrication < 8550A / For "8550A" > < 8560A / For "8560A" > Z-8550A/8560A-350

31 J. / Lubrication REF.NO CODE Q'TY NAME OF PARTS RM 1 SA OIL FEEDING ASSY 2 S OIL FEEDING PIPE, SA OIL FEEDING SETTING PLATE 4 SA VINYL TUBE 5 0A SCREW PAN (S/P WASHER) M4X O RING S RUBBER CAP, CORD HOLDER SCREW PAN M4X SCREW PAN M5X10 11 SA ADJSSTING SCREW O RING S4 13 SA OIL TANK ASSY 14 S OIL FEEDING PIPE 15 S OIL FEEDING PIPE, SA OIL TUBE,L=26 <For "8550A"> 17 SA OIL TUBE,L=340 <For "8560A"> 17 SA OIL TUBE,L= SA OIL TUBE,L= SA SCREW M O RING P RUBBER CAP, 8 22 SA SUB TANK ASSY 23 SA SUB TANK 24 S OIL FEEDING PIPE, O RING S A SCREW PAN (S/P WASHER) M5X12 27 S FLOAT 28 SA OIL GAGE 29 S OIL GAUGE WINDOW 30 SA OIL TUBE,L= SA PRESSER PLATE A SCREW PAN M5X6 33 SA PRESSER PLATE B SCREW PAN M5X6 35 SA BED BOTTOM COVER ASSY 36 S OIL WINDOW, B-COVER O RING S15 38 SA WINDOW COVER SCREW PAN M5X6 40 SA SCREW M O RING P8 42 SA BOTTOM COVER PACKING SCREW PAN M5X12 44 SA BOTTOM COVER FELT WASHER PLAIN L SCREW PAN M4X6 47 SA WICK SUPPORT <For "8550A"> 48 SA ROTARY HOOK SHAFT COVER <For "8560A"> 49 SA ROTARY HOOK SHAFT COVER O RING S11.2 Z-8550A/8560A

32 J. / Lubrication < 8550A / For "8550A" > < 8560A / For "8560A" > Z-8550A/8560A-350

33 J. / Lubrication REF.NO CODE Q'TY NAME OF PARTS RM <For "8550A"> SCREW PAN M5X10 <For "8560A"> SCREW PAN M5X SCREW PAN M5X12 54 SA TUBE HOLDER SCREW PAN M5X6 56 SA OIL PAN ASSY 57 SA OIL PAN BUSH 59 SA KNEE LIFTER SHAFT,L 60 SA KNEE LIFTER SHAFT R 61 SA KNEE LIFTER 62 SA KNEE LIFTER, R 63 S BOLT M6 64 S SET SCREW, M6X NUT 3 M6 66 SA TWIST SPRING RETAINING RING, E10 68 SA KNEE LIFTER CONNECTING ROD 69 SA SHOULDER SCREW, M5 70 SA FAN MOTOR SCREW PAN M3X40 72 SA FILTER 73 SA FAN COVER NYLON CLAMP NK-2N SCREW PAN M4X8 Z-8550A/8560A

34 1 4 K. / Threading mechanism " / OPTION PARTS " Z-8550A/8560A-401

35 K. / Threading mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 SA THREAD GUIDE 2 SA SCREW, FLAT M4 3 SA PRE-TENSION ASSY 4 SA THREAD GUIDE 5 S THREAD GUIDE TENSION STUD 6 SA PRE-TENSION BASE THREAD GUIDE DISC 8 SA PRE-TENSION SPRING B 9 SA THREAD TENSION NUT SET SCREW SOCKET (FT) M5X5 11 SA THREAD TENSION BRACKET ASSY 12 S TENSION STUD BRACKET SET SCREW, SM O RING S14 15 S TENSION STUD 16 S TENSION DISC PRESSE 17 S SPRING TENSION 18 S TENSION DISC FELT 19 S ROTARY DISC STOPPER, ML 21 S TENSION NUT 22 SA THREAD TAKE-UP SPRING 23 SA SET SCREW (FT) M6X TENSION RELEASE PIN 25 SA THREAD RETAINER SET SCREW SOCKET (FT) M5X5 27 SA TENSION RELEASE STUD 28 S SPRING, MICRO ADJUSTING RETAINING RING E4 <OPTION PARTS> 30 SA THREAD TENSION ASSY 31 S THREAD TENSION BRACKET 32 S THREAD TAKE-UP SPRING TENSION STUD TENSION DISC PRESSER O RING S TENSION SPRING DISC, TENSION 38 S WASHER 39 S TENSION NUT SET SCREW, SM SA TENSION RELEASE PIN Z-8550A/8560A

