Electronic fillers - E series - leaflet

Transcription

1 SERIE-E electronic filler PET and GLASS bottle fillers for non-carbonated & carbonated products

2 SERIE-E electronic filler Main features EN The E-SERIES is the new SACMI electronic filler range ( E letter refers to its filling technology) designed to meet the flexibility and hygiene requirements of the most discerning customer. The E-SERIES is distinguished by its complete range suitable for filling various types of bottles (PET, GLASS,CAN) of different sizes (from smallest bottle to the largest one) at different temperatures (ambient, cold or hot fill) with a lot of products even very sensitive, such as still water and beer. Its structure (designed to avoid any product being left behind) is made entirely of stainless steel. All parts in contact with the product are made of AISI316L with gasket according to the European standards and FDA. On demand, it s possible to equipe machines isolator: in this way filling area will be closed and guards (including covering) will be welded directly on the base and overpressured with respect to the outside to allow filling operations under ultra-clean conditions with, if possible, a minimum use of sterilizing agents. In the E-SERIES filler designed to perform only PET bottles, containers are handled by the neck, in order to reduce the changeover time when bottles with different volume but same neck finish are handled; on the contrary fillers designed to perform GLASS or CAN, bottles are handled by supporting the container bottom. All the perimeter protections are mounted on the floor and made in laminated glass and stainless steel. On request, they can be closed to the base and to the carousel for reducing the overall dimensions of the machine. Filling technology can be electronic-volumetric or electronic level according to the model of filler chosen: electronic-volumetric filling: the filling valve is equipped with a magnetic flowmeter which measuring the volume transferred to the bottle allows machine electronics to manage the filling; electronic level filling: the filling valve is equipped with a conductive level probe which, by detecting the liquid presence allows machine electronics to manage the filling.

3 SERIE-E electronic filler Main features EN The E-SERIES is the new SACMI electronic filler range ( E letter refers to its filling technology) designed to meet the flexibility and hygiene requirements of the most discerning customer. The E-SERIES is distinguished by its complete range suitable for filling various types of bottles (PET, GLASS,CAN) of different sizes (from smallest bottle to the largest one) at different temperatures (ambient, cold or hot fill) with a lot of products even very sensitive, such as still water and beer. Its structure (designed to avoid any product being left behind) is made entirely of stainless steel. All parts in contact with the product are made of AISI316L with gasket according to the European standards and FDA. On demand, it s possible to equipe machines isolator: in this way filling area will be closed and guards (including covering) will be welded directly on the base and overpressured with respect to the outside to allow filling operations under ultra-clean conditions with, if possible, a minimum use of sterilizing agents. In the E-SERIES filler designed to perform only PET bottles, containers are handled by the neck, in order to reduce the changeover time when bottles with different volume but same neck finish are handled; on the contrary fillers designed to perform GLASS or CAN, bottles are handled by supporting the container bottom. All the perimeter protections are mounted on the floor and made in laminated glass and stainless steel. On request, they can be closed to the base and to the carousel for reducing the overall dimensions of the machine. Filling technology can be electronic-volumetric or electronic level according to the model of filler chosen: electronic-volumetric filling: the filling valve is equipped with a magnetic flowmeter which measuring the volume transferred to the bottle allows machine electronics to manage the filling; electronic level filling: the filling valve is equipped with a conductive level probe which, by detecting the liquid presence allows machine electronics to manage the filling.

4 The electronic filling operation allows to monitor every single valve, sensing in real time its performance and any malfunction which may occur. It also allows to modify from the operator panel the fill level in the bottle. Main advantages of this new series are: maximum filling precision null rejection rate from the first machine revolution minimum product waste reduced time on bottle format changeover and reduced down time for maintenance operations maximum time of availability to production maximum flexibility in filling operation sloped bases to avoid stagnation of liquid minimum consumption of chemical products during washing operations All the E-SERIES fillers have been designed in order to obtain a minimized and easy maintenance. These are some of the more important solutions: product distributor carry out with a mechanical seal, avoiding the higher wear of the slipping gaskets all the remaining parts are self lubricated except the slewing ring and the capper filling valve disassembly from the carousel possible in less than 30 seconds no custom electronic component and electrical panel are need operating the filling phase on the rotating part.

5 E 系列电子式灌装机 主要特点 CH E 系列灌装机是萨克米电子式灌装机推出的新系列机型 ( 适用于 PET 瓶的 E 系列灌装机, 瓶子固定部位在瓶颈处, 字母 E 代表其灌装技术 ),E 系列灌装机可满足客户的对当不同容量同样瓶颈尺寸的瓶子灌装时更换时间减少 ; 于机器灵活性及清洁型的最高要求 相反的, 当玻璃瓶和金属罐进行灌装时, 固定部位在容器底部 E 系列灌装机以其门类齐全的应用为特征 ( 多种型号适用于玻璃瓶 PET 瓶和金属罐灌装, 可进行常规温度灌装, 冷灌装和热灌装, 适用于大小尺寸容器灌装 ), 也可满足敏感类产品诸如纯水及啤酒的灌装需求 为了防止产品遗留,E 系列灌装机机均为不锈钢制成 该产品所有的部件都是根据欧洲标准以及 FDA 由不锈钢 (AISI316L) 和密封圈制成的 可根据需求为机器安装隔离器, 灌装区域将为封闭状态, 保护装置将直接焊接在基座上, 并保持灌装区域内正压, 因此灌装可在超洁净状态下完成, 减少消毒剂的使用 保护设施都是由夹层玻璃和不锈钢制成的, 直接与地面接触的, 当然也可以将这些设备移除以减小机器的尺寸 根据灌装机机型, 灌装技术分为电子容积式灌装或液位控制电子式灌装两种 : 容积式灌装原理为 : 每个灌装阀配有一个电磁流量计, 用于测量灌入瓶身内产品的体积, 并进行灌装 液位控制电子式灌装原理为 : 每个灌装阀配有一个传导性液位探测器, 测试产品灌装与否, 并进行灌装

6 The following table is a resume of the E-SERIES machine models - 下表是 E 系列以及 V 系列灌装机型号摘要 (types of container and products specified in the table are those most frequently requested) - 表格中红色标注的是需求最大的容器及产品类型 CONTAINER TYPE PRODOTTI PRINCIPALI 容器类型 Mod. Pet Glass Can Non-carbonated water Non-carbonated product Carbonated water 主要产品 Csd Beer Alcopops Hot fill Edible oil Drinking yogurt 型号 PET 瓶玻璃瓶金属罐非含气水含气产品含气水碳酸饮料啤酒功能性饮料热灌装食用油优酪乳 EWS EWF EWH EWE ESF EHF EHC ELF ELG * ELT ECF * possibility to produce PET bottles (if required) - 如有需求可用于 PET 瓶灌装 电子灌装管理允许监测每一个独立的灌装阀, 实时监测灌装阀的性能和可能出现的故障 ; 这样的管理系统可以从控制面板上更改瓶内灌装产品的液位 该系列的优点为 : 灌装精确度达到最大 设备初始运行时无废料损耗 材料损耗减到最低 在瓶子型号转换以及维护运作方面减少时间 生产时间达到最长 灌装操作达到最大灵活度 基座为斜坡形避免液体停滞 清洗作业中化学物质的使用达到最低 所有 E 系列的灌装机都是为了实现更方便更简易的维护 以下是更重要的方面 : 机械密封产品分配, 更有效地消除滑动垫圈的磨损 所有的剩余部件都终生润滑, 除回转环和旋盖机 部件可以在三十秒内从机器上拆卸下来 在灌装阶段旋转时, 不需要电子组件也没有电子配电板

7 Filling valves 灌装阀 EN Filling valves have been designed to avoid any operator s action, even on a discretionary basis. All stages of the process are controlled by software, using a formula optimized for each product type. Electronic technology (both volumetric and level) makes filling extremely accurate and provides a guarantee of hygiene during operation. Different options available in this series means that they can be used for different types of beverages, including soft drink, non-carbonated and carbonated water, beer, flavoured water and isotonic. Machine design allows also a quick product changeover without waste and without smell absorption. Some of the main machine s features are listed below: valves with flowmeters for volumetric o level probe filling or both volumetric and level probe; all parts in contact with the product are made of AISI 316L; valve body in 316L stainless steel; no bottle - no fill device; sanitation system with automatic dummy bottle engagement and removal (N/A for Mod. ELG); high-temperature sanitation option offering reduced washing times; no product loss or level waste during product change-over operations; separate compressed gas manifold; rotary manifold for process liquids distribution with mechanical seal on the product (no bearings, no greasing operations); tank level control valve; handling with grippers (positive grip) (only for PET fillers).