36 L. / Bobbin winder mechanism Z-8550A/8560A

37 L. / Bobbin winder mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 SA BOBBIN WINDER UNIT RETAINING RING E4 3 SA B-WINDER SHAFT SUPPORT ASSY 4 SA BOBBIN WINDER SHAFT O RING P WASHER PLAIN S 6 7 SA BOBBIN WINDER WHEEL SET SCREW SOCKET (FT) M5X5 9 S RUBBER RING, SA BOBBIN PRESSER CAM ASSY 11 SA BOBBIN PRESSER CAM 12 SA BOBBIN WINDER ARM SHAFT SET SCREW SOCKET (FT) M5X RETAINING RING E WASHER PLAIN S 6 16 SA BOBBIN PRESSER ARM SCREW PAN M4X12 18 SA BOBBIN PRESSER 19 S SCREW M4X5 20 SA BOBBIN SUPPORT 21 SA BOBBIN WINDER LEVER 22 SA SPRING 23 SA BOBBIN WINDER BASE SPRING 24 SA O RING, SS5 25 SA BOBBIN WINDER FIXED SCREW 26 SA KNIFE SCREW PAN M5X6 28 SA BOBBIN WINDER TENSION ASSY DISC, TENSION TENSION SPRING 31 S TENSION NUT 32 S WASHER SET SCREW SOCKET (FT) M5X5 34 SA SPOOL PIN Z-8550A/8560A

38 M1. / Thread trimmer mechanism Z-8560A-403

39 M1. / Thread trimmer mechanism REF.NO CODE Q'TY NAME OF PARTS RM <For "8560A"> 1 SA THREAD TRIMMER CAM 2 S SET SCREW SOCKET (FT) M6X6 3 SA SPACER,4.8 4 SA SET SCREW COLLAR 5 S SET SCREW SOCKET (FT) M6X6 6 SA THREAD TRIMMER SOLENOID 7 SA SOLENOID JOINT SET SCREW SOCKET (FT) M5X5 9 S SOLENOID LEVER 10 SA SOLENOID LEVER SHAFT 11 SA SHOULDER SCREW, M5 12 SA SUPPORT BASE 13 SA DRIVING ROD PLUNGER PIN 15 S T-TRIMMER DRIVING ROD PLATE WASHER SCREW PAN M5X10 18 SA MAIN LEVER ASSY, KNIFE RUBBER 20 SA MAIN LEVER SHAFT SET SCREW SOCKET (FT) M6X6 22 S COMPRESSION SPRING RETAINING RING E SCREW PAN M6X16 25 SA STUD 26 SA KNIFE DRIVING ROD ASSY 27 SA KNIFE DRIVING ROD 28 SA ROUND JOINT ASSY, R NUT 3 M6 30 SA SHOULDER SCREW, SM SA THREAD TRIMMER DRIVING LEVER 32 SA SHOULDER SCREW,M NUT 3 M6 34 S SPRING 35 SA STOPPER SCREW, SM3.57X SCREW, SM3.57X6 Z-8560A

40 M2. / Thread trimmer mechanism " / OPTION PARTS " Z-8560A-403

41 M2. / Thread trimmer mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 S KNIFE UNIT 2 S KNIFE HOLDER 3 S PLATESPRING SCREW, SM2.38X2.4 5 S ADJUSTING SPRING 6 S SCREW, SM2.38X5 7 S KNIFE BRACKET 8 S MOVABLE KNIFE 9 S FIXED KNIFE 10 S FIXED KNIFE CLUTCH 11 S SPRING SHOULDER SCREW, SM SCREW PAN SM X7 <OPTION PARTS> 14 S KNIFE UNIT, H 15 S KNIFE HOLDER 16 S PLATESPRING SCREW, SM2.38X S ADJUSTING SPRING 19 S SCREW, SM2.38X5 20 S KNIFE BRACKET 21 S MOVABLE KNIFE, H 22 S FIXED KNIFE 23 S FIXED KNIFE CLUTCH 24 S SPRING SHOULDER SCREW, SM SCREW PAN SM X7 Z-8560A

42 N. / Tension release mechanism Z-8560A-404

43 N. / Tension release mechanism REF.NO CODE Q'TY NAME OF PARTS RM <For "8560A"> 1 SA REVER,A SET SCREW SOCKET (CP) M5X5 3 SA SHOULDER SCREW M4 4 SA REVER,B SET SCREW SOCKET (CP) M5X5 6 SA SHOULDER SCREW M4 7 S STUD, M PIN 9 S SPRING, A 10 SA SPRING, B 11 S BUSH 12 SA BUSH,B 13 S SHAFT, A 14 SA SHAFT,B 15 SA BASE 16 SA PLATE 17 SA WIRE BOLT SOCKET M4X SET SCREW SOCKET (CP) M6X RETAINING RING EXTERNAL C6 21 S WASHER, 6 22 SA LINK 23 SA SOLENOID ASSY SCREW PAN M3X6 25 SA SOLENOID SETTING PLATE CORD HOLDER SCREW PAN M4X6 28 S PLUNGER PIN SCREW PAN M5X8 Z-8560A

44 P. / Thead wiper mechanism < / Except for Japan > Z-8560A-405

45 P. / Thread wiper mechanism REF.NO CODE Q'TY NAME OF PARTS RM <Except for Japan> 1 SA THREAD WIPER DEVICE ASSY 2 SA THREAD WIPER SOLENOID ASSY 3 S THREAD WIPER SPRING 4 S WASHER, PLAIN 5 S SOLENOID SETTING PLATE SCREW PAN M3X CORD HOLDER SCREW PAN M3X SCREW PAN M3X6 10 SA THREAD WIPER BASE SCREW PAN M4X WASHER PLAIN M 4 13 S SOLENOID COVER SCREW BIND M4X5 15 SA THREAD WIPER ROD RETAINING RING E3 17 S PLUNGER PIN 18 S SPACER RUBBER 19 S PLUNGER PIN 20 SA WIPER BRACKET 21 SA STOPPER RUBBER 22 SA THREAD WIPER CRANK 23 SA BUTTON CLAMP GUIDE PIN WASHER PLAIN M 3 25 S THREAD WIPER BOLT SOCKET M4X SCREW PAN M3X SCREW PAN M5X8 29 SA CORD HOLDER SCREW PAN M5X8 Z-8560A

46 Q1. / Control box and motor mechanism Z-8550A/8560A-502

47 Q1. / Control box and motor mechanism REF.NO CODE Q'TY NAME OF PARTS RM <For "8550A-031"> 1 J Z-ST PANEL CARTON SET ASSY <For "8550A-A31 & 8560A"> 2 J Z-40 PANEL CARTON SET ASSY 3 SA SAFETY SWITCH ASSY 4 SA MICRO SWITCH ASSY 5 S SWITCH PLATE SPRING 6 SA SWITCH BASE SCREW PAN M2X8 8 S BAND, 1M SCREW PAN M4X WASHER PLAIN M SPACER NUT 1 M SCREW PAN M6X WASHER PLAIN S 6 15 SA HEAD DETECTUR UNIT # SCREW PAN M5X WASHER SPRING WASHER PLAIN S MOTOR ASSY CDD-HS 20 J DRUM CDD SET SCREW SOCKET (CP) M4X6 22 J MAGNET 180P36 23 J MR SENSOR ASSY 180P 24 0A SCREW PAN (S/P WASHER) M3X8 25 J SHIELD PLATE CDD 26 0A SCREW PAN (S/P WASHER) M2.6X PCB ASSY CDD-ENC#2 28 J HALL ELEMENT: ICEW J HALL ELEMENT: ICEW A SCREW PAN (S/P WASHER) M3X6 31 J CORD HOLDER (HOLE) 32 J CORD HOLDER (TAPPING) 33 0A SCREW PAN (S/P WASHER) M4X A SCREW PAN (S/P WASHER) M4X10 35 J ENCODER COVER CDD#2 36 0A SCREW PAN (S/P WASHER) M3X8 37 J PULLEY HOLDER ASSY CDD SET SCREW SOCKET (CP) M5X6 39 SA SCREW PAN M5X18 40 SA PULLEY,CDD 41 SA SCREW PAN(S/P WASHER)M4X10 Z-8550A/8560A