8 CH 灌装阀是用来避免任意的人为操作 生产过程的每一步通过均为软件操控使得每一种产品类型得到优化 电子容积式灌装和液位控制电子式灌装这两种灌装技术灌装精确度高, 清洁性强 E 系列有不同机型可满足不同饮料产品灌装需求, 包括软饮料 不含气及含气水, 啤酒, 加味水 更换时间短, 无浪费及异味残留发生 该机器的主要优点如下 : 容积式灌装机灌装阀装有电磁流量计, 液位控制电子式灌机的灌装阀配有一个传导性液位探测器, 所有与产品接触的部分都为 AISI 316L 制成 灌装阀本身为 316L 不锈钢 无瓶不灌装 清洁系统配备自动的假瓶进入与移除装置 (ELG 机型除外 ) 高温洁净可减少清洗次数 进行更换时无产品损耗 独立的压缩空气收集管 机械密封产品分配, 无需轴承润滑 缸内液位控制阀 可由夹瓶器抓持 ( 只适用于 PET 瓶灌装机 )

9 Fillers 灌装机 EWS EN The EWS filler has been specifically designed to fill PET containers and it is suitable to fill non-carbonated water and non-carbonated products. Filling technology is electronic-volumetric: one of the filling valves is equipped with a magnetic flowmeter which measures the volume transferred to the bottle, allowing machine electronics to determine the time necessary to fill the quantity required into the container. The remaining valves are pneumatically operated according to the time such established. The machine has been designed in order to guarantee the maximum repeatability on the parameters conditioning the filling process (infeed pressure, valve opening/closing times, etc.) in order to achieve the bottle fill level accuracy guaranteed. There is no contact between the filling valve and the bottle; this avoids any contamination from the bottle to the machine and from the machine to other containers. CH 萨克米 EWS 灌装机是 PET 瓶无汽饮料灌装的最佳选择 采用电子容积式灌装技术, 即其中一个灌装阀配备一个电磁流量计测量瓶子内液体的容积, 从而机器的电子设备可以确定灌装所需时间 余下的灌装阀根据已确定的灌装时间执行气动操作 设备设计为保证在灌装参数下的最大重复性 ( 进液压力, 阀门开关时间等 ), 确保灌装精确度 灌装阀并不会与瓶子接触, 因此避免了由容器带来的对机器以至于对其它瓶子的污染 产品通过管道排放, 在旋转转盘上到达设备最高冲洗能力 唯一的水罐安装和固定在地面, 在旋转转盘之外 水罐接收从前处理送来的产品 通过喷头清洗 CIP 装置上的假瓶的进出完全由自动化控制 In order to obtain the maximum machine washability, the product distribution takes place on the rotating carousel by means of pipes. The only existing tanks is installed and fixed on the floor, external to the carousel, and it has the function of receiving the product from the feeding system. The washing of this tank is carried out by a spray ball system. The CIP dummy bottles are automatically inserted and removed.

10 EWF - EWH EN EWF and EWH fillers have been specifically designed to fill PET containers and they are suitable to fill noncarbonated water, non-carbonated product, oil (only Mod. EWF) and drinking yogurt (only Mod. EWF). Filling technology is electronic-volumetric: each filling valve is equipped with a magnetic flowmeter which measures the volume transferred to the bottle, allowing machine electronics to determine the filling phases. Flowmeters make the two fillers different: the EWF filler is equipped with a flowmeter that guarantee the maximum level precision; EWH filler uses a VORTEX type flowmeter cheaper than the first one, but with a lower level precision. There is no contact between the filling valve and the bottle; this avoids any contamination from the bottle to the machine and from the machine to other containers. In order to obtain the maximum machine washability, the product distribution takes place on the rotating carousel by means of pipes. The only existing tanks is installed and fixed on the floor, external to the carousel, and it has the function of receiving the product from the feeding system. The washing of this tank is carried out by a spray ball system. The CIP dummy bottles are automatically inserted and removed. CH 萨克米 EWF 灌装机适用于 PET 瓶无汽饮料 食用油灌装 (EWF 机型 ) 以及优酪乳 (EWF 机型 ) 的灌装 采用电子容积式灌装技术, 即每一个灌装阀都配备一个电磁流量计测量瓶子内液体的容积, 从而机器的电子设备可以确定灌装所需时间 两种灌装机因为配备的流量计而产生差异 EWF 灌装机配备的是高精密度的流量计, 可以确保最准确的精度 ;EWH 使用涡街流量计, 更便宜但是精度稍差 灌装阀并不会与瓶子接触, 因此避免了由容器带来的对机器以至于对其它瓶子的污染 产品通过管道排放, 在旋转转盘上到达设备最高冲洗能力 唯一的水罐安装和固定在地面, 在旋转转盘之外 水罐接收从前处理送来的产品 通过喷头清洗 CIP 装置上的假瓶的进出完全由自动化控制

11 EWE EN The EWE filler has been specifically designed to fill PET containers and it is suitable to fill non-carbonated water, non-carbonated product, oil and drinking yogurt with high speed performances. This is possible thanks to the possibility of modulate the flow during filling. Filling technology is electronic-volumetric: each filling valve is equipped with a magnetic flowmeter which measures the volume transferred to the bottle, allowing machine electronics to determine the filling phases. There is no contact between the filling valve and the bottle; this avoids any contamination from the bottle to the machine and from the machine to other containers. All the filling cycle phases are operated by means of pneumatically driven valves. The standard filling cycle is so composed: 1. slow filling 2. fast filling 3. slow filling The filling cycle is set on the operator panel and can be modified according to the features of the product to be filled. For instance, the slow filling phase can be excluded from the cycle. In order to obtain the maximum machine washability, the product distribution takes place on the rotating carousel by means of pipes. The only existing tanks is installed and fixed on the floor, external to the carousel, and it has the function of receiving the product from the feeding system. The washing of this tank is carried out by a spray ball system. The CIP dummy bottles are automatically inserted and removed.

12 A double valve allows to the filler to reach high speed. CH 萨克米 EWE 灌装机适用于 PET 瓶无汽饮料 食用油灌装以及优酪乳高速灌装 这得益于在灌装时流量可调节 采用电子容积式灌装技术, 即其中每一个灌装阀都配备一个电磁流量计测量瓶子内液体的容积, 从而机器的电子设备可以确定灌装所需时间 灌装阀并不会与瓶子接触, 因此避免了由容器带来的对机器以至于对其它瓶子的污染 整个灌装循环阶段都由气动控制的灌装阀操控 标准的循环过程为 : 1. 慢速灌装 2. 快速灌装 3. 慢速灌装 针对各种产品的不同要求, 灌装工艺在触摸屏上就可以更改, 比如, 慢速灌装环节可去除 产品通过管道排放, 在旋转转盘上到达设备最高冲洗能力 唯一的水罐安装和固定在地面, 在旋转转盘之外 水罐接收从前处理送来的产品 通过喷头清洗 CIP 装置上的假瓶的进出完全由自动化控制

13 ESF EN The ESF filler has been specifically designed to fill PET containers and it is suitable to fill CSD (Carbonated Soft Drink), carbonated and non-carbonated water, beer, noncarbonated product, alcopops, oil and non-carbonated product in hot fill (on request). Filling technology is electronic-volumetric: each filling valve is equipped with a magnetic flowmeter which measures the volume transferred to the bottle, allowing machine electronics to determine the filling phases. Filling valve design allows to fill clear products as well as products with fibers and pulps content. All the filling cycle phases are operated by means of pneumatically driven valves. The standard filling cycle is so composed: 1. pressurization 2. slow filling 3. fast filling 4. slow filling 5. depressurization The filling cycle is set on the operator panel and can be modified according to the features of the product to be filled. For instance, a flushing phase can be added or the slow filling phase can be excluded from the cycle. In order to obtain the maximum machine washability, the product and the gas distribution takes place on the rotating carousel by means of pipes. The only existing tanks is installed and fixed on the floor, external to the carousel, and it has the function of receiving the product from the bleder. The washing of this tank is carried out by a spray ball system. The depressurization is collectorized through manifolds. The machine design allows, also, to minimize the product waste during the production start/end. The CIP dummy bottles are automatically inserted and removed. The ESF filler is able to fill also product without CO 2 content at a maximum temperature of 95 C: in this case the depressurization manifold is used for the product recirculation, and the valve usually operating the slow filling process works as a recirculation valve. The skid equipped with the product tank will be provided of an additional tank for the recirculation. The container to be filled will be in contact with the filling valve.

14 CH 萨克米 ESF 灌装机适用于 PET 瓶 CSD 碳酸及非碳酸水, 啤酒, 无气产品, 功能性饮料, 食用油的灌装, 及无气产品热灌装 采用电子容积式灌装技术, 每个灌装阀配备一个电磁流量计测量瓶子内液体的容积, 从而机器的电子设备可以进行灌装 灌装阀的机械性能允许纯产品灌装和带有果粒的产品灌装 整个灌装循环阶段都由气动控制的灌装阀操控 标准的循环过程为 : 1. 加压 2. 慢速灌装 3. 快速灌装 4. 慢速灌装 5. 减压 针对各种产品的不同要求, 灌装工艺在触摸屏上就可以更改, 比如, 可以引入冲洗阶段或者免除慢速灌装阶段 产品和气体通过管道排放, 在旋转转盘上到达设备最高冲洗能力 唯一的水槽安装和固定在地面, 在旋转转盘之外 水槽吸收混合系统里的产品, 通过喷头清洗 可以多种方式进行解压, 假瓶的进出完全由自动化控制 这种机械结构的发展尽可能地减少在灌装开始或结束时的产品浪费 CIP 装置上的假瓶的进出完全由自动化控制 ESF 灌装机可在最高 95 C 下加工敏感不含汽产品 在这一灌装模式下, 减压腔变成了回流腔 ; 控制慢速灌装速度的灌装阀作为回流阀 既配有进液罐也配有回流缸 待灌装容器将与灌装阀接触

15 EHF - EHC EN EHF and EHC fillers have been specifically designed to fill PET containers and they are suitable for hot filling of non-carbonated product, even if they allow, also, the filling of non-carbonated water, non-carbonated product, oil and drinkable yogurt (only Mod. EHF). Filling technology is electronic-volumetric: each filling valve is equipped with a magnetic flowmeter which measures the volume transferred to the bottle, allowing machine electronics to determine the filling phases. Filling valve design allows to fill clear products as well as products with fibers and pulps content. In the EHF filling machine, there is no contact between the filling valve and the bottle; this avoids any contamination from the bottle to the machine and from the machine to other containers; whereas the valve of EHC filler comes in contact with the container. All the filling cycle phases are operated by means of pneumatically driven valves. The standard filling cycle is so composed: 1. slow filling 2. fast filling 3. slow filling During machine stops, the product is recirculated in order to maintain the temperature of the filling valves. The recirculation doesn t concern the product already bottled, but it s limited to the liquid contained in the filling valves. The filling cycle is set on the operator panel and can be modified according to the features of the product to be filled. For instance, the slow filling phase can be excluded from the cycle. In order to obtain the maximum machine washability, the product distribution takes place on the rotating carousel by means of pipes. Tanks are fixed on the floor, external to the carrousel, and they have the function of receiving the product from the pasteurization plant and to recirculate the product which returns from the filler to the pasteurizer. The washing of this tank is carried out by a spray ball system. The CIP dummy bottles are automatically inserted and removed.