48 Q2. / Control box mechanism < / For Europe > Z-8550A/8560A-502

49 Q2. / Control box mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 J PCB ASSY MAIN EZ 2 J PCB ASSY EZ PMD <For "220V AC "> 3 J PCB ASSY POWER EZ220V <For "110V AC "> 3 J PCB ASSY POWER EZ110V <For Europe> 4 J CE FILTER PCB ASSY Type forward 1 step, backward 1 step 5 J TREADLE UNIT, NDD Type forward 2 step, backward 2 step 5 J TREADLE UNIT, NDD 6 SA CF CAP ASSY 7 J TRANSFOMER EZ-200V 8 J TRANSFOMER EZ-100V 9 SA DC-FAN MOTOR ASSY 10 J CEMENT RESISTOR ASSY, #6 11 J TRANSFORMER, 400V 12 J LABEL, ELEC. SHOCK 6 LANG. 13 S LABEL, PE 14 S LABEL, GROUNDING <For Europe> 14 S LABEL, GROUNDING Z-8550A/8560A

50 Q3. / Control box mechanism Z-8550A/8560A-502

51 Q3. / Control box mechanism REF.NO CODE Q'TY NAME OF PARTS RM <For Single phase"100v AC"> 1 J POWER SWITCH ASSY 1-100V #6 <For Single phase"110v AC"> 2 J POWER SWITCH ASSY 1-110V #8 <For Single phase"220v AC"> 3 J POWER SWITCH ASSY, 1-240V #6 <For Single phase"230v AC CE"> 4 J POWER PLUG ASSY, 1-240V #6 <For Three phase"380v AC"> 5 J POWER SWITCH ASSY, 3-400V #6 <For Three phase"200v AC"> 6 J POWER SWITCH ASSY 3-200V#6 <For Three phase"220v AC"> 7 J POWER SWITCH ASSY 3-240V#8 Z-8550A/8560A

52 R. / Knee switch mechanism " / OPTION PARTS " Z-8550A/8560A-507

53 R. / Knee switch mechanism REF.NO CODE Q'TY NAME OF PARTS RM <OPTION PARTS> 1 S KNEE LIFTER SWITCH ASSY KNEE SWITCH SHAFT BRACKET BOLT, SQUARE SM KNEE LIFTER PLATE STOPPER BOLT, SM X8 7 S K-LIFTER SWITCH SETTING PLATE SCREW PAN M4X WASHER, PLAIN M WASHER, SPRING NUT, 1 M4 12 S SWITCH & HARNESS ASSY 13 S FOOT SWITCH ASSY NYLON CONNECTOR NYLON CONNECTOR BEAD BAND, S WOOD SCREW, FLAT 2 M4.1X25 Z-8550A/8560A

54 S. / Quick reverse switch mechanism Z-8550A/8560A-508

55 S. / Quick reverse switch mechanism REF.NO CODE Q'TY NAME OF PARTS RM 1 SA REVERSE SWITCH BRACKET 2 S REVERSE SWITCH BRACKET 3 SA ACTUATOR 4 SA REVERSE SWITCH SPRING 5 SA R-SWITCH ASSY SCREW BIND M3X6 7 SA SWITCH SETTING PLATE SCREW PAN M4X NUT 2 M4 10 S BAND, 1M WASHER PLAIN M SCREW PAN M5X8 13 SA CORD HOLDER 14 SA CORD HOLDER, U SCREW PAN M5X8 16 S CONNECTOR, R 17 SA GROUND WIRE ASSY SCREW PAN M5X8 Z-8550A/8560A

56 T. / Presser foot lifting solenoid set " / OPTION PARTS " 1 51 Z-8550A/8560A-943

57 T. / Presser foot lifting solenoid set REF.NO CODE Q'TY NAME OF PARTS RM <OPTION PARTS> 1 SA P-FOOT LIFTER SOLENOID SET Z-8550A/8560A

58 Z. / Accessories " / OPTION PARTS " , 63, 65 67, 69, 71 62, 64, 66 68, 70, Z-8550A/8560A-910

59 Z. / Accessories REF.NO CODE Q'TY NAME OF PARTS RM 1 S SCREW-DRIVER, 4.7X250 2 S NEEDLE, 134SUK 3 SA BOBBIN 4 S HEAD REST 5 S KNEE LIFTER COMPLYING BAR <For Japan only> 6 S PRESSER BAR SPRING <Except for Japan> 6 S PRESSER BAR SPRING 7 SA RUBBER HINGE ASSY HEAD HINGE RUBBER CUSHION 11 SA HEAD CUSHION NAIL OILER ASSY 14 S OIL TANK ASSY HEAD COVER 16 S COTTON STAND ASSY 2DR 17 S SPOOL STAND BASE SPOOL MAT 19 S SPOOL CUSHION WASHER PLAIN S NUT U5/ COLUMN CAP 23 S RUBBER WASHER 24 S SPRING COLUMN PIPE COLUMN CAP COLUMN PIPE, D COLUMN JOINT SPOOL SHAFT B WASHER SPRING NUT 1 M5 32 S SPOOL HOLDER, 2 33 S THREAD HANGER ASSY, 2 34 S THREAD HANGER, THREAD HANGER BASE THREAD BUSH NUT 1 M5 38 S SCREW PAN(S/P WASHER) M5X14 39 S SCREW PAN (S/P WASHER) M5X SCREW PAN M5X SCREW-DRIVER, 1.9X SCREW-DRIVER, 3.4X70 43 S HEXAGONAL WRENCH, HEXAGONAL WRENCH, HEXAGONAL WRENCH, HEXAGONAL WRENCH, WRENCH, 8X WRENCH, 10X12 49 S STOPPER, 5 Z-8550A/8560A