16 IT 萨克米 EHF 与 EHC 灌装机适用于 PET 瓶无气产品热热灌装 EHF 机型也适用于非含气水及产品 食用油以及优酪乳的灌装 采用电子容积式灌装技术, 每个灌装阀配备一个电磁流量计测量瓶子内液体的容积, 从而机器的电子设备可以进行灌装 灌装阀的机械性能允许纯产品灌装和带有果粒的产品灌装 EHF 灌装机的灌装阀并不会与瓶子接触, 因此避免了由容器带来的对机器以至于对其它瓶子的污染 然而 EHC 灌装机的灌装阀与容器接触 当机器停止运作, 产品的回流启动, 保持灌装阀温度恒定 回流只针对于位于灌装阀的产品, 已装瓶的产品不在此列 灌装时间显示在操作面板上, 可根据容器尺寸以及待灌装产品的需求进行调节 比如, 慢速灌装环节可去除 为达到设备的最大可清洗性, 产品分配通过管道在旋转转盘上进行 在地面转盘外面进行水槽的安装, 在杀菌设备处接收产品, 启动由灌装机传送到杀菌器的产品的再循环 水槽通过喷头清洗 CIP 装置上的假瓶的进出完全由自动化控制 整个灌装循环阶段都由气动控制的灌装阀操控 标准的循环过程为 : 1. 慢速灌装 2. 快速灌装 3. 慢速灌装

17 ELF EN The ELF filler filler has been specifically designed to fill PET containers and it is suitable to fill CSD (Carbonated Soft Drink), carbonated and non-carbonated water, beer, non-carbonated product, alcopops and non-carbonated product in hot fill (on request). Filling technology is electronic level: each filling valve is equipped with a conductive level probe which detects the liquid presence, allowing the electronics to operate the filling phases. All the filling cycle phases are operated by means of pneumatically driven valves. The standard filling cycle is so composed: 1. pressurization 2. slow filling 3. fast filling 4. slow filling 5. depressurization The filling cycle is set on the operator panel and can be modified according to the features of the product to be filled. For instance, a flushing phase can be added or the slow filling phase can be excluded from the cycle. In order to obtain the maximum machine washability, the product and the gas distribution takes place on the rotating carousel by means of pipes. The only existing tanks is installed and fixed on the floor, external to the carousel, and it has the function of receiving the product from the bleder. The washing of this tank is carried out by a spray ball system. The depressurization is collectorized through manifolds. The machine design allows, also, to minimize the product waste during the production start/end. The CIP dummy bottles are manually inserted and removed.

18 CH 萨克米 ELF 灌装机适用于 PET 瓶 CSD 含气及不含气水, 啤酒, 无气产品, 功能性饮料, 食用油的灌装, 及无气产品热灌装 采用电子液位控制灌装技术 : 每一个灌装阀配备一个传导性液位探针, 当探针察觉液体存在, 机器的电子设备进行灌装 整个灌装循环阶段都由气动控制的灌装阀操控 标准的循环过程为 : 针对各种产品的不同要求, 灌装工艺在触摸屏上就可以更改, 比如, 可以引入冲洗阶段或者免除慢速灌装阶段 产品和气体通过管道排放, 在旋转转盘上到达设备最高冲洗能力 唯一的水槽安装和固定在地面, 在旋转转盘之外 水槽吸收混合系统里的产品, 通过喷头清洗 可以多种方式进行解压, 假瓶的进出完全由自动化控制 这种机械结构的发展尽可能地减少在灌装开始或结束时的产品浪费 CIP 装置上的假瓶的进出完全由自动化控制 1. 加压 2. 慢速灌装 3. 快速灌装 4. 慢速灌装 5. 减压

19 ELG EN The ELG filler has been specifically designed to fill GLASS containers and it is suitable to fill CSD (Carbonated Soft Drink), carbonated and non-carbonated water, beer, non-carbonated product, alcopops and non-carbonated product in hot fill (on request). Filling technology is electronic level: each filling valve is equipped with a conductive level probe which detects the liquid presence, allowing the electronics to operate the filling phases. All the filling cycle phases are operated by means of pneumatically driven valves. The standard filling cycle is so composed: 1. pressurization 2. slow filling 3. fast filling 4. slow filling 5. depressurization The filling cycle is set on the operator panel and can be modified according to the features of the product to be filled. For instance, a flushing phase can be added or the slow filling phase can be excluded from the cycle. In order to obtain the maximum machine washability, the product and the gas distribution takes place on the rotating carousel by means of pipes. The only existing tanks is installed and fixed on the floor, external to the carousel, and it has the function of receiving the product from the bleder. The washing of this tank is carried out by a spray ball system. The depressurization is collectorized through manifolds. The machine design allows, also, to minimize the product waste during the production start/end. The CIP dummy bottles are manually inserted and removed. When products sensitive to oxidation are filled, the ELG machine is equipped with an additional circuit which allows the distribution of the vacuum to the filling valves. The filling cycle is so composed: 1. vacuum 2. flushing 3. vacuum 4. pressurization 5. filling 6. depressurization With the double pre-evacuation, the oxygen pick up can be reduced to the levels suitable to fill products like beer.

20 CH 萨克米 ELG 灌装机适用于玻璃瓶 CSD 含气及不含气水, 啤酒, 无气产品, 功能性饮料, 及无气产品热灌装 采用电子液位控制灌装技术 : 每一个灌装阀配备一个传导性液位探针, 当探针察觉液体存在, 机器的电子设备进行灌装 整个灌装循环阶段都由气动控制的灌装阀操控 标准的循环过程为 : 1. 加压 2. 慢速灌装 3. 快速灌装 4. 慢速灌装 5. 减压 针对各种产品的不同要求, 灌装工艺在触摸屏上就可以更改, 比如, 可以引入冲洗阶段或者免除慢速灌装阶段 产品和气体通过管道排放, 在旋转转盘上到达设备最高冲洗能力 唯一的水槽安装和固定在地面, 在旋转转盘之外 水槽吸收混合系统里的产品, 通过喷头清洗 可以多种方式进行解压, 假瓶的进出完全由自动化控制 这种机械结构的发展尽可能地减少在灌装开始或结束时的产品浪费 CIP 装置上的假瓶的进出完全由自动化控制 当待灌装产品对氧化作用非常敏感,ELG 灌装机可额外配备管路使得灌装阀可以抽真空 灌装循环包括 : 1. 真空 2. 冲洗 3. 真空 4. 加压 5. 灌装 6. 减压 当经过二次减压, 残留氧含量减少到一定水平, 此时适用于啤酒类产品的灌装

21 ELT EN The ELT filler has been specifically designed to fill PET containers and it is suitable to fill beer. Filling technology is electronic-volumetric: each filling valve is equipped with a magnetic flowmeter which measures the volume transferred to the bottle, allowing machine electronics to determine the filling phases. Filling valve design allows to fill clear products as well as products with fibers and pulps content. The filling system starts from the bottom of the bottle (through a long tube) allowing to reduce the total oxygen pick-up, limiting the CO 2 consumption of the filler. To optimize filling process, it is necessary to replace the filling pipe (with quick release) according to the high of the bottle to fill. All filling cycle phases are managed through valves pneumatically controlled. Standard filling cycle is made up of: 1. flushing 2. pressurization 3. slow filling 4. fast filling 5. depressurization The filling cycle is set on the operator panel and can be modified according to the features of the product to be filled. For instance, slow and fast filling phases can be modified. In order to obtain the maximum machine washability, the product and the gas distribution takes place on the rotating carousel by means of pipes. The only existing tanks is installed and fixed on the floor, external to the carousel, and it has the function of receiving the product from the bleder. The washing of this tank is carried out by a spray ball system. The depressurization is collectorized through manifolds. The machine design allows, also, to minimize the product waste during the production start/end. The CIP dummy bottles are manually inserted and removed.

22 CH 萨克米 ELT 灌装机是 PET 瓶灌装的最佳选择, 且适用于啤酒的灌装 采用电子容积式灌装技术, 每个灌装阀配备一个电磁流量计测量瓶子内液体的容积, 从而机器的电子设备可以进行灌装 灌装阀的设计也可处理含纤维及果粒的产品 灌装系统通过长管从瓶子底部开始灌装, 减少了瓶子内部的氧气上升因此限制了二氧化碳消耗 为了优化灌装过程, 灌装管必须根据不同瓶子尺寸及高度进行快速更换 针对各种产品的不同要求, 灌装工艺在触摸屏上就可以更改, 比如, 慢速及快速灌装阶段可调整 产品和气体通过管道排放, 在旋转转盘上到达设备最高冲洗能力 唯一的水槽安装和固定在地面, 在旋转转盘之外 水槽吸收混合系统里的产品, 通过喷头清洗 可以多种方式进行解压, 假瓶的进出完全由自动化控制 这种机械结构的发展尽可能地减少在灌装开始或结束时的产品浪费 CIP 装置上的假瓶的进出完全由自动化控制 整个灌装循环阶段都由气动控制的灌装阀操控 标准的循环过程为 : 1. 冲洗 2. 加压 3. 慢速灌装 4. 快速灌装 5. 减压

23 ECF EN The ECF filler has been specifically designed to fill CAN and it is suitable to fill CSD (Carbonated Soft Drink), carbonated water, non-carbonated water, beer, non-carbonated product, alcopops and non-carbonated product in hot fill (on request). Filling technology is electronic-volumetric: each filling valve is equipped with a magnetic flowmeter which measures the volume transferred to the bottle, allowing machine electronics to determine the filling phases. Filling valve design allows to fill clear products as well as products with fibers and pulps content. All filling cycle phases are managed through valves pneumatically controlled. Standard filling cycle is made up of: 1. pressurization 2. slow filling 3. fast filling 4. slow filling 5. depressurization The filling cycle is set on the operator panel and can be modified according to the features of the product to be filled. For instance, a flushing phase can be added or the slow filling phase can be excluded from the cycle. In order to obtain the maximum machine washability, the product and gas distribution takes place on the rotating carousel by means of pipes. There is only a tank installed and fixed on the floor outside the carousel with the function to receive the product from mixing unit. The washing of this tank is carried out by a spray ball system. The CIP dummy bottles are automatically inserted and removed. The ECF filler is able to fill also product without CO 2 content at a maximum temperature of 95 C: in this case the depressurization manifold is used for the product recirculation, and the valve usually operating the slow filling process works as a recirculation valve. The skid equipped with the product tank will be provided of an additional tank for the recirculation. The container to be filled will be in contact with the filling valve.

24 CH 萨克米 ECF 灌装机是金属罐灌装的最佳选择 适用于碳酸饮料 含气及不含气水 啤酒 不含气产品 功能性饮料的灌装, 如有需要也可对不含气产品进行热灌装 采用电子容积式灌装技术, 每个灌装阀配备一个电磁流量计测量瓶子内液体的容积, 从而机器的电子设备可以进行灌装 灌装阀的设计也可处理含纤维及果粒的产品 整个灌装循环阶段都由气动控制的灌装阀操控 标准的循环过程为 : 1. 加压 2. 慢速灌装 3. 快速灌装 4. 慢速灌装 5. 减压 针对各种产品的不同要求, 灌装工艺在触摸屏上就可以更改, 比如, 可添加冲洗阶段或者慢速灌装阶段可免除 产品和气体通过管道排放, 在旋转转盘上到达设备最高冲洗能力 唯一的水槽安装和固定在地面, 在旋转转盘之外 水槽吸收混合系统里的产品, 通过喷头清洗 CIP 装置上的假瓶的进出完全由自动化控制 ECF 灌装机可在最高 95 C 下加工敏感不含汽产品 这一灌装模式意味着在产品再循环中运用了多重解压方式 ; 控制慢速灌装速度的灌装阀作为再循环阀 即配有储料槽也配有回流缸 待灌装容器将与灌装阀接触

25 Combo 一体机 EN All E-SERIES filler can be installed in combination with a rotary blow moulding machine. The two machines are electronically synchronized and no manual activity is required. This compact and extremely efficient solution is ideal for companies aiming to reduce the number of operators in a bottling line, while ensuring that containers are not contaminated. Bottle remains in an isolated environment from the moment they are blown until they are capped, thereby removing the risk the external environment contaminates the finished product. Also COMBO solution can be equipped with an isolator (available on request) enables to fill bottle in ultra-clean conditions. CH 所有的 E 系列灌装机都可以与旋转式吹瓶设备组装在一起 两台设备通过电子控制达到了同步, 而不需要任何手动的同步设置 这种紧凑高效的解决方案可以减少灌装线上的操作人员, 同时确保瓶子不受污染 瓶子从开始吹瓶到旋盖都是处于隔离状态, 可免除外界环境对最终成品的污染 根据需求一体机也可安装隔离器以提供超洁净的灌装条件

26 Rinser 冲瓶机 EN Filling monoblock can be equipped with a rinsing tower, so as to guarantee the cleanliness and hygiene standards. These systems may provide single or double treatment, with a suction hood for fumes and a rinsing product recovery system using a collection vat and a booster pump. This part of the system has also been engineered in order to reduce the time required for size changeover and enhance efficiency. The rinsing area is inside an isolator to prevent the external environment from contaminating the bottles. Some of the main features are listed below: modular base in stainless steel; self-draining folded/welded sheet metal structure with waste manifold; kinematic chain and permanent self-lubricating gear; perimeter protection in stainless steel sheet metal with security-glass doors (on request); protective cover and filling area separation in stainless steel (on request). CH 一体机可以配置冲瓶机, 这样确保客户所需的瓶内卫生要求 这些冲瓶机可以有单次或双次处理冲洗, 并带有吸尘罩吸附气体和冲洗液的回收系统 此系统配备了一个收集桶和一个增压泵 此系统专门设计以用于缩短更换不同瓶型的换型件时间, 提高效率 冲洗区位于隔离器内部以防止外部环境对瓶子的污染 主要特点如下所示 : 不锈钢的模块式底座 折叠焊接式钢板制自排干框架, 并带有排水收集管 链条带有自润滑齿轮 不锈钢板根据需要可以提供带有安全门的环形保护 根据需要, 保护层和灌装区域都可以由不锈钢制成

27 Capper 旋盖机 EN Monoblock can be equipped with cappers for both flat and sport plastic screw caps, aluminium screw caps, crown caps and pressure caps. This extremely flexible solution also enables two capping towers to be installed upon request, which is particularly recommended if the system is able to handle both glass and PET bottles. Some of the main features are listed below: modular capper base made entirely of stainless steel; self-draining folded/welded sheet metal structure with waste manifold; kinematic chain and permanent self-lubricating gears; perimeter protection in stainless steel sheet metal with security-glass doors; protective cover and filling area separation in stainless steel (on request); automatic centrifugal feeder in AISI304 stainless steel, including electronic cap presence control sensor; downstream channel in AISI304 stainless steel, including electronic cap presence control sensor; pick&place device in AISI304 stainless steel; no bottle no cap device; quick release closing cone (on request); bottle outfeedstarwheel with height-adjustable conveyor. Fully washable cappers can also be installed (on request).

28 CH 体机可配备适用于平的或者活动的塑料旋盖, 铝制旋盖, 皇冠盖等瓶盖的旋盖机 如系统能够灌装玻璃瓶及 PET 瓶, 那么旋盖机可配备两个旋盖塔台 主要特点如下 : 模块化的旋盖机座全部由不锈钢制成 折叠焊接式钢板制自排干框架, 并带有排水收集管 运动链条和永久自润齿轮 外框保护不锈钢金属板, 带有钢化玻璃门 根据需要保护罩和灌装区域可用不锈钢分开的 自动离心式理盖机由不锈钢 AISI 304 制成, 配备了盖位传感器 下盖通道由不锈钢 AISI 304 制成, 配备了盖存在的传感器 取盖和封盖装置, 均使用不锈钢 AISI 304 制成 无瓶, 不旋盖 快速释放封盖头 ( 根据需要 ) 出瓶星轮带有可调节的出口传送带 可安装全水洗旋盖机 ( 根据需要 )

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30 Operator interface and control system 操作界面和控制系统 EN All system parameters are controlled by dedicated software, and adjusted using a touch screen. There is also the option of a model that can record and analyse alarms, efficiency and production data and working parameters, with the possibility of exporting this data to the company management system. Different levels of access provide maximum security in the workplace and ensure the confidentiality of sensitive data. The simplicity and accessibility of Sacmi software enables plant and machinery to be used even by nonspecialised personnel, for whom customers may define access levels for adjustable parameters. CH 所有系统参数由专业软件控制, 使用触摸屏调节 也可选模块用于专门记录和分析警报, 紧急停机情况和生产数据以及工作参数, 同时可以传送数据到公司控制系统 不同级别的使用权可以提供工作厂区最大安全性, 确保敏感数据的保密 简洁通畅的萨克米软件能够使机器和设备甚至让非专业人员来操作 客户可以定义其可调参数为访问级别

31 Sanitation 环境卫生 EN The sanitation of the filler, and more generally all the parts in contact with the product, is fully automated once washing cycles have been set using software. Automatic CIP cups drastically decrease downtime and guarantee that the machine is perfectly cleaned. Furthermore, on request, the monoblock can be equipped with an external automatic washing system that uses fixed and movable nozzles to ensure that shadow areas are not present inside the insulator during washing. The sloped base and the collection of run-off enable the parts outside the insulator to be kept dry. CH 灌装机的卫生条件控制, 接触产品部件的清洗, 都使用了软件来控制每次清洗的循环周期 自动 CIP 杯减少停机时间, 也能确保设备清洁 另外如果需要, 一体机外部也可以配自动清洗系统, 使用固定的和可移动的喷嘴确保在内部隔离清洗的时候没有卫生死角 基座倾斜的设计和液体的收集, 确保在隔离区外的部件保持干燥

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33 The Division 团队 EN Over 70 dedicated Engineering and Design experts As many as 70 specialists work in a team of engineers specifically dedicated to designing machines and systems for the Beverage & Packaging industry: a team of experts constantly exchanging know-how to support at best the company s designing activities, carried out with the help of the most technologically advanced systems (CAD-CAM, F.E.M.). After-sales support and service guaranteed everywhere in the world The companies belonging to SACMI Beverage & Packaging can boast several years of experience-building. The numerous engineers and start-up technicians in our team are ready to leave the head plants and branch plants in Italy at any time, to bring emergency assistance and spare parts in all five continents. SACMI resources: research and innovation Innovation and know-how are the main resources of SACMI s in the international markets. Thanks to these resources, SACMI has become a major technological model to turn to in the various sectors and markets in which it is active. The Group invests heavily in these resources, and particularly, in the creation of new technologies and in the evolution of its standard machines.