60 Z. / Accessories " / OPTION PARTS " , 63, 65 67, 69, 71 62, 64, 66 68, 70, Z-8550A/8560A-910

61 Z. / Accessories REF.NO CODE Q'TY NAME OF PARTS RM 50 SA NEEDLE BAR HEIGHT GAUGE <Except for Japan> 51 S PRESSER FOOT ASSY 52 S SCREW, SM S COMPRESSION SPRING 54 S TAPE GUIDE, D 55 S TAPE GUIDE, L 56 S TAPE GUIDE, R SCREW PAN M3X4 58 SA GREASE TUBE 59 SA GREASE NOZZLE 60 SA NEEDLE 4PIECE ASSY, S48371 <OPTION PARTS> 61 SA NEEDLE 4PIECE ASSY, S S NEEDLE, 134SUK 63 SA NEEDLE 4PIECE ASSY, S S NEEDLE, 134SUK 65 SA NEEDLE 4PIECE ASSY, S S NEEDLE, 134SUK 67 SA NEEDLE 4PIECE ASSY, S S NEEDLE, SA NEEDLE 4PIECE ASSY, S S NEEDLE, SA NEEDLE 4PIECE ASSY, S S NEEDLE, CONNECTING ROD ASSY CONNECTING ROD NUT 1 M CONNECTING ROD CLAMP BOLT SM X NUT SM STUD BODY RING NUT 1 M WASHER, SPRING COLLAR Z-8550A/8560A

62 Ga1. / Gauge parts list * ( * ) The parts indicted with * are standard parts. One of the parts indicated with ( * ) is provided as a standard part according to specification. / Zigzag width 8mm / Needle plate / Feed dog / Presser foot assy / Stopper S S * S * S S S S * S S ( 16.4 / Snow-white color ) S S S S Chamfer S S S S Chamfer * S S S S Br S S ( / With tape guide ) S S S S Z-8550A/8560A-Ga1

63 Ga2. / Gauge parts list / Zigzag width 5mm / Needle plate / Feed dog / Presser foot assy / Stopper S S S S S S S48066 S48067 S S06171 S S S ( 13.4 / Black color ) 1.7 S S S S S S Z-8550A/8560A-Ga2 58

64 Ga3. / Gauge parts list / Zigzag width / Needle plate / Feed dog / Presser foot assy / Stopper 10mm S S S S S S S S S ( 18.0 / Snow-white color ) S50685 S Chamfer S S S S mm S S S S S S Br S S S S ( 11.4 / Blue color ) S S Br S Z-8550A/8560A-Ga3 59

65 Wa. / Warning labels / Warning labels / Name of parts Size(mm) Code Hazardous voltage will cause injury. Turn off main switch and wait 5 minutes before opening this cover. 6 Label, elec. shock 6 lang 50 X 118 J Label, operation Jpn. 40 X 64 S Moving parts may cause injury. Operate with safety devices. Turn off main switch before threading, changing bobbin and needle, cleaning etc. Label, operation Eng. 40 X 64 S Label, operation Chn. 40 X 64 SA R Mark, injury L=16 R=0.8 S L Label, grounding 12 S PE Label, PE 7.5 X 12.5 S Z-8550A/8560A-Wa 60