34 CH 70 多名专业技师和设计专家 70 多名专家组成的技师团队, 专为设备设计及饮料包装工业系统 : 专家团队致力于最佳的设计工作, 同时配备最先进的系统 (CAD-CAM, F.E.M.). 全球售后支持和服务保障公司隶属于萨克米饮料包装集团, 经验丰富 大量的技师时刻准备着给您带来最及时的支持 萨克米资源 : 研发和创新革新和专项技术是萨克米在国际市场上的立足之本 因此, 萨克米也成就了相关领的工艺典范集团不惜重金致力于这两方面的发展, 特别是对设备工艺的创新尤为重视

35 The Group 集团 EN Sacmi: innovative technology for industry. Sacmi is an Italian co-operative company that is the world leader in the design, production and sale of industrial technologies and systems, specialising in equipment for the ceramics, beverage & packaging, food processing, inspection system and plastics industries. We have been designing equipment and plants for the ceramics industry since 1919, and have also attained a position of international leadership in the production of equipment and plants for metal and plastic caps, packaging, beverage and food processing. The Sacmi group is present in more than 20 countries worldwide, through a total of over 70 companies. It has an agile and flexible structure, with extremely high standards of quality, technology and research. CH 萨克米 : 工业化革新科技萨克米是意大利合作制公司, 在行业中, 工艺系统的设计, 生产和销售处于世界领先地位, 在陶瓷设备制造, 饮料 & 包装设备制造, 食品加工设备制造, 检测系统和塑料工业设备制造等方面尤为突出 自 1919 年以来, 我们致力于陶瓷业设备和工厂的设计, 同时我们在皇冠盖, 饮料和食品加工业的设备生产上也取得了世界领先地位 萨克米集团遍布全球 20 多个国家, 有 70 多家公司, 致力于品质, 技术和研发

36 A range of tailor-made customer services Enjoy Completeness 为客户定制专属的技术服务 - 享受完整服务 GERMANY Sacmi Deutschland Sama Maschinenbau Riedhammer Alpha Ceramics Sacmi West Europe Beverage Technology CHINA Laeis China Beijing Office LUXEMBOURG Laeis (Dalian) Trading Co. Laeis Sacmi Hong Kong FRANCE Negri Bossi France POLAND Sacmi Polska Sacmi Machinery (Foshan Nanhai) Co. Sacmi Hong Kong Foshan Commercial Office Sacmi West Europe Beverage Technology UNITED KINGDOM Negri Bossi Surface Inspection RUSSIA Sacmi Mosca Italiansped Sacmi Imola Moscow Representative Office Sacmi Beverage Moscow Office Sacmi (Changshu) Machinery Equipment Co. Sacmi (Shanghai) Machinery Equipment Co. Sacmi Machinery (Foshan Nanhai) Co. Zibo Branch Sacmi (Jiajiang) Representative Office CANADA Negri Bossi IRAN Sacmi Iran Sazeh Ceramic & Material Iranian Co. Sacmi (Gaoan) Representative Office Sacmi (Linyi) Representative Office JAPAN PORTUGAL Sacmi Portugal SPAIN Sacmi Iberica ITALY Sacmi Imola H.P.S. TURKEY Sacmi Istanbul INDIA Sacmi Impianti India VIETNAM Sacmi Engineering (India) Sacmi Vietnam Riedhammer Japan Co. KOREA UNITED STATES Sacmi USA Sacmi Molds & Dies USA Negri Bossi USA Carle & Montanari USA Hayes Machine Company Negri Bossi Sacmi Forni Sacmi Korea Sacmi Molds & Dies Kemac Keratech Sima Nuova Fima Intesa Niv Verona UNITED ARAB EMIRATES Sacmi Middle East Sacmi Pyong Yang Liason Office MEXICO Sacmi De Mexico Negri Bossi Mexico Office Moldes Ceramicos Sacmi De Mexico Division Logistica BRAZIL Gaiotto Automation Matrix Sacmi Filling SINGAPORE Sacmi Singapore Sacmi Do Brasil Indústria e Comércio Negri Bossi Brasil Office Benco Pack Sacmi Labelling Sacmi Labelling SCM INDONESIA ARGENTINA Sacmi Pakim Sacmi Indonesia Sacmi Impianti S.A. Argentina Sacmi Packaging PT. Molds & Dies Indonesia Negri Bossi PT. Indosped Maju Sejahtera Oima Carle & Montanari Carle & Montanari Packaging S.in.e.r.g.i.a Iprel Progetti Italiansped Protesa Sacmi Impianti EN The Sacmi network provides after-sales service through both its production plants in Imola and its worldwide service centres. Our technical assistance services also include diagnostics, provided all over the world via the Teleservice monitoring service that is offered as an option on machinery purchased. CH 萨克米提供售后服务, 通过位于伊莫拉的生产工厂总部和遍布全球的服务中心 我们的技术服务包括诊断, 提供全球远程监控, 这作为设备购买时的可选项

37 07/2014 Sacmi Filling S.p.A. Via E. Ferrari, Ramoscello di Sorbolo (PR) Italy Tel Fax info@sacmifilling.it Sacmi reserves the right to introduce changes without notice 萨克米公司有权进行修改, 恕不预先通知

38 The electronic filling operation allows to monitor every single valve, sensing in real time its performance and any malfunction which may occur. It also allows to modify from the operator panel the fill level in the bottle. Main advantages of this new series are: maximum filling precision null rejection rate from the first machine revolution minimum product waste reduced time on bottle format changeover and reduced down time for maintenance operations maximum time of availability to production maximum flexibility in filling operation sloped bases to avoid stagnation of liquid minimum consumption of chemical products during washing operations All the E-SERIES fillers have been designed in order to obtain a minimized and easy maintenance. These are some of the more important solutions: product distributor carry out with a mechanical seal, avoiding the higher wear of the slipping gaskets all the remaining parts are self lubricated except the slewing ring and the capper filling valve disassembly from the carousel possible in less than 30 seconds no custom electronic component and electrical panel are need operating the filling phase on the rotating part.

39 E 系列电子式灌装机 主要特点 CH E 系列灌装机是萨克米电子式灌装机推出的新系列机型 ( 适用于 PET 瓶的 E 系列灌装机, 瓶子固定部位在瓶颈处, 字母 E 代表其灌装技术 ),E 系列灌装机可满足客户的对当不同容量同样瓶颈尺寸的瓶子灌装时更换时间减少 ; 于机器灵活性及清洁型的最高要求 相反的, 当玻璃瓶和金属罐进行灌装时, 固定部位在容器底部 E 系列灌装机以其门类齐全的应用为特征 ( 多种型号适用于玻璃瓶 PET 瓶和金属罐灌装, 可进行常规温度灌装, 冷灌装和热灌装, 适用于大小尺寸容器灌装 ), 也可满足敏感类产品诸如纯水及啤酒的灌装需求 为了防止产品遗留,E 系列灌装机机均为不锈钢制成 该产品所有的部件都是根据欧洲标准以及 FDA 由不锈钢 (AISI316L) 和密封圈制成的 可根据需求为机器安装隔离器, 灌装区域将为封闭状态, 保护装置将直接焊接在基座上, 并保持灌装区域内正压, 因此灌装可在超洁净状态下完成, 减少消毒剂的使用 保护设施都是由夹层玻璃和不锈钢制成的, 直接与地面接触的, 当然也可以将这些设备移除以减小机器的尺寸 根据灌装机机型, 灌装技术分为电子容积式灌装或液位控制电子式灌装两种 : 容积式灌装原理为 : 每个灌装阀配有一个电磁流量计, 用于测量灌入瓶身内产品的体积, 并进行灌装 液位控制电子式灌装原理为 : 每个灌装阀配有一个传导性液位探测器, 测试产品灌装与否, 并进行灌装

40 The following table is a resume of the E-SERIES machine models - 下表是 E 系列以及 V 系列灌装机型号摘要 (types of container and products specified in the table are those most frequently requested) - 表格中红色标注的是需求最大的容器及产品类型 CONTAINER TYPE PRODOTTI PRINCIPALI 容器类型 Mod. Pet Glass Can Non-carbonated water Non-carbonated product Carbonated water 主要产品 Csd Beer Alcopops Hot fill Edible oil Drinking yogurt 型号 PET 瓶玻璃瓶金属罐非含气水含气产品含气水碳酸饮料啤酒功能性饮料热灌装食用油优酪乳 EWS EWF EWH EWE ESF EHF EHC ELF ELG * ELT ECF * possibility to produce PET bottles (if required) - 如有需求可用于 PET 瓶灌装 电子灌装管理允许监测每一个独立的灌装阀, 实时监测灌装阀的性能和可能出现的故障 ; 这样的管理系统可以从控制面板上更改瓶内灌装产品的液位 该系列的优点为 : 灌装精确度达到最大 设备初始运行时无废料损耗 材料损耗减到最低 在瓶子型号转换以及维护运作方面减少时间 生产时间达到最长 灌装操作达到最大灵活度 基座为斜坡形避免液体停滞 清洗作业中化学物质的使用达到最低 所有 E 系列的灌装机都是为了实现更方便更简易的维护 以下是更重要的方面 : 机械密封产品分配, 更有效地消除滑动垫圈的磨损 所有的剩余部件都终生润滑, 除回转环和旋盖机 部件可以在三十秒内从机器上拆卸下来 在灌装阶段旋转时, 不需要电子组件也没有电子配电板

41 Filling valves 灌装阀 EN Filling valves have been designed to avoid any operator s action, even on a discretionary basis. All stages of the process are controlled by software, using a formula optimized for each product type. Electronic technology (both volumetric and level) makes filling extremely accurate and provides a guarantee of hygiene during operation. Different options available in this series means that they can be used for different types of beverages, including soft drink, non-carbonated and carbonated water, beer, flavoured water and isotonic. Machine design allows also a quick product changeover without waste and without smell absorption. Some of the main machine s features are listed below: valves with flowmeters for volumetric o level probe filling or both volumetric and level probe; all parts in contact with the product are made of AISI 316L; valve body in 316L stainless steel; no bottle - no fill device; sanitation system with automatic dummy bottle engagement and removal (N/A for Mod. ELG); high-temperature sanitation option offering reduced washing times; no product loss or level waste during product change-over operations; separate compressed gas manifold; rotary manifold for process liquids distribution with mechanical seal on the product (no bearings, no greasing operations); tank level control valve; handling with grippers (positive grip) (only for PET fillers).

42 CH 灌装阀是用来避免任意的人为操作 生产过程的每一步通过均为软件操控使得每一种产品类型得到优化 电子容积式灌装和液位控制电子式灌装这两种灌装技术灌装精确度高, 清洁性强 E 系列有不同机型可满足不同饮料产品灌装需求, 包括软饮料 不含气及含气水, 啤酒, 加味水 更换时间短, 无浪费及异味残留发生 该机器的主要优点如下 : 容积式灌装机灌装阀装有电磁流量计, 液位控制电子式灌机的灌装阀配有一个传导性液位探测器, 所有与产品接触的部分都为 AISI 316L 制成 灌装阀本身为 316L 不锈钢 无瓶不灌装 清洁系统配备自动的假瓶进入与移除装置 (ELG 机型除外 ) 高温洁净可减少清洗次数 进行更换时无产品损耗 独立的压缩空气收集管 机械密封产品分配, 无需轴承润滑 缸内液位控制阀 可由夹瓶器抓持 ( 只适用于 PET 瓶灌装机 )

43 Fillers 灌装机 EWS EN The EWS filler has been specifically designed to fill PET containers and it is suitable to fill non-carbonated water and non-carbonated products. Filling technology is electronic-volumetric: one of the filling valves is equipped with a magnetic flowmeter which measures the volume transferred to the bottle, allowing machine electronics to determine the time necessary to fill the quantity required into the container. The remaining valves are pneumatically operated according to the time such established. The machine has been designed in order to guarantee the maximum repeatability on the parameters conditioning the filling process (infeed pressure, valve opening/closing times, etc.) in order to achieve the bottle fill level accuracy guaranteed. There is no contact between the filling valve and the bottle; this avoids any contamination from the bottle to the machine and from the machine to other containers. CH 萨克米 EWS 灌装机是 PET 瓶无汽饮料灌装的最佳选择 采用电子容积式灌装技术, 即其中一个灌装阀配备一个电磁流量计测量瓶子内液体的容积, 从而机器的电子设备可以确定灌装所需时间 余下的灌装阀根据已确定的灌装时间执行气动操作 设备设计为保证在灌装参数下的最大重复性 ( 进液压力, 阀门开关时间等 ), 确保灌装精确度 灌装阀并不会与瓶子接触, 因此避免了由容器带来的对机器以至于对其它瓶子的污染 产品通过管道排放, 在旋转转盘上到达设备最高冲洗能力 唯一的水罐安装和固定在地面, 在旋转转盘之外 水罐接收从前处理送来的产品 通过喷头清洗 CIP 装置上的假瓶的进出完全由自动化控制 In order to obtain the maximum machine washability, the product distribution takes place on the rotating carousel by means of pipes. The only existing tanks is installed and fixed on the floor, external to the carousel, and it has the function of receiving the product from the feeding system. The washing of this tank is carried out by a spray ball system. The CIP dummy bottles are automatically inserted and removed.

44 EWF - EWH EN EWF and EWH fillers have been specifically designed to fill PET containers and they are suitable to fill noncarbonated water, non-carbonated product, oil (only Mod. EWF) and drinking yogurt (only Mod. EWF). Filling technology is electronic-volumetric: each filling valve is equipped with a magnetic flowmeter which measures the volume transferred to the bottle, allowing machine electronics to determine the filling phases. Flowmeters make the two fillers different: the EWF filler is equipped with a flowmeter that guarantee the maximum level precision; EWH filler uses a VORTEX type flowmeter cheaper than the first one, but with a lower level precision. There is no contact between the filling valve and the bottle; this avoids any contamination from the bottle to the machine and from the machine to other containers. In order to obtain the maximum machine washability, the product distribution takes place on the rotating carousel by means of pipes. The only existing tanks is installed and fixed on the floor, external to the carousel, and it has the function of receiving the product from the feeding system. The washing of this tank is carried out by a spray ball system. The CIP dummy bottles are automatically inserted and removed. CH 萨克米 EWF 灌装机适用于 PET 瓶无汽饮料 食用油灌装 (EWF 机型 ) 以及优酪乳 (EWF 机型 ) 的灌装 采用电子容积式灌装技术, 即每一个灌装阀都配备一个电磁流量计测量瓶子内液体的容积, 从而机器的电子设备可以确定灌装所需时间 两种灌装机因为配备的流量计而产生差异 EWF 灌装机配备的是高精密度的流量计, 可以确保最准确的精度 ;EWH 使用涡街流量计, 更便宜但是精度稍差 灌装阀并不会与瓶子接触, 因此避免了由容器带来的对机器以至于对其它瓶子的污染 产品通过管道排放, 在旋转转盘上到达设备最高冲洗能力 唯一的水罐安装和固定在地面, 在旋转转盘之外 水罐接收从前处理送来的产品 通过喷头清洗 CIP 装置上的假瓶的进出完全由自动化控制

45 EWE EN The EWE filler has been specifically designed to fill PET containers and it is suitable to fill non-carbonated water, non-carbonated product, oil and drinking yogurt with high speed performances. This is possible thanks to the possibility of modulate the flow during filling. Filling technology is electronic-volumetric: each filling valve is equipped with a magnetic flowmeter which measures the volume transferred to the bottle, allowing machine electronics to determine the filling phases. There is no contact between the filling valve and the bottle; this avoids any contamination from the bottle to the machine and from the machine to other containers. All the filling cycle phases are operated by means of pneumatically driven valves. The standard filling cycle is so composed: 1. slow filling 2. fast filling 3. slow filling The filling cycle is set on the operator panel and can be modified according to the features of the product to be filled. For instance, the slow filling phase can be excluded from the cycle. In order to obtain the maximum machine washability, the product distribution takes place on the rotating carousel by means of pipes. The only existing tanks is installed and fixed on the floor, external to the carousel, and it has the function of receiving the product from the feeding system. The washing of this tank is carried out by a spray ball system. The CIP dummy bottles are automatically inserted and removed.