66 / INDEX CODE REF.NO Page CODE REF.NO Page CODE REF.NO Page CODE REF.NO Page J R J Z E J J A E S J J E E J J E L L K H L A F H Q E A H E G E M A N Z D P P E B Q P E B Q S Z C R S R C Z S F D Q J E E Z J M E R J D E P M Z E K A B H L A Z H L E R H D J F H G J L H N Q M K M Z K K H M A L E M Z L E D Z L E D Z M S J N N P B B B A H E Q H J Z N Q J Z N E H Z Q Q E Z H E L Z H G J B B E H C Z M K J C B K N C B H P B E J A B E J Z C P J R N Z A Q R P E A Q E E N A Q Z E P A Q E Z P A Q Z Z P A J E D E A Q E D C A J Z J J B Z M J M Z M N M Z Q P A K R J M H S S E B Z R K K Z A K L E L R F P Q F R

67 / INDEX CODE REF.NO Page CODE REF.NO Page CODE REF.NO Page CODE REF.NO Page R J Q S B S Ga J J Q S E S Ga M J Q S E S Ga M J Q S J S B E J Q S J S B J J Q S P S B E J Q S N S Ga R J Q S P S Z Z J Q S P S Ga Z J Q S E S Ga Z J Q S J S K Z J Q S L S K Z J Q S K S K Z S Z S D S K Z S K S K S K Z S Z S L S E B S Z S F S E A S Z S D S Ga K S Z S P S Ga E S Z S S S H E S N S E S H E S Q S F S H K S S S F S H E S B S F S H G S Ga2 58 S A S M Z S Ga2 58 S Wa 60 S M Q S Ga2 58 S Z S M G S R S Z S M G S R S Q S M G S R S Wa 60 S M M S R S A S M M S D S Q S M Z S E S Wa 60 S M A S E S A S M A S Z S Wa 60 S M K S H S A S M H S H S Wa 60 S M H S Z S Z S M H S K S S S M H S L S B S M H S Z S B S M J S B S Q S Z J Q S E S D S Z J Q S E S P S Z J Q S L S P S P J Q S D S P S D J Q S E S K S D J Q S B S E S Z J Q S B -6 4 S E S D J Q S B S J S Z J Q S B S J S D J Q S E S A S Ga1 57 J Q S E S A S D J Q S E S A S Z J Q S E S A S D J Q S G S A S Z J Q S H S B S Ga1 57 J Wa 60 S H S B S Ga1 57 J Q S M S B S Ga2 58 J Q S M S B S N J Q S E S B S N J Q S D S Ga1 57 S N J Q S B S B S Z

68 / INDEX CODE REF.NO Page CODE REF.NO Page CODE REF.NO Page CODE REF.NO Page S E SA D SA K SA E S K SA D SA M SA E S B SA D SA M SA E S Z SA D SA M SA E S Z SA J SA M SA E S Z SA D SA M SA E S Z SA E SA M SA E S H SA K SA P SA M S E SA E SA S SA E S D SA J SA G SA E S D SA J SA Q SA E S D SA J SA E SA H S K SA J SA J SA H S K SA J SA Q SA E S Ga3 59 SA J SA D SA E S Ga3 59 SA J SA S SA E S Ga3 59 SA J SA S SA E S Ga3 59 SA J SA Q SA E S Ga3 59 SA L SA E SA E S J SA L SA J SA E S Z SA Q SA A SA E S Z SA Q SA A SA M S N SA Q SA A SA E S J SA S SA A SA E S J SA S SA A SA E S J SA P SA A SA E S A SA G SA A SA E S Ga3 59 SA Z SA B SA E S Ga2 58 SA Z SA B SA E S Ga1 57 SA Z SA B SA E S Ga1 57 SA Z SA B SA E S H SA Z SA B SA E S Ga2 58 SA Z SA B SA E S E SA Z SA B SA E S Ga3 59 SA Z SA B SA E S Ga1 57 SA L SA B SA E S Ga3 59 SA L SA B SA E S Ga3 59 SA L SA B SA E S Ga1 57 SA L SA B SA H S Ga3 59 SA L SA B SA E S Ga2 58 SA L SA C SA E S Ga3 59 SA L SA C SA E S Ga3 59 SA L SA C SA E S Ga3 59 SA L SA C SA E S Ga3 59 SA L SA E SA G S Z SA L SA C SA G S M SA L SA C SA H S M SA L SA C SA H S M SA L SA C SA H S M SA S SA C SA H S M SA D SA C SA H S E SA L SA D SA H S Ga1 57 SA B SA D SA H S M SA S SA D SA H S M SA Q SA D SA H S Z SA Z SA D SA H S Ga1 57 SA Z SA D SA H S Z SA K SA D SA H S Z SA K SA D SA H S Z SA E SA E SA H SA B SA M SA E SA H SA B SA B SA E SA H SA D SA E SA E SA H