46 A double valve allows to the filler to reach high speed. CH 萨克米 EWE 灌装机适用于 PET 瓶无汽饮料 食用油灌装以及优酪乳高速灌装 这得益于在灌装时流量可调节 采用电子容积式灌装技术, 即其中每一个灌装阀都配备一个电磁流量计测量瓶子内液体的容积, 从而机器的电子设备可以确定灌装所需时间 灌装阀并不会与瓶子接触, 因此避免了由容器带来的对机器以至于对其它瓶子的污染 整个灌装循环阶段都由气动控制的灌装阀操控 标准的循环过程为 : 1. 慢速灌装 2. 快速灌装 3. 慢速灌装 针对各种产品的不同要求, 灌装工艺在触摸屏上就可以更改, 比如, 慢速灌装环节可去除 产品通过管道排放, 在旋转转盘上到达设备最高冲洗能力 唯一的水罐安装和固定在地面, 在旋转转盘之外 水罐接收从前处理送来的产品 通过喷头清洗 CIP 装置上的假瓶的进出完全由自动化控制

47 ESF EN The ESF filler has been specifically designed to fill PET containers and it is suitable to fill CSD (Carbonated Soft Drink), carbonated and non-carbonated water, beer, noncarbonated product, alcopops, oil and non-carbonated product in hot fill (on request). Filling technology is electronic-volumetric: each filling valve is equipped with a magnetic flowmeter which measures the volume transferred to the bottle, allowing machine electronics to determine the filling phases. Filling valve design allows to fill clear products as well as products with fibers and pulps content. All the filling cycle phases are operated by means of pneumatically driven valves. The standard filling cycle is so composed: 1. pressurization 2. slow filling 3. fast filling 4. slow filling 5. depressurization The filling cycle is set on the operator panel and can be modified according to the features of the product to be filled. For instance, a flushing phase can be added or the slow filling phase can be excluded from the cycle. In order to obtain the maximum machine washability, the product and the gas distribution takes place on the rotating carousel by means of pipes. The only existing tanks is installed and fixed on the floor, external to the carousel, and it has the function of receiving the product from the bleder. The washing of this tank is carried out by a spray ball system. The depressurization is collectorized through manifolds. The machine design allows, also, to minimize the product waste during the production start/end. The CIP dummy bottles are automatically inserted and removed. The ESF filler is able to fill also product without CO 2 content at a maximum temperature of 95 C: in this case the depressurization manifold is used for the product recirculation, and the valve usually operating the slow filling process works as a recirculation valve. The skid equipped with the product tank will be provided of an additional tank for the recirculation. The container to be filled will be in contact with the filling valve.

48 CH 萨克米 ESF 灌装机适用于 PET 瓶 CSD 碳酸及非碳酸水, 啤酒, 无气产品, 功能性饮料, 食用油的灌装, 及无气产品热灌装 采用电子容积式灌装技术, 每个灌装阀配备一个电磁流量计测量瓶子内液体的容积, 从而机器的电子设备可以进行灌装 灌装阀的机械性能允许纯产品灌装和带有果粒的产品灌装 整个灌装循环阶段都由气动控制的灌装阀操控 标准的循环过程为 : 1. 加压 2. 慢速灌装 3. 快速灌装 4. 慢速灌装 5. 减压 针对各种产品的不同要求, 灌装工艺在触摸屏上就可以更改, 比如, 可以引入冲洗阶段或者免除慢速灌装阶段 产品和气体通过管道排放, 在旋转转盘上到达设备最高冲洗能力 唯一的水槽安装和固定在地面, 在旋转转盘之外 水槽吸收混合系统里的产品, 通过喷头清洗 可以多种方式进行解压, 假瓶的进出完全由自动化控制 这种机械结构的发展尽可能地减少在灌装开始或结束时的产品浪费 CIP 装置上的假瓶的进出完全由自动化控制 ESF 灌装机可在最高 95 C 下加工敏感不含汽产品 在这一灌装模式下, 减压腔变成了回流腔 ; 控制慢速灌装速度的灌装阀作为回流阀 既配有进液罐也配有回流缸 待灌装容器将与灌装阀接触

49 EHF - EHC EN EHF and EHC fillers have been specifically designed to fill PET containers and they are suitable for hot filling of non-carbonated product, even if they allow, also, the filling of non-carbonated water, non-carbonated product, oil and drinkable yogurt (only Mod. EHF). Filling technology is electronic-volumetric: each filling valve is equipped with a magnetic flowmeter which measures the volume transferred to the bottle, allowing machine electronics to determine the filling phases. Filling valve design allows to fill clear products as well as products with fibers and pulps content. In the EHF filling machine, there is no contact between the filling valve and the bottle; this avoids any contamination from the bottle to the machine and from the machine to other containers; whereas the valve of EHC filler comes in contact with the container. All the filling cycle phases are operated by means of pneumatically driven valves. The standard filling cycle is so composed: 1. slow filling 2. fast filling 3. slow filling During machine stops, the product is recirculated in order to maintain the temperature of the filling valves. The recirculation doesn t concern the product already bottled, but it s limited to the liquid contained in the filling valves. The filling cycle is set on the operator panel and can be modified according to the features of the product to be filled. For instance, the slow filling phase can be excluded from the cycle. In order to obtain the maximum machine washability, the product distribution takes place on the rotating carousel by means of pipes. Tanks are fixed on the floor, external to the carrousel, and they have the function of receiving the product from the pasteurization plant and to recirculate the product which returns from the filler to the pasteurizer. The washing of this tank is carried out by a spray ball system. The CIP dummy bottles are automatically inserted and removed.

50 IT 萨克米 EHF 与 EHC 灌装机适用于 PET 瓶无气产品热热灌装 EHF 机型也适用于非含气水及产品 食用油以及优酪乳的灌装 采用电子容积式灌装技术, 每个灌装阀配备一个电磁流量计测量瓶子内液体的容积, 从而机器的电子设备可以进行灌装 灌装阀的机械性能允许纯产品灌装和带有果粒的产品灌装 EHF 灌装机的灌装阀并不会与瓶子接触, 因此避免了由容器带来的对机器以至于对其它瓶子的污染 然而 EHC 灌装机的灌装阀与容器接触 当机器停止运作, 产品的回流启动, 保持灌装阀温度恒定 回流只针对于位于灌装阀的产品, 已装瓶的产品不在此列 灌装时间显示在操作面板上, 可根据容器尺寸以及待灌装产品的需求进行调节 比如, 慢速灌装环节可去除 为达到设备的最大可清洗性, 产品分配通过管道在旋转转盘上进行 在地面转盘外面进行水槽的安装, 在杀菌设备处接收产品, 启动由灌装机传送到杀菌器的产品的再循环 水槽通过喷头清洗 CIP 装置上的假瓶的进出完全由自动化控制 整个灌装循环阶段都由气动控制的灌装阀操控 标准的循环过程为 : 1. 慢速灌装 2. 快速灌装 3. 慢速灌装

51 ELF EN The ELF filler filler has been specifically designed to fill PET containers and it is suitable to fill CSD (Carbonated Soft Drink), carbonated and non-carbonated water, beer, non-carbonated product, alcopops and non-carbonated product in hot fill (on request). Filling technology is electronic level: each filling valve is equipped with a conductive level probe which detects the liquid presence, allowing the electronics to operate the filling phases. All the filling cycle phases are operated by means of pneumatically driven valves. The standard filling cycle is so composed: 1. pressurization 2. slow filling 3. fast filling 4. slow filling 5. depressurization The filling cycle is set on the operator panel and can be modified according to the features of the product to be filled. For instance, a flushing phase can be added or the slow filling phase can be excluded from the cycle. In order to obtain the maximum machine washability, the product and the gas distribution takes place on the rotating carousel by means of pipes. The only existing tanks is installed and fixed on the floor, external to the carousel, and it has the function of receiving the product from the bleder. The washing of this tank is carried out by a spray ball system. The depressurization is collectorized through manifolds. The machine design allows, also, to minimize the product waste during the production start/end. The CIP dummy bottles are manually inserted and removed.

52 CH 萨克米 ELF 灌装机适用于 PET 瓶 CSD 含气及不含气水, 啤酒, 无气产品, 功能性饮料, 食用油的灌装, 及无气产品热灌装 采用电子液位控制灌装技术 : 每一个灌装阀配备一个传导性液位探针, 当探针察觉液体存在, 机器的电子设备进行灌装 整个灌装循环阶段都由气动控制的灌装阀操控 标准的循环过程为 : 针对各种产品的不同要求, 灌装工艺在触摸屏上就可以更改, 比如, 可以引入冲洗阶段或者免除慢速灌装阶段 产品和气体通过管道排放, 在旋转转盘上到达设备最高冲洗能力 唯一的水槽安装和固定在地面, 在旋转转盘之外 水槽吸收混合系统里的产品, 通过喷头清洗 可以多种方式进行解压, 假瓶的进出完全由自动化控制 这种机械结构的发展尽可能地减少在灌装开始或结束时的产品浪费 CIP 装置上的假瓶的进出完全由自动化控制 1. 加压 2. 慢速灌装 3. 快速灌装 4. 慢速灌装 5. 减压

53 ELG EN The ELG filler has been specifically designed to fill GLASS containers and it is suitable to fill CSD (Carbonated Soft Drink), carbonated and non-carbonated water, beer, non-carbonated product, alcopops and non-carbonated product in hot fill (on request). Filling technology is electronic level: each filling valve is equipped with a conductive level probe which detects the liquid presence, allowing the electronics to operate the filling phases. All the filling cycle phases are operated by means of pneumatically driven valves. The standard filling cycle is so composed: 1. pressurization 2. slow filling 3. fast filling 4. slow filling 5. depressurization The filling cycle is set on the operator panel and can be modified according to the features of the product to be filled. For instance, a flushing phase can be added or the slow filling phase can be excluded from the cycle. In order to obtain the maximum machine washability, the product and the gas distribution takes place on the rotating carousel by means of pipes. The only existing tanks is installed and fixed on the floor, external to the carousel, and it has the function of receiving the product from the bleder. The washing of this tank is carried out by a spray ball system. The depressurization is collectorized through manifolds. The machine design allows, also, to minimize the product waste during the production start/end. The CIP dummy bottles are manually inserted and removed. When products sensitive to oxidation are filled, the ELG machine is equipped with an additional circuit which allows the distribution of the vacuum to the filling valves. The filling cycle is so composed: 1. vacuum 2. flushing 3. vacuum 4. pressurization 5. filling 6. depressurization With the double pre-evacuation, the oxygen pick up can be reduced to the levels suitable to fill products like beer.

54 CH 萨克米 ELG 灌装机适用于玻璃瓶 CSD 含气及不含气水, 啤酒, 无气产品, 功能性饮料, 及无气产品热灌装 采用电子液位控制灌装技术 : 每一个灌装阀配备一个传导性液位探针, 当探针察觉液体存在, 机器的电子设备进行灌装 整个灌装循环阶段都由气动控制的灌装阀操控 标准的循环过程为 : 1. 加压 2. 慢速灌装 3. 快速灌装 4. 慢速灌装 5. 减压 针对各种产品的不同要求, 灌装工艺在触摸屏上就可以更改, 比如, 可以引入冲洗阶段或者免除慢速灌装阶段 产品和气体通过管道排放, 在旋转转盘上到达设备最高冲洗能力 唯一的水槽安装和固定在地面, 在旋转转盘之外 水槽吸收混合系统里的产品, 通过喷头清洗 可以多种方式进行解压, 假瓶的进出完全由自动化控制 这种机械结构的发展尽可能地减少在灌装开始或结束时的产品浪费 CIP 装置上的假瓶的进出完全由自动化控制 当待灌装产品对氧化作用非常敏感,ELG 灌装机可额外配备管路使得灌装阀可以抽真空 灌装循环包括 : 1. 真空 2. 冲洗 3. 真空 4. 加压 5. 灌装 6. 减压 当经过二次减压, 残留氧含量减少到一定水平, 此时适用于啤酒类产品的灌装

55 ELT EN The ELT filler has been specifically designed to fill PET containers and it is suitable to fill beer. Filling technology is electronic-volumetric: each filling valve is equipped with a magnetic flowmeter which measures the volume transferred to the bottle, allowing machine electronics to determine the filling phases. Filling valve design allows to fill clear products as well as products with fibers and pulps content. The filling system starts from the bottom of the bottle (through a long tube) allowing to reduce the total oxygen pick-up, limiting the CO 2 consumption of the filler. To optimize filling process, it is necessary to replace the filling pipe (with quick release) according to the high of the bottle to fill. All filling cycle phases are managed through valves pneumatically controlled. Standard filling cycle is made up of: 1. flushing 2. pressurization 3. slow filling 4. fast filling 5. depressurization The filling cycle is set on the operator panel and can be modified according to the features of the product to be filled. For instance, slow and fast filling phases can be modified. In order to obtain the maximum machine washability, the product and the gas distribution takes place on the rotating carousel by means of pipes. The only existing tanks is installed and fixed on the floor, external to the carousel, and it has the function of receiving the product from the bleder. The washing of this tank is carried out by a spray ball system. The depressurization is collectorized through manifolds. The machine design allows, also, to minimize the product waste during the production start/end. The CIP dummy bottles are manually inserted and removed.

56 CH 萨克米 ELT 灌装机是 PET 瓶灌装的最佳选择, 且适用于啤酒的灌装 采用电子容积式灌装技术, 每个灌装阀配备一个电磁流量计测量瓶子内液体的容积, 从而机器的电子设备可以进行灌装 灌装阀的设计也可处理含纤维及果粒的产品 灌装系统通过长管从瓶子底部开始灌装, 减少了瓶子内部的氧气上升因此限制了二氧化碳消耗 为了优化灌装过程, 灌装管必须根据不同瓶子尺寸及高度进行快速更换 针对各种产品的不同要求, 灌装工艺在触摸屏上就可以更改, 比如, 慢速及快速灌装阶段可调整 产品和气体通过管道排放, 在旋转转盘上到达设备最高冲洗能力 唯一的水槽安装和固定在地面, 在旋转转盘之外 水槽吸收混合系统里的产品, 通过喷头清洗 可以多种方式进行解压, 假瓶的进出完全由自动化控制 这种机械结构的发展尽可能地减少在灌装开始或结束时的产品浪费 CIP 装置上的假瓶的进出完全由自动化控制 整个灌装循环阶段都由气动控制的灌装阀操控 标准的循环过程为 : 1. 冲洗 2. 加压 3. 慢速灌装 4. 快速灌装 5. 减压

57 ECF EN The ECF filler has been specifically designed to fill CAN and it is suitable to fill CSD (Carbonated Soft Drink), carbonated water, non-carbonated water, beer, non-carbonated product, alcopops and non-carbonated product in hot fill (on request). Filling technology is electronic-volumetric: each filling valve is equipped with a magnetic flowmeter which measures the volume transferred to the bottle, allowing machine electronics to determine the filling phases. Filling valve design allows to fill clear products as well as products with fibers and pulps content. All filling cycle phases are managed through valves pneumatically controlled. Standard filling cycle is made up of: 1. pressurization 2. slow filling 3. fast filling 4. slow filling 5. depressurization The filling cycle is set on the operator panel and can be modified according to the features of the product to be filled. For instance, a flushing phase can be added or the slow filling phase can be excluded from the cycle. In order to obtain the maximum machine washability, the product and gas distribution takes place on the rotating carousel by means of pipes. There is only a tank installed and fixed on the floor outside the carousel with the function to receive the product from mixing unit. The washing of this tank is carried out by a spray ball system. The CIP dummy bottles are automatically inserted and removed. The ECF filler is able to fill also product without CO 2 content at a maximum temperature of 95 C: in this case the depressurization manifold is used for the product recirculation, and the valve usually operating the slow filling process works as a recirculation valve. The skid equipped with the product tank will be provided of an additional tank for the recirculation. The container to be filled will be in contact with the filling valve.

58 CH 萨克米 ECF 灌装机是金属罐灌装的最佳选择 适用于碳酸饮料 含气及不含气水 啤酒 不含气产品 功能性饮料的灌装, 如有需要也可对不含气产品进行热灌装 采用电子容积式灌装技术, 每个灌装阀配备一个电磁流量计测量瓶子内液体的容积, 从而机器的电子设备可以进行灌装 灌装阀的设计也可处理含纤维及果粒的产品 整个灌装循环阶段都由气动控制的灌装阀操控 标准的循环过程为 : 1. 加压 2. 慢速灌装 3. 快速灌装 4. 慢速灌装 5. 减压 针对各种产品的不同要求, 灌装工艺在触摸屏上就可以更改, 比如, 可添加冲洗阶段或者慢速灌装阶段可免除 产品和气体通过管道排放, 在旋转转盘上到达设备最高冲洗能力 唯一的水槽安装和固定在地面, 在旋转转盘之外 水槽吸收混合系统里的产品, 通过喷头清洗 CIP 装置上的假瓶的进出完全由自动化控制 ECF 灌装机可在最高 95 C 下加工敏感不含汽产品 这一灌装模式意味着在产品再循环中运用了多重解压方式 ; 控制慢速灌装速度的灌装阀作为再循环阀 即配有储料槽也配有回流缸 待灌装容器将与灌装阀接触

59 Combo 一体机 EN All E-SERIES filler can be installed in combination with a rotary blow moulding machine. The two machines are electronically synchronized and no manual activity is required. This compact and extremely efficient solution is ideal for companies aiming to reduce the number of operators in a bottling line, while ensuring that containers are not contaminated. Bottle remains in an isolated environment from the moment they are blown until they are capped, thereby removing the risk the external environment contaminates the finished product. Also COMBO solution can be equipped with an isolator (available on request) enables to fill bottle in ultra-clean conditions. CH 所有的 E 系列灌装机都可以与旋转式吹瓶设备组装在一起 两台设备通过电子控制达到了同步, 而不需要任何手动的同步设置 这种紧凑高效的解决方案可以减少灌装线上的操作人员, 同时确保瓶子不受污染 瓶子从开始吹瓶到旋盖都是处于隔离状态, 可免除外界环境对最终成品的污染 根据需求一体机也可安装隔离器以提供超洁净的灌装条件

60 Rinser 冲瓶机 EN Filling monoblock can be equipped with a rinsing tower, so as to guarantee the cleanliness and hygiene standards. These systems may provide single or double treatment, with a suction hood for fumes and a rinsing product recovery system using a collection vat and a booster pump. This part of the system has also been engineered in order to reduce the time required for size changeover and enhance efficiency. The rinsing area is inside an isolator to prevent the external environment from contaminating the bottles. Some of the main features are listed below: modular base in stainless steel; self-draining folded/welded sheet metal structure with waste manifold; kinematic chain and permanent self-lubricating gear; perimeter protection in stainless steel sheet metal with security-glass doors (on request); protective cover and filling area separation in stainless steel (on request). CH 一体机可以配置冲瓶机, 这样确保客户所需的瓶内卫生要求 这些冲瓶机可以有单次或双次处理冲洗, 并带有吸尘罩吸附气体和冲洗液的回收系统 此系统配备了一个收集桶和一个增压泵 此系统专门设计以用于缩短更换不同瓶型的换型件时间, 提高效率 冲洗区位于隔离器内部以防止外部环境对瓶子的污染 主要特点如下所示 : 不锈钢的模块式底座 折叠焊接式钢板制自排干框架, 并带有排水收集管 链条带有自润滑齿轮 不锈钢板根据需要可以提供带有安全门的环形保护 根据需要, 保护层和灌装区域都可以由不锈钢制